Powerfist 9038787 Le manuel du propriétaire

V1.1 9038787

Please read and understand all instructions before use. Retain this manual for

future reference.

WELDER

MULTI-PROCESS

9038787 Multi-Process Welder V1.1

2 For technical questions call 1-800-665-8685

SPECIFICATIONS

Rating (Voltage, Frequency)

120/230VAC, 60Hz

Input Current 120V 20A

230V 36A

Rated Input

Capacitance

120V 2.4 kVA

230V 8.3 kVA

Output Current 200 A

Phase Single

Current MIG 120V 40 to 90A

230V 40 to 200A

MMA 120V 10 to 70A

230V 10 to 180A

TIG 120V 10 to 90A

230V 10 to 180A

AC/DC Output DC

Duty Cycle (10 min) 120V 40% at 90A

230V 20% at 200A

Electrode Size, Wire

Size (mild steel)

MIG 120V 1/16 in. Diameter

230V 1/16 to 3/8 in. Diameter

MMA 120V 1/16 to 1/8 in. Diameter

230V 1/16 to 9/16 in. Diameter

TIG 120V 1/16 to 1/8 in. Diameter

230V 1/16 to 9/16 in. Diameter

Welding Gas

Required

MIG Argon/CO2

MIG, Flux-core No

TIG Pure Argon

Electrode Type Stick, TIG, MIG wire, MIG flux-cored wire

Electrode Size 0.023, 0.030, 0.035 and 0.040 in.

Cooling Type Fan Cooled

Dimension (L × W × H) 20-7/8 x 9-1/2 x 16-3/16 in.

(53.1 x 24.1 x 41 cm)

Generator Compatible Yes

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INTRODUCTION

The Multi-Process Welder is ideal for the serious DIY or professional welder.

Dual voltages and multi-function capability can handle carbon steel, stainless

steel, aluminum (with a spool gun) and any conductive metals. The inverter

technology produces smoother weld characteristics than traditional welders.

Suitable for basic, rutile and cellulosic electrodes. Includes ground lead and

electrode holder.

The high-resolution, digital-controlled LCD interface displays multiple welding

options via a hierarchy selection mode.

SAFETY

WARNING! Read and understand all instructions before using this tool. The

operator must follow basic precautions to reduce the risk of personal injury

and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection and

maintenance instructions.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A

notice is an alert that there is a possibility of property damage, injury or death

if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that will

result in severe personal injury or death if the proper

precautions are not taken.

WARNING! This notice indicates a specific hazard or unsafe practice that

could result in severe personal injury or death if the proper

precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may

result in minor or moderate injury if proper practices are not taken.

NOTICE! This notice indicates that a specific hazard or unsafe practice will

result in equipment or property damage, but not personal injury.

9038787 Multi-Process Welder V1.1

4 For technical questions call 1-800-665-8685

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit and

free of distractions.

2. Remove all unnecessary people from the work area when welding.

Anyone remaining in the work area must wear the appropriate welding

safety equipment.

3. Store tools properly in a safe and dry location. Keep tools out of the reach

of children.

4. Do not weld on damp surfaces that can transmit the electric current

without taking precautions for the welder and bystanders. The electrode,

welding head and nozzle are electrically ‘hot’.

5. Do not install or use in the presence of flammable gases, dust or liquids.

6. Welding sparks and ejected molten slag can start a fire. Remove

combustible materials within 39 ft (12 metres) of the welding unit. See Fire

and Explosion Precautions.

7. Have a fire extinguisher readily available (see Fire and Explosion

Precautions).

8. Use protective screens or barriers to protect others from flash and glare;

warn others in the area to look away from the arc.

9. Keep the welding unit at least one foot from any wall or structure.

10. Check that the work area is free from fires, sparks or hot debris

before leaving.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian

Standards Association (CSA) or American National Standards Institute (ANSI).

HEAD PROTECTION

DANGER! Never look directly at the welding arc without the proper

protection. The light can cause flash burn damage and impair vision.

Although treatment is possible, multiple occurrences can result in

permanent eye damage.

1. Protect your eyes from welding light by wearing a welder's helmet fitted

with a filter shade suitable for the type of welding you are doing. The

welding process produces intense white light, infrared and ultraviolet

light, these arc rays can burn both eyes and skin.

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a. Consult the Welding Shade Guide in Appendix A for the minimum shade

to protect the eyes based on the amperage and type of welding.

2. An opaque helmet will protect against the ultraviolet or infrared light. A

helmet will also protect against ejected hot material and slag. The helmet

should protect the face, forehead, ears and neck.

3. Wear a fire-resistant head covering like a skullcap or balaclava hood to

protect your head when the faceplate is down or when using a welding

hand-held face shield.

4. Wear ventilated safety goggles beneath the welding helmet or behind the

hand-held face shield. The cooling weld bead may fragment or eject slag

that can damage the eyes, when the helmet or hand-held face shield is not

in place.

a. Eye protection equipment should comply with CSA Z94.3-07 or ANSI

Z87.1 standards based on the type of work performed.

5. Wear fire resistant earplugs when welding overhead to prevent spatter or

slag from falling into ear.

PROTECTIVE CLOTHING

1. Wear a leather apron or jacket, leather welding gloves and full foot protection.

Choose clothing fabrics that resist sparks, heat, flames and splashes of

molten material. Artificial fabrics may burn and melt, resulting in a more

severe injury.

a. Wear welding capes and sleeves when performing overhead welding.

2. Do not wear clothes or protective gear that are frayed, oily or greasy as

they may ignite from the heat or ejected slag and sparks.

3. Wear thick clothes that do not expose the skin. Ultraviolet or infrared light

can burn skin with sufficient exposure.

4. Do not wear clothing that can hold hot debris or sparks such as pant cuffs,

shirt pockets or boots. Choose clothing that has flaps over pockets or wear

clothing to cover the openings such as pant legs over the boots or an apron

over the shirt.

5. Gloves shall should contain an insulating lining to protect against an

electric shock.

6. Rubber soled footwear or electrically insulated work boots are

recommended while working with a welding unit. The non- skid sole is will

also help maintain footing and balance during work.

a. Select boots with steel toe protection to prevent injury from falling

9038787 Multi-Process Welder V1.1

6 For technical questions call 1-800-665-8685

objects.

RESPIRATORS

1. Respiratory protection is needed when ventilation is not sufficient to

remove welding fumes or when there is risk of oxygen deficiency.

a. Wear a NIOSH approved respirator when working on materials that

produce dust or particulate matter.

2. Work in a confined space only if it is well ventilated or while wearing an

air-supplied respirator. Welding fumes and gases can displace air and

lower the oxygen level causing injury or death. Be sure the breathing air is

safe (See Fumes and Gases).

3. The user can take the additional precaution of informing another person in

the work area of the potential danger, so that person can watch for

indications that the user is suffering from oxygen deprivation.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid

personal injury or damage to the tool.

1. Do not operate any tool when tired or under the influence of drugs,

alcohol or medications.

2. Avoid wearing clothes or jewelry that can become entangled with the

moving parts of a tool. Keep long hair covered or bound.

3. Remove all jewelry or metal items from your person before welding. Metal

items may connect to the welding unit’s electrical circuit, causing an injury

or death.

4. Do not overreach when operating the tool. Proper footing and balance enables

better control in unexpected situations.

5. Support the workpiece or clamp it to a stable platform. Holding the

workpiece by hand or against your body may lead to personal injury.

6. Do not wear any personal grooming products that are flammable, such as

hair preparations, perfume or cologne with an alcohol base.

7. Remove any combustibles, such as butane lighters or matches, from your

person before doing any welding. Hot welding sparks may light the

matches or ignite leaking lighter fuel.

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SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from

repeated use) replace strict adherence to the tool safety rules. If you use

this tool unsafely or incorrectly, you can suffer serious personal injury.

Welding produces sparks, molten slag, intense white light, plus infrared and

ultraviolet light. A cooling bead can eject chips or fragments of slag. Any of

these can cause direct harm to the eyes and skin of the welder or bystanders.

Welding produces sparks, molten slag, intense white light, plus infrared and

ultraviolet light. A cooling bead can eject chips or fragments of slag. Any of

these can cause direct harm to the eyes and skin of the welder or bystanders.

1. Use the correct tool for the job. This tool was designed for a

specific function. Do not modify or alter this tool or use it f

o

r

an unintended purpose.

2. Arc welding requires the use a hand-held face shield or helmets with full

face protection per CSA standard Z94.3.1.

3. Protect against reflected arc rays. The rays can reflect off a shiny surfaces

behind the user, into the helmet and off the filter lens into the eyes.

Remove or cover any reflective surface behind the user such as a glossy

painted surface, aluminum, stainless steel or glass.

4. Welding produces sparks and molten slag. A cooling bead can eject chips

or fragments of slag. Any of these can cause direct harm to the eyes or

skin of the user or bystanders.

5. Erect protective screens or barriers to protect bystanders from the flash

and glare; warn others in the area not to watch the arc. Do not strike a

welding arc until all bystanders and you (the user) have welding shields

and/or helmets in place.

6. Immediately replace a cracked or broken helmet or a scratched or

damaged lens filter to avoid damage to the eyes or face from arc flash or

ejected molten material.

7. Do not allow the welding stick to accidentally touch the ground clamp or

grounded work. An arc flash will result from contact and can injury the

unprepared user and bystanders.

8. Do not handle hot metal or electrode stubs with bare hands. Handling may

result in a burn injury.

9. Do not use the welding unit if personal movement is confined or if there is a

danger of falling.

9038787 Multi-Process Welder V1.1

8 For technical questions call 1-800-665-8685

10. Keep all panels and covers securely in place when operating the welding unit.

11. Insulate the ground clamp when not connected to a workpiece to prevent

contact with any metal object.

12. Do not operate the welding unit if the torch, electrode holder, welding cable or

ground cable are wet. Do not immerse them in water. These components and

the welding unit must be completely dry before attempting to use them.

13. Never dip the electrode in water for cooling.

14. Remove the electrode from the holder when not in use.

15. Do not point the torch or electrode holder at any body part of yourself or

at anyone else.

16. Do not use a welding unit to thaw frozen pipes.

17. Insulate yourself from the work and the ground using dry insulation. Make

certain that the insulation is large enough to cover your full area of

physical contact.

18. When not welding, make certain that no part of the electrode circuit is

touching the workpiece or the ground. Accidental contact can cause

overheating and create a fire hazard.

19. Maintain good ventilation of the louvers on this equipment. Good

ventilation is of critical importance for the normal performance and

service life of this equipment.

20. When working above floor level, use a safety belt to protect yourself from

a fall should you get a shock.

21. The electrode, electrode reel, welding head, nozzle and semiautomatic

welding torchs are electrically ‘hot’ when the welding unit is in

semiautomatic or automatic wire welding mode.

FIRE AND EXPLOSION PRECAUTIONS

Arc welding can produce sparks, hot slag or spatter, molten metal drops and

hot metal parts that can start fires.

1. Clear the floor and walls of an area of all combustible and/or flammable

materials up to 39 ft (12 metres) away from the welding unit. Hot debris

ejected during welding can land at a considerable distance away. Solid

floors of concrete or masonry is the preferred working surface.

a. Cover any combustible material with fire resistant covers or shields,

if it cannot be removed. The covering must be tight and should not

leave openings for sparks or ejected slag to enter.

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b. Check both sides of a panel or wall for combustible material. Remove

the combustible material before welding.

2. A combustible floor should be protected with a fire resistant covering.

Alternatives are to spray the floor with water to keep it wet for the

duration of the welding or cover with damp sand. Care must also be taken

to avoid an electric shock when this is done. A combustible floor directly

laid onto concrete does not need to be sprayed with water.

3. Seal cracks and openings to adjacent areas that a spark or slag can enter.

Seal any openings found with a fire-resistant cover. Shut doors and windows

that do not provide ventilation or erect protective screens in front of them

when possible.

4. Avoid welding near hydraulic lines or containers containing flammable

contents.

5. Do not perform any welding work on containers that held flammable or

toxic substance, until they are cleaned by a person trained in removing

toxic and flammable substances and vapours per the American Welding

Standard AWS F4.1.

6. Open a container before performing any welding work on it. The heat

generated by the welding process will cause the air and gases to expand.

The internal pressure may cause a sealed or closed container to rupture,

possibly causing an injury or death.

7. Do not weld pipes or metal that are covered in combustible material or in

contact with combustible structure such as a wall. Only weld if the

covering can be safely removed.

a. Follow all safety precautions and legal requirements before welding a

workpiece that contains Asbestos or attempting to remove the

Asbestos covering. This requires expert knowledge and equipment.

b. Molten slag can run down the inside and outside of a pipe and start a

fire. Be aware where the pipe terminates and take precautions.

8. Do not weld a panel that is a sandwich construction of combustible and

metal materials.

9. Have a fire extinguisher available for immediate use. A dry chemical fire

extinguisher for Types A, B and C is suggested.

a. Welding a combustible metal like zinc, magnesium or titanium

requires a Type D fire extinguisher.

b. Do not use liquid based fire extinguishing methods near the electric

arc welding unit, as it may cause a shock hazard.

9038787 Multi-Process Welder V1.1

10 For technical questions call 1-800-665-8685

10. Ventilation systems should be positioned so sparks or molten slag isn’t

carried to an adjacent area.

11. Have a Fire Watcher observing areas outside of the welder’s view, such as

the opposite side of a wall or behind the welder. A fire may also start on

the other side of a structure that could not be removed. The Fire Watcher

will extinguish a fire or raise the alarm to evacuate if the fire cannot be

contained by the extinguishing equipment.

a. A fire watch extends at least 30 minutes after the welding is

complete to ensure there are no fires caused by smoldering sparks or

ejected material.

FUMES AND GASES

WARNING! Stop welding and move to a location with ventilation if your

eyes, nose or throat become irritated. This indicates the ventilation is not

adequate to remove the fumes. Do not resume welding until the ventilation

is improved and the discomfort ceases. Seek medical attention if the

symptoms do not diminish or if the welder experiences nausea, dizziness

or malaise.

Welding may produce hazardous fumes and gas during the welding process. A well

ventilated work area can normally remove the fumes and gases, but sometimes

the welding produces fumes and gases that are hazardous to your health.

1. Only work in a confined space if the area is well ventilated or while wearing a

respirator or an air-supplied respirator. Welding fumes and gases can displace

air and lower the oxygen level causing injury or death. Be sure the breathing

air is safe. Always have a trained watchperson nearby.

a. If ventilation in the work area is poor, use an approved air-supplied

respirator. All the people in the work area must also have air-supplied

respirators.

b. Oxygen displacement can occur in confined areas when the shielding

gas fills the area and pushes out air.

2. Avoid positions that allow welding fumes to reach your face. Always attempt

to weld ‘upwind’ of the workpiece with the airflow across the face of the

welder. Airflow from behind may create a low pressure area in front of the

welder and draw the fumes to the person.

3. Ventilate the work area to remove welding fumes and gases. The fumes

and gases should be drawn away from the user.

a. Ventilation should be enough to disperse fumes, but not enough to

disturb the shielding gas or flame during welding.

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b. Ventilation exhaust shall be directed to a non-work area to avoid

exposing other people to potential toxic or dangerous fumes.

c. Air removed from the work area by the ventilation system must be

replenished with fresh air to avoid oxygen starvation or a build-up of

fumes or gases. Only use air to provide ventilation. Any other combination

of gases may be explosive or toxic to people in the work area.

d. Ventilation methods that remove gas and fumes from the welding

point before they reach the welder’s face should be given preference.

4. Avoid welding in a work area that has vapours from cleaning, degreasing or

any spraying operations. The heat and light from welding can react with the

vapour and form irritating or potentially toxic gases. Wait for the vapours to

disperse.

5. Consult the manufacturer's Safety Data Sheets (SDS) for instructions and

precautions about metals, consumables, coatings, cleaners and degreasers.

a. Do not weld on coated metals such as galvanized, lead or cadmium

plated steel, unless the coating is removed from the weld area. The

coatings and any metals containing these elements can give off toxic

fumes during the welding process.

b. Do not weld, cut or heat lead, zinc, cadmium, mercury, beryllium or

similar metals without seeking professional advice and inspection of the

welding area’s ventilation. These metals produce extreme toxic fumes,

which can cause discomfort, illness and death.

c. Do not weld or cut near chlorinated solvents or in areas that

chlorinates solvents can enter. The heat or ultraviolet light of the arc

can separate chlorinated hydrocarbons into a toxic gas (phosgene)

that can poison or suffocate the user or bystanders.

6. Check the Safety Data Sheet for the proper handling and safety

precautions for consumable welding rods as the coating can have multiple

chemicals.

COMPRESSED GAS CYLINDER PRECAUTIONS

WARNING! Improper handling or maintenance of compressed gas cylinders

and regulators can result in serious injury or death. Do not use a cylinder or

its contents for anything other than its intended use.

9038787 Multi-Process Welder V1.1

12 For technical questions call 1-800-665-8685

1. Only use inert or nonflammable gas with the welding unit such as Carbon

Dioxide, Argon or Helium with the welding unit.

a. Never use flammable gases. They will ignite and may result in an explosion

or fire that can cause death or injury.

2. Do not attempt to mix gases or refill a gas cylinder. Exchange a cylinder or

have it refilled by a professional service.

3. Do not deface or alter the name, number or other markings on a cylinder. Do

not rely on a cylinder’s colour to identify the contents. Do not connect a

regulator to a cylinder that contains a gas that the regulator was not designed

to handle.

4. Do not expose a cylinder to excessive heat, sparks, slag, flame or any

other heat source.

a. A cylinder exposed to temperatures above 130 °F will require water

spray cooling. This method may not be compatible with electric

welding units due to the hazard of electrocution.

5. Do not expose a cylinder to electricity of any kind.

6. Do not attempt to lubricate a regulator. Always change a cylinder carefully

to prevent leaks and damage to the cylinder’s walls, valve or safety

devices.

7. Gases in the cylinder are under pressure. Protect the cylinder from bumps,

falls, falling objects and harsh weather. A punctured cylinder under

pressure can become a lethal projectile. If a cylinder is punctured, do not

approach until all pressure is released.

a. Protect the valve and regulator. Damage to either can result in

regulator’s explosive ejection from the cylinder.

8. Always secure a gas cylinder in a vertical position to a welding cart or

other fixed support with a steel chain, so it cannot be knocked over.

a. Away from areas where they may be struck or subjected to physical

damage.

b. A safe distance from arc welding or cutting operations and any other

source of heat, sparks or flame.

b. Do not use as an improvised support or roller.

9. Always place the cylinder cap securely on the cylinder unless it is in use

or being serviced.

10. Do not use a wrench or hammer to open a cylinder valve that cannot be

opened by hand. Notify your supplier for instructions.

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11. Do not modify or exchange gas cylinder fittings.

12. Close the cylinder valve and immediately remove the faulty regulator from

service for repair, if any of the following conditions exist:

a. Gas leaks externally.

b. Delivery pressure continues to rise with the downstream valve

closed.

c. The gauge pointer does not move off the stop pin when

pressurized or fails to return to the stop pin after pressure is

released.

13. Do not attempt to make regulator repairs. Send faulty regulators to the

manufacturer's designated repair center.

14. Do not weld on the gas cylinder.

15. Keep your head and face away from the cylinder valve outlet when opening

the cylinder valve.

16. Compressed gas cylinders must not be located in a confined space with the

person welding to prevent the possibility of leaks displacing the oxygen.

ELECTRICAL SAFETY

1. Do not come into physical contact with the welding current circuit. The

welding current circuit includes:

a. The workpiece or any conductive material in contact with it.

b. The ground clamp.

c. The electrode or welding wire;

d. Any metal parts on the electrode holder or wire feed torch.

e. The output terminals.

2. Insulate yourself from the electrical current and ground using electrical

insulating mats or covers big enough to prevent physical contact with the

workpiece or ground.

3. Connect the ground clamp as close to the welding area on the workpiece

as practical to prevent welding current from traveling along an

unexpected path and causing an electric shock or fire hazard.

a. An option is to attach the ground clamp to a bare metal spot on a

metal workbench. The circuit will complete as long as the workpiece

is also in full contact with the bare metal workbench.

9038787 Multi-Process Welder V1.1

14 For technical questions call 1-800-665-8685

4. Only use insulated connectors to join welding cables.

5. Ensure there are no contacts between the workpiece and work area that

would allow it to ground, other than through the ground cable circuit

6. Do not exceed the duty cycle or amperage required for the type of

welding. Excessive amperage can cause the deterioration of protective

insulation and create a shock hazard.

7. Unplug the welding unit when not in use as the unit as current is still

entering the unit, even when it is turned off.

8. Frequently inspect input power cable for wear and tear, replace the cable

immediately if damaged. Bare wiring is dangerous and can kill.

9. Do not use damaged, under sized or badly joined cables.

10. Do not disconnect the power cord in place of using the ON/OFF switch on

the tool. This will prevent an accidental startup when the power cord is

plugged into the power supply.

a. In the event of a power failure, turn off the machine as soon as the

power is interrupted. The possibility of accidental injury could occur,

if the power returns and the unit is not switched off.

11. Make certain the power source conforms to requirements of your

equipment (see Specifications).

POWER TOOL PRECAUTIONS

This equipment requires a dedicated 120/230 VAC, 15 amp single-phase

alternating current circuit equipped with a similarly rated circuit breaker or

slow blow fuse. Do not run other appliances, lights, tools or equipment on the

circuit while operating this welding unit.

1. Do not drape or carry coiled welding cables on your body while the cables

are plugged into the welding unit.

2. Do not start the tool when the electrode is touching the workpiece.

3. Hold the tool by the insulated gripping surfaces when performing an

operation where it may contact hidden wiring or its own cord and cables.

Contact with a ‘live’ wire will electrify exposed metal parts and shock the

operator.

4. Take work breaks to prevent the tool's motor from overheating and/or

overloading. Refer to the welding unit’s duty cycle in Specifications.

5. Keep hands away from the electrode and the area it is being applied to

when the tool is in operation.

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6. Do not connect the welding unit ground clamp to an electrical conduit. Do

not weld on an electrical conduit.

7. Do not touch the electrode or welded surface immediately after use. The

surface will be hot and may cause an injury.

8. Never use a tool with a cracked or worn electrode. Change the electrode

before using and discard the damaged one.

POWER CORD

1. Insert the power cord plug directly to the power supply whenever

possible. Extension cords are not recommended for use with this welding

unit.

a. When an extension cord is required, use a welding version that

exceeds the welding unit’s maximum power requirement.

2. Do not operate this tool if the power cord is frayed or damaged, as an electric

shock or surge may occur, resulting in personal injury or property damage.

a. Inspect the tool's power cord for cracks, fraying or other faults in the

insulation or plug before each use.

b. Discontinue use if a power cord feels more than comfortably warm

while operating the tool.

3. Keep all connections dry and off the ground to reduce the risk of electric

shock. Do not touch plug with wet hands.

4. Prevent damage to the power cord by observing the following:

a. Do not pull on the cord to disconnect the plug from an outlet.

b. Keep cord away from heat, oil, sharp edges or moving parts.

c. Place the electrical cord in a position that prevents it from contacting the

tool or workpiece. The cord should always stay behind the tool.

5. Make sure to locate the cord so that it is not stepped on, tripped over or

otherwise subject to damage or stress.

6. Do not wrap the cord around the tool, as sharp edges may cut insulation

or cause cracks if wound too tight. Gently coil cord and either hang on a

hook or fasten with a device to keep cord together during storage.

9038787 Multi-Process Welder V1.1

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ELECTROMAGNETIC FIELDS

WARNING! Stop welding immediately and move away from the welding unit

if you feel faint, dizzy, nausea or shocks. Seek medical attention.

Electromagnetic Fields (EMF) can interfere with electronic devices such as

pacemakers. Anyone with a pacemaker should consult with their doctor before

working with or near an arc welding unit. The following steps can minimize the

effects of electromagnetic fields.

1. Twist or tape cables together and prevent coils.

2. Do not drape cables on your body.

3. Keep the welding power source and cables as far away from the user as

practical. A minimum of 24 in. is recommended.

4. Connect the workpiece clamp as close to the weld as possible, but lay the

electrode and workpiece cables away from the user.

5. Use the lowest current setting possible during welding.

6. Avoid long and regular bursts of energy while welding. Apply the

electrode in short strokes and intermittently. This will prevent the

pacemaker from interpreting the signal as a rapid heartbeat.

7. Do not allow the electrode to touch the metal while welding.

8. Keep the lead cable and ground cables on the same side of your body.

9. Do not weld while carrying the welding power source.

10. Do not work next to, sit or lean on the welding power source.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the

missing part before operating. Failure to do so could result in a malfunction

and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

Make sure that all items in the contents are included.

Contents: • Welding Unit • MIG Torch • Ground Lead Cable

• Regulator • Electrode Holder

• Quick-connector • Gas Hose with Clamp

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IDENTIFICATION KEY

A Side Door Latch

B Control Panel

C MIG Socket

D Dinse Connector

t

G Positive Outlet Socket

H Handle

I Negative Outlet Socket

J Power Switch (on rear)

K Gas Inlet Valve (small connector

on rear)

L Power Socket (large connector

on rear)

PANEL IDENTIFICATION

P1 Gas Check Button – Press to

check that there is gas flow.

P2 Wire Check Button – Press to

confirm wire spools out.

P3 Multi-function Adjusting Knob

P4 LCD

P5 Home Key – Press to return to

the home menu.

P6 Return Key – Return to the previous menu.

P7 Auxiliary Knob – Adjust the voltage

LCD PANEL

The welding machine’s functions and set-up instructions are controlled through

a 4.3 in. LCD panel interface. Selections on screen are made by turning the

multi-function adjustment knob (P3) to the selection and pushing the knob to

highlight the screen. The return key (P6) returns the screen to the previous

selection and the home key (P5) returns the multi-functions selection screen.

Fig.

1

Fig. 2

9038787 Multi-Process Welder V1.1

18 For technical questions call 1-800-665-8685

MULTI-FUNCTIONS SCREEN

The multi-functions screen displays nine welding

options plus the interface settings option. The

selected option and the title indicates the type of

welding and workpiece material.

OUTPUT SET-UP

Selecting the welding option will open the output set-

up screen. This displays the welding unit configuration.

In Fig. 4 the dinse connector (D) is plugged into the

positive output for stick welding. The ground cable

would plug into the other polarity outlet.

ELECTRODE OR WIRE SIZE

The welding machine uses either an electrode or

welding wire to create the arc.

The electrode screen offers two choices of electrode

type 60xx or 70xx base.

The wire size screen offers different wire size

choices based on the material selected.

Select the size that is appropriate for your welding task.

MATERIAL THICKNESS

The thickness screen displays the different

thicknesses of the workpiece in mm. Turn the multi-

function adjustment knob (P3) for the correct

thickness, then push the knob in to select it.

WELDING DISPLAY

Once the type of welding and material thickness is set, you can make final

adjustments to the welding parameters. Parameters already set or that are pre-

determined are displayed on the screen.

Adjustable settings may be selected by rotating the multi-function adjustment

knob (P3) to progress through each. The setting is highlighted in orange. Press

the knob to select the setting. This may bring up a new screen with additional

options or allow you to adjust the setting if there is no other option.

Fig. 3

Fig. 4

Fig. 5

Fig. 6

V1.1 Multi-Process Welder 9038787

Visit www.princessauto.com for more information 19

Rotate the multi-function knob to adjust the setting. Some settings will display

an orange bar. This bar displays the available range for the setting. A green

section in the bar indicates the recommended range for the best results based

on the other options selected.

The voltage is changed turning the auxiliary knob (P7).

Return to a previous setting or screen by pressing the return key (P6). Press

the home key (P5) to return to the start screen.

Each type of welding will have different set-up options.

MIG – Parameters already set such as welding type,

gas type and mix and the welding wire diameter are

displayed in the screen’s middle section.

Material thickness, wire speed and voltage are

displayed on the upper screen. The wire speed and

voltage may be adjusted.

Additional options are available:

Set Torch Operation 2T / 4T (Fig. 9-1)

.

• 2T

– Press and hold the trigger to start the arc.

Release the trigger to stop.

• 4T

– Press and release the trigger to start the arc.

Press and release the trigger to stop the arc.

Gas Pre-Flow (Fig. 9-2)

– Choose the

length of time the shield gas begins

to flow before the arc ignites.

Slow Wire Feed (Fig. 9-3) –

The

welding unit has a feed-on-demand

system to prevent wire waste.

Initially the wire is slowly fed through the torch, regardless of the set speed.

Once an arc is struck, the unit feeds the wire at the user’s selected speed.

Burnback Setting (Fig. 9-4) – Burnback is a feature that continues to supply

power to the welding wire after the torch trigger is release, but stops the

welding wire from feeding. This provides time for the welder to remove the

welding wire from the weld pool before it solidifies. The setting is preset by

the factory.

Fig. 7

Fig.

8

Fig. 9

9038787 Multi-Process Welder V1.1

20 For technical questions call 1-800-665-8685

Gas Post-Flow (Fig. 9-5)

– Choose the length of time the gas flows after the arc

is extinguished to prevent weld contamination.

Load and Save (Fig. 9-6 and 9-7)

– The MIG settings may be saved into the

memory and then reloaded for future welding tasks.

TIG – The current parameter is adjustable.

There is no foot pedal option with this welder.

STICK (ARC) – The current, arc force and

hot start parameters are adjustable. VRD is

ON or OFF.

ARC Force (Fig. 11-1) –

Welding in difficult areas

or angles may require a longer arc length,

creating a voltage drop. The ARC Force

increases the amperage to compensate for the

lost power and maintain the heat of the weld.

Hot Start (Fig. 11-2) –

The current increases

temporarily during arc ignition to make sure a

reliable arc is quickly established.

Voltage Reduction Device (VRD) (Fig. 11-3) –

Select to turn VRD ON or OFF. VRD reduces the voltage at the welding torch or

electrode when there is no load.

WARNING! VRD does not shut the voltage off. The welding torch or

electrode is still live and can inflict an electrical or burn injury if touched.

THERMAL OVERLOAD PROTECTION

Constantly exceeding the duty cycle can damage

the welding unit. An internal thermal protector will

open when the welding unit is too hot, shutting

OFF all functions except the cooling fan. Leave the

welding unit turned on with the fan running. The

thermal protector will automatically reset and the

welding unit will function normally again once it

has cooled.

Fig. 11

Fig. 10

Fig. 12

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Powerfist 9038787 Le manuel du propriétaire

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