Sauder Costa L-Desk 419956 Assembly Manual

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NOTE: THIS INSTRUCTION

BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR

FUTURE REFERENCE.

English pg 1-44

Français pg 45-50

Español pg 51-56

Lot # 394629 09/27/16

Purchased: __________________

Be sure to give us a ring before

making any returns. 1-800-523-3987

L-Desk

Costa Collection | Model 419956

Part Identiﬁ cation

Hardware Identiﬁ cation

Assembly Steps

Français

Español

Safety

Warranty

Hammer

Not actual size

No. 2 Phillips Screwdriver

Tip Shown Actual Size

2-3

4-5

6-44

45-50

51-56

57-58

59

A RIGHT END (1)

B LEFT END (1)

C BOTTOM (2)

D RIGHT UPRIGHT (1)

D24 RIGHT DRAWER SIDE (2)

D25 LEFT DRAWER SIDE (2)

D28 LARGE RIGHT DRAWER SIDE (1)

D29 LARGE LEFT DRAWER SIDE (1)

D78 LARGE DRAWER BACK (1)

D109 DRAWER BACK (2)

D707 LARGE DRAWER BOTTOM (1)

D716 DRAWER BOTTOM (2)

E LEFT UPRIGHT (1)

F BACK (2)

G LEFT MODESTY PANEL (1)

H RIGHT FRONT LEG (2)

I END MOLDING (4)

J BOTTOM MOLDING (2)

K BACK MOLDING (2)

L

LONG MODESTY PANEL

MOLDING (2)

M KEYBOARD SHELF (1)

N RIGHT KEYBOARD UPRIGHT (1)

O RIGHT MODESTY PANEL (1)

P LEFT FRONT LEG (2)

Q RIGHT REAR LEG (2)

R LEFT REAR LEG (2)

S

SHORT MODESTY PANEL

MOLDING (2)

T ADJUSTABLE SHELF (1)

U LEFT KEYBOARD UPRIGHT (1)

V DRAWER FRONT (2)

W LARGE DRAWER FRONT (1)

X TOP (1)

Y RETURN TOP (1)

Z RIGHT PANEL (1)

AA LEFT PANEL (1)

BB DOOR (1)

Assembly Tools RequiredTable of Contents

Part Identiﬁ cation

419956 www.sauder.com/servicesPage 2

Electric drill with 3/16" bit

(ONLY in indicated step)

å While not all parts are labeled, some of the parts will have a label or an inked letter on the edge

to help distinguish similar parts from each other. Use this part identiﬁ cation to help identify similar parts.

Part Identiﬁ cation

Now you know

our ABCs.

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

U

V

W

X

Y

Z

AA

BB

D109

D716

D707

D24

D28

D29

D78

D25

419956www.sauder.com/services

Page 3

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

CONNECTOR PLATE - 2

14G

(EXTENSION SET SHOWN SEPARATED)

WIDE EXTENSION

RAIL - 2

CC

WIDE EXTENSION

SLIDE - 2

DD

EE

NARROW EXTENSION

RAIL - 4

FF

NARROW EXTENSION

SLIDE - 4

FILE ROD - 2

8B

40AW

CABINET RIGHT - 1

40AX

CABINET LEFT - 1

40AY

DRAWER RIGHT - 1

40AZ

DRAWER LEFT - 1

FILE GLIDE - 2

15B

12F

TWIST-LOCK

®

FASTENER - 24

10A

SLIDE CAM - 6

CAM SCREW - 37

8F

DOOR STOP - 1

4I

WOOD DOWEL - 16

15F

HIDDEN CAM - 37

1F

GLUE - 1

54M

14H

HINGE - 2

KNOB SET - 4

136K

419956 www.sauder.com/servicesPage 4

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

BLACK 1-1/8" MACHINE SCREW - 4

21S

BLACK 9/16" LARGE HEAD SCREW - 16

1S

SILVER 1-1/8" FLAT HEAD SCREW - 4

10S

GROMMET CAP - 1

1P

18S

BROWN 1" FLAT HEAD SCREW - 4

CORD CLIP - 1

4P

3S

GOLD 5/16" FLAT HEAD SCREW - 24

METAL PIN - 4

1R

BLACK 1/2" FLAT HEAD SCREW - 4

11S

BLACK 9/16" FLAT HEAD SCREW - 26

32S

GROMMET - 1

10P

CAM COVER - 3

33P

RUBBER SLEEVE - 4

2R

BLACK 1-15/16" FLAT HEAD SCREW - 9

113S

30S

BLACK 1-9/16" FLAT HEAD SCREW - 12

419956www.sauder.com/services

Page 5

Step 1

Look for this icon. It means a

video assembly tip is available at

www.sauder.com/services/tips

A

B

(24 used)

12F

Do not tighten the TWIST-LOCK® FASTENERS in this step.

å

Assemble your unit on a carpeted ﬂ oor or on the empty carton to

avoid scratching your unit or the ﬂ oor.

å

To begin assembly, push a SAUDER TWIST-LOCK® FASTENER (12F)

into the large holes in the ENDS (A and B).

å

Repeat this step for the BOTTOMS (C), UPRIGHTS (D and E),

MODESTY PANELS (G and O), and KEYBOARD UPRIGHTS (N and U).

419956 www.sauder.com/servicesPage 6

STOP

If you purchased

the 419958

Hutch, assemble

that unit ﬁ rst.

Step 2

A

D

B

E

å

Push thirty-seven HIDDEN CAMS (1F) into the edges of the

ENDS (A and B), UPRIGHTS (D and E), BACKS (F), LEFT

MODESTY PANEL (G), and RIGHT PANEL (Z).

1F

Arrow

(37 used)

Arrow

1F

Arrow

The arrow in the HIDDEN

CAM must point toward the

hole in the edge of the board.

Hole

F

G

Z

419956www.sauder.com/services

Page 7

Step 3

H

P

Q

R

Z

AA

8F

å

Turn thirty-seven CAM SCREWS (8F) into the LEGS (H, P, Q

and R) and PANELS (Z and AA).

(37 used)

419956 www.sauder.com/servicesPage 8

Step 4

å

Turn the ENDS (A and B), UPRIGHTS (D and E), and BACKS (F) over.

å

Turn twelve BLACK 9/16" FLAT HEAD SCREWS (32S) into the ENDS (A and B),

UPRIGHTS (D and E), and BACKS (F) until the shoulders of the SCREWS rest on the

surfaces of the ENDS, UPRIGHTS, and BACKS.

å

NOTE: Do not overtighten the SCREWS.

å

Slide the MOLDINGS (I) onto the ENDS (A and B) and UPRIGHTS (D and E). Slide the

MOLDINGS (K) onto the BACKS (F). Line up the grooves in the MOLDINGS over the

heads of the SCREWS in the ENDS, UPRIGHTS, and BACKS.

å

NOTE: If the MOLDING comes up o of the SCREWS, remove it and slide it on again.

The MOLDINGS should be centered over the ENDS, UPRIGHTS, and BACKS.

BLACK 9/16" FLAT HEAD SCREW

(12 used in this step)

32S

Shoulder

Apply pressure with your hands as you

guide the MOLDINGS over the SCREWS

and onto the ENDS, UPRIGHTS, and BACKS.

A

B

D

E

F

Surface

without

HIDDEN

CAMS

F

Surface

without

HIDDEN

CAMS

Surface without

HIDDEN CAMS

Surface without

HIDDEN CAMS

Surface without

HIDDEN CAMS

Surface without

HIDDEN CAMS

K

I

K

I

Shoulder

419956www.sauder.com/services

Page 9

Step 5

Shoulder

Apply pressure with your hands as you

guide the MOLDINGS over the SCREWS

and onto the ENDS, UPRIGHTS, and BACKS.

Shoulder

Apply pressure with your hands as you

guide the MOLDINGS over the SCREWS

and onto the ENDS, UPRIGHTS, and BACKS.

å

Turn six BLACK 9/16" FLAT HEAD SCREWS (32S) into the

MODESTY PANELS (G and O) until the shoulders of the SCREWS

rest on the surface of the MODESTY PANELS.

å

NOTE: Do not overtighten the SCREWS.

å

Slide the SHORT MODESTY PANEL MOLDINGS (S) onto the

MODESTY PANELS (G and O). Line up the groove in the MOLDING

over the heads of the SCREWS in the MODESTY PANELS.

å

NOTE: If the MOLDINGS come up o of the SCREWS, remove

them and slide them on again.

BLACK 9/16" FLAT HEAD SCREW

(6 used in this step)

32S

Be sure these edges

are even after the

MOLDING is slid on.

Be sure these edges

are even after the

MOLDING is slid on.

G

O

S

419956 www.sauder.com/servicesPage 10

Surface without TWIST-LOCK® FASTENERS

Some assembly

(and snacks) required.

å

Flip the the MODESTY PANELS (G and O) over.

å

Turn eight BLACK 9/16" FLAT HEAD SCREWS (32S) into the MODESTY PANELS (G and O) until the shoulders of the

SCREWS rest on the surfaces of the MODESTY PANELS.

å

NOTE: Do not overtighten the SCREWS.

å

Slide the LONG MODESTY PANEL MOLDINGS (L) onto the MODESTY PANELS (G and O). Line up the groove in the

MOLDING over the heads of the SCREWS in the MODESTY PANEL.

å

NOTE: Be sure the MOLDINGS are positioned exactly as shown. If the MOLDINGS come up o of the SCREWS, remove

them and slide them on again. The MOLDINGS should be centered over the MODESTY PANELS.

Step 6

Be sure these edges

are even after the

MOLDING is slid on.

Be sure these edges

are even after the

MOLDING is slid on.

G

O

Apply pressure with your hands as you

guide the MOLDINGS over the SCREWS

and onto the ENDS, UPRIGHTS, and BACKS.

Apply pressure with your hands as you

guide the MOLDINGS over the SCREWS

and onto the ENDS, UPRIGHTS, and BACKS.

Shoulder

L

Angled edge

BLACK 9/16" FLAT HEAD SCREW

(8 used in this step)

32S

419956www.sauder.com/services

Page 11

Step 7

Fill the holes 1/4 to 1/2 full with GLUE.

Inspect the parts thoroughly before

assembling. Disassembly of glued

parts is extremely di cult.

Caution

!

54M

15F

These surfaces

should be even.

These surfaces

should be even.

Surface with

TWIST-LOCK®

FASTENERS

Edge with

TWIST-LOCK®

FASTENERS

1

2

End without hole

419956 www.sauder.com/servicesPage 12

A

Q

H

å

First, ﬁ ll two holes in the RIGHT END (A) 1/4 to 1/2 full with GLUE (54M). Then,

insert two WOOD DOWELS (15F) into the holes. Wipe away the excess GLUE.

å

NOTE: Be sure to position the parts exactly as shown and use the correct holes.

å

Now, ﬁ ll the holes in the LEGS (H and Q) 1/4 to 1/2 full with GLUE (54M).

å

Fasten the LEGS (H and Q) to the RIGHT END (A). Tighten six HIDDEN CAMS.

å

NOTE: Be sure the WOOD DOWELS in the RIGHT END insert into the LEGS.

Wipe away the excess GLUE.

Step 8

Surface with

TWIST-LOCK®

FASTENERS

419956www.sauder.com/services

Page 13

Fill the holes 1/4 to 1/2 full with GLUE.

Inspect the parts thoroughly before

assembling. Disassembly of glued

parts is extremely di cult.

Caution

!

54M

15F

These surfaces

should be even.

Edge with

TWIST-LOCK®

FASTENERS

Edge with hole

These surfaces

should be even.

å

First, ﬁ ll two holes in the LEFT END (B) 1/4 to 1/2 full with GLUE (54M). Then,

insert two WOOD DOWELS (15F) into the holes. Wipe away the excess GLUE.

å

NOTE: Be sure to position the parts exactly as shown and use the correct holes.

å

Now, ﬁ ll the holes in the LEGS (P and R) 1/4 to 1/2 full with GLUE (54M).

å

Fasten the LEGS (P and R) to the LEFT END (B). Tighten six HIDDEN CAMS.

å

NOTE: Be sure the WOOD DOWELS in the LEFT END insert into the LEGS. Wipe

away the excess GLUE.

Edge with hole

15F

B

R

P

Step 9

E

419956 www.sauder.com/servicesPage 14

Fill the holes 1/4 to 1/2 full with GLUE.

Inspect the parts thoroughly before

assembling. Disassembly of glued

parts is extremely di cult.

Caution

!

54M

15F

These surfaces

should be even.

Edge with

TWIST-LOCK®

FASTENERS

End without hole

å

First, ﬁ ll two holes in the LEFT UPRIGHT (E) 1/4 to 1/2 full with GLUE (54M). Then,

insert two WOOD DOWELS (15F) into the holes. Wipe away the excess GLUE.

å

NOTE: Be sure to position the parts exactly as shown and use the correct holes.

å

Now, ﬁ ll the holes in the LEGS (H and Q) 1/4 to 1/2 full with GLUE (54M).

å

Fasten the LEGS (H and Q) to the LEFT UPRIGHT (E). Tighten six HIDDEN CAMS.

å

NOTE: Be sure the WOOD DOWELS in the LEFT UPRIGHT insert into the LEGS.

Wipe away the excess GLUE.

Q

H

These surfaces

should be even.

Step 10

419956www.sauder.com/services

Page 15

Surface with

TWIST-LOCK®

FASTENERS

Fill the holes 1/4 to 1/2 full with GLUE.

Inspect the parts thoroughly before

assembling. Disassembly of glued

parts is extremely di cult.

Caution

!

54M

15F

These surfaces

should be even.

Edge with

TWIST-LOCK®

FASTENERS

Edge with hole

These surfaces

should be even.

å

First, ﬁ ll two holes in the RIGHT UPRIGHT (D) 1/4 to 1/2 full with GLUE (54M). Then,

insert two WOOD DOWELS (15F) into the holes. Wipe away the excess GLUE.

å

NOTE: Be sure to position the parts exactly as shown.

å

Now, ﬁ ll the holes in the LEGS (P and R) 1/4 to 1/2 full with GLUE (54M).

å

Fasten the LEGS (P and R) to the RIGHT UPRIGHT (D). Tighten six HIDDEN CAMS.

å

NOTE: Be sure the WOOD DOWELS in the RIGHT UPRIGHT insert into the

LEGS. Wipe away the excess GLUE.

Edge with hole

15F

R

P

D

Step 11

å

Separate the WIDE EXTENSION SLIDES (DD) from the WIDE EXTENSION RAILS (CC) as shown in the upper diagram

below. Be prepared, the parts are greasy.

å

Fasten the WIDE EXTENSION RAILS (CC) to the LEFT ENDS (B) and LEFT UPRIGHTS (E). Use four GOLD 5/16" FLAT

HEAD SCREWS (3S) through holes #1 and #3.

å

NOTE: For each WIDE EXTENSION RAIL, turn a SCREW into the hole shown in the enlarged diagram. Then, slide the inner

cartridge of the WIDE EXTENSION RAIL in to ﬁ nd the other hole that lines up with the hole in the ENDS and UPRIGHTS.

Turn a SCREW into this hole.

å

NOTE: The WIDE EXTENSION SLIDES will be used later for the LARGE DRAWERS.

Open end

Push the black lever in and pull the SLIDE from the RAIL.

GOLD 5/16" FLAT HEAD SCREW

(4 used in this step)

3S

B

E

Edge with

TWIST-LOCK®

FASTENERS

Surface with

TWIST-LOCK®

FASTENERS

Surface with

TWIST-LOCK®

FASTENERS

Open end

Separate the WIDE EXTENSION SET (CC and DD)

from the NARROW EXTENSION SET (EE and FF).

P

H

1

3

2

4

1

3

2

4

DD CC

CC

419956 www.sauder.com/servicesPage 16

Step 12

B

E

Push the black lever in and pull the SLIDE from the RAIL.

å

Separate the NARROW EXTENSION SLIDES (FF) from the NARROW EXTENSION RAILS (EE) as shown in the upper

diagram below. Be prepared, the parts are greasy.

å

Fasten four NARROW EXTENSION RAILS (EE) to the LEFT END (B) and UPRIGHT (E). Use eight GOLD 5/16" FLAT HEAD

SCREWS (3S) through holes #1 and #3.

å

NOTE: For each NARROW EXTENSION RAIL, turn a SCREW into the hole shown in the enlarged diagram. Then, slide the

inner cartridge of the NARROW EXTENSION RAIL in to ﬁ nd the other hole that lines up with the hole in the ENDS and

UPRIGHTS. Turn a SCREW into this hole.

å

NOTE: The NARROW EXTENSION SLIDES will be used later for the SMALL DRAWERS.

GOLD 5/16" FLAT HEAD SCREW

(8 used in this step)

3S

EE

FF

Open end

1

3

2

4

1

3

2

4

1

3

2

4

1

3

2

4

419956www.sauder.com/services

Page 17

3

4

Step 13

å

Fasten the BACKS (F) to the ENDS (A and B). Tighten four

HIDDEN CAMS.

Surface with HIDDEN CAMS

The BACK

MOLDINGS (K)

should be here.

B

A

F

419956 www.sauder.com/servicesPage 18

Step 14

A

B

å

Fasten the BOTTOMS (C) to the ENDS (A and B).

Tighten four TWIST-LOCK® FASTENERS.

å

Slide the BOTTOM MOLDINGS* (J) onto the

notched edges of the BOTTOMS (C).

å

*U.S. Patent No. 5,499,886

How to use the SAUDER TWIST-LOCK

®

FASTENER

1. Insert the dowel end of the FASTENER into the hole of the

adjoining part.

NOTE: The dowel end of the FASTENER must remain fully

inserted in the hole of the adjoining part while locking

the FASTENER.

2. Tighten the FASTENER with a Phillips screwdriver as tight

as possible.

Dowel end

The groove should be

closer to this edge.

The groove should be

closer to this edge.

C

J

419956www.sauder.com/services

Page 19

Surface with

TWIST-LOCK®

FASTENERS

Surface with

TWIST-LOCK®

FASTENERS

Step 15

å

Fasten the UPRIGHTS (D and E) to the BACKS (F) and

BOTTOMS (C). Tighten four TWIST-LOCK® FASTENERS

and four HIDDEN CAMS.

D

E

F

C

Surface without

TWIST-LOCK®

FASTENERS

Surface without

TWIST-LOCK®

FASTENERS

419956 www.sauder.com/servicesPage 20

Don't worry. It isn't

Rome. This can be built

in a day.

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Sauder Costa L-Desk 419956 Assembly Manual

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