Genie GCL-GH Operator / Installation Manual

This Installation Manual provides the information required to install, troubleshoot and

maintain a GCL-GH

™

Commercial / Industrial Door Operator.

NOT FOR RESIDENTIAL USE

PROPER APPLICATION

Rolling Steel Hoist

(All Types) (F

Wall Mount)

ront of Hood or

Door Type Operator Type HP/Max Door Weight

Sectional Hoist

1/2HP = 1310 lbs.

(All Types) (Side/

3/4HP = 1450 lbs.

Centermount)

1HP = 1650 lbs.

3HP = 3696 lbs.

WITH EXCLUSIVE FEATURES:

MultiVolt

®

EZ Limit®

Heavy Duty Operator

GCL-GH

™

111837.502351 04-14

HOIST

*Door weights for Rolling Steel Doors are based on sprocket selection

derived from the configurator guidelines.

THIS PAGE LEFT BLANK

Table of Contents

Section 1 How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

Section 2 Safety Information & Instructions . . . . . . . . . . . . . . . . 2.1-2.2

Section 3 Critical Installation Information . . . . . . . . . . . . . . . . . . .3.1-3.4

Section 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-4.6

Rolling Steel Front of Hood . . . . . . . . . . . . . . . . . . . . . . . . 4.1-4.2

Section 5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1-5.13

Safety Information/ Line Voltage Wiring . . . . . . . . . . . 5.1-5.2

Low Voltage Control Wiring .................. . . . . . . . . . 5.3

External Wire Diagram ....................... . . . . . . . . . 5.4

Wall Control ............................. . . . . . . . . . . . . . 5.5

Interlock Switches ........................ . . . . . . . . . . . . 5.6

Photocell Device Wiring . . . . . . . . . . . .......... . . . . . . . . . 5.7

Sensing Edge Switch........................ . . . . . . 5.8-5.9

External Radio (Optional)..................... . . . . . . . . 5.10

Motor Connection/ Safety Instructions ........ . . . 5.11-5.13

Section 6 Operator Setup Procedures . . . . . . . .

. . .

. . . . . . . . . . 6.1-6.10

Setting Close Direction...................... . . . . . . . . . . 6.2

Setting Braking Rate ....................... . . . . . . . . . . . 6.3

Setting Travel Limits ........................ . . . . . . . . . . 6.4

Setting Limit Overrun . . . . . . .................. . . . . . . . . . 6.5

Setting Open & Close Modes ................. . . . . . . . . . 6.6

(Optional) Transmitter Programming ......... . . . . . . . . . 6.7

(Optional) Mid-Stop Limit Setting ............ . . . . . . . . . 6.8

Resetting the MRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9

Section 7 Special Operational Features. . . . . . . . . . . . . . . . . . . . . 7.1-7.2

Operator Cycle Count ........................ . . . . . . . . .7.1

GDO & Display Firmware ..................... . . . . . . . . .7.1

Operator Type ........................... . . . . . . . . . . . . .7.2

Section 8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1-8.5

Display Operation.......................... . . . . . . . . . . .8.1

Error Codes .......................... . . . . . . . . . . . . . 8.1-8.2

Run Codes ........................... . . . . . . . . . . . . . 8.2-8.3

LED Indicators ........................... . . . . . . . . . . . . .8.4

Safe-T-Beam® Self-Diagnostic

Troubleshooting Chart . .8.5

Section 9 Service & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1

Periodic Maintenance Schedule .................. . . . . . . . . .9.1

Section 10 Appendixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1-10.13

Appendix A ........................ . . . . . . . . . . . . 10.1-10.9

Operator Parts Breakdown . . . . . . . . . . . . . . . . . . 10.1-10.2

Section 11 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . 11.1

TOC

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Wall Mount Kit (Chain Couple) .......... . . . . . . . . . 10.3

Hoist Shafts Parts Breakdown ........... . . . . . . . . . 10.4

Motor Options........................ . . . . . . . . . . . 10.5

Brake/Release Assemblies. . . . . . . . . . . . . . . . . . . . . . . . .10.6

Base Electric Box Parts Breakdown ...... . . . . . . . . . 10.8

Electric Box Layout ..................... . . . . . . . . . 10.9

Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10

Screw Terminal Assignments........... . . . . . . . . . 10.10

Appendix C ........................ . . . . .

. . . . .

10.11-10.13

Run Codes.......................... . . . . . . . . . . . . 10.11

Error Codes ........................ . . . . . 10.12-10.13

Rolling Steel Wall Mount/Sectional Side Mount . . . . . . . . . 4.3

Optional Chain Couple Tension Bracket . . . . . . . . . . . . . . .

4.4

Manual Handwheel/Release Cord ............ . . . . . . . . . 4.5

Optional Clutch.......................... . . . . . . . . . . . . . 4.6

Clutch Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7

Monitored Reversing Devices ............... . . . . . . . . . 6.10

1.1

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Section 1: How to use this manual

The 11 sections of this Installation Manual provide the information required to install, troubleshoot and maintain this commercial/industrial

door operator.

Section 2

Provides important defining information related to safety terminology used throughout this manual, as well as safety related instructions which

must be followed at all times while doing any steps/tasks/instructions detailed in this manual.

Section 3

Details pre-installation concerns/issues/decisions that are recommended to be considered and/or resolved prior to beginning any commercial door

operator installation.

Sections 4-6

Provides step by step installation and set-up instructions for this commercial door operator. Each section is written such that it must be

followed in a step by step order to complete a successful installation.

Sections 7-8

Details important features and troubleshooting information for typical installation and normal operations that may occur.

Sections 9-11

Provides related information on service and maintenance items, operator drawings for use in troubleshooting and service activities, along with

important warranty and returned goods policy information.

Failure to correctly perform all steps in sections 4-6 can result in serious injury or death.

WARNING

AVERTISSEMENT

Ne pas effectuer correctement toutes les étapes dans les sections 4-6 peut entraîner des

blessures graves voire la mort.

2.1

www.geniecompany.com 11-13

Section 2: Safety Information & Instructions

WARNING

Commercial/Industrial Sectional and Rolling Steel Doors are large, heavy objects that move with

the help of

springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can

cause injuries, your safety and the safety of others depends on you reading the information in this manual. If you

have any questions or do not understand the information presented, call your nea

rest service representative. For the

number of your local Genie® Dealer, call 800-OK-GENIE, and for Genie® Technical Service, call 800-843-4084.

In this Manual, the words Danger, Warning, and Caution are used to stress important safety information. The word:

DANGER

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

indicates a potentially hazardous situation which, if not avoided, may result in injury or property damage.

The word NOTE is used to indicate important steps to be followed or important considerations.

IMPORTANT

READ PRIOR TO ANY DOOR OPERATION

POTENTIAL HAZARD EFFECT PREVENTION

Do Not operate unless the doorway is in sight and free of

obstructions. Keep people clear of opening while door is moving.

Do Not allow children to play with the door operator.

Do Not change operator control to momentary contact unless an

external reversing means is installed.

Do Not operate a door that jams or one that has a broken spring.

Could result in

Serious Injury

or Death

Turn off electrical power before removing operator cover.

When replacing the cover, make sure wires are not pinched or near

moving parts.

Operator must be electrically grounded.

Do Not try to remove, repair or adjust springs or anything to which

door spring parts are fastened, such as, wood block, steel bracket,

cable or any other structure or like item.

Repairs and adjustments must be made by a trained service

representative using proper tools and instructions.

HIGH SPRING TENSION

WARNING

MOVING DOOR

1. Read manual and warnings carefully.

2. Keep the door in good working condition.

Periodically lubricate all moving parts of door.

3. If door has a sensing edge, check

operations monthly. Make any necessary

repairs to keep it functional.

4. AT LEAST twice a year, manually operate

door by disconnecting it from the operator.

The Door should open and close freely. If it

does not, the door must be taken out of

service and a trained service representative

must correct the condition causing

the malfunction.

5. The Operator Motor is protected against

overheating by an internal thermal protector.

If the operator ceases to function because

motor protector has tripped, a trained service

technician may need to correct the condition

which caused the overheating. When moto

r

has cooled, thermal protector will

automatically reset and normal operation can

be resumed.

6. In case of power failure, the door can be

operated manually by pulling the release

cable to disconnect the operator drive system.

7. Keep instructions in a prominent location

near the pushbutton.

Could result in

Serious Injury

or Death

WARNING

Could result in

Serious Injury

or Death

WARNING

ELECTRICAL SHOCK

2.2

Section 2: Safety Information & Instructions

www.geniecompany.com 04-14

AVERTISSEMENT

Les portes de garage commerciales/industrielles à sections et en acier roulantes sont de gros objets lourds qui fonctionnent à l’aide de ressorts soumis à une haute tension et

de moteurs électriques. Dans la mesure où les objets en mouvement, les ressorts sous tension et les moteurs électriques peuvent entraîner des blessures, votre sécurité et celle

des autres exigent que vous preniez connaissance des informations stipulées dans ce manuel. Si vous avez des questions ou si vous ne comprenez pas les informations

ci-incluses, veuillez contacter le représentant de service le plus près. Pour obtenir le numéro du revendeur Genie® local, appelez le +1 (800)-OK-GENIE, et pour obtenir

des conseils techniques de l'usine Genie®, appelez le +1 (800)-843-4084.

Dans ce manuel, les mots Danger, Avertissement, et Attention sont utilisés pour faire ressortir d’importantes informations relatives à la sécurité. Le mot :

DANGER

signale une situation dangereuse imminente qui si elle n'est pas évitée, risque d'entraîner des blessures graves, voire mortelles.

Le terme REMARQUE est utilisé pour signaler les étapes importantes à suivre ou d’importants éléments à prendre en considération.

DANGER POTENTIEL

EFFET

PRÉVENTION

Utiliser uniquement si la porte est en vue et libre de tout obstacle. Ne laisser personne

se tenir dans l’ouverture de la porte pendant qu’elle est en mouvement.

Ne pas permettre aux enfants de jouer avec l’opérateur de la porte.

Ne pas modifier la commande de l'opérateur à contact momentané à moins qu'un moyen

d'inversion externe soit installé.

Ne pas faire fonctionner une porte qui bloque ou dont le ressort est cassé.

Pourrait entraîner

des blessures

graves voire la mort

AVERTISSEMENT

Pourrait entraîner

des blessures

graves voire la mort

CHOC ÉLECTRIQUE

TENSION ÉLEVÉE DU RESSORT

PORTE EN MOUVEMENT

ATTENTION

signale une situation potentiellement dangereuse qui, si elle n'est pas évitée, risque d'entraîner des blessures ou des dommages matériels.

AVERTISSEMENT

signale une situation potentiellement dangereuse qui, si elle n'est pas évitée, risque d'entraîner la mort ou des blessures graves.

Pourrait entraîner

des blessures

graves voire la mort

Couper le courant avant d’enlever le couvercle de l'opérateur.

Lorsque le couvercle doit être remplacé, s’assurer que les fils ne sont ni

coincés ni près des pièces mobiles.

L’opérateur doit être correctement mis à la terre.

Ne pas essayer d’enlever, réparer ni ajuster les ressorts ou toute autre pièce à laquelle le

ressort de la porte est attaché, y compris blocs de bois, supports en acier, câbles ou autres

articles semblables.

Les réparations et les réglages doivent être effectués par technicien qualifié qui se sert

d’outils appropriés et qui respecte les instructions.

AVERTISSEMENT

3.1

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Job

Site Issues to Consider/Concerns

The following list of items should be considered prior to selecting an operator for a given job site.

1-Available power supply.

2-Type of door.

3-Potential operator mounting obstructions. Items to consider include, but are not limited to: side room, room above door shaft,

room below door shaft, available mounting

surface integrity, power supply location, and convenient chain hoist and release cable positioning.

4-Size of door for appropriate

operator torque and door travel speed selection.

dustiness 5-Operator mounting environment. Items to consider include operator location and dampness,

and corrosiveness of the location.

6-Door activation needs/requirements. Examples include 3 button control stations, 1 button control stations, radio controls, pull

cords, loop detectors, photoelectric controls,

key switches, etc. See “Entrapment Protection” section below.

7-Interlock switches are required under certain conditions for doors with pass doors and door locks. See page 5.6.

8-

Accessory equipment. Examples are reversing edges and/or photocell beams (required for

doors set to operate as momentary contact,), auxiliary control relays, warning lights, etc.

Section

3:

Critical

Installation

Information

ENTRAPMENT PROTECTION

The installation of a fail safe external reversing device (such as a monitored reversing edge or photocell system, etc.) is required on all momentary contact electronically

operated commercial doors. If such a reversing device is not installed, the operator will revert to a constant contact control switch for operation (Closing only).

The Reversing Devices currently UL Approved are:

MillerEdge ME and MT series monitored edge sensors used in combination with Timer-Close Module P/N OPABTCGX.S

MillerEdge ME and MT series monitored edge sensors used in combination with MillerEdge Interface Module OPAKMEIGX.S. (Direct connect through STB inputs.)

4)

Residential Safe-T-Beam® Monitored Photocells - P/N 37220R (GSTB-BX) & 38176R.S (includes extension brackets).

5)

Series II Commercial Safe-T-Beam® Monitored Photocells - P/N OPAKPE.S and OPAKPEN4GX.S (NEMA 4).

1)

2)

6) Monitored Retro-Reflective Photoeye - P/N OPGAKRPEN4X.S

MillerEdge Wireless monitored edge sensor OPAKMMWE.S.

3)

WARNING:

DO NOT apply line voltage until instructed to do so.

AVERTISSEMENT:

NE PAS mettre sous tension tant que l'instruction n'est pas donnée de le faire.

3.2

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Section

3: Critical Installation Information

CAUTION:

Check working condition of door before installing the operator. Door must be free from sticking and binding.

If equipped, deactivate any door locking device(s). Door repairs and adjustments, including cables and spring assemblies MUST

be made by a trained service representative using proper tools and instructions.

ATTENTION:

Vérifiez l'état de fonctionnement de la porte avant d'installer l'opérateur.

La porte doit pouvoir bouger librement et ne pas coincer. Désactivez tous les dispositifs de verrouillage de la porte (si équipés).

Les réparations et les réglages de porte, plus particulièrement pour les câbles et les ressorts DOIVENT être effectués par un

technicien qualifié qui se sert d’outils appropriés et qui respecte les instructions.

Mult

— Offers all (available) voltage combinations in both single, and 3-phase units.

EZ Limit

®

— Features patent pending electro-mechanical design that sets limits through the control panel that are maintainable even through a power outage.

New Features:

MultiVolt

®

3.3

www.geniecompany.com 04-14

Section 3: Critical Installation Information

ENTRAPMENT PROTECTION

The GCL-GH

™

.0102 ,92 tsuguA gnitrats evitca stnemeriuqer 523LU htiw ecnailpmoc ni secived tnempartne detsiL LU gniwollof eht htiw desu eb nac

UNTIL ONE OF THESE MONITORED EXTERNAL ENTRAPMENT DEVICES IS INSTALLED, THE OPERATOR WILL NOT ALLOW MOMENTARY CONTACT OPERATION IN THE CLOSE DIRECTION.

Type

Mounting

Max.

Door

Weight

(Lbs)

16GA.

Flush

Steel

16GA.

Flush

Steel

Insulated

20GA.

Ribbed

Steel

20GA.

Ribbed

Steel

Insulated

24GA.

Ribbed

Steel

24GA.

Ribbed

Steel

Insulated

Nominal

24GA.

Ribbed

Steel

Nominal

24GA.

Ribbed Steel

Insulated

PU/FIP

Insulated

PU/FIP

1.38"

1/8" Glass

1.38"

Glass

1.38"

Insulated

PU/FIP

2"

Insulated

PU/FIP

2"

20GA.

Yes

S=Jackshaft,SideMount

C=Jackshaft,CenterMount

UL L is tedHPModel

T=Trolley

Aluminum

Door

S eries ->

Note: Total door weight, and not the square footage, is the critical factor in selecting the proper operator.

Square footage measurements are based on "square doors." (Example=16' x 16')

NOTE: Doors that require special windloading and wide doors, normally require increased strutting (reinforcement). Strutting doors can significantly increase door

weight beyond weight shown. Consult Customer Service for the impact of wind load andstrutting on square foot limits.

NOTE: "PU-FIP" stands for "polyurethane, foamed-in-place." If no notation is present, insulation is "polystyrene, layed-in-place."

Sectional Door Chart (sq. ft.)

GCL-GH™ 1/2

GCL-GH™ 3/4

GCL-GH™ 1

Yes

GCL-GH™ 3

216 216 ins. 220 220 ins. 2415 2415 ins. 2411 2411 ins. 125 150 200 200-20 5150 5200 451 452

CommercialSteelInsulated&Non-Insulated Thermospan Thermomark

Exterior

Insulated

PU/FIP

Raised

Panel

1.38"

Insulated

1/4" or 1/2"

PU/FIP

Raised

Panel

2"

Model HP

FireStar® 3” SLAT

INSULATED

SHEET DOOR

16GA. 18GA. 20GA. 22GA. 24GA. 26GA. 18GA. 20GA. 22GA.

ALUM. STL/SST 20GA. 22GA.

270

N/A

220

355

STEEL, NON-INSULATED STEEL, INSULATED

UL

L is ted

FireStar® 2” SLATGRILLESCOUNTER DOOR

ALUM. STL/SST

126 126

Rolling Steel Door Chart (sq. ft.)

Note: Total door weight and not square footage is the critical factor in selecting the proper operator. These Sq.Ft. measurements are based on square doors, e.g. 16' x 16'.

Unbalanced Fire Shutters have a maximum square footage of 52 for 22GA. steel and 42 for 20GA. steel.

GCL-GH™ 1/2 YES

GCL-GH™ 3/4 YES

GCL-GH™ 1 YES

126 126

N/A N/A

16GA. 18GA. 20GA. 22GA.

128 144 166

20GA. 22GA. 26GA.

576

GCL-GH™ 3 YES

N/A N/A

TSC 1310 300 256 410 280 520 400 320 320 256 430 430 350 450 430 400 320

TSC 1450 340 256 450 320 540 410 320 320 256 450 450 400 480 460 400 350

TSC 1650 390 290 510 380 580 410 320 320 256 480 480 420 510 490 400 400

SC 3696 700 500 700 560 770 600 320 320 256 480 900 680 530 680 400 400

250 277 277 333 360 360 194 194 222

283 350 350 442 494 N/A 232 232 283

318 420 420 548 636 N/A 244 244 303

962 1035 1152 1152 1152 N/A 728 728 986

360 280 210

490 350 N/A

580 380 320

982 982 576

N/A

272

120 128 256

N/A N/A N/A

160 180 N/A

N/A N/A N/A

176 188 246

576

300 324 N/A

342 390 576

Miller Edge ME & MT series monitored edge sensors used in

combination with OPABTCGX.S Timer-Close Module or MillerEdge

Interface Module OPAKMEIGX.S. Miller Edge Wireless monitored edge sensor OPAKMMWE.S

ANY WIDTH

Residential Safe-T-Beams® P/N 37220R (GSTB-BX) and 38176R.S (includes ext. brkt’s)

Commercial Photoeye Kit P/N OPAKPE.S and OPAKPEN4GX.S (NEMA 4)

LISTED DEVICES

ALLOWABLE DOOR WIDTH

30 FEET

35 FEET

Monitored Retro-Refective Photoeye Kit P/N OPGAKRPEN4X.S

3.4

www.geniecompany.com 04-14

IMPORTANT

INSTALLATION INSTRUCTIONS

WARNING-

To reduce the risk of severe

injury or death:

READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

Install only on a properly operating and balanced door. A door that is

operating improperly could cause severe injury. Have qualified service

personnel make repairs to cables, spring assemblies and other

hardware before installing the operator.

Remove all pull ropes and remove, or make inoperative, all locks

(unless mechanically and/or electronically interlocked to the power

unit) that are connected to the door before installing the operator.

Install the door operator at least 8 feet above the floor if the operator

has exposed moving parts.

Do not connect the door operator to the power source until

instructed to do so.

Locate the control station: (a) within sight of the door, (b) a minimum

of 5 feet above the floor so that small children cannot reach it, and

(c) away from all moving parts of the door.

Install the Entrapment Warning Placard next to the control station

and in a prominent location.

For products having a manual release, instruct the end user on the

operation of the manual release.

IMPORTANT

INSTRUCTIONS D’INSTALLATION

AVERTISSEMENT-

Pour réduire les risques de

blessures graves ou de mort :

1)

LIRE ET RESPECTER TOUTES LES INSTRUCTIONS D'INSTALLATION.

2)

Installez uniquement sur une porte fonctionnant correctement et bien

équilibrée. Une porte qui fonctionne mal peut provoquer des blessures

graves. Demandez à un technicien qualifié d'effectuer les réparations

des câbles, des ressorts et de toute autre quincaillerie avant de

procéder à l'installation de l'opérateur.

Retirez toutes les cordes de traction ainsi que tous les verrous ou

rendez-les inopérants (à moins qu'ils ne soient mécaniquement et/ou

électroniquement interverrouillés à l'unité motrices) qui sont connectés

à la porte avant de procéderà l'installation de l'opérateur.

Installez l'opérateur de la porte à 2,4 m minimum au-dessus du sol

lorsque des pièces mobiles de l'opérateur sont exposées.

Ne pas raccorder l'opérateur de la porte à la source d’alimentation

avant que l'instruction ne soit donnée de le faire.

Installez la station de commande : (a) en vue de la porte, (b) à 1,5 m

minimum au-dessus du sol pour que les jeunes enfants ne puissent

pas l'atteindre, et (c) à l'écart de toutes les pièces mobiles de la porte.

Installez le poster d'avertissement de pincement à côté de la station de

commande à un endroit bien en vue.

Pour les produits ayant un déclenchement manuel, indiquez à l'utilisateur

comment déclencher manuellement.

3)

4)

5)

6)

7)

8)

1)

2)

3)

4)

5)

6)

7)

8)

Section 3: Critical Installation Information

4.1

www.geniecompany.com 11-13

Section 4: Installation

Rolling Steel

The Rolling Steel Door Operator can be assembled for right-hand or left-

hand

Front of Hood

mounting .dooH fo tnorF

Each model can also be wall mounted (See page 4.3).

1) Mount the powerhead to the headplate mounting bracket using

fasteners provided.

(Typical mounting arrangements shown in Figures 1 and 2.)

Figure 1

(1/2, 3/4 & 1 HP Operator)

Figure 2

(3 HP Operator)

3/8-16 HEX NUT W/LOCK WASHER

(QTY 4)

3/8 FLAT WASHER

(QTY 4)

3/8-16 X 1-1/2 BOLT

(QTY 4)

1/2-13 HEX NUT

(QTY 4)

1/2 LOCK WASHER

(QTY 4)

1/2 FLAT WASHER

(QTY 4)

1/2-13 X 2-1/2 BOLT

(QTY 4)

USE THE SET OF HOLES

CLOSEST TO THE BEND

4.2

www.geniecompany.com 11-13

Rolling Steel Front of Hood (continued)

Attach Operator to Door: Fig. 3 & 4.

1) Attach 12 tooth sprocket to operator output shaft.

2) Align keyways and insert key into sprocket and

output shaft keyway. Do not tighten set screw at

this time.

3) Attach door sprocket to door shaft. Do not tighten

at this time.

4) Assemble chain using chain master link.

5) Place assembled chain over door shaft sprocket and

around the 12 tooth sprocket.

6) Using the slots in the mounting bracket, adjust the

Operator to remove slack from the chain. Be certain

Operator output shaft is parallel with the door shaft.

7) While applying tension to chain, tighten operator

mounting bracket nuts.

8) Tighten sprocket set screws.

REFER TO SHOP DRAWINGS FOR

SPECIFIC DIMENSIONING INFORMATION.

Figure

3

(1/2, 3/4 & 1 HP Operator)

Figure

4

(3 HP Operator)

4.3

www.geniecompany.com 11-13

Rolling Steel/Sectional

Wall Mount/Side Mount

4-3/4”

(1/2, 3/4, 1HP)

5-1/2”

(1/2, 3/4, 1HP)

Figure 6

EDGE OF

LOCK DOWN

HOLES

OPENING

Figure 7

.deriuqer nehw detnuom llaw eb nac tinu tsioH ehT Fig. 5, 6 & 7.

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mounting bolts and nuts supplied. Fully tighten. Position the operator

with the bracket as shown.

2) Attach 12 tooth sprocket to operator output shaft.

3) Align keyways and insert key into sprocket and door shaft keyway.

Do not tighten set screw at this time.

4) Attach door sprocket to door shaft. Do not tighten at this time.

5) Assemble chain using chain master link.

6) Position operator near door shaft with sprockets aligned.

7) Place assembled chain over door and operator sprockets.

8) Lift or lower the operator as needed to tension

drive chain.

9) Secure operator to wall.

10) Check

11) Lock the operator in place using the LOCK DOWN HOLES

indicated in Fig. 5. These MUST BE USED to prevent any

shifting of the operator due to the torque applied

during operation. (These are in addition

to the slotted mounting holes.)

vertical alignment of the drive chain/sprockets

and tighten sprocket set screws.

Figure 5

Optional Bracket

9-1/16”

(3 HP)

3-1/2”

(3 HP)

5-1/2”

(1/2, 3/4, 1HP)

9-1/16”

(3 HP)

4-3/4”

(1/2, 3/4, 1HP)

3-1/2”

(3 HP)

Bracket is available as an optional kit, P/N 111005.0001.S & 111005.0002.S

Installation of optional chain spreader bracket: Fig 8.

1) Place sprocket, upper plate and bearing assembly on door shaft

as shown.

2) Place lower plate, bearing assembly and sprocket on operator

shaft as shown.

3) Install door and operator sprockets and chain assembly as

described on page 4.3.

4) Install bolts and nuts through plates.

5) Tighten and align chain and plate and secure operator to wall.

6) Tighten spreader bracket bolts.

Tension Bracket

OPERATOR

SHAFT

DOOR

SHAFT

SPROCKET

GOES ON FIRST

SPROCKET

GOES ON LAST

Figure 8

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4.4

11-13

Chain Couple

4.5

www.geniecompany.com 06-12

Figure 10

1) Route the hand chain through the chain guide, around the

pocket wheel and back through the chain guide. Fig. 10.

2) Connect the hand chain ends together as shown in Fig. 11.

by twisting open the last link on one end of the chain, and

slipping the last link on the opposite end onto the open link.

3) Twist open link closed again.

4) Mount chain keeper to wall in line with chain approximately

4 feet from floor.

5) Loop chain around keeper as shown. Fig. 12. Optional Padlock

not provided.

Handwheel, Chain and Keeper

NOTE: To insure smooth operation, make sure there is no twist in the

hand chain before connecting the link ends together.

Figure 11 Figure 12

Shifting Manual Handwheel SIDE A to SIDE B: Fig. 9

The release mechanism is factory installed and is designed so that

it can be right or left-hand mount. To switch the handwheel:

1) Loosen the set screws (1) and remove set collar (2).

2) Slide the chain guard (3) and handwheel (4) off of hoist shaft.

3) Slide all onto opposite side in order shown and tighten set screws.

Figure 9

2

1

3

4

Unpacking and Configuring Release Cord: Fig. 9

The cord comes shipped connected to the Release Lever and looped

around the end of the hoist shaft opposite the handwheel, with the bulk

of the cord taped to the handwheel side of the brake enclosure (SIDE A).

1) Untape the bulk of the cord from the side panel of brake enclosure.

Straighten cord , ensuring there are no kinks or knots.

2)

Determine which side you want the cord to be on.

— For use on SIDE A, unloop cord from the SIDE B end of hoist shaft

and pull it out through SIDE A hole.

— For use on SIDE B, pull cord out through SIDE B hole.

SIDE ASIDE B

4.6

www.geniecompany.com 06-12

Adjusting the Clutch (Optional)

NOTE: The clutch is intended to provide protection for the door,

operator and associated equipment. It is not intended for

entrapment protection.

The clutch does not require any disassembly to adjust.

1) All adjustments should be made in very small increments

(e.g. turning adjustment bolts 1/4 turn per increment).

2) When making adjustments, be sure to turn all 3 adjustment bolts

an equal amount. Fig 13.

— To increase tension, turn adjustment bolts clockwise.

— To decrease tension, turn adjustment bolts counter-clockwise.

3) Clutch needs to be adjusted to a tension just above what is

required to open and close door without clutch slippage.

NOTE: Periodically check the system for proper clutch action. If clutch

starts to slip after working properly for some time, check manual

operation of door before adjusting clutch. Door may not be operating

freely or counter-balance spring may need adjusting. Repairs and

adjustments must be performed by a trained service representative

using proper tools and instructions.

ADJUSTMENT

BOLTS

Figure 13

5.1

Section 5: Wiring

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WARNING

• DO NOT apply power to operator until instructed to do so.

•

It is strongly recommended, and may be required by law

in some areas, that line voltage wiring be performed by

a qualified electrician.

• Be sure that electrical power has been disconnected from

the input power wires being connected to the operator

prior to handling these wires. An appropriate lock-out/

tag-out procedure is recommended.

•

Line voltage wiring must meet all local building codes.

•

Make sure operator voltage, phase and frequency nameplate

ratings are identical to the job site line voltage ratings.

•

Input power wiring must be properly sized for the operators

amperage rating located on the nameplate.

•

To reduce the risk of electric shock, make sure the chassis of

this unit is properly grounded.

AVERTISSEMENT

• NE PAS mettre sous tension tant que l'instruction n'est

pas donnée de le faire.

•

Il est fortement recommandé voire même exigé par la loi dans

certaines régions, de contacter un électricien qualifié pour

l'acheminement du fil électrique.

• Assurez-vous que l'alimentation électrique a été déconnectée

des câbles d'alimentation d'entrée connectés à l'opérateur

avant de manipuler ces câbles. Une procédure de verrouillage/

étiquetage appropriée est recommandée.

•

Le câblage au secteur doit satisfaire à tous les codes de

construction locaux.

•

Assurez-vous que les valeurs nominales de la plaque

signalétique pour tension, phase et fréquence de l'opérateur

correspondent à celles des tensions de l'alimentation sur site.

•

La capacité d'entrée doit correspondre à la valeur nominale de

l'ampérage des opérateurs indiquée sur la plaque signalétique.

•

Pour réduire le risque de choc électrique, assurez-vous que le

châssis de l'unité est correctement mis à la terre.

5.2

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1) Remove LINE VOLTAGE INPUT PLUG and install proper

fittings and 1/2”conduit.

2) Route proper LINE VOLTAGE wires into operator.

3) Locate LINE INPUT terminals on circuit board. Using

correct connectors, attach wires to LINE INPUTS, and GROUND

terminal.

•

Keep low voltage and line voltage wires separate.

• Route all line voltage wires as shown.

• Plug all unused conduit holes.

P

HIGH

VOLTAGE

INPUT PLUGS

(Right & Left)

ROUTE HIGH VOLTAGE WIRING

IN THE SHADED AREA AS SHOWN

LINE INPUT

TERMINALS

LINE

GROUND

LINE INPUT

TERMINALS

LINE

GROUND

ROUTE HIGH VOLTAGE WIRING

IN THE SHADED AREA AS SHOWN

N/ L2L1/ L1

GND

LINE IN

POWER CONNECTIONS

LINE IN

POWER CONNECTIONS

LINE

(HOT)

NEUTRAL

LINE 1

LINE 2

GND

LINE 1

Three Phase

Single Phase

115V

208V

230V

HIGH

VOLTAGE

INPUT PLUGS

(Right & Left)

Figure 1

Line Voltage Wiring Fig. 1

04-14

L1 L2 L3

LINE 2 LINE 3

5.3

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1) Connect all LOW VOLTAGE control circuit wires to this side

of unit using 1/2” conduit or flexible convoluted tubing.

• Keep low voltage and line voltage wires separate.

• Route all low voltage control wiring as shown. This includes

all control circuit wires such as wall controls, timers and single

button input devices as well as radio control and safety

circuit wiring. See Figs 2 through 13 in this section.

• Plug all unused conduit holes.

Low Voltage Control Wiring (general) Fig. 2

ROUTE LOW VOLTAGE WIRING

IN THE SHADED AREA AS SHOWN

LOW

VOLTAGE

INPUT

PLUGS

(Left &

Right)

LOW VOLTAGE

CONTROL WIRE

TERMINALS

Optional

Accessory

Modules

Figure 2

NOTE: For a detailed description of control wire terminals see

Appendix B.

06-12

5.4

www.geniecompany.com 04-14

External Wire Diagram

See Appendix B for detailed description of terminals.

1-BTN

STATION

KEY

SWITCH

STATION

CARD

READER

O/C

PULL

SWITCH

N/O

REMOVE

JUMPER

WHEN

INSTALLING

EXTERNAL

INTERLOCK

MULTIPLE

3-BUTTON

STATION

INSTALLATIONS

REQUIRE THE

STOP BUTTON

TO BE WIRED

IN SERIES.

See Fig. 5, pg 5.5

*

EXT

INTLK

EXT

INTLK

N-O

REVERSE

N-O

REVERSE

ODC

STB

ODC

STB

1-BTNGNDSTOPCLOSEOPEN

EXT RADIO CONNECTOR

SENSING EDGE SWITCH

(DO NOT CONNECT

2-WIRE MONITORED

SENSING EDGE SWITCH

TO THESE INPUTS)

THRU-BEAM PHOTOCELLS

+

-

+

-

PWR

20-40 VDC @ 250mA

MAX CURRENT

RELAY

GND

NOM

+ 24VDC

RADIO

SERIES II SAFE-T-BEAM

®

(STB)

(

*

CONNECT STB WIRES

TO EITHER TERMINAL)

*

OPEN

CLOSE

STOP

REMOVE

JUMPER

IF STOP

BUTTON

IS USED

3-BUTTON

STATION

*

BLUE

ORANGE

YELLOW

Located inside

Electrical Box

2-WIRE MONITORED SENSING EDGE SWITCH

INTERFACE

MODULE

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