Wacker Neuson RC50 US Manuel utilisateur

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Manuel utilisateur

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Instruction manual
Compactor
RC 50 / RC 70
Roller type RC 50 / RC 70
Issue 03
Document order number
Language
As from serial number:
5100028129
en-fr
WNCR0801JHAA00160
2
BA RC 50_RC 70 en 03
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Preußenstraße 41
80809 München
www.wackerneuson.com
Phone: +49-(0)89-354 02-0
Telefax: +49-(0)89-354 02-390
Original instruction manual
created:
changed:
Document ver-
sion:
01.10.2015
19.02.2016
1449778416271_H803_03
BA RC 50_RC 70 en 03
3
This instruction manual is valid for the following roller types:
COMPACTOR RC 50
RC 50 P
RC 70
RC 70 P
RC 70 VO
Table of contents
4
BA RC 50_RC 70 en 03
TABLE OF CONTENTS
1 Foreword................................................................................................................ 11
1.00 Introduction....................................................................................................... 12
1.00.01 Preface to the operating manual......................................................................................... 12
1.00.02 Product information.............................................................................................................. 12
1.00.03 Guarantee.............................................................................................................................13
1.00.04 Modifications / reservations..................................................................................................13
1.00.05 Packaging and storage........................................................................................................ 13
1.00.06 Signs and symbols...............................................................................................................13
1.00.07 Signal words.........................................................................................................................15
1.01 Documentation.................................................................................................. 16
1.02 Use......................................................................................................................17
1.02.01 Intended use.........................................................................................................................17
1.02.02 Abnormal use....................................................................................................................... 18
1.02.03 Residual risks....................................................................................................................... 18
1.02.04 Climatic conditions............................................................................................................... 19
1.03 Environmental protection................................................................................ 21
1.04 Disposal............................................................................................................. 22
1.05 Type plate.......................................................................................................... 23
1.06 Noise and vibration requirements.................................................................. 26
1.07 Personnel...........................................................................................................27
1.07.01 Qualification and duties........................................................................................................27
1.08 General safety instructions............................................................................. 29
1.09 Danger zone...................................................................................................... 30
1.10 Loading and Transporting............................................................................... 31
1.11 Stickers on the machine.................................................................................. 36
1.11.01 Warning labels......................................................................................................................36
1.11.02 Information sign....................................................................................................................38
2 Description.............................................................................................................41
2.00 Technical characteristics of the machine...................................................... 41
Table of contents
BA RC 50_RC 70 en 03
5
2.01 General view of machine................................................................................. 42
2.01.01 Chassis / safety devices.......................................................................................................42
2.01.02 Control stand........................................................................................................................ 43
2.01.03 Drive unit / diesel engine..................................................................................................... 46
2.01.04 Hydraulic oil supply.............................................................................................................. 47
2.01.05 Electrical equipment............................................................................................................. 47
2.01.06 Drive..................................................................................................................................... 48
2.01.07 Steering system....................................................................................................................48
2.01.08 Vibration................................................................................................................................49
2.02 General view of instruments and operating elements..................................50
2.02.01 Control stand........................................................................................................................ 50
3 Operation............................................................................................................... 57
3.00 Instruments and operating elements............................................................. 57
3.00.01 Indicators, displays...............................................................................................................57
3.00.02 Pilot lights............................................................................................................................. 58
3.00.03 Switch................................................................................................................................... 62
3.00.04 Sockets, lights...................................................................................................................... 71
3.00.05 Operation levers, adjustment handles................................................................................. 71
3.01 Prior to machine start...................................................................................... 78
3.02 Engine start....................................................................................................... 82
3.03 Driving................................................................................................................84
3.04 Driving with vibration / oscillation.................................................................. 87
3.04.01 Vibration................................................................................................................................87
3.04.02 Vibration / oscillation (VO)....................................................................................................88
3.05 Stopping, switching off engine, leaving machine......................................... 91
3.06 Operation monitoring....................................................................................... 93
3.06.01 Filling levels..........................................................................................................................93
3.06.02 Pilot lights............................................................................................................................. 93
3.06.03 Diagnostic Code................................................................................................................... 94
3.06.04 Exhaust gas treatment with diesel particulate filter (DPF)...................................................95
3.07 *Battery cut-off (battery isolating switch)...................................................... 99
3.07.01 Operation.............................................................................................................................. 99
3.08 Scraper.............................................................................................................101
3.09 Starting with jump leads................................................................................102
Table of contents
6
BA RC 50_RC 70 en 03
3.10 Towing..............................................................................................................104
3.11 Heating / ventilation / cooling........................................................................108
3.12 Opening and closing engine hood............................................................... 110
3.13 Driving on public roads................................................................................. 111
3.13.01 The following is applicable in Germany (StVZO - German Road Traffic Type Approval
Law)..............................................................................................................................................................111
3.13.02 Applicable in the User's Country........................................................................................111
4 Maintenance.........................................................................................................112
4.00 General maintenance instructions................................................................112
4.00.01 Operation monitoring..........................................................................................................112
4.00.02 Maintenance overview........................................................................................................113
4.00.03 Running-in regulations....................................................................................................... 115
4.00.04 Important information about maintenance works............................................................... 115
4.00.05 Safety strut......................................................................................................................... 117
4.00.06 Welding works on the machine..........................................................................................118
4.01 Chassis / safety features............................................................................... 120
4.01.01 General............................................................................................................................... 120
4.01.02 Checking the function of the parking brake....................................................................... 120
4.01.03 Check function of emergency stop.................................................................................... 121
4.02 Control stand.................................................................................................. 123
4.02.01 *Air conditioning system.....................................................................................................123
4.02.02 *Replacing circulating air filter of the air conditioning system............................................124
4.02.03 Replacing fresh air filter of the operator's cabin................................................................ 124
4.02.04 Checking fill level of the windscreen washer.....................................................................125
4.03 Drive unit - diesel engine.............................................................................. 126
4.03.01 General............................................................................................................................... 126
4.03.02 Maintenance points at the Diesel engine when changing oil.............................................128
4.03.03 Replacing filter cartridge for the fuel filter..........................................................................129
4.03.04 Changing filter cartridge for the fuel pre-filter.................................................................... 130
4.03.05 Checking and cleaning dust discharge valve.................................................................... 131
4.03.06 Checking and replacing the air filter.................................................................................. 132
4.03.07 Changing safety cartridge.................................................................................................. 133
4.03.08 Checking radiator............................................................................................................... 134
4.03.09 Checking coolant level....................................................................................................... 135
4.03.10 Changing coolant............................................................................................................... 136
Table of contents
BA RC 50_RC 70 en 03
7
4.04 Hydraulic oil supply....................................................................................... 137
4.04.01 General............................................................................................................................... 137
4.04.02 Checking hydraulic oil level............................................................................................... 137
4.04.03 Replacing hydraulic oil....................................................................................................... 138
4.04.04 Replacing ventilation filter for hydraulic oil tank.................................................................139
4.04.05 Replacing filter insert of pressure filter for hydraulic system............................................. 140
4.04.06 Replacing filter insert of pressure filter for steering system...............................................141
4.05 Drive................................................................................................................. 142
4.05.01 Inspecting smooth drum scrapers......................................................................................142
4.05.02 Inspecting scrapers of the padfoot drum........................................................................... 143
4.05.03 Checking the wheel nuts / wheel bolts for tightness..........................................................143
4.05.04 Checking the air pressure in the tyres...............................................................................144
4.05.05 Changing the tyres.............................................................................................................144
4.06 Steering system.............................................................................................. 146
4.06.01 General............................................................................................................................... 146
4.06.02 Lubricating pivoted bearing................................................................................................ 146
4.06.03 Lubricate the steering cylinder bolts.................................................................................. 147
4.07 Vibration...........................................................................................................148
4.07.01 General............................................................................................................................... 148
4.07.02 Checking vibrator oil filling level........................................................................................ 148
4.07.03 Changing vibrator oil.......................................................................................................... 149
4.07.04 Change tooth belt for VO-drive..........................................................................................149
4.07.05 Checking damping elements..............................................................................................150
5 Tables................................................................................................................... 151
5.00 Technical data................................................................................................. 151
5.00.01 Engine oil............................................................................................................................151
5.00.02 Hydraulic oil........................................................................................................................153
5.00.03 Use of biologic hydraulic oil............................................................................................... 153
5.00.04 Coolant conditioning...........................................................................................................154
5.00.05 Fuel.....................................................................................................................................154
5.00.06 Overview of lubricant details..............................................................................................155
5.00.07 Starting torques.................................................................................................................. 155
Table of contents
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BA RC 50_RC 70 en 03
5.01 Technical data................................................................................................. 157
5.01.01 RC 50................................................................................................................................. 157
5.01.02 RC 50 P............................................................................................................................. 159
5.01.03 RC 70................................................................................................................................. 161
5.01.04 RC 70 P............................................................................................................................. 163
5.01.05 RC 70 VO...........................................................................................................................165
5.02 Dimension sheet............................................................................................. 167
5.02.01 RC 50................................................................................................................................. 167
5.02.02 RC 50 P............................................................................................................................. 167
5.02.03 RC 70, RC 70 VO..............................................................................................................168
5.02.04 RC 70 P............................................................................................................................. 168
5.03 Fuses................................................................................................................169
5.03.01 Main fuses.......................................................................................................................... 169
5.03.02 Fuse, alternator D+............................................................................................................ 169
5.03.03 *Battery isolating switch..................................................................................................... 169
5.03.04 Fuses, electric box............................................................................................................. 169
5.03.05 Fuses, operator's cabin......................................................................................................170
6 Assembly Instructions and Auxiliary Devices................................................. 171
6.00 ROPS cabin / roll-over bar.............................................................................171
6.00.01 Safety device ROPS cabin................................................................................................ 171
6.00.02 Safety device ROPS roll-over bar......................................................................................172
6.01 *Rotating light removable.............................................................................. 173
6.01.01 Overview.............................................................................................................................173
6.01.02 General view of instruments and operating elements....................................................... 173
6.01.03 Operation............................................................................................................................ 174
6.01.04 Installation...........................................................................................................................174
6.01.05 Maintenance....................................................................................................................... 175
6.02 *Push plate...................................................................................................... 177
6.02.01 Overview.............................................................................................................................177
6.02.02 General view of instruments and operating elements....................................................... 177
6.02.03 Indication lights...................................................................................................................178
6.02.04 Operating levers, adjustment handles............................................................................... 178
6.02.05 Operation............................................................................................................................ 178
6.02.06 Maintenance....................................................................................................................... 179
6.02.07 Technical data.................................................................................................................... 181
6.02.08 Dimension sheet.................................................................................................................182
Table of contents
BA RC 50_RC 70 en 03
9
6.03 *Padfoot shells................................................................................................183
6.03.01 Overview.............................................................................................................................183
6.03.02 Equipment needed............................................................................................................. 184
6.03.03 Safety Instructions..............................................................................................................184
6.03.04 Installation...........................................................................................................................185
6.03.05 Disassembly....................................................................................................................... 193
6.03.06 Starting torques.................................................................................................................. 201
6.03.07 Maintenance....................................................................................................................... 202
6.03.08 Technical data.................................................................................................................... 202
6.04 *Tachograph.................................................................................................... 203
6.04.01 Overview.............................................................................................................................203
6.04.02 Operation............................................................................................................................ 203
6.04.03 Wacker Neuson function.................................................................................................... 203
6.05 *Seat belt with belt monitoring system........................................................ 205
6.05.01 Overview.............................................................................................................................205
6.05.02 General view of instruments and operating elements....................................................... 205
6.05.03 Indication lights...................................................................................................................206
6.05.04 Operating levers, adjustment handles............................................................................... 206
6.05.05 Operation............................................................................................................................ 206
6.05.06 Maintenance....................................................................................................................... 207
6.06 Tilting the operator platform......................................................................... 208
6.06.01 Equipment needed............................................................................................................. 208
6.06.02 Safety Instructions..............................................................................................................208
6.06.03 Tilting.................................................................................................................................. 209
6.06.04 Lowering............................................................................................................................. 211
EC declaration of conformity
10
BA RC 50_RC 70 en 03
EC DECLARATION OF CONFORMITY
616-02
Foreword
BA RC 50_RC 70 en 03
11
1 FOREWORD
NOTE
When working at the machine please always adhere to the
instructions given in your Safety instructions!
000-01
This instruction manual contains information and procedures for the
safe operation and maintenance of your Wacker Neuson machine. In
the interest of your own safety and to prevent accidents, you should
carefully read through the safety information, familiarize yourself with it
and observe it at all times.
This instruction manual manual is not a manual for extensive
maintenance and repair work. Such work should be carried out by
Wacker Neuson service or authorized specialists.
The safety of the operator was one of the most important aspects taken
into consideration when this machine was designed. Nevertheless,
improper use or incorrect maintenance can pose a risk. Please operate
and maintain your Wacker Neuson machine in accordance with the
instructions in this instruction manual. Your reward will be troublefree
operation and a high degree of availability.
Defective machine parts must be replaced immediately!
Please contact your Wacker Neuson representative if you have any
questions concerning operation or maintenance.
All rights reserved, especially reproduction and distribution rights.
Copyright 2015 Wacker Neuson Produktion GmbH & Co. KG
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without the
expressed written permission of Wacker Neuson.
Any type of reproduction, distribution or storage on data media of
any type and form not authorized by Wacker Neuson represents an
infringement of copyright and will be prosecuted.
We expressly reserve the right to make technical modifications – even
without special notice – which aim at further improving our machines or
their safety standards.
Foreword
Introduction
12
BA RC 50_RC 70 en 03
1.00 Introduction
1.00.01 Preface to the operating manual
This chapter contains important instructions for the operating personnel
on how to operate the machine and to use this operating manual.
This operating manual helps you:
to become familiar with the machine.
to avoid malfunctions due to improper use.
Adhering to this operating manual:
helps to avoid risks.
increases the reliability when working on the construction site.
increases the life span.
reduces maintenance costs and downtimes.
It is absolutely necessary to adhere to this instruction manual, the
instructions given in the safety instructions, supplementary information
and all regulations and provisions applying at the building site (e.g.
accident prevention regulations).
Maintenance and care of the diesel engine have to be performed
according to these motor instructions. Any safety notes have to be
followed.
609-08
1.00.02 Product information
You have received a quality product from Wacker Neuson. All the
components of this machinehave been carefully inspected and tested. As
a result, they comply with the quality that you expect.
The reliability of the machine is preserved through correct use and careful
maintenance. This includes the use of the specified operating supply
items and the use of original Wacker Neuson spare parts.
Our representations will help you to keep your roller in perfect operating
condition.
After the warranty period, our representatives will also assist you with
advice and service. They will supply you with our original Wacker Neuson
spare parts which do not only meet the technical requirements but also
ensure exchangeability and quality.
The safety, operating and maintenance instructions given in this operating
manual are intended for the operating personnel. Thus, keep this manual
always at hand!
609-06
Foreword
Introduction
BA RC 50_RC 70 en 03
13
1.00.03 Guarantee
No guarantee claims with:
operating errors.
In the case the spare parts used are no original Wacker Neuson
spare parts.
in the case wrong operating supply items have been used.
In the case any additional devices have been refitted and/or installed
that have not been approved by Wacker Neuson.
in the case of deficient maintenance.
in the case of any processes that conflict with these operating
manual.
609-07
1.00.04 Modifications / reservations
We are committed to provide you with correct and updated operating
manual. However, we cannot guarantee the correctness of all data given.
To be able to keep pace with changing trends, it may be necessary to
amend or modify the product and/or its operating console without prior
notice. We assume no liability for malfunctions, downtimes and resulting
damage.
609-09
1.00.05 Packaging and storage
We have carefully packed our products to ensure proper protection in
transit. Please check both packaging and the goods yourselv for any
damage upon reception of your goods. In the case of damage, the
devices must not be put into operation. Damged cables and connections
are a safety risk and must not be used.
In such a case, please contact your supplier.
If the devices are not put into operation upon unpacking, they must be
protected against humidity and dirt.
609-10
1.00.06 Signs and symbols
The signs and symbols used in this instruction manual are to help you
use this instruction manual and the device in a safe and fast manner.
Note Informs about application hints and useful information. No danger-
ous or harmful situation.
Enumeration Indicates a listing of issues or possibilities.
Operating steps
1.
Are listed according to their succession each starting from 1 for
each individual process.
Option Indicates special equipment which varies from the standard.
Directions Information on directions contained in these instructions such as left or
right and/or front or rear always refer to the directions of the machine
driving forwards.
Foreword
Introduction
14
BA RC 50_RC 70 en 03
Cross-references Cross-references help you to find quickly sections in this instruction
manual which supply you with additional important information. The
cross-reference shows you the page of the relevant section. The
abbreviation sqq. means "and the following pages".
Example: (see page 134 sqq.)
Positioning of illustrations The positions of illustrations are represented with letters and numbers.
The items marked with letters in alphabetical order, are only explained
in the associated text section, each of which starts anew for every
single description. The items marked with numbers apply to operating
elements, control units and switches. They are identical to the numbers
in the section Overview of instruments and operating elements (see
page 50 sqq.). These numbers in squared brackets are used
as a reference in the description of the elements. Amongst others,
this ensures that important and additional information can be found
immediately and without any difficulty in the descriptions of the elements.
The end of the positioning line is marked as dot or arrow. In the
illustration the dot marks a visible element and an arrow an invisible
element which is in arrow direction.
Example
15270
501
520
A
B
Legend
[A] Driver [B] Engine compartment
Descriptive text
The drive lever [501] determines the driving direction and speed.
Using the lever [520] you can adjust the pretension of the attenuation
system to the driver's weight.
609-11
Foreword
Introduction
BA RC 50_RC 70 en 03
15
1.00.07 Signal words
A signal word identifies a source of dangers and residual risks.
609-12
DANGER
Identifies immediate danger. If this risk is not prevented, this causes
death or severe personal injuries.
001-01
WARNING
Refers to situations that may be dangerous. If this situation is not
avoided, fatality or very serious injuries may be caused.
002-01
CAUTION
Refers to situations that may be dangerous. If this situation is not
avoided, minor or light injuries may be caused.
003-01
NOTICE
Refers to a situation that may cause property damage.
004-01
Foreword
Documentation
16
BA RC 50_RC 70 en 03
1.01 Documentation
This operating manual is intended to make the operating personnel
familiar with basic work steps / activities of and with the machine.
The entire operating manual consists of:
Safety instructions
Operating manual of the machine
Operating manual of the diesel engine
If necessary, additional information (e. g. QR code)
The entire operating manual must always be available at the machine
and be accessible to the authorized operating personnel at all times. Prior
to operating the machine, you must have carefully read und understood
this operating manual. In case you do not understand this operating
manual or individual parts, please ask us prior to starting these activities.
The operating manual contains important information, which will ensure
that the machine can be operated in a safe, proper and economic
manner.
613-00
Foreword
Use
BA RC 50_RC 70 en 03
17
1.02 Use
1.02.01 Intended use
The machine represents state-of-the-art technology and complies with
all valid safety regulations concerning its intended use at the time the
machine was launched on the market.
When designing the machine it was not possible to avoid forseeable
misuse or residual risks without restricting the machine's intended
functionality.
The maschine's intended use is:
pave roads and traffic areas.
ramming and smoothing of loose earth, road bedding, pavement or
similar ramable subgrade in layers.
The machine may only be deployed on surfaces that can support it.
Subgrade not capable of bearing is e.g. high fillings, batters, roadside
ditches.
The machine must not be used with explosive areas, on landfill sites and
with mining.
The machine is only intended for commercial applications within fenced
construction sites.
The machine must be operated by authorised operating personnel only if
in proper technical condition and according to this operating manual.
All unintended uses and/or all machine-related activities not described in
this operating manual are to be deemed as unauthorised misuse outside
the legal limits of indemnity of the manufacturer.
611-01
Foreword
Use
18
BA RC 50_RC 70 en 03
1.02.02 Abnormal use
In the case of abnormal use and/or improper use of the machine, the
manufacturer's guaranty period will expire and the operator will solely be
responsible.
Abnormal use is:
Non-compliance with this operating manual.
Operating errors by operating personnel not qualified or not
instructed.
Conveyance of passangers.
Leaving the driver's position during operation.
Starting, using the machine outside the driver's position.
Errors due to "reflexive behaviour" and/or "chosing the easiest way".
Operating the machine if it is not in a proper technical condition.
Using the machine with improper ambient conditions (e.g.
temperature, gradient, cross slope).
Using the machine with the protective equipment removed.
Spraying with high-pressure cleaners or fire extinguishing equipment.
Towing trailing loads.
Non-compliance with maintenance intervals.
Omission of measurements and tests to detect damages early.
Omission of replacing wear parts.
In the case the spare parts used are no original Wacker Neuson
spare parts.
Omission of maintenance and repair works.
Improper maintenance and repair works.
Unauthorised modifications of the machine.
611-02
1.02.03 Residual risks
Residual risks have been analysed and evaluated prior to starting the
construction and planning the machine. Existing residual risks are
referred to in the documentation. However, Wacker Neuson cannot
foresee all situations that may pose a risk in practice.
You can avoid existing residual risks if you comply with and
implement the following instructions:
Special warnings at the machine.
General safety instructions in this instruction manual and in the safety
instructions.
special warnings in this operating manual.
Instructions contained in the safety instructions.
Operating instructions of the operator.
Foreword
Use
BA RC 50_RC 70 en 03
19
Danger of life / risk of personal injury when operating the machine
due to:
Misuse.
Improper operation.
Transport.
Missing protective equipment.
Defective and/or damaged components.
Operation / usage by personnel not trained and/or instructed.
The machine may cause risk to the environment with:
Improper operation.
Operating supply items (lubricants etc.).
Noise emission.
Property damage may occur at the machine e.g. with:
Improper operation.
Non-compliance with operating and maintenance instructions.
Improper operating supply items.
Property damage may occur at additional assets within the
machine's operating area e.g. with:
Improper operation.
Reduction in performance and/or the machine's functionality may
occur at the machine with:
Improper operation.
Improper maintenance and/or repair works.
Improper operating supply items.
611-03
1.02.04 Climatic conditions
Low ambient temperature The diesel engine's starting behaviour and the machine's operation
depend on:
The fuel used.
The viscosity of the motor, gear and hydraulic oil.
The battery's charge state.
Please note:
The acceleration and braking behaviour of the machine are influenced by
viscous hydraulic oil. Prior to cold seasons (autumn, winter) please adjust
all operating supply items (coolants, oils etc.) to low temperatures.
Please use fuels suitable in winter or additives improving the flow with
temperatures below 0 °C (32 °F) (see page 154 sqq.). Do not charge
batteries with temperatures below 0 °C (32 °F).
Foreword
Use
20
BA RC 50_RC 70 en 03
WARNING
Explosion!
Risk of injury due to burns and moving parts.
Do not use aerosol start-up aid (e.g. aether).
Do not use any liquids as start-up aid (e.g. alcohol).
002-02
Extensive ambient
temperature, extensive
height
See operating manual of diesel engine.
611-04
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Wacker Neuson RC50 US Manuel utilisateur

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