Allen-Bradley 160 SSC Guide d'installation

Marque: Allen-Bradley

Modèle: 160 SSC

Taper: Guide d'installation

160 SSC™

Variable

Speed

Controller

(Series B)

0.37 – 2.2 kW (1/2 – 3 HP)

FRN 5.xx

Allen-Bradley

Installation

Manual

Table of Contents Index

spl_en_b.fm5 Page 1 Monday, September 15, 1997 1:31 PM



This

manual is intended to

guide qualified

personnel in the installation and operation of this

product.

Because of the variety of uses for this equipment

and because of the dif

ferences between this

solid-state equipment and electromechanical

equipment, the user of and those responsible for

applying this equipment must satisfy themselves

as to the acceptability of each application and use

of the equipment. In no event will Rockwell

Automation Company be responsible or liable for

indirect or consequential damages resulting from

the use or application of this equipment.

The illustrations shown in this manual are

intended solely to illustrate the text of this

manual. Because of the many variables and

requirements associated with any particular

installation, Rockwell Automation cannot assume

responsibility or liability for actual use based

upon the illustrative uses and applications.

No patent liability is assumed by Rockwell

Automation with respect to use of information,

circuits or equipment described in this text.

Reproduction of the content of this manual, in

whole or in part, without written permission of

the Rockwell Automation Company is prohibited.



The information in this manual is or

ganized in

numbered chapters. Read each chapter in

sequence and perform procedures when you are

instructed to do so. Do not proceed to the next

chapter until you have completed all procedures.

Throughout this manual we use notes to make you

aware of safety considerations:

TTENTION:

Identifies information

about practices or circumstances that

can lead to personal injury or death,

property damage or economic loss.

Attentions help you:

D identify a hazard

D avoid the hazard

recognize the consequences

Important: Identifies information that is

especially important for successful application

and understanding of the product.





160_5_9DU3.doc 1 Mon Sep 15 11:46:33 1997

This publication provides new information for the 160 SSC Variable

Speed Controller User Manual, publication 160-5.9, dated

December, 1996. Please place this document in your manual for

future reference.

Important Note Bulletin 160 SSC Controllers with a catalog number sufﬁx of “S01,”

(i.e. 160S-AA02NS01) will have the “Motor Stall Fault” (F06, page

6-2) detection feature disabled. All other features speciﬁed in the

User Manual will be operational.

Document Update

160 SSC™ Variable Speed

Controller (Series B)

Rockwell Automation helps its customers receive a superior return on their investment by bringing

together leading brands in industrial automation, creating a broad spectrum of easy-to-integrate

products. These are supported by local technical resources available worldwide, a global network

of system solutions providers, and the advanced technology resources of Rockwell.

Worldwide representation.

Argentina • Australia • Austria • Bahrain • Belgium • Bolivia • Brazil • Bulgaria • Canada • Chile • China, People’s Republic of • Colombia • Costa Rica • Croatia • Cyprus

Czech Republic • Denmark • Dominican Republic • Ecuador • Egypt • El Salvador • Finland • France • Germany • Ghana • Greece • Guatemala • Honduras • Hong Kong

Hungary • Iceland • India • Indonesia • Iran • Ireland • Israel • Italy • Jamaica • Japan • Jordan • Korea • Kuwait • Lebanon • Macau • Malaysia • Malta • Mexico

Morocco • The Netherlands • New Zealand • Nigeria • Norway • Oman • Pakistan • Panama • Peru • Philippines • Poland • Portugal • Puerto Rico • Qatar • Romania • Russia

Saudi Arabia • Singapore • Slovakia • Slovenia • South Africa, Republic of • Spain • Sweden • Switzerland • Taiwan • Thailand • Trinidad • Tunisia • Turkey • United Arab Emirates

United Kingdom • United States • Uruguay • Venezuela

Rockwell Automation Headquarters, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414 382-2000, Fax: (1) 414 382-4444

Publication 160-5.9DU3 – April, 1997 P/N 40055-188-01 (A)

SSC is a trademark of Rockwell Automation.

160_5_9DU2.doc 1 Mon Sep 15 11:42:00 1997

This publication provides new and updated material for the 160 SSC

Variable Speed Controller User Manual, publication 160-5.9, dated

December, 1996. Please place this document in your manual for

future reference.

EMC Directive 89/336/EEC This controller is a component intended for implementation in

machines or systems for the industrial environment. It has been tested

to meet the Council Directive 89/336 Electromagnetic Compatibility

(EMC) and all applicable standards.

Important: The conformity of the controller and ﬁlter to any standard

does not guarantee that the entire installation will con-

form. Many other factors can inﬂuence the total installa-

tion and only direct measurements can verify total con-

formity. It is therefore the responsibility of the machine

manufacturer, to ensure, that the conformity is met.

Essential Requirements for a Conforming EMC Installation

1. An input line ﬁlter module (see “Accessories” in Appendix A)

must be installed to reduce conducted emissions. When using the

ﬁlters listed in Appendix A, the maximum motor cable lengths

must be 75 meters (250 feet) for controllers rated 200-240VAC,

and 40 meters (133 feet) for controllers rated 380-460VAC.

2. The controller system must be mounted in a shielded enclosure

to reduce radiated emissions.

3. Grounding of equipment and cable shields must be solid, with

low impedance connections.

4. Motor and control cables entering the shielded enclosure must

have EMC-tested shielded cable clamps, or grounded metal

conduit.

5. All motor cables must use shielded cable, or be in grounded metal

conduit.

6. All control and signal wiring must use shielded cable or be in

grounded metal conduit.

7. The Common terminals (TB3-3 & 7) must have a solid connection

to PE (protective earth).

Document Update

160 SSC™ Variable Speed

Controller (Series B)

SSC is a trademark of Rockwell Automation.

160_5_9DU2.doc 2 Mon Sep 15 11:42:00 1997

2 160 SSC™ Variable Speed Controller (Series B)

General Instructions for an

EMC Compliant Installation

Refer to Figure 1.

Shielded Enclosure

• Typical NEMA or IEC metal enclosures are adequate.

• The ground connection of the shielded enclosure must be solidly

connected to the PE terminal of the controller. Good conductivity

must be assured – grounding must provide a low impedance path

to high frequency signals.

• All wiring, except input power leads, must use shielded cable.

• Input power, output power and control wiring inside the enclosure

must be physically separated.

• Input power, output power and control wiring outside the enclosure

must use separate shielded cables, or separate conduit.

Cable Clamps

• Use suitable EMC-tested cable clamps only.

• The connection area must be 360 degrees around the shielded cable.

• The cable clamps also provide strain-relief for the cable.

• When using conduit, the contact point of metal entry connections

must be free of paint or non-conductive surfaces and solidly

connected with good conductivity to the enclosure.

Figure 1 Recommended Grounding Conﬁguration

R (L1)

S (L2)

T (L3)

Input Line

Shielded Enclosure

Enclosure Ground Connection

U (T1)

Shielded Motor Cable

to TB3

Control

Cabinet

to Motor

V (T2)

W (T3)

R (L1)

S (L2)

T (L3)

= EMC Tested Shielded Cable Clamp (or Metal Conduit)

* When the control circuitry is located outside of the 160 enclosure.

Control Wiring TB3

Motor Wiring TB2

–

1 2 3 4 5 6 7 8 9 10 11

–

Ground Tab – PE

Line Power TB1

FAULT

READY

Line

Filter

160_5_9DU2.doc 3 Mon Sep 15 11:42:00 1997

160 SSC™ Variable Speed Controller (Series B) 3

Motor Cable

• The cable between the controller and motor must be a 4-wire

shielded cable (three phases and ground). Refer to Figures 2 & 3.

• When using a line ﬁlter module as speciﬁed in Appendix A, motor

cable lengths shall be limited to 75 meters (250 feet) for controllers

rated 200-240VAC and 40 meters (133 feet) for controllers rated

380-460VAC.

• Inside the shielded enclosure, shielded motor cable must be used

as close to the controller’s output terminals as possible. The shield

must be solidly connected to the PE terminal of the controller.

• Where the shielded motor cable exits the enclosure, an EMC-tested

cable clamp, or metal conduit must be used to solidly connect the

cable shield to the enclosure.

• The shield on the motor side must be solidly connected to the motor

housing with an EMC-tested cable clamp, or conduit, providing

good conductivity from the cable shield to the motor housing.

Figure 2 Motor Connections

Figure 3 Shielded Motor and Control Cable Example

Shielded Enclosure

U (T1)

V (T2)

W (T3)

= EMC Tested Shielded Cable Clamp (or Metal Conduit)

* When the control circuitry is located outside of the 160 enclosure.

Motor Wiring TB2

–

1 2 3 4 5 6 7 8 9 10 11

–

Ground Tab – PE

FAULT

READY

4 Wire

Shielded Motor Cable

Ground to Motor Housing

Stranded Copper Wire

Plastic Insulation

Inner Plastic Sheath

Compact Screen of Galvanized (Tinned) Copper or Steel

Outer Plastic Jacket

160_5_9DU2.doc 4 Mon Sep 15 11:42:00 1997

4 160 SSC™ Variable Speed Controller (Series B)

Control Cable

• Control wiring must use shielded cable, or grounded metal conduit.

Refer Figures 3 and 4.

• The shield must be connected to signal common at both ends of

the cable.

• The Common terminals (TB3-3 & 7) must be solidly connected

(and as short as possible) to the PE terminal of the controller.

Figure 4 Control Connections

Shielded Enclosure

= EMC Tested Shielded Cable Clamp (or Metal Conduit)

* When the control circuitry is located outside of the 160 enclosure.

Control Wiring TB3

–

1 2 4 5 6 8 9 10 11

–

Ground Tab – PE

FAULT

READY

Shielded Control

Cable

Signal

Common

Control

Cabinet

to TB3

3 7

Rockwell Automation helps its customers receive a superior return on their investment by bringing

together leading brands in industrial automation, creating a broad spectrum of easy-to-integrate

products. These are supported by local technical resources available worldwide, a global network

of system solutions providers, and the advanced technology resources of Rockwell.

Worldwide representation.

Czech Republic • Denmark • Dominican Republic • Ecuador • Egypt • El Salvador • Finland • France • Germany • Ghana • Greece • Guatemala • Honduras • Hong Kong

Hungary • Iceland • India • Indonesia • Iran • Ireland • Israel • Italy • Jamaica • Japan • Jordan • Korea • Kuwait • Lebanon • Macau • Malaysia • Malta • Mexico

Morocco • The Netherlands • New Zealand • Nigeria • Norway • Oman • Pakistan • Panama • Peru • Philippines • Poland • Portugal • Puerto Rico • Qatar • Romania • Russia

United Kingdom • United States • Uruguay • Venezuela

Rockwell Automation Headquarters, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414 382-2000, Fax: (1) 414 382-4444

Publication 160-5.9DU2 – May 1997



t

New features include:

D Incr

eased Low Speed T

orque.

The parameter P71 – [IR Compensation]

was

added, allowing adjustment of the amount of

IR compensation desired. This is used to

compensate for stator resistance and allows

much higher levels of starting torque. The

default level of P38 – [Boost Select]

has

changed.

D Improved Acceleration.

The acceleration current ramp regulator has

been retuned and the current feedback filter

time constant was reduced, allowing improved

performance with short acceleration times

under all load conditions. The drive power-up

diagnostics were also shortened considerably

which improves response time to a START

signal.

D Improved Current Sensing

The current sense accuracy has been improved

for low speeds and light loads. Capacitive

current cancellation has been added to

eliminate errors due to long shielded cables.

D Robust Current Limit.

A fast frequency foldback was added to

operate with the hardware current limit. This

allows the drive to continue operating under

adverse conditions.

D Improved Speed Regulation.

The parameter P72 – [Slip Compensation]

was added, which compensates for inherent

slip in an induction motor

. This assists in

maintaining a constant motor shaft speed

under heavy loading conditions.

D Configurable Terminal Block Input

The parameter P46 – [Input Mode]

has been

expanded to provide greater flexibility

. New

input modes include the ability to select

secondary accel/decel times, switch between

local and remote control or enable/disable of

the controller.

D Improved Drive Functionality.

The “DC Injection Braking” setting for P34 –

[Stop Mode Select] has been improved by

incorporating a current limit function. In

addition, the delay time before applying

voltage has been eliminated.

The parameter P44 – [DC Hold Time]

is now

settable up to 25 seconds in 0.1 second

increments and

P37 – [Maximum Voltage]

now settable to 1

10% of the drive rating.

D Improved Analog Input Operation.

The input range and scaling of the analog

inputs has been improved. Refer to P60 –

[Zero Offset], P74 – [Analog Select],

P75 – [Analog Input Minimum]

, and

P76 – [Analog Input Maximum].

D Enhanced Frequency Selection.

P58 – [Internal Frequency] is now controlled

in real time. This means that the output

frequency will change while the parameter is

being adjusted. Pressing the ENTER key will

retain the new frequency

. Pressing the ESCape

key will cause the drive to accel/decel back to

the previous setting.

In addition, P58 – [Internal Frequency]

and

P59 – [Frequency Select] are now available

in both the Preset Speed model and the

Analog Signal Follower model.



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This Page Intentionally Blank

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 #!!#!$#"

General Information 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conventions Used In This Manual

1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 #!"##!

Installation and Storage 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EMC Directive Compliance

2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Low Voltage Directive Compliance 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Controller Features 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power Wiring For Preset Speed and Analog Signal Follower Models 2–2. . . . . . . . . . . . .

Line Side Protection Recommendations 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Motor Cable Recommendations

2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Wiring Requirements 2–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Wiring – Analog Signal Follower Model 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Wiring – Preset Speed Model 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Wiring Diagrams 2–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 #!!!& $

Features 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display Mode

3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Program Mode 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing Program Keypad Module 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 #!#!#

Start–up Procedure (Analog Signal Follower Model) 4–1. . . . . . . . . . . . . . . . . . . . . . . . .

Start–up Procedure (Preset Speed Model) 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 #!!#!"!!

Overview of Parameters 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Programming Example 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display Group Parameters 5–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Program Group Parameters 5–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 #!!$"#$#!#

Fault Information 6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Block Diagram of Bulletin 160 Analog Signal Follower Model 6–4. . . . . . . . . . . . . . . . .

 %

Controller Specifications A–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Controller Dimensions A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Catalog Numbers For Bulletin 160 Accessories

A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

%

Index I–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .





This Page Intentionally Blank

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1–1





It is your responsibility to

thoroughly inspect the equipment before

accepting the shipment from the freight company.

Check the item(s) received against the purchase

order. If any items are obviously damaged, do

not accept delivery until the freight agent notes

the damage on the freight bill.

If you find any concealed damage during

unpacking notify the freight agent. Also, leave

the shipping container intact and have the freight

agent make a visual inspection of the equipment

in order to verify damage.

Remove all packing material,

wedges, or braces from within and around the

controller. Remove all packing material from the

heat sink.

After unpacking, check the item(s)

nameplate catalog number against the purchase

order. An explanation of the catalog numbering

system for the Bulletin 160 controller is included

as an aid for nameplate interpretation. Refer to

the following page for complete nomenclature.

Important: Before you install and start up the

controller, inspect the mechanical integrity of the

system (e.g., look for loose parts, wires,

connections, etc.).



In addition to the precautions listed throughout

this manual, you must read and understand the

following statements which are general to the

system.

TTENTION:

Thi

s c

ontroller

contains ESD (Electrostati

c D

ischarge)

sensitiv

e p

art

s a

d a

ssemblies. Static

control precaution

s a

re required when

installing, testing

, s

ervicing or

repairing thi

s a

ssembly

. C

omponent

damage may result if ES

D c

ontrol

procedure

s a

e n

ot followed. If you

e n

ot familiar wit

h s

tati

c c

ontrol

procedures, referenc

e A

B P

ublication

8000-4.5.2

, “

Guarding Against

Electrostati

c D

amage

” o

r any other

applicable ESD protection handbook.

TTENTION:

Only personnel

familiar with the controller and

associated machinery should plan or

implement the installation, start-up,

and subsequent maintenance of the

system. Failure to comply may result

in personal injury and/or equipment

damage.

TTENTION:

The surface

temperatures of the controller may

become hot, which may cause injury.

TTENTION:

An incorrectly

applied or installed controller can

result in component damage or

reduction in product life. Wiring or

application errors such as undersizing

the motor, supplying an incorrect or

an inadequate AC supply

, or

excessive ambient temperatures may

result in system malfunction.

TTENTION:

The controller

contains high voltage capacitors

which take time to discharge after

removal of mains supply. Before

working on controller

, ensure

isolation of mains supply from line

inputs [L1, L2, L3 (U, V, W)]. Wait

one minute for capacitors to

dischar

ge to safe voltage levels.

Failure to do so may result in

personal injury or death.





Chapter 1 -  

1–2

Figure

1.1 - Catalog Number Code Explanation

160

- A A04 N SF1 P1

Bulletin

Number

Current

Rating

Enclosure

Type

oltage Rating

A01

A02

A03

A04

A06

A08

A12

Letter Type

Open (IP20)

Chassis Mount

(external

heatsink)

NEMA 4

(IP66)

200Ć240V 1

∅

200Ć240V 3

∅

380Ć460V 3

∅

First

Position

Second

Position

Third

Position

Fourth

Position

Sixth

Position

Control

Fifth

Position

Programmer

(Optional)

SF1 = Analog

Signal

Follower

PS1 = Preset

Speed

Program

Keypad Module

An S" in the

Bulletin Number

denotes a single

phase input

voltage.

À  ""!  

!

Figure

1.2 - Nameplate Information

CAT160–AA04NSF1P1 SER B

Hz:

VA:

Hz:

3∅

Motor

Rating:

200-240

5.4

50/60

2200

200-230

4.5

0-240

0.75kW/1HP

ALLEN-BRADLEY

MADE

IN U.S.A.

Nameplate is located on the

side of the unit.

3∅

S/N 32098

IP20

OPERATING

AMBIENT TEMP: 0 – 50

°C

SHORT CIRCUIT CURRENT

: 100KA

POWER TERMINAL WIRE: Use 75°

C Cu Wire

4mm

– .75mm

(12–18 A

WG.)

orque 1.35 Nm (12 in.-lbs.)

ARNING: ! Allow 1 Minute after power is removed

before servicing. Accessible surfaces may be hot.

Compatible with T

ype B RCD protection devices only.

FRN:

5.xx

Conventions Used In This Manual

Parameter numbers and names are shown in bold typeface and follow the format PXX – [*] where P

denotes parameter, XX denotes the two digit parameter number, and * represents the parameter name.

For example, P01 – [Output Frequency].

!

 !!

2–1

 !!!

Take these actions to prolong controller life and

performance:

D store within an ambient temperature range of

–40_

to +85

D store within a relative humidity range of 0%

to 95%, non-condensing

D protect the cooling fan by avoiding dust or

metallic particles

D avoid storing or operating the controller where

it could be exposed to a corrosive atmosphere

D protect from moisture and direct sunlight

D operate at an ambient temperature range of 0_

to +50

To maintain proper working conditions, install the

controller on a flat, vertical and level surface. Use

mounting screws up to 4.5mm (0.177 inches) in

diameter or mount on 35mm DIN Rail.

!#

This product complies with Electromagnetic

Compatibility (EMC) Directive 89/336/EEC,

when the following requirements for a

conforming installation are applied:

D an input line filter must be installed to reduce

conducted emissions. Refer to the accessory

list in Appendix A. When using the filters

listed in Appendix A, the maximum motor

cable lengths are 75m (250 feet) for 230V

controllers and 40m (133 feet) for 460V

controllers.

D the controller system must be mounted in a

shielded enclosure to reduce radiated

emissions. A typical NEMA or IEC metal

enclosure is adequate.

D motor cables must be in grounded metal

conduit, or have shielding/armor with

equivalent attenuation to reduce radiated

emissions.

D control and signal wiring must be in grounded

metal conduit or have shielding with

equivalent attenuation.

$!!#



This product complies with Low Voltage

Directive 72/23/EEC when conforming with the

following installation requirements:

D review the General Precautions section on

page 1–1, inside front cover, and other

ATTENTION statements throughout this

manual prior to installation of the controller.

D the controller is intended to be installed with a

fixed connection to the earth. The use of

residual-current-operated protective devices

(RCDs) or ground fault indicators is not

recommended. If unavoidable, the Bulletin

160 is compatible with type B RCDs only

D the controller should be installed in an

appropriate or suitable enclosure.

Important: The conformity of this controller and

filter to any standard does not guarantee that the

entire installation will conform. Many factors can

influence the total installation and only direct

measurements can verify total conformity.

A copy of the Declaration of Conformity (DOC)

is available from your local Rockwell Automation

sales of

fice.

"!"!

 ! !  

"" "&&

!!

"

#("'"&%)&

!*



#("'"

#%$(

'#!

 "

D See Appendix A for details on controller

dimensions and weights.

D There must be a minimum of 12.5mm

(0.5 inches) clearance around all sides of the

controller. Use either DIN rail or mounting

holes. (Use the drilling template at the back of

the manual for mounting the controller.)

D Leave debris cover attached during controller

installation to protect from falling debris. To

ensure proper controller operation, remove

cover before applying power.

Chapter 2 - ',-%%-#('#+#'!

2–2

Controller Features

Figure 2.1 below details the features of both the

Analog Signal Follower and Preset Speed models.

Important: The features are the same for single

and three phase units.

Figure 2.1

- Controller Features

Ground Tab/

Protective Earth

Terminal Block One

(TB1) -



#



Terminal Block Three

(TB3) -

!



Terminal Block Two

(TB2) -

!

À

Ready/Fault

Indicating Panel

!"!

! Ã

Fan

LEDs -

!

! !!" 

FAULT Á

876543219110 1

READY

L3L2L1

VDCDC

DIN Latch

 +-(#!.+

Á "  + #'#-(+ #%%.&#'-, 0"'  ('-+(%%+ .%-

('#-#('

1#,-, +-(")-+ (+-#%,('"(0-(%+

 .%-

'

!'+%-+(.%,"((-#'!)+(.+,

Â "!+'#'#-(+#%%.&#'-,0"'-".,#,

"+!'-"('-+(%%+#,+2-(+.'

Ã .%%-#' ('-+(%%+,+ .%%2 .'-#('%0"' #',-%% 0#-"

2.%- #'#-#'! )'%  %% ('-+(% .'-#(', ' 

)+ (+& +(&-"('-+(%-+&#'%%($-(+2 .%-

)+&-+ ,--#'!, ''(-  "'! 0#-" -" 2.%-

#'#-#'!

)'%

"!'(++,)+-%2-%(!

(+, -(+24#',-%%()-#('2#'!3-(-"'

(

-"-%(!'.&+

 +-(")-++(!+&2)(.%

-#%1)%'-#('(  .'-#('%#-2



Figure 2.2

- Power W

iring For Analog

Signal Follower and Preset Speed Models

Terminal

Block One

(TB1) -



#

  !

L3L2L1

VDCDC

Terminal Block

wo (TB2) -

!

!

"

Required Branch

Circuit Disconnect

Dynamic Brake

Module Option Æ

!

Capacitor Module

Option È

Input Line Protective Device -







Å (+,#'!%)",#').-))%#-#(',(''--"#').-%#'-(

#').--+&#'%,'

Æ (''-#(' (+2'&#+$+,#,-(+, (+%%&(%,

       &.,-  '% (+ )+()+

()+-#('

))'#1 (+)+-'.&+,

Ç .%%-#'('-+(%%+,+ ' %#,-,&(-(+

(/+%()+(--#//#,'1-+'%

(/+%(+%2#,'(-+*.#+

 (+,#'!%&(-(+))%#-#(',

(''-#(' (+'1-+'%)#-(+&(.%+(/#,1-'

+#-"+(.!")#%#-2'#&)+(/#'"+'-+$#'!

)+ (+&'))'#1 (+)+-'.&+



ATTENTION: The controller is

intended to be commanded by control

input signals that will start and stop the

motor. A device that routinely disconnects

then reapplies line power to the controller

for

the purpose of starting and stopping the

motor

should not be used.

If it is necessary

to use this method for starting and

stopping

or if frequent cycling of power is

unavoidable, make sure that it does not

occur more than once a minute.

ATTENTION: Do not connect power

factor correction capacitors to controller

output terminals T1, T2, and T3 (U, V,

and

or component damage could occur

Chapter 2 - ,01 ** 1(-,(/(,&

2–3

Power Wiring For Preset Speed and

Analog Signal Follower Models

Table 2.A Power

erminal Block Specifications

Terminal

Block

Screw

Size

Max/Min Wire

Size mm

WG)

Max/Min Torque

Nm. (lb.in.)

TB1

M4 4-0.75 (12-18)

1.81-1.35 (16-12)

TB2

M4 4-0.75 (12-18)

1.81-1.35 (16-12)

À '$2**$1(,(03(1'3(/$0(,01 **$#-,.-3$/

1$/+(, *!*-")0

Recommended Line Side Protection

The Bulletin 160 Smart Speed Controller has

been UL tested and approved for use with up to a

30 Amp protective device (fuse, circuit breaker,

manual motor starter) installed on the line side of

the drive for the purposes of branch circuit

protection. The ratings in T

ables 2.B and 2.C are

the minimum recommended values for use with

each drive rating. The model numbers of the

devices listed in these tables are provided to serve

as a guide. Other devices which meet the

requirements of UL508C and UL489 with similar

trip characteristics may be used. For applications

with greater than five controllers per branch

circuit, consult factory for group fusing

recommendations.

Input Power Conditioning

The controller is suitable for direct connection to

AC power lines within the rated voltage of the

controller (see Appendix A). Listed below are

certain power line conditions which may cause

component damage or reduction in product life. If

any of the conditions exist as described in the

table below

, install “one” of the devices listed

under the heading “Corrective Action” on the line

side of the controller. Note: Only one device per

branch circuit is required. It should be mounted

closest to the branch and sized to handle the total

current of the branch circuit.

Power Line Condition Corrective Action

Low

Line Impedance (less than

1% line reactance)

 Line Reactor (See A-4) or

 Isolation Transformer

Line has power factor correction

capacitors

 Line Reactor (See A-4) or

 Isolation Transformer

Line has frequent power

interruptions

 Line Reactor (See A-4) or

 Isolation Transformer

Line has high frequency

(>10 Hz) noise spikes in excess of

900V (Induction heaters, RF

equipment, choppers)

 MOV option (See A-4) or

 Line Reactor (See A-4) or

 Isolation Transformer

Line has intermittent noise spikes

in excess of 2000V (lightening)

 MOV option (See A-4) or

 Line Reactor (See A-4) or

 Isolation Transformer

Table 2.B Recommended

Line Side Protective Devices for 200-240V rated units

3 ∅

Rating

kW (HP)

∅

Rating

kW (HP)

Fuse

Rti

Fuse Types

Other Protective Devices

∅

kW (HP)

∅

kW (HP)

Rating

Class CC

Class J

Rating Type

.37 (1/2)

N/A 6 16

(1/2)

.55 (3/4)

N/A

.37 (1/2)

6 KLDR/CCMR

JDT

16 140-MN-****

(3/4)

.75 (1)

(1/2)

.55 (3/4)

KLDR/CCMR

ATMR

JDT

AJT

140 MN

1492-CB3-H***

(1)

1.5 (2)

(3/4)

.75 (1)

15 (16)

ATMR

FNQR

AJT

LPJ

1492 CB3 H

HFD ***L

(2)

2.2 (3)

(1)

1.5 (2)

(16)

FNQR

LPJ

HFD

Table 2.C Recommended

Line Side Protective Devices for 380-460V rated units

3 ∅

Rating

kW (HP)

∅

Rating

kW (HP)

Fuse

Rti

Fuse Types

Other Protective Devices

∅

kW (HP)

∅

kW (HP)

Rating

Class CC

Class J

Rating Type

.37

(

)

A 3

(

)

(1/2)

.55

(

3/4

)

N/A

(4)

(

)

KLDR/CCMR

JDT

140-MN-****

(3/4)

.75 (1)

N/A

(4)

KLDR/CCMR

ATDR/ATQR

JDT

AJT

140 MN

1492-CB3-H***

(1)

1.5 (2)

N/A

ATDR/ATQR

FNQR

AJT

LPJ

1492 CB3 H

HFD ***L

(2)

2.2 (3)

N/A

15 (16)

FNQR

LPJ

HFD

201!$#2 *$*$+$,1

1(+$#$* 4

Á (11*$%20$

-2*#' 3+21

Ã 200+ ,

**$,/ #*$42**$1(,

+ ,2 *+-1-/

01 /1$/

Å **$,/ #*$4

2**$1(,"(/"2(1

!/$ )$/

Æ 

$01(,&'-20$14.$

"(/"2(1!/$ )$/

Ç -,1/-**$/(0 *0-

"-+. 1(!*$3(1'

 ,#

%20$14.$0

20$/ 1(,&0(,#$,-1$

2/-.$ ,0(5$

   %&&! $ 

2–4

  

A variety of cable types are acceptable for

variable speed controller installations. For many

installations,

unshielded

cable is adequate,

provided it can be separated from sensitive

circuits. As an approximate guide, allow a

spacing of 1 meter (3.3 feet) for every 10 meters

(33 feet) of unshielded length. If you cannot

separate motor cables from sensitive circuits, or if

you must run motor cables from multiple

controllers (more than three) in a common

conduit or cable trays, shielded motor cable is

recommended to reduce system noise.

Motor cables should be four-conductor with the

ground lead and shield (if using shielded cable)

connected to the controller ground terminal and

the motor frame ground terminal.

  

Installations with long motor cables may require

the addition of output reactors to reduce voltage

reflections at the motor

, and reduce cable

charging current. Capacitive charging of long

motor cables may draw current in excess of the

controller rating. The controller should be

installed as close to the motor as possible.

Important:

Both Reflected W

ave and Capacitive

Current Considerations need to be taken into

account when determining motor cable lengths.

Refer to Table 2.D and Table 2.E .

 

  # 

"



 

  "

   

380–460 V

Ratin

 

! 

     

Ratings



!









 

                 

1000 Vp-p

40 12 40 12 40 12 40 12 210 64 210 64

2.2 kW

(3 HP)

1200 Vp-p

60 18 60 18 180 55 180 55 260 79 260 79

HP)

1600 Vp-p

500



152



500



152



500



152



500



152



500



152



500



152



1000 Vp-p

40 12 40 12 45 14 50 15 250 76 250 76

1.5kW

(2 HP)

1200 Vp-p

60 18 60 18 300 91 200 61 340 104 340 104

HP)

1600 Vp-p

500



152



500



152



500



152



500



152



500



152



500



152



1000 Vp-p

55 17 40 12 55 17 40 12 325 99 325 99

0.75 kW

(1 HP)

1200 Vp-p

125 43 60 18 180 55 120 37 500 152 325 99

HP)

1600 Vp-p

500



152



500



152



500



152



500



152



500



152



500



152



1000 Vp-p

45 14 40 12 45 14 40 12 300 91 300 91

0.55 kW

(0.75 HP)

1200 Vp-p

125 38 60 18 75 23 75 23 500 152 500 152

HP)

1600 Vp-p

500



152



500



152



500



152



500



152



500



152



500



152



1000 Vp-p

45 14 40 12 45 14 40 12 300 91 300 91

0.37 kW

(0.5 HP)

1200 Vp-p

125 38 50 15 75 23 75 23 500 152 500 152

HP)

1600 Vp-p

500



152



500



152



500



152



500



152



500



152



500



152



 $&)(&""%&!$#' %&!+!$$& %%



*'",&!,"(!&!&! &$!$%'&!& '! !&%!&)$

&((

%& % ! !  &%'"&!&



!$"&('$$ &! %$&! %

  

2–5

 

  $ "!

 

  "

   

380–460 V

Ratin

     

Ratings

#

                 

2 360 110 750 229 650 198 800 244 410 125 525 160

2.2 kW

(3 HP)

4 335 102 600 183 625 191 750 229 370 113 475 145

HP)

8 300 91 410 125 600 183 700 213 310 94 420 128

2 300 91 540 165 550 168 700 213 310 94 425 130

1.5 kW

(2 HP)

4 300 91 425 130 525 160 650 198 300 91 400 122

HP)

8 300 91 300 91 500 152 600 183 300 91 350 107

2 300 91 375 114 320 98 650 198 300 91 300 91

0.75 kW

(1 HP)

4 300 91 300 91 300 91 600 183 300 91 300 91

HP)

8 300 91 300 91 300 91 550 168 300 91 300 91

2 300 91 375 114 320 98 600 183 300 91 300 91

0.55 kW

(0.75 HP)

4 300 91 310 94 300 91 565 172 300 91 300 91

HP)

8 300 91 300 91 300 91 525 160 300 91 300 91

2 300 91 375 114 320 98 550 168 300 91 300 91

0.37 kW

(0.5 HP)

4 300 91 325 99 300 91 530 162 300 91 300 91

HP)

8 300 91 300 91 300 91 500 152 300 91 300 91

 

  "

   

200–240 V

Ratin

     

Ratings

                 

0.37 to 2.2 kW

(0.5 to 3 HP)

2 thru 8 kHz

500 152 800 244 800 244 800 244 500 152 800 244

Chapter 2 - 

2–6

Control Wiring Requirements

 run all signal wiring in either a shielded cable,

or a separate metal conduit.

 only connect shield wire at control terminal

block common terminals TB3-3 and TB3-7.

 do not exceed control wiring length of 15

meters (50 feet). Control signal cable length

is highly dependent on electrical environment

and installation practices. To improve noise

immunity the control terminal block common

must be connected to earth ground.

 use Belden 8760 (or equivalent) — 18AWG

(0.750mm

), twisted pair, shielded or 3

conductor.

Table 2.F Control

erminal Block Specifications

Terminal

Block

Max/Min

Wire Size

WG)

Max/Min

Torque

Nm. (lb.in.)

TB3 2.5–0.5

(14–22)

0.8–0.4

(8–4)

ATTENTION: The controller is

supplied with an internal 12V supply.

Dry contacts or open collectors are

required for discrete control inputs.

If an external voltage is applied,

component damage could occur.

TTENTION:

The drive start/stop

control circuitry includes solid-state

components. If hazards due to

accidental contact with moving

machinery or unintentional flow of

liquid, gas or solids exist, an

additional hardwired stop circuit is

required to remove AC line power to

the drive. When AC input power is

removed, there will be a loss of

inherent regenerative braking effect

and the motor will coast to a stop. An

auxiliary braking method may be

required.

Control Wiring - Analog Signal Follower

Model

You can control the output frequency of the

controller via the Control Terminal Block (TB3)

using a remote potentiometer

, a –10 to +10 VDC

analog input, a 4–20mA analog input, or use

P58 – [Internal Frequency].

Important: Only

one frequency source may be connected at a time.

If the frequency reference potentiometer and the

4–20 mA reference are connected at the same

time, an undetermined frequency reference will

result.

Control Wiring - Preset Speed Model

You can control the output frequency of the

controller via the Control Terminal Block (TB3)

using dry contacts or open collector inputs to

SW1, SW2, and SW3 or use P58 – [Internal

Frequency]. A program keypad module is

required to change the factory default settings.

Refer to Chapter 5,

parameters 61–68

for the

eight preset frequency factory default settings and

switch configurations.

Wiring Diagrams

Important: Refer to the diagrams on the

following pages for control wiring information.

Chapter 2 - !"" 

2–7

Control Wiring

10V Pot

Pot Wiper or

+10/-10 VDC Input

Common

4-20mA Input

Reverse

Start

Common

Stop

Normally Closed

Relay Common

Normally Open

Signal Specification



Ω

"'!'" '%



''&

"!'%"%!#(' #!

Ω

"!'%"%!#(' #!

Ω

"!''"&(%!#('%$(%'""#%'"!'%"%





"!''"&(%!#('



"!''"&(%!#('



Terminal

TB3

(&'" %+#%"% %*"('#('&

&&')"'

'

!(')"'

'

FAULT

READY

Figure 2.3

- TB3 Control W

iring for Analog Signal Follower Model

FAULT

READY

SW1

SW2

Common

SW3

Reverse

Start

Common

Stop

Normally Closed

Relay Common

Normally Open

Signal Specification

"!''"&(%!#('



" !#'



"!''"&(%!#('





"!''"&(%!#('





"!''"&(%!#('%$(%'""#%'"!'%"%





"!''"&(%!#('





"!''"&(%!#('





TerminalTB3

(&'" %+#%"% 

%*"('#('&

&&')"'

'

!(')"'

'

%

Figure 2.4

- TB3 Control W

iring for Preset Speed Model

 

"&" % "" !"

" 

!"!'"

" $ "!"" "! $!#"'"" " 

#!""" " #

 ! !%!(" % "  ""%  !" " % "!

" "!





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

%

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!'!"!''

" !'%*"!''

" !'%*"!''

" "!





!'!"!''

" !'%*"!''

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" "!



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Allen-Bradley 160 SSC Guide d'installation

Marque: Allen-Bradley

Modèle: 160 SSC

Taper: Guide d'installation

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English: Allen-Bradley 160 SSC Installation guide

Allen-Bradley 160 SSC Guide d'installation

Allen-Bradley 160 SSC Guide d'installation

dans d''autres langues

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