Genie GCL-GCX Operator / Installation Manual

10-14

This Installation Manual provides the information required to install, troubleshoot and

maintain a GCL-GCX

™

Counter Door Operator.

NOT FOR RESIDENTIAL USE

PROPER APPLICATION

Door Type Operator Type Max Door Weight/HP

Rolling Steel Counter Door 1/2HP = 500 lbs.

Counter Door

112070.502555

CO M M E R C I A L L I N E

GCL-GCX

COUNTER DOOR OPERATOR

™

TO PREVENT THE MOTOR PROTECTOR FROM TRIPPING,

DO NOT EXCEED 4 DOOR OPERATIONS PER HOUR.

FOR LIGHT DUTY USE ONLY.

THIS PAGE LEFT BLANK

Table of Contents

TOC

www.geniecompany.com 10-14

Section 1 How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

Section 2 Safety Information & Instructions . . . . . . . . . . . . . . . . 2.1-2.2

Section 3 Critical Installation Information . . . . . . . . . . . . . . . . . . .3.1-3.4

Section 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-4.4

Mounting.............................. . . . . . . . . . . . .4.1-4.2

Manual Release ........................... . . . . . . . . . . . . 4.3

Optional Timer-Close or Aux. Output Modules . . . . . . . . . 4.4

Section 5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1-5.13

Safety Information/ Line Voltage Wiring . . . . . . . . . . . 5.1-5.2

Low Voltage Control Wiring .................. . . . . . . . . . 5.3

External Wire Diagram ....................... . . . . . . . . . 5.4

Wall Control .............................. . . . . . . . . 5.5-5.6

Montored/Non-monitored Photocells ........ . . . . . . . . . 5.7

Locking Bottom Bar / Interlock Switch. . . . ..... . . . . . . . 5.10

Montored/Non-monitored Sensing Edge ..... . . . . .

5.8-5.9

External Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.11

Section 6 Operator Setup Procedure

s . . . . . . . . . . . . . . . . . . . . . . .6.1-6.8

Setting Close Direction...................... . . . . . . . . . . 6.2

6.3

Setting

Travel

Limits ....................... . . . . . . . . . . .

6.4

Control Panel ............................. . . . . . . . . . . . .

Setting

Limit

Overrun ....................... . . . . . . . . . .

6.5

Setting

Open

&

Close

Modes ................. . . . . . . . . .

6.6

6.7

Setting Mid-Stop Limit . . .................... . . . . . . . . . .

Resetting the MRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 7 Special Operational Features. . . . . . . . . . . . . . . . . . . . . 7.1-7.4

Operator Cycle Count...................... . . . . . . . . . . . 7.1

GDO & Display Firmware .................... . . . . . . . . . .7.1

Operator Type ............................ . . . . . . . . . . . .7.2

Section 8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1-8.5

Display Operation......................... . . . . . . . . . . . .8.1

Error Codes ........................... . . . . . . . . . . . . 8.1-8.2

Run Codes ............................ . . . . . . . . . . . . 8.2-8.3

LED Indicators ............................ . . . . . . . . . . . .8.4

Safe-T-Beam® Self-Diagnostic Troubleshooting Chart . .8.5

Section 9 Service & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1

Periodic Maintenance Schedule .................. . . . . . . . . .9.1

Section 10 Appendixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1-10.7

Appendix A ........................... . . . . . . . . . . . . 10.1-10.3

Operator Parts Breakdown (Exploded View) . . . . . . 10.1

Circuit Board Breakdown . . . . . . . . . . . . . . . . . . . . . . . . 10.3

Appendix B................................. . . . . . . . . . . . . 10.4

Screw Terminal Assignments............ . . . . . . . . . 10.4

Appendix C............................ . . . . . . . . . . . . 10.5-10.7

Run Codes........................... . . . . . . . . . . . . 10.5

Error Codes. ...................... . . . . . . . . . . 10.6-10.7

Section 11 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1

6.1

Release Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . 10.2

6.8Monitored Reversing Devices . . . . . . . . . . . . . . . . . . . . . . . . .

Important Safety Information . . . . . . . . . . . . . . . . . . . 5.12-5.13

Optional Hand Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3-7.4

Section 1: How to use this manual

The 11 sections of this Installation Manual provide the information required to install, troubleshoot and maintain an GCX commercial/industrial

door operator.

Section 2

Provides important defining information related to safety terminology used throughout this manual, as well as safety related instructions which

must be followed at all times while doing any steps/tasks/instructions detailed in this manual.

Section 3

Details pre-installation concerns/issues/decisions that are recommended to be considered and/or resolved prior to beginning any commercial door

operator installation.

Sections 4-6

Provide step by step installation and set-up instructions for the GCX commercial door operator. Each section is written such that it must be

followed in a step by step order to complete a successful installation.

Sections 7-8

Detail important features and troubleshooting information for typical installation and normal operations that may occur.

Sections 9-11

Provide related information on service and maintenance items, operator drawings for use in troubleshooting and service activities, along with

important warranty and returned goods policy information.

1.1

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Failure to correctly perform all steps in sections 4-6 can result in serious injury or death.

WARNING

AVERTISSEMENT

Ne pas effectuer correctement toutes les étapes dans les sections 4-6 peut entraîner des

blessures graves voire la mort.

Section 2: Safety Information & Instructions

IMPORTANT

READ PRIOR TO ANY DOOR OPERATION

1. Read manual and warnings carefully.

2. Keep the door in good working condition.

Periodically lubricate all moving parts of door.

3. If door has a sensing edge, check

operations monthly. Make any necessary

repairs to keep it functional.

4. AT LEAST twice a year, manually operate

door by disconnecting it from the operator.

The Door should open and close freely. If it

does not, the door must be taken out of

service and a trained service representative

must correct the condition causing

the malfunction.

5. The Operator Motor is protected against

overheating by an internal thermal protector.

If the operator ceases to function because

motor protector has tripped, a trained service

technician may need to correct the condition

which caused the overheating. When motor

has cooled, thermal protector will

automatically reset and normal operation can

be resumed.

6. In case of power failure, the door can be

operated manually by pulling the release

cable to disconnect the operator drive system.

7. Keep instructions in a prominent location

near the pushbutton.

2.1

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WARNING

Commercial/Industrial Sectional and Rolling Steel Doors are large, heavy objects that move with

the help of

springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can

cause injuries, your safety and the safety of others depends on you reading the information in this manual. If you

have any questions or do not understand the information presented, call your nearest service re

presentative. For the

number of your local Genie® Dealer, call 800-OK-GENIE, and for Genie® Technical Service, call 800-843-4084.

In this Manual, the words Danger, Warning, and Caution are used to stress important safety information. The word:

DANGER

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

indicates a potentially hazardous situation which, if not avoided, may result in injury or property damage.

The word NOTE is used to indicate important steps to be followed or important considerations.

POTENTIAL HAZARD EFFECT PREVENTION

Do Not operate unless the doorway is in sight and free of

obstructions. Keep people clear of opening while door is moving.

Do Not allow children to play with the door operator.

Do Not change operator control to momentary contact unless an

external reversing means is installed.

Do Not operate a door that jams or one that has a broken spring.

Could result in

Serious Injury

or Death

Turn off electrical power before removing operator cover.

When replacing the cover, make sure wires are not pinched or near

moving parts.

Operator must be electrically grounded.

Do Not try to remove, repair or adjust springs or anything to which

door spring parts are fastened, such as, wood block, steel bracket,

cable or any other structure or like item.

Repairs and adjustments must be made by a trained service

representative using proper tools and instructions.

HIGH SPRING TENSION

WARNING

MOVING DOOR

Could result in

Serious Injury

or Death

WARNING

Could result in

Serious Injury

or Death

WARNING

ELECTRICAL SHOCK

2.2

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Section 2: Safety Information & Instructions

AVERTISSEMENT

Les portes de garage commerciales/industrielles à sections et en acier roulantes sont de gros objets lourds qui fonctionnent à l’aide de ressorts soumis à une haute tension et

de moteurs électriques. Dans la mesure où les objets en mouvement, les ressorts sous tension et les moteurs électriques peuvent entraîner des blessures, votre sécurité et celle

des autres exigent que vous preniez connaissance des informations stipulées dans ce manuel. Si vous avez des questions ou si vous ne comprenez pas les informations

ci-incluses, veuillez contacter le représentant de service le plus près. Pour obtenir le numéro du revendeur Genie® local, appelez le +1 (800)-OK-GENIE, et pour obtenir

des conseils techniques de l'usine Genie®, appelez le +1 (800)-843-4084.

Dans ce manuel, les mots Danger, Avertissement, et Attention sont utilisés pour faire ressortir d’importantes informations relatives à la sécurité. Le mot :

DANGER

signale une situation dangereuse imminente qui si elle n'est pas évitée, risque d'entraîner des blessures graves, voire mortelles.

Le terme REMARQUE est utilisé pour signaler les étapes importantes à suivre ou d’importants éléments à prendre en considération.

DANGER POTENTIEL

EFFET

PRÉVENTION

Utiliser uniquement si la porte est en vue et libre de tout obstacle. Ne laisser personne

se tenir dans l’ouverture de la porte pendant qu’elle est en mouvement.

Ne pas permettre aux enfants de jouer avec l’opérateur de la porte.

Ne pas modifier la commande de l'opérateur à contact momentané à moins qu'un moyen

d'inversion externe soit installé.

Ne pas faire fonctionner une porte qui bloque ou dont le ressort est cassé.

Pourrait entraîner

des blessures

graves voire la mort

AVERTISSEMENT

Pourrait entraîner

des blessures

graves voire la mort

CHOC ÉLECTRIQUE

TENSION ÉLEVÉE DU RESSORT

PORTE EN MOUVEMENT

ATTENTION

signale une situation potentiellement dangereuse qui, si elle n'est pas évitée, risque d'entraîner des blessures ou des dommages matériels.

AVERTISSEMENT

signale une situation potentiellement dangereuse qui, si elle n'est pas évitée, risque d'entraîner la mort ou des blessures graves.

Pourrait entraîner

des blessures

graves voire la mort

Couper le courant avant d’enlever le couvercle de l'opérateur.

Lorsque le couvercle doit être remplacé, s’assurer que les fils ne sont ni

coincés ni près des pièces mobiles.

L’opérateur doit être correctement mis à la terre.

Ne pas essayer d’enlever, réparer ni ajuster les ressorts ou toute autre pièce à laquelle le

ressort de la porte est attaché, y compris blocs de bois, supports en acier, câbles ou autres

articles semblables.

Les réparations et les réglages doivent être effectués par technicien qualifié qui se sert

d’outils appropriés et qui respecte les instructions.

AVERTISSEMENT

3.1

Job Site Issues to Consider/Concerns

The following list of items should be considered prior to selecting an operator for a given job site.

1-Available power supply.

2-Type of door.

3-Potential operator mounting obstructions. Items to consider include, but are not limited to: side room, room above door shaft,

room below door shaft, available mounting

surface integrity, power supply location, and convenient chain hoist and release cable positioning.

4-Size of door for appropriate

operator torque and door travel speed selection.

5-Operator mounting environment. Items to consider include operator location, dampness of location, dustiness of the

location and corrosiveness of the location.

6-Door activation needs/requirements. Examples include 3 button control stations, 1 button control stations, radio controls, pull

cords, loop detectors, photoelectric controls,

key switches, etc. See “Entrapment Protection” section below.

7-Interlock switches are required under certain conditions for

doors with pass doors and door locks. See Section

5 below.

8-Accessory equipment. Examples include reversing edges and/or photocell beams, which are required for

doors set to operate as momentary contact, auxiliary control relays,

warning lights, etc.

See “Entrapment Protection” section below.

Section 3: Critical Installation Information

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ENTRAPMENT PROTECTION

The installation of a fail safe external reversing device (such as a monitored reversing edge or photocell system, etc.) is required on all momentary contact electronically

operated commercial doors. If such a reversing device is not installed, the operator will revert to a constant contact control switch for operation (Closing only).

The Reversing Devices currently UL Approved are:

MillerEdge ME and MT series monitored edge sensors used in combination with Timer-Close Module P/N OPABTCGX.S

MillerEdge ME and MT series monitored edge sensors used in combination with MillerEdge Interface Module OPAKMEIGX.S. (Direct connect through STB inputs.)

4)

Residential Safe-T-Beam® Monitored Photocells - P/N 37220R (GSTB-BX) & 38176R.S (includes extension brackets).

5)

Series II Commercial Safe-T-Beam® Monitored Photocells - P/N OPAKPE.S and OPAKPEN4GX.S (NEMA 4).

1)

2)

6) Monitored Retro-Reflective Photoeye - P/N OPGAKRPEN4X.S

MillerEdge Wireless monitored edge sensor OPAKMMWE.S.

3)

WARNING:

DO NOT apply line voltage until instructed to do so.

AVERTISSEMENT:

NE PAS mettre sous tension tant que l'instruction n'est pas donnée de le faire.

3.2

Section 3: Critical Installation Information

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CAUTION:

Check working condition of door before installing the operator. Door must be free from sticking and binding.

If equipped, deactivate any door locking device(s). Door repairs and adjustments, including cables and spring assemblies MUST

be made by a trained service representative using proper tools and instructions.

ATTENTION:

Vérifiez l'état de fonctionnement de la porte avant d'installer l'opérateur.

La porte doit pouvoir bouger librement et ne pas coincer. Désactivez tous les dispositifs de verrouillage de la porte (si équipés).

Les réparations et les réglages de porte, plus particulièrement pour les câbles et les ressorts DOIVENT être effectués par un

technicien qualifié qui se sert d’outils appropriés et qui respecte les instructions.

ENTRAPMENT PROTECTION

The GCX can be used with the following UL Listed entrapment devices in compliance with UL325 requirements active starting August 29, 2010.

.NOITCERID ESOLC EHT NI NOITAREPO TCATNOC YRATNEMOM WOLLA TON LLIW ROTAREPO EHT ,DELLATSNI SI SECIVED TNEMPARTNE LANRETXE DEROTINOM ESEHT FO ENO LITNU

Model HP

FIRESTAR 3” SLAT

INSULATED

SHEET DOOR

16GA. 18GA. 20GA. 22GA. 24GA. 26GA. 18GA. 20GA. 22GA.

ALUM. STL/SST 20GA. 22GA.

142 108 82

94 N/A

STEEL, NON-INSULATED STEEL, INSULATED

UL

L is ted

FIRESTAR 2” SLATGRILLESCOUNTER DOOR

ALUM. STL/SST

126 126

Rolling Steel Door Chart (sq. ft.)

Note: Total door weight and not square footage is the critical factor in selecting the proper operator. These Sq.Ft. measurements are based on square doors, e.g. 16' x 16'.

Unbalanced Fire Shutters have a maximum square footage of 52 for 22GA. steel and 42 for 20GA. steel.

GCL-GCX™ 1/2 YES

N/A N/A 144 144 144 144 N/A N/A N/A

16GA. 18GA. 20GA. 22GA.

N/A N/A N/A

20GA. 22GA.

26GA

.

N/A N/A

N/A

3.3

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Miller Edge ME & MT series monitored edge sensors used in

combination with OPABTCGX.S Timer-Close Module or MillerEdge

Interface Module OPAKMEIGX.S. Miller Edge Wireless monitored edge sensor OPAKMMWE.S

ANY WIDTH

Residential Safe-T-Beams® P/N 37220R (GSTB-BX) and 38176R.S (includes ext. brkt’s)

Commercial Photoeye Kit P/N OPAKPE.S and OPAKPEN4GX.S (NEMA 4)

LISTED DEVICES

ALLOWABLE DOOR WIDTH

30 FEET

35 FEET

Monitored Retro-Refective Photoeye Kit P/N OPGAKRPEN4X.S

3.4

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IMPORTANT

INSTALLATION INSTRUCTIONS

WARNING-

To reduce the risk of severe

injury or death:

READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

Install only on a properly operating and balanced door. A door that is

operating improperly could cause severe injury. Have qualified service

personnel make repairs to cables, spring assemblies and other

hardware before installing the operator.

Remove all pull ropes and remove, or make inoperative, all locks

(unless mechanically and/or electronically interlocked to the power

unit) that are connected to the door before installing the operator.

Install the door operator at least 8 feet above the floor if the operator

has exposed moving parts.

Do not connect the door operator to the power source until

instructed to do so.

Locate the control station: (a) within sight of the door, (b) a minimum

of 5 feet above the floor so that small children cannot reach it, and

(c) away from all moving parts of the door.

Install the Entrapment Warning Placard next to the control station

and in a prominent location.

For products having a manual release, instruct the end user on the

operation of the manual release.

IMPORTANT

INSTRUCTIONS D’INSTALLATION

AVERTISSEMENT-

Pour réduire les risques de

blessures graves ou de mort :

1)

LIRE ET RESPECTER TOUTES LES INSTRUCTIONS D'INSTALLATION.

2)

Installez uniquement sur une porte fonctionnant correctement et bien

équilibrée. Une porte qui fonctionne mal peut provoquer des blessures

graves. Demandez à un technicien qualifié d'effectuer les réparations

des câbles, des ressorts et de toute autre quincaillerie avant de

procéder à l'installation de l'opérateur.

Retirez toutes les cordes de traction ainsi que tous les verrous ou

rendez-les inopérants (à moins qu'ils ne soient mécaniquement et/ou

électroniquement interverrouillés à l'unité motrices) qui sont connectés

à la porte avant de procéderà l'installation de l'opérateur.

Installez l'opérateur de la porte à 2,4 m minimum au-dessus du sol

lorsque des pièces mobiles de l'opérateur sont exposées.

Ne pas raccorder l'opérateur de la porte à la source d’alimentation

avant que l'instruction ne soit donnée de le faire.

Installez la station de commande : (a) en vue de la porte, (b) à 1,5 m

minimum au-dessus du sol pour que les jeunes enfants ne puissent

pas l'atteindre, et (c) à l'écart de toutes les pièces mobiles de la porte.

Installez le poster d'avertissement de pincement à côté de la station de

commande à un endroit bien en vue.

Pour les produits ayant un déclenchement manuel, indiquez à l'utilisateur

comment déclencher manuellement.

3)

4)

5)

6)

7)

8)

1)

2)

3)

4)

5)

6)

7)

8)

Section 3: Critical Installation Information

4.1

Unless otherwise stated, these instructions will show right side mount installations.

Left side mount is opposite.

1) Insert four(4) 3/8"-16 x 1" carriage bolts into headplate. FIG. 1.

• Threads to outside of plate.

• Retain by pushing 4 speed nuts onto bolts.

2) Complete installation of door as instructed in door installation manual up to

"mounting of hood."

3) Make certain both headplates are at 90° to wall.

• If not at 90°, use temporary external brace to hold in place.

4) Install hood and secure with hood mounting screws.

• When hood is secure, remove temporary brace if used (in step3).

• Leave door in FULL OPEN position.

5) Place 3/8" flat washers and 3/8"-16 keps nuts on 3/8" carriage bolts closest

to wall. .

• Leave nuts flush with ends of bolts.

m the operator.orf draug niahc evomeR )6

Section 4: Installation

Mounting

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Figure 1

3/8”-16 x 1”

CARRIAGE BOLT

SPEED

NUT

3/8”-16 KEPS NUT

WITH 3/8” FLAT WASHER

(NUT FLUSH WITH

END OF BOLT)

Mounting (continued)

7) Slide open ended slots of frame under flat washers installed in step 5. FIG. 2.

• Locate other frame slots over remaining two(2) carriage bolts and bring frame

against headplate.

• Put 3/8" washers and keps nuts on remaining bolts.

• DO NOT fully tighten nuts.

• Slide operator toward wall as far as slots allow. FIG. 3.

8) Place driven sprocket and key on door shaft and align with output sprocket

on operator. FIG. 3A.

• Secure sprocket and key in place with set screws.

9) Wrap #41 roller chain around both sprockets and join with connecting link. FIG. 4 & 5.

• Extra chain may need to be added depending on size of headplate.

• Slide operator away from hood until drive chain is tensioned but not tight. FIG. 6.

• Tighten mounting nuts.

Figure 2

Figure 5

Figure 4

Figure 6

4.2

TOWARD WALL

AS FAR AS

SLOTS WILL ALLOW

Figure 3

Figure 3A

90°

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Manual Release

NOTE: In case of power failure, door can be operated manually.

The operator can be disconnected from door by pulling red pull rope attached to

Manual Release Arm to allow opening door. FIG. 7.

• When door is in manual operation, limit switch setting is not affected.

• Releasing pull rope will re-engage operator.

4.3

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Figure 7

MANUAL RELEASE

ARM

RELEASE CORD

These instructions apply to either board. Although they perform different functions,

they mount in the same way.

2) Orient the module so mounting bracket tabs are to the left and wire

terminals are facing up.

3) Make desired wiring connections, in accordance with instruction manual

accompanying the module.

4) Insert module into the area indicated and slide front mounting tab into slot

on side panel of the enclosure. FIG. 9 & 10.

5) Adjust module so that it is level with the operator enclosure.

• There is a mounting hole on side panel of enclosure which will line up

with hole in module mounting bracket.

• Attach module by inserting self-tapping screw (provided in kit) through

module bracket and into hole in side panel. Do not overtighten.

6) Replace front panel.

Optional Timer-Close Module or Auxiliary Output Module

Figure 9

Figure 10

MOUNTING

BRACKET

TAB

Self tapping

screw

4.4

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FIG. 8

dna erusolcne eht fo lenap tnorf morf swercs gnippat-fles )4( ruof evomeR )1

remove front panel to expose control circuits and allow for installation of

any optional accessory board.

to

Figure 8

Section 5: Wiring

5.1

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WARNING

• DO NOT apply power to operator until instructed to do so.

•

It is strongly recommended, and may be required by law

in some areas, that line voltage wiring be performed by

a qualified electrician.

• Be sure that electrical power has been disconnected from

the input power wires being connected to the operator

prior to handling these wires. An appropriate lock-out/

tag-out procedure is recommended.

•

Line voltage wiring must meet all local building codes.

•

Make sure operator voltage, phase and frequency nameplate

ratings are identical to the job site line voltage ratings.

•

Input power wiring must be properly sized for the operators

amperage rating located on the nameplate.

•

To reduce the risk of electric shock, make sure the chassis of

this unit is properly grounded.

AVERTISSEMENT

• NE PAS mettre sous tension tant que l'instruction n'est

pas donnée de le faire.

•

Il est fortement recommandé voire même exigé par la loi dans

certaines régions, de contacter un électricien qualifié pour

l'acheminement du fil électrique.

• Assurez-vous que l'alimentation électrique a été déconnectée

des câbles d'alimentation d'entrée connectés à l'opérateur

avant de manipuler ces câbles. Une procédure de verrouillage/

étiquetage appropriée est recommandée.

•

Le câblage au secteur doit satisfaire à tous les codes de

construction locaux.

•

Assurez-vous que les valeurs nominales de la plaque

signalétique pour tension, phase et fréquence de l'opérateur

correspondent à celles des tensions de l'alimentation sur site.

•

La capacité d'entrée doit correspondre à la valeur nominale de

l'ampérage des opérateurs indiquée sur la plaque signalétique.

•

Pour réduire le risque de choc électrique, assurez-vous que le

châssis de l'unité est correctement mis à la terre.

1) Remove LINE VOLTAGE INPUT PLUG and install proper

fittings and 1/2”conduit.

2) Route proper LINE VOLTAGE wires into operator.

3) Locate LINE INPUT terminals on circuit board. Using

correct connectors, attach wires to LINE INPUTS, and GROUND

terminal.

• Keep low voltage and line voltage wires separate.

• Route all line voltage wires as shown.

• Plug all unused conduit holes.

STB

ENAB

+ 4

VAC

EXT

IN LK

HOIST

IN LK

CAL

RUN

SET

CLR

SCROLL

Figure 1

Line Voltage Wiring Fig. 1

5.2

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1) Connect all LOW VOLTAGE control circuit wires to this

side

of unit using 1/2” conduit or flexible convoluted

tubing.

• Keep low voltage and line voltage wires separate.

• Route all low voltage control wiring as shown. This

includes

all control circuit wires such as wall controls,

timers and single

button

input

devices

as

well

as

radio control and safety

circuit wiring.

• Plug all unused conduit holes.

Low Voltage Control Wiring

Fig. 2

S

S B

S Y

SS B S B

STB

ENAB

+ 24

VAC

EXT

NTLK

HO ST

NTLK

CAL

RUN

SET

CLR

SCROLL

Figure 2

5.3

www.geniecompany.com 10-14

5.4

External Wire Diagram

See Appendix B for detailed description of terminals.

1-BTN

S TATION

KEY

SWITCH

STATION

CARD

READER

O/C

PULL

SWITCH

N/O

REMOVE

JUMPER

WHEN

INSTALLING

EXTERNAL

INTERLOCK

MULTIPLE

3 BUTTON STATION

INSTALLATIONS

REQUIRE THE STOP

BUTTON TO BE

WIRED IN SERIES

See Fig. 5 pg. 5.5

*

EXT

INTLK

EXT

INTLK

N-O

REVERSE

N-O

REVERSE

ODC

STB

ODC

STB

1-BTNGNDSTOPCLOSEOPEN

EXT RADIO CONNECTOR

SENSING EDGE SWITCH

(DO NOT CONNECT

2-WIRE MONITORED

SENSING EDGE SWITCH

TO THESE INPUTS)

THRU-BEAM PHOTOCELLS

2-WIRE MONITORED SENSING EDGE SWITCH

+

-

+

-

PWR

20-40 VDC @ 315mA

MAX CURRENT

RELAY

GND

NOM

+ 24VDC

RADIO

SERIES II SAFE-T-BEAM

(STB)

(

*

CONNECT STB WIRES

TO EITHER TERMINAL)

*

OPEN

CLOSE

S TOP

REMOVE

JUMPER

IF STOP

BUTTON

IS USED

3-BUTTON

S TATION

*

BLUE

ORANGE

YELLOW

Located inside

Electrical Box

MONITORED EDGE

INTERFACE MODULE

www.geniecompany.com 10-14

Wall Control

5.5

www.geniecompany.com 10-14

1) For a single 3 - button installation, make connections as

shown in Fig. 3.

OPEN

CLOSE

STOP

3-BUTTON

STATION

CONTROL SIGNAL TERMINAL STRIP

NOTE:

JUMPER BETWEEN

STOP AND GND

TERMINALS MUST

BE REMOVED

OPEN CLOSE STOP GND

Figure 3

Figure 3B

WARNING:

Before momentary contact control can

be used on the CLOSE button, a monitored external reversing device

such as a photocell system or sensing edge switch must be used.

See pages 5.7-5.9 for installation of entrapment protection devices.

AVERTISSEMENT:

Avant d'utiliser la

commande à contact momentané sur le bouton FERMETURE, un

dispositif d'inversion externe surveillée tel qu'un système de

cellule photoélectrique ou un commutateur de détection de bord

doit être utilisé. Voir l'installation des dispositifs de protection

contre le coincement en pages 5.7-5.9.

Entrapment

Warning Placard

Figure 3A

WARNING:

• Wall Control(s) must be located so that the door is within sight of

the user and is far enough from the door, or postioned such that

the user is prevented from coming in contact with the door while

operating controls.

•

Attach the Warning placard adjacent to the Wall Control. Fig. 3A.

AVERTISSEMENT:

•

La ou les commandes murales doivent être situées de telle sorte que l'utilisateur

puisse voir la porte et positionnées de telle sorte que l'utilisateur

ne puisse pas entrer en contact avec la porte lorsqu'il se sert des commandes.

•

Fixez le poster d'avertissement à côté de la commande murale. Fig. 3A

•

Attach the Caution label adjacent to the Wall Control.

Fig. 3B.

•

Fixer l'étiquette de mise en garde (Attention) à côté de la

commande murale.

Fig. 3B.

CAUTION

NOT FOR RESIDENTIAL USE

To prevent the motor protector from tripping,

do not exceed 4 door operations per hour.

For light-duty use ONLY.

ATTENTION

NON DESTINÉ POUR USAGE RÉSIDENTIEL.

Pour parer au déclenchement du système de

protection du moteur, NE PAS dépasser 4 opérations

de la porte à l'heure.

Pour service simple UNIQUEMENT.

5.6

www.geniecompany.com 10-14

2) For single button accessory controls, make connections as

shown in Fig. 4.

3) For a multiple 3 - button installations, make connections as

shown in Fig. 5.

NOTE: If an External STOP button is NOT being installed, a jumper wire

must be installed between the “STOP” AND “GND” terminals as shown.

NOTE: Long Distance Relay Kit wiring is not required for long

distance control runs and should not be used

Wall Control (cont.)

NOTE:

JUMPER BETWEEN

STOP AND GND

TERMINALS MUST

BE REMOVED

3-BUTTON

STATION

CONTROL SIGNAL TERMINAL STRIP

OPEN CLOSE STOP GND

3-BUTTON

STATION

OPEN

CLOSE

STOP

OPEN

CLOSE

STOP

Figure 4

1-BTN

STATION

KEY

SWITCH

STATION

CARD

READER

OPEN/CLOSE

PULL SWITCH

CONTROL SIGNAL TERMINAL STRIP

ODC

STB

GNDSTOP 1-BTN

Figure 5

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Genie GCL-GCX Operator / Installation Manual

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