Power Fist 8843526 Le manuel du propriétaire

Taper
Le manuel du propriétaire
V1.0 8843526
Please read and understand all instructions before use. Retain this manual for
future reference.
8843526 Micro Air Die Grinder V1.0
2 For technical questions call 1-800-665-8685
SPECIFICATIONS
Air Inlet 1/4 in.
Pressure Rating 90 PSI
Air Consumption @ 90 PSI (CFM) 2.25 CFM
CFM @ Full Load 2.25 CFM
Speed Rating 54,000 RPM
Collet Size 1/8 in.
Min. Hose Size 3/8 in.
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A
notice is an alert that there is a possibility of property damage, injury or
death if certain instructions are not followed.
DANGER! This notice indicates an immediate and specific hazard that
will result in severe personal injury or death if the proper
precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice that
could result in severe personal injury or death if the proper
precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that may
result in minor or moderate injury if proper practices are not
taken.
NOTICE! This notice indicates that a specific hazard or unsafe practice
will result in equipment or property damage, but not personal
injury.
V1.0 Micro Air Die Grinder 8843526
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INTRODUCTION
The Micro Air Die Grinders compact size is ideal for grinding in confined
spaces or working on a limited area of a workpiece.
SAFETY
WARNING! Read and understand all instructions before using this tool. The
operator must follow basic precautions to reduce the risk of personal injury
and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or inspection
and maintenance instructions.
WORK AREA
1. Operate in a safe work environment. Keep your work area clean, well-
lit and free of distractions. Place lights so you are not working in a
shadow.
2. Keep anyone not wearing the appropriate safety equipment away from
the work area.
3. Store unused tools properly in a safe and dry location to prevent rust
or damage. Lock tools away and keep out of the reach of children.
4. Do not install or use in the presence of flammable gases, dust or
liquids.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the Canadian
Standards Association (CSA) or American National Standards Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side
protection for the eyes. Eye protection equipment should comply with
CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work
performed.
2. Wear the appropriate type of full-face shield in addition to safety
googles, as the work can create chips, abrasive or particulate matter.
3. Wear gloves that provide protection based on the work materials or to
reduce the effects of tool vibration.
a. Do not wear gloves when operating a tool that can snag the
material and pull the hand into the tool.
8843526 Micro Air Die Grinder V1.0
4 For technical questions call 1-800-665-8685
4. Wear protective clothing designed for the work environment and tool.
5. Non-skid footwear is recommended to maintain footing and balance in
the work environment.
6. Wear a NIOSH approved respirator when working on materials that
produce hazardous fumes, dust or particulate matter.
7. This tool can cause hearing damage. Wear hearing protection gear with
an appropriate Noise Reduction Rating to withstand the decibel levels.
8. The tool may contain high pressure. Use safety glasses and gloves for
protection during operation. Keep hands clear of the exposed rubber
portions of the hose.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid
personal injury or damage to tool.
1. Do not operate any tool when tired or under the influence of drugs,
alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the
moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating a tool. Proper footing and balance
enables better control in unexpected situations.
4. Support the workpiece or clamp it to a stable platform. Holding the
workpiece by hand or against your body may lead to personal injury.
5. Keep your fingers away from the trigger/switch while carrying the tool,
attaching an air hose or an accessory. Lock the trigger/switch safety if
available.
6. Avoid unintentional starts. Be sure that the regulator/throttle switch is
in the neutral or OFF position when not in use and before connecting it
to any air source.
7. Never point the air stream or tool at any point of your body, other
people or animals. Debris and dust ejected at high speed can cause an
injury.
8. Serious injury or death may occur from inhaling compressed air. The air
stream may contain carbon monoxide, toxic vapors or solid particles.
Never inhale compressed air directly from the pump or air tool.
V1.0 Micro Air Die Grinder 8843526
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SPECIFIC SAFETY PRECAUTIONS
WARNING! DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to the tool safety rules. If you use
this tool unsafely or incorrectly, you can suffer serious personal injury.
1. Use the correct tool for the job. This tool was designed for a specific
function. Do not modify or alter this tool or use it for an unintended
purpose.
2. Do not use the tool if any parts are damage broken or misplaced.
Repair or replace the parts.
3. Never use a tool with a cracked or worn grinding accessory. Change
the grinding accessory before using. Use only flanges supplied with
the grinder.
4. Before using the tool on a workpiece, test the tool by running it at the
highest no-load speed for at least 60 seconds in a safe position. Stop
immediately if there is any abnormal vibration or wobbling that could
indicate poor installation of the grinding accessory. Check the tool to
determine the cause.
5. Do not start the tool when the grinding accessory is touching the
workpiece.
6. Clean dust and debris from beneath the grinding accessory frequently.
7. Do not grind magnesium or aluminum, as a fire may result.
AIR TOOL PRECAUTIONS
1. Use only clean and dry compressed air as a power source.
Contaminated or moist air will gradually damage the tool.
2. Install an in-line shutoff valve or regulator to allow immediate control
over the air supply in an emergency, even if a hose is ruptured.
3. Discontinue tool use if it does not work properly or air is leaking. Tag
or mark the tool as defectiveor out of serviceuntil repaired.
4. Check the manufacturers maximum pressure rating for air tools and
accessories. Compressor outlet pressure must be regulated to never
exceed the maximum pressure rating of the tool (see Specifications).
Exceeding the maximum PSI rating can create a bursting hazard,
causing injury and property damage.
5. Attach all accessories properly to the tool before connecting the air
supply. A loose accessory may detach or break during operation.
8843526 Micro Air Die Grinder V1.0
6 For technical questions call 1-800-665-8685
6. Never use oxygen, combustible gas or any other bottled gas as a
power source. Any power source other than an air compressor could
cause an explosion and serious personal injury.
7. Turn OFF the valve and discharge any remaining air pressure after each
use or before adjusting the tool.
8. Do not leave the air tool unattended with its compressed air supply on.
Turn off the compressed air supply and bleed the air tool of any
remaining compressed air before leaving the air tool unattended.
9. Serious injury may occur from loose debris being propelled at high speeds
from the compressed air stream. Always wear OSHA approved safety
glasses to protect the eyes during operation of the air compressor.
10. Always turn off the air compressor and drain tank pressure completely
before attempting maintenance or attaching air tools. Release pressure
slowly from the system.
AIR HOSE PRECAUTIONS
1. Inspect the tool's air hose for cracks, fraying or other faults before
each use. Discontinue use if the air hose is damaged or hissing is heard
from the air hose or couplers. Replace the defective air hose.
2. Do not allow people, mobile equipment or vehicles to pass over the
unprotected air hose. Position the air hose away from high traffic
areas, in a reinforced conduit or place planks on both sides of the air
hose to create a protective trench.
3. Prevent damage to the air hose by observing the following:
a. Never carry the tool by the air hose.
b. Keep the air hose behind the tool and out of the tool's work path.
c. Keep the air hose away from heat, oil, sharp edges or moving
parts.
d. Do not wrap the air hose around the tool as sharp edges may
pierce or crack the air hose. Gently coil the hose and either hang
on a hook or fasten with a device to keep hose together when
storing.
4. A damaged or disconnected air hose under pressure may whip around
and inflict personal injury or damage the work area. Secure the
compressor's air hose to a fixed or permanent structure with clamps or
cable ties.
V1.0 Micro Air Die Grinder 8843526
Visit www.princessauto.com for more information 7
POWER TOOL PRECAUTIONS
1. Do not use any power tool with a malfunctioning power switch or
control. A power tool that fails to respond to the controls is dangerous
and can cause an injury. A qualified technician must repair and verify
the power tool is operating correctly, before it can be used.
2. Do not cover the air vents. Proper cooling is necessary prevent damage
to the tools motor.
3. Remove adjusting keys and wrenches before using the tool. The tool
may eject an attached wrench or a key and cause an injury to you or a
bystander.
4. Never force the tool. Excessive pressure could break the tool, resulting
in damage to your workpiece or serious personal injury. Excessive
pressure is the cause if your tool runs smoothly under no load, but
roughly under load.
5. Keep hands and fingers away from the work area. Any part of the body
contacting the tools working parts could cause an injury.
6. Only use accessories that are specifically designed for use with the
tool. Ensure the accessory is tightly installed.
7. Only use an accessory that exceeds the Speed Rating (see
Specifications).
8. Never touch the tool accessory or workpiece during or immediately after
use. They may be hot and could inflict a burn injury.
9. Do not place the tool down until the tools accessory has stopped moving.
The accessory may catch the surface of work material and wrench itself
free, causing injury to the user or others in the work area.
VIBRATION PRECAUTIONS
1. This tool vibrates during use. Repeated or long-term exposure to
vibration may cause temporary or permanent physical injury. Take
frequent breaks when using the tool.
2. If you feel any medical symptoms related to vibrations (such as
tingling, numbness, and white or blue fingers), seek medical attention
as soon as possible.
3. Wear suitable gloves to reduce the effects of vibration.
4. DO NOT use this tool before consulting a physician if one of the
following applies:
8843526 Micro Air Die Grinder V1.0
8 For technical questions call 1-800-665-8685
a. Pregnant
b. Impaired blood circulation to the
hands
c. Past hand injuries
d. Nervous system disorders
e. Diabetes
f. Raynaud's Disease
UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace the
missing part before operating. Failure to do so could result in a malfunction
and personal injury.
Remove the parts and accessories from the packaging and inspect for damage.
Make sure that all items in the contents are included.
Contents: Air Die Grinder Wrench (2)
Air Coupler Body (Male) Air Coupler Plug (Female)
IDENTIFICATION KEY
A Air Coupler Plug (Female)
B Air Coupler Body (Male)
C Collet Cap
D Front Cover
E Micro Air Die Grinder
F ON/OFF Switch and Speed Control
G Air Hose
H Hose Cover
ASSEMBLY & INSTALLATION
Numbered references in parenthesis (#1) refer to the included Parts List.
Letter references in parenthesis (A) refer to the included Identification Key.
INSTALL AIR COUPLER PLUG
Prepare a standard 1/4 in. NPT coupler plug (sold separately) for use with
your tool.
1. Wrap the external threads of the coupler plug with sealant tape.
a. Wrap tape in a clockwise direction so it will not unravel.
b. Do not tape all the threads. Leave several leading threads
unwrapped for easier alignment.
2. Screw the coupler plug into the tool's air inlet and tighten with a
wrench until snug.
V1.0 Micro Air Die Grinder 8843526
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3. Run the compressor at a low volume and check the connection for air
leaks. Do not use the tool until all air leaks are repaired or the faulty
component is replaced.
IMPORTANT! Vibration may cause failure if a quick coupler is connected
directly to the air tool. To overcome this, connect a leader hose to the
tool. A quick coupler may then be used to connect the leader hose to
the air line hose.
ATTACHING ACCESSORIES
CAUTION! Allow the grinding stone to cool before removing it from the tool.
It may inflict a burn injury.
1. Turn off the air compressor and disconnect the tool from the air hose
when changing a grinding stone.
2. Use one wrench (#29) to hold the front cover (D) in place while loosening
the collet cap (C) counterclockwise with the other wrench (#29).
3. Choose a grinding stone and slide the shaft into the collet opening.
4. Hold the front cover in place with one wrench while tightening the
collet cap clockwise with the other wrench. Make sure that the
grinding stone is set tight and secure.
OPERATION
1. Connect the tool to the air hose and start the compressor.
2. Hold the micro air die grinder (E) in your hand. Slowly twist the ON/OFF
Switch (F) clockwise with the other hand until the grinding stone
begins to spin.
3. Increase the grinding stone speed by continuing to twist the ON/OFF
Switch. Slow the speed by twisting the switch in the other direction.
4. Apply the grinding stone to the workpiece once the grinder reaches
the desired speed.
5. Twist the ON/OFF switch counterclockwise to stop the tool.
PRESSURE DROP
Apply the air consumption and pressure rate numbers to the tools air inlet, not
the compressors outlet. Calculate the pressure drop for your air supply set-up
and increase the compressor outlet pressure to compensate. Make sure you do
not exceed the maximum pressure for any part of your air supply system.
Installing a pressure gauge at the tool inlet is the best way to measure the
air pressure and adjust the compressors output.
8843526 Micro Air Die Grinder V1.0
10 For technical questions call 1-800-665-8685
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is efficient, easier
to control and will have fewer problems.
2. Inspect the tool fittings, alignment and hoses periodically. Have damaged
or worn components repaired or replaced by an authorized technician.
Only use identical replacement parts when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Only use accessories intended for use with this tool.
5. Keep the tool clean, dry and free from oil/grease at all times.
6. Maintain the tools labels and name plates. These carry important
information. If unreadable or missing, contact Princess Auto Ltd. for
replacements.
WARNING! Only qualified service personnel should repair the tool. An
improperly repaired tool may present a hazard to the user and/or others.
AIR TOOL LUBRICATION
NOTICE! Only use air tool oil to lubricate the tool. Other lubricants are not
suitable and will damage the tool or cause a malfunction during use.
NOTICE! Never use a penetrating oil to lubricate an air tool. Penetrating oil
acts as a solvent that will dissolve the tools grease packing and may
damage the o-rings, causing the tool to seize or malfunction.
1. All air tools have an internal coating of grease to prevent corrosion
during shipping and storage. Remove this grease by adding a generous
amount of air tool oil in the air inlet and then run the tool under no
load until the exhaust is clear.
2. Manually add a drop or two of air tool oil into the tools male coupler
before each use and after every hour of continuous use. The tool will
not work properly without lubrication and parts will wear prematurely.
3. Avoid adding too much air tool oil as this can cause premature power
loss and eventual tool failure. A qualified technician will need to take
the tool apart and clean out the excess oil.
4. Apply a generous amount of air tool oil to the tool before storing it for
an extended period of time (overnight, weekend, etc.). Run the tool for
approximately 30 seconds to ensure the oil is evenly distributed
throughout the tool. Store it in a clean and dry location.
V1.0 Micro Air Die Grinder 8843526
Visit www.princessauto.com for more information 11
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws for
electronic devices, batteries, oil or other toxic liquids.
IMPORTANT! DO NOT pollute the environment by allowing uncontrolled
discharge of waste oil.
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not function
properly or parts are missing. If unable to do so, have a qualified technician
service the tool.
Problem(s) Possible Cause(s) Suggested Solution(s)
Tool runs at
normal speed, but
loses power
under load.
Motor parts worn.
1. Have a qualified technician
service the tool.
2. Replace tool or parts.
Tool runs slowly.
Air flows slightly
from exhaust.
Motor parts jammed with
dirt particles.
OR
Airflow blocked by dirt.
1. Check air inlet filter for
blockage.
2. Pour air tool lubricating oil
into air inlet as per
lubrication instructions for
clearing shipping grease.
3. Operate tool in short bursts
to clear debris.
4. If tool still jammed, clean tool
and lubricate per lubrication
instructions.
Tool runs slowly.
Air flows slightly
from exhaust.
1. Air regulator in closed
position.
2. Damage or excessive
wearing of internal parts.
1. Open the air regulator to
desired airflow.
2a. Have a qualified technician
service the tool.
2b. Replace tool or parts.
Tools will not run.
Air flows freely
from exhaust.
Damage or excessive
wearing of internal parts.
1. Have a qualified technician
service the tool.
2. Replace tool or parts.
8843526 Micro Air Die Grinder V1.0
12 For technical questions call 1-800-665-8685
Problem(s) Possible Cause(s) Suggested Solution(s)
Tool will not shut
off.
1. Throttle valve o-ring
dislodged from inlet
valve seat.
2. Trigger mechanism
jammed or dirty.
1. Replace throttle valve
o-rings.
2. Clean trigger mechanism and
lubricate.
Loss of power or
erratic
performance.
1. Excessive drain on the
air hose
. Incorrect size or
type of hose connectors.
2. Moisture or restriction in
the air hose/tank
3. Air compressor has
insufficient flow.
1. Check the air hose and
confirm the hose fitting is
correct for the inlet bushing.
2. Depressurize system and
drain tank and air hose of
water.
3. Ensure tool is connected to a
compressor with a rate flow
that matches the tool.
V1.0 Micro Air Die Grinder 8843526
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PARTS BREAKDOWN
PARTS LIST
# DESCRIPTION QTY
1
Collet cap 1
2
Collet 1
3
Collet holder 1
4
Front cover 1
5
Bearing 2
6
Major collar 1
7
Minor collar 1
8
Rotor 1
9
Rotor blade 3
10
Cylinder 1
11
Fixing bolt 1
12
Front cover 1
13
Bearing 1
14
Rear cover 1
15
Valve holder 1
16
Main housing 1
17
Hose connector 1
18
O-ring 1
19
Switch collar 1
20
O-ring 1
21
O-ring 1
22
Hex screw 1
23
Axle collar 1
24
Exhaust fixer 1
25
Braided hose cover 1
26
Air hose 1
27
Air inlet 1
28
Nut 1
29
Wrench 2
8843526 Micro Air Die Grinder V1.0
14 For technical questions call 1-800-665-8685
V1.0 Micro Air Die Grinder 8843526
Visit www.princessauto.com for more information 15
8843526 Micro Air Die Grinder V1.0
16 For technical questions call 1-800-665-8685
V1,0 8843526
Vous devez lire et comprendre toutes les instructions avant d'utiliser l'appareil.
Conservez ce manuel afin de pouvoir le consulter plus tard.
8843526 Micro meule à rectifier les matrices pneumatique V1,0
2 En cas de questions techniques, appelez le 1-800-665-8685
SPÉCIFICATIONS
Entrée dair (po) 1/4 po
Plage de pression en lb/po carré 90 lb/po carré
Air Consumption @ 90 PSI (CFM) 2.25 CFM
Débit à pleine charge 2.25 pi cubes/min
Vitesse nominale 54,000 tr/min
Collet Size 1/8 po
Diamètre min. de tuyau 3/8 po
DÉFINITIONS DE DANGER
Veuillez-vous familiariser avec les avis de danger qui sont présentés dans ce
manuel. Un avis est une alerte indiquant qu'il existe un risque de dommage
à la propriété, de blessure ou de décès si on ne respecte pas certaines
instructions.
DANGER ! Cet avis indique un risque immédiat et particulier qui
entraînera des blessures corporelles graves ou même la
mort si on omet de prendre les précautions nécessaires.
AVERTISSEMENT ! Cet avis indique un risque particulier ou une pratique non
sécuritaire qui
pourrait entraîner des blessures
corporelles graves ou même la mort si on omet de
prendre les précautions nécessaires.
ATTENTION ! Cet avis indique une situation possiblement dangereuse qui
peut entraîner des blessures mineures ou modérées si on
ne procède pas de la façon recommandée.
AVIS ! Cet avis indique un risque particulier ou une pratique non
sécuritaire qui entraînera des dommages au niveau de
l'équipement ou des biens, mais non des blessures
corporelles.
V1,0 Micro meule à rectifier les matrices pneumatique 8843526
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INTRODUCTION
La taille compacte de la micro meule à rectifier les matrices pneumatique
est idéale pour le meulage dans des espaces confinés ou lors de la
réalisation de travaux sur une zone limitée dune pièce à travailler.
SÉCURITÉ
AVERTISSEMENT ! Veuillez lire et comprendre toutes les instructions avant
d'utiliser cet outil. L'utilisateur doit respecter les précautions de base
lorsqu'il utilise cet outil afin de réduire le risque de blessure ou de
dommage à l'équipement.
Conservez ce manuel qui contient les avertissements de sécurité, les
précautions, les instructions de fonctionnement ou d'inspection et d'entretien.
AIRE DE TRAVAIL
1. Travaillez dans un environnement de travail sécuritaire. Gardez votre
aire de travail propre, bien éclairée et exempte de toute distraction.
Placez les lampes de façon à ne pas travailler dans lombre.
2. Assurez-vous que les personnes qui ne portent pas l'équipement de
sécurité approprié ne se trouvent pas à proximité de l'aire de travail.
3. Rangez les outils correctement dans un lieu sécurisé et sec. Gardez les
outils hors de la portée des enfants.
4. N'installez pas et n'utilisez pas d'outils électriques en présence de gaz,
de poussière ou de liquides inflammables.
SÉCURITÉ PERSONNELLE
AVERTISSEMENT ! Portez de l'équipement de protection personnelle
homologué par l'Association canadienne de normalisation (CSA) ou
l'American National Standards Institute (ANSI).
ÉQUIPEMENT DE PROTECTION PERSONNELLE
1. Portez toujours des lunettes antiprojections qui offrent une protection
frontale et latérale pour les yeux. L'équipement de protection des yeux
devrait être conforme à la norme CSA Z94.3-07 ou ANSI Z87.1 fonction
du type de travail effectué.
2. Portez un écran facial panoramique de type approprié avec les lunettes
de sécurité puisque cette tâche peut créer des copeaux, des matières
abrasives ou des particules.
8843526 Micro meule à rectifier les matrices pneumatique V1,0
4 En cas de questions techniques, appelez le 1-800-665-8685
3. Portez des gants qui protègent en fonction des matériaux de travail et
pour réduire les effets des vibrations de l'outil.
a. Ne portez pas de gants lorsque vous utilisez un outil dans lequel
le tissu pourrait demeurer coincé, entraînant ainsi la main.
4. Portez des vêtements de protection conçus pour l'environnement de
travail et pour l'outil.
5. Les chaussures antidérapantes sont recommandées pour maintenir la
stabilité et l'équilibre au sein de l'environnement de travail.
6. Portez des chaussures à embout d'acier ou à coquilles d'acier pour
éviter les blessures aux pieds dues à la chute d'objets.
7. Portez un appareil respiratoire approuvé par la NIOSH pour travailler
sur des matériaux qui produisent des émanations dangereuses, de la
poussière ou des particules.
8. Cet outil peut causer des dommages à l'ouïe. Portez un dispositif de
protection anti-bruit présentant une cote de réduction du bruit
adéquate en fonction du niveau de décibels.
9. L’outil peut être à haute pression. Portez des lunettes de sécurité et
des gants pour vous protéger au cours de l'opération. Gardez les mains
à l'écart des parties de caoutchouc exposées du tuyau.
PRÉCAUTIONS PERSONNELLES
Gardez le contrôle de l'outil, de vos mouvements et de l'environnement de
travail pour éviter les blessures ou le bris de l'outil.
1. N'utilisez pas l'outil si vous êtes fatigué ou sous l'effet de drogues,
d'alcool ou de médicaments.
2. Évitez de porter des vêtements ou des bijoux pouvant se prendre dans les
pièces mobiles d'un outil. Gardez les cheveux longs recouverts ou attachés.
3. N'utilisez pas l'outil si vous devez étirer les bras pour vous en servir.
Une stabilité et un équilibre appropriés sont nécessaires afin d'avoir un
meilleur contrôle en cas de situations inattendues.
4. Soutenez la pièce à travailler ou fixez-la sur une plate-forme stable.
Une pièce à travailler tenue dans les mains ou appuyée contre votre
corps sera instable et peut entraîner des blessures corporelles.
5. Gardez vos doigts à bonne distance de la gâchette/commutateur lors
du transport de l’outil ou du branchement dun tuyau à air ou dun
accessoire. Engagez le verrou de gâchette/interrupteur, le cas échéant.
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Power Fist 8843526 Le manuel du propriétaire

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