MINN KOTA PowerDrive Installation Instructions Manual

Taper
Installation Instructions Manual
ULTERRA™
BOW-MOUNT TROLLING MOTOR
INSTALLATION INSTRUCTIONS
2 | minnkotamotors.com
©2016 Johnson Outdoors Marine Electronics, Inc.
INTRODUCTION
Made by Minn Kota
Johnson Outdoors
Marine Electronics, Inc.
121 Power Drive
Mankato, MN 56001 USA
Trolling Motors
Produced in 2015
SER NO R365 MK12345
ULTERRA 80/US2/IPLINK-45"_BT
MODEL 1358923
NOTE: The serial number on your Ulterra is located
inside the mount near the motor rests.
EXAMPLE
THANK YOU
Thank you for choosing Minn Kota. We believe that you should spend more time fishing and less time positioning your boat.
That’s why we build the smartest, toughest, most intuitive trolling motors on the water. Every aspect of a Minn Kota trolling
motor is thought out and rethought until it’s good enough to bear our name. Countless hours of research and testing provide you
the Minn Kota advantage that can truly take you “Anywhere. Anytime.” We don’t believe in shortcuts. We are Minn Kota. And we
are never done helping you catch more fish.
MOTOR INFORMATION (FOR CUSTOMER REFERENCE ONLY)
Model: __________________________________________________________________________________________________________________________
Serial Number: ________________________________________________________________________________________________________________
Purchase Date: ________________________________________________________________________________________________________________
Store Where Purchased: _____________________________________________________________________________________________________
REGISTRATION
Remember to keep your receipt and immediately register
your trolling motor. A registration card is included with your
motor or you can complete registration on our website at
minnkotamotors.com.
SERIAL NUMBER
Your Minn Kota 11-character serial number is very important.
It helps to determine the specific model and year of
manufacture. When contacting Consumer Service or registering
your product, you will need to know your product’s serial
number. We recommend that you write the serial number
down so that you have it available for future reference.
NOTE: Do not return your Minn Kota motor to your retailer. Your retailer is not authorized to repair or replace this unit.
You may obtain service by: calling Minn Kota at (800) 227-6433; returning your motor to the Minn Kota Factory Service
Center; sending or taking your motor to any Minn Kota authorized service center. A list of authorized service centers is
available on our website, at minnkotamotors.com. Please include proof of purchase, serial number and purchase date for
warranty service with any of the above options.
minnkotamotors.com | 3
©2016 Johnson Outdoors Marine Electronics, Inc.
SAFETY CONSIDERATIONS
WARNING
You are responsible for the safe and prudent operation of your vessel. We have designed your Minn Kota product to be an
accurate and reliable tool that will enhance boat operation and improve your ability to catch fish. This product does not relieve
you from the responsibility for safe operation of your boat. You must avoid hazards to navigation and always maintain a
permanent watch so you can respond to situations as they develop. You must always be prepared to regain manual control of
your boat. Learn to operate your Minn Kota product in an area free from hazards and obstacles.
WARNING
Never run the motor out of the water, as this may result in injuries from the rotating propeller. The motor should be disconnected
from the power source when it is not in use or is off the water. When connecting the power-supply cables of the motor to the
battery, ensure that they are not kinked or subject to chafe and route them in such a way that persons cannot trip over them.
Before using the motor make sure that the insulation of the power cables is not damaged. Disregarding these safety precautions
may result in electric shorts of battery(s) and/or motor. Always disconnect motor from battery(s) before cleaning or checking
the propeller. Avoid submerging the complete motor as water may enter the lower unit through control head and shaft. If the
motor is used while water is present in the lower unit considerable damage to the motor can occur. This damage will not be
covered by warranty.
WARNING
Take care that neither you nor other persons approach the turning propeller too closely, neither with body parts nor with objects.
The motor is powerful and may endanger or injure you or others. While the motor is running watch out for persons swimming
and for floating objects. Persons whose ability to run the motor or whose reactions are impaired by alcohol, drugs, medication,
or other substances are not permitted to use this motor. This motor is not suitable for use in strong currents. The constant noise
pressure level of the motor during use is less than 70dB(A). The overall vibration level does not exceed 2,5 m/sec2.
Please thoroughly read the user manual. Follow all instructions and heed all safety and cautionary notices. Use of this motor
is only permitted for persons that have read and understood these user instructions. Minors may use this motor only under
adult supervision.
WARNING
When stowing or deploying the motor, keep fingers clear of all hinge and pivot points and all moving parts. In the event of
unexpected operation, remove power leads from the battery.
WARNING
It is recommended to only use Johnson Outdoors approved accessories with your Minn Kota motor. Using non-approved
accessories including to mount or control your motor may cause damage, unexpected motor operation and injury. Be sure to use
the product and approved accessories, including remotes, safely and in the manner directed to avoid accidental or unexpected
motor operation. Keep all factory installed parts in place including motor and accessory covers, enclosures and guards.
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©2016 Johnson Outdoors Marine Electronics, Inc.
KNOW YOUR BOAT
Keel
Bow
Hull
Bow
Stern
Stern
Port
Port Starboard
Starboard
Gunwale
Gunwale
Transom
Inboard
Outboard
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©2016 Johnson Outdoors Marine Electronics, Inc.
INSTALLATION
INSTALLATION
INSTALLING THE ULTERRA
Your new Ulterra comes with everything you’ll need to directly install it to the boat. This motor can be directly mounted to the
boat or it may be coupled with a Minn Kota quick release bracket for ease of mounting and removal. For installation with a quick
release bracket, refer to the installation instructions provided with the bracket. For compatible quick release mounting bracket,
please visit minnkotamotors.com. To install the motor directly to the boat, please follow the instructions provided in this manual.
Please review the parts list, mounting considerations and tools needed for installation prior to getting started. For additional
product support and to locate your nearest dealer, please visit minnkotamotors.com.
INSTALLATION PARTS LIST
10
11
16
17
15
13
14
6
7
8
19 20 18
21
1
9
22
4
5
3
12
BB
CC
DD
AA
2
Item /
Assembly
Part # Description Qty.
1
MOTOR ASSEMBLY
1
AA
2994859
BAG ASY-TERROVA/V2,RUB.BUMPERS
1
2
2325110
PAD, FOOTPEDAL
5
BB
2994917
BAG ASSY, ULTERRA MTG HARDWARE
1
3
2203430
SCREW-1/4-20 X 2.0 HHCS SS
6
4
2203431
SCREW-1/4-20 X 0.5 HHCS SS
6
5
2201725
WASHER-CLIPPED, 1/4", 1.00" OD
6
6
2261713
WASHER-1/4 FLAT 18-8 SS
6
7
2263103
NUT-1/4-20 NYLOCK SS
6
8
2301720
WASHER-MOUNTING - RUBBER
6
9
2203800 STRAP, HOLD DOWN
1
10 2994075 t
REMOTE ASSEMBLY, IPILOT
1
11 2994076 t
REMOTE ASSEMBLY LINK
TOUCHSCREEN
1
p
2397101 t MANUAL, QUICK REF., iPILOT 1.6 1
p
2397103 t MANUAL-QUICK REF., iPILOT 3.0 1
12 2390800 t
LANYARD, REMOTE W/ CARABINER
1
13
2373241 t CABLE, USB REMOTE CHARGER LINK
1
14
2375901 t ADAPTER, USB DC POWER LINK
1
15
2996400 t
HEADING SENSOR SEMBLY 1
16
490389-1 t CABLE, ETH (M12-M-M12-F, 30'
1
17
2211415 CABLE-EXTENSION, PD/AP 110"
1
CC
1378132 80# THRUST PROP KIT
1
DD
1378160 112# THRUST PROP KIT
1
18
2262658 PIN-DRIVE 1" X 3/16" S/S
1
19
2091701 WASHER-PROP (LARGE) MAX101
1
20
2093101 NUT-PROP,NYLOC,LG,MX101 3/8 SS
1
21
2331160 PROP-WW2 (4") w/ADP.RING
1
2341160 PROP-WW2 (4.5) w/ADP.RING
1
p
2207113 MANUAL, INSTALL GUIDE, ULTERRA
1
22
2994740 FOOT PEDAL ASSY, ULTERRA
1
p Not shown on Parts Diagram.
This part is included in an assembly and cannot be ordered individually.
t Only available with models factory installed with i-Pilot or i-Pilot Link.
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©2016 Johnson Outdoors Marine Electronics, Inc.
INSTALLING THE ULTERRA
#2 Phillips Screwdriver
#3 Phillips Screwdriver
Drill
9/32" Drill Bit
A person to help with
installation
MOUNTING CONSIDERATIONS
TOOLS AND RESOURCES REQUIRED
INSTALLATION
a. Place the mount on an elevated, level surface
such as a workbench or the tailgate of a pickup.
The motor, as removed from the box, should be in
the stowed position.
b. Remove the four sideplate screws using a #3 or
#2 Phillips screwdriver. Two of these screws will
be located on each side of the mount.
It is recommended that the motor be mounted as close to the keel or centerline of
the boat as possible. Make sure the area under the mounting location is clear to drill
holes and install nuts and washers. Make sure the motor rest is positioned far enough
beyond the edge of the boat. The motor must not encounter any obstructions as it is
lowered into the water or raised into the boat when stowed and deployed. Consider
a quick release or adapter bracket with the installation of your motor. To view a list of
accessories, please visit minnkotamotors.com.
c. Remove the Right Sideplate to access the
Mounting Slots.
d. Remove the Left Sideplate to access the
Mounting Holes.
1
2
View accessories
available for your
trolling motor at
minnkotamotors.
com.
NOTE: This motor weighs approximately 70 lbs.
We recommend having a second person help with
the installation.
Deployed
Stowed
2d
Left Sideplate
Right
Sideplate
2c
Right
Sideplate
1b
Screw
Screw
1b
Left Sideplate
Screw
Screw
Installing the Ulterra
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©2016 Johnson Outdoors Marine Electronics, Inc.
INSTALLING THE ULTERRA
e. Under the Left Sideplate, the Extension Damper
obstructs access to the left front Mounting Hole.
f. Using a small Screw Driver, remove the two
5/16" E-clips holding the Extension Damper in
place. Once the E-clips are removed, slide the
Extension Damper off the Mount to expose the
left rear Mounting Hole. Set the two E-clips and
Extension Damper in a safe place so they are not
misplaced before they are reassembled later in
the installation.
3
g. Make sure the Power Cables from the battery
are disconnected, or that the breaker, if equipped,
is “off”.
4
5
E-clips
Extension Damper
Extension Damper
E-clip
E-clip
Mounting Hole
Power Cables
Deck of Boat
Keel
Mount
h. Place the motor on the bow of the boat. Place
the motor as close to the centerline or keel of
the boat as possible. The motor can be installed
on either the Port or Starboard side of the boat
based on personal preference. Reviewing the
mounting considerations at the beginning of the
installation section.
WARNING
Make sure the motor is mounted on a level surface and is not
connected to a power source.
WARNING
Do not deploy the motor until it is fully mounted to the boat.
Illustrations are for reference only. Deploying your motor
before it is mounted to the boat may cause injury.
3e
3f
NOTE: The Emergency Strap (Item #9) is used
for Manually Stowing the Ulterra. The Emergency
Strap is not secured during installation. Store it
on your boat in the event that you would need
to manually stow the motor. To learn how, please
refer to the "Manually Stowing the Ulterra"
section of the Owner's Manual.
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©2016 Johnson Outdoors Marine Electronics, Inc.
INSTALLING THE ULTERRA
6
i. Make sure the slot on the underside of the Base
Extrusion is aligned with the outermost part of
the gunwale of the boat. This will ensure that the
Shaft has a minimum clearance of 1-1/2" when
it is deployed. The lower unit when stowed and
deployed must not encounter any obstructions.
j. Check to be sure that the Mount is level. Use the
Rubber Washers (Item #8) provided to create a
level surface if necessary.
Gunwale
Gunwale
Slot
Slot
Base
Extrusion
7
Bow
k. It is recommended to mark at least 4 of the 6
holes in the Base Extrusion to have a minimum
of two bolts on each side that are located the
farthest apart. Ideal installation would allow for
6 bolts to be used, with a minimum of 4.
l. Make sure the area under the mounting location
is clear to drill holes and install nuts and washers.
Drill through the marked holes using a 9/32"
drill bit.
ITEM(S) NEEDED
Mounting Holes
Mounting Slots
Base Extrusion
#8 x 6
Shaft
Gunwale
1-1/2"
Minimum
WARNING
Do not deploy the motor until it is fully mounted to the boat.
Illustrations are for reference only. Deploying your motor
before it is mounted to the boat may cause injury.
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©2016 Johnson Outdoors Marine Electronics, Inc.
INSTALLING THE ULTERRA
m. Mount the motor to the boat using the provided
hardware. Place the installation hardware for the
side of the mount where the Power Tilt is located
first. This is the opposite side of the mount from
where the Extension Damper was removed. The
base of the Mount where the Power Tilt is located
has Mounting Slots and the side where the
Extension Damper is located has Mounting Holes.
8
NOTE: To prevent seizing of the stainless steel
hardware, do not use high speed installation
tools. Wetting the screws or applying an anti-
seize may help prevent seizing.
NOTE: The Long Bolts, Flat Washers and
Nylock Nut are not used when installing the
Ulterra with a Quick Release Bracket.
9
9n
UTION
Use extra care to avoid pinching and damaging the sensor
wires that run along side of the Base Extrusion when installing
and tightening the motor mounting bolts.
Power Tilt
Mounting Slots
Clipped
Washer
Quick Release Bracket
Hex Head Bolt
#3 x 3 #6 x 3 #5 x 3 #7 x 3 #4 x 3
ITEM(S) NEEDED
n. If installing with a Quick Release Bracket,
install the motor with the Hex Head Bolts (Item
#4) and Clipped Washers (Item #5). Orientate
the Clipped Washers so that the flat side of the
washer is towards the Base Extrusion. The Bolt
should pass through the Clipped Washer and
into a Quick Release Bracket. Leave at least 1/4"
space between the Hex Head Bolt and Clipped
Washer in order to slide the Base Extrusion under
the Clipped Washer and into place.
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©2016 Johnson Outdoors Marine Electronics, Inc.
INSTALLING THE ULTERRA
o. If installing directly to the boat deck, install
the motor with the Long Bolts (Item #3), Clipped
Washer (Item #5), Flat Washer (Item #6) and
Nylock Nut (Item #7). Orientate the Clipped
Washers so that the flat side of the washer is
towards the Base Extrusion. The Bolt should pass
through the Clipped Washer, the Rubber Washer
and then through the Boat Deck. The Bolt should
be secured by first adding the Flat Washer (Item
#6) to the Bolt and securing with a Nylock Nut
(Item #7). Leave at least 1/4" space between the
Hex Head Bolt and Clipped Washer and the deck
of the boat. This will leave enough space to slide
the Base Extrusion between the Clipped Washer
and Rubber Washer and into place.
NOTE: The Short Bolts are not used when
installing the Ulterra directly to the boat.
p. Slide the Base Extrusion into place under the
Bolts that were just installed.
q. If installing with a Quick Release Bracket,
the Base Extrusion should slide between the
Quick Release Bracket and the Clipped Washers.
Hold the Clipped Washers up on the Hex Head
Bolt, so the Clipped Washer will sit on top of the
Base Extrusion.
r. If installing directly to the boat deck, the
Base Extrusion should slide between the Clipped
Washer and the Rubber Washer. Hold the Clipped
Washers up on the Long Bolt, so the Clipped
Washer will sit on top of the Base Extrusion.
11q
11r
Boat Deck
Power Tilt
Base
Extrusion
Base Extrusion
Power Tilt
Quick Release Bracket
Boat Deck
10
11
10o
Long Bolts
Clipped
Washer
Clipped
Washer
Clipped
Washer
Rubber Washer
Rubber
Washer
Flat Washer
Nylock Nut
Power
Tilt
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©2016 Johnson Outdoors Marine Electronics, Inc.
INSTALLING THE ULTERRA
12
s. Place the hardware on the Damper side of the
mount into the Mounting Holes to secure the
Base Extrusion.
t. If installing with a Quick Release Bracket,
install the motor with the Hex Head Bolts (Item
#4) and Clipped Washers (Item #5). Orientate
the Clipped Washers so that the flat side of the
washer is towards the Base Extrusion. The Bolt
should pass through the Clipped Washer, Base
Extrusion and into a Quick Release Bracket.
u. If installing directly to the boat deck, install
the motor with the Long Bolts (Item #3), Clipped
Washer (Item #5), Flat Washer (Item #6) and
Nylock Nut (Item #7). Orientate the Clipped
Washers so that the flat side of the washer is
towards the Base Extrusion. The Bolt should pass
through the Clipped Washer, the Base Extrusion,
the Rubber Washer and then through the Boat
Deck. The Bolt should be secured by first adding
the Flat Washer (Item #6) and then securing with
a Nylock Nut (Item #7).
ITEM(S) NEEDED
UTION
Use extra care to avoid pinching and damaging the sensor
wires that run along side of the Base Extrusion when installing
and tightening the motor mounting bolts.
NOTE: To prevent seizing of the stainless steel
hardware, do not use high speed installation
tools. Wetting the screws or applying an anti-
seize may help prevent seizing.
NOTE: The Long Bolts, Flat Washers and
Nylock Nut are not used when installing the
Ulterra with a Quick Release Bracket.
NOTE: The Short Bolts are not used when
installing the Ulterra directly to the boat.
12s
12t
12u
Mounting Holes
Mounting
Holes
Quick Release Bracket
Mounting Holes
Boat Deck
Hex Head Bolt
Clipped
Washer
Long Bolts
Clipped
Washer
Rubber
Washer
Flat Washer
Nylock Nut
#3 x 3 #6 x 3 #5 x 3 #7 x 3 #4 x 3
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©2016 Johnson Outdoors Marine Electronics, Inc.
INSTALLING THE ULTERRA
13
14
v. At this point in the installation process the
Mount should be secured to the deck of the boat,
and the Motor can now be reassembled. The
Extension Damper can be slid back in place on
the Motor. This should be done so the shaft on
the Damper is pointing inboard. Reinstall the two
5/16" E-clips.
w. Replace the Right Sideplate.
x. Replace the Left Sideplate.
y. Replace the four sideplate Screws using a #2 or
#3 Phillips Screw Driver.
14w
14x
Left Sideplate
Screw
Screw
Screw
NOTE: The pads are recommended when using
the Foot Pedal on non-carpeted surfaces.
15
Foot Pedal
Bottom
Foot Pedal
Pad Placement
ITEM(S) NEEDED
#18 x 4 #EE x 1
z. Take the Foot Pedal (Item #EE) and turn it over.
Put a Foot Pedal Pad (Item #18) in each of the
pad locations.
Right Sideplate
Screw
E-clips
Extension Damper
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©2016 Johnson Outdoors Marine Electronics, Inc.
ROUTING UNIVERSAL SONAR & -PILOT LINK CABLESi
Routing Universal Sonar & i-Pilot Link Cables
Your trolling motor may be pre-installed with a Universal Sonar transducer system. Universal Sonar is a 2D sonar transducer
with a temperature sensor that is integrated into the lower unit of the trolling motor. It has an operating frequency of 83/200
kHz. Connecting this transducer to a compatible fish finder* gives you a 2D sonar view of what is happening directly below your
trolling motor. The integrated design protects the transducer from underwater hazards, and prevents tangles and damage to the
transducer cables.
In certain situations, air bubbles may adhere to the surface of the Universal Sonar transducer, and affect the performance. If this
happens simply wipe the surface of the transducer with your finger.
All Universal Sonar motors are equipped with an internal bonding wire, incorrect rigging will cause sonar interference and can
damage your trolling motor, electronics and other boat accessories. Please refer to the Battery & Wiring Installation and Motor
Wiring Diagram sections of this manual for correct rigging instructions.
NOTE: Universal Sonar only provides 2D sonar that operates at 83/200 kHz. It does not support imaging screens
that require higher frequencies such as 455 kHz or 800 kHz (Down Imaging, Side Imaging, etc.). Down Imaging (DI)
specific units are not compatible with Universal Sonar. See compatibility chart for a list of compatible fish finders at
minnkotamotors.com. *Requires an adapter that is sold separately. For a current list of compatible fish finders and the
correct adapter cable, please visit minnkotamotors.com.
Your trolling motor may be pre-installed with a Universal Sonar transducer system. For compatibility and more information on
Universal Sonar, please visit minnkotamotors.com. Your trolling motor may also be pre-installed with either i-Pilot or i-Pilot
Link. To learn more about the GPS capabilities available with your i-Pilot or i-Pilot Link navigation system, please refer to the
corresponding Owner's Manual by visiting minnkotamotors.com.
Both the Universal Sonar and i-Pilot Link features require cables to be connected to an output device. These connections are
present on the trolling motor below the Control Head. The i-Pilot system does not need an external wired connection. If only one
connection is present, it is because your motor is equipped with the i-Pilot system. If only a single connection is present, it is to
connect the Universal Sonar. If two cables are present, one is to connect the Universal Sonar, and the other is to connect the
i-Pilot Link connection. Please follow the Minn Kota recommendations on routing the cables to optimize mobility and maximize
functionality.
The routing will be the same regardless of the number of cables present. Use the following instructions to properly
route cables.
The Universal Sonar Cables are shielded to minimize interference. To protect this shielding the cables should not be pulled tight
against sharp angles or hard objects. If using cable ties, do not over-tighten. Any excess cable should be bundled in a loose loop
of no less than 4” in diameter.
To minimize trolling motor interference, ensure that the fish finder and trolling motor are powered by separate batteries. Please
refer to the Battery & Wiring Installation and Motor Wiring Diagram sections of this manual for correct rigging instructions.
To better identify cables present that exit the Control Head, refer to the diagrams below that detail what the Universal Sonar and
i-Pilot Link cable connectors look like.
Four Pin Connector
Universal Sonar Cable
from Control Head
i-Pilot Link Cable from
Control Head
Universal Sonar
Extension Cable
i-Pilot Link Cable
Locking Collar
Locking Collar
Eight Pin Connector
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©2016 Johnson Outdoors Marine Electronics, Inc.
ROUTING UNIVERSAL SONAR & -PILOT LINK CABLES
a. Place the motor in the deployed position.
b. Locate the Universal Sonar and/or the i-Pilot Link
cable(s), at the base of the Control Head.
c. The Universal Sonar Cable and/or i-Pilot Link
cable should be fed all the way through the Coil
Cord. It/they should exit the Coil Cord at the
bottom of the Coil Cod, where it connects to the
Mount.
1
UTION
Not following the recommended wire routing for the
Universal Sonar and/or i-Pilot Link cable(s), if equipped,
may cause damage to the product and void your product
warranty. Route cables away from pinch points or other
areas that may cause them to bend in sharp angles.
Routing the cables in any way other than directed may
cause damage to the cables by being pinched or severed.
Control Head
Coil Cord
Mount
Universal
Sonar
i-Pilot Link
NOTE: After the Universal Sonar Cable and/or i-Pilot
Link Cable exits the Coil Cord, it should be routed
through an established routing system on the boat, in
an area with minimal interference. Inspect the selected
route carefully to ensure that there are no sharp
edges, obstacles, or obstructions that may damage
the cables.
i
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©2016 Johnson Outdoors Marine Electronics, Inc.
CONNECTING A UNIVERSAL SONAR EXTENSION CABLE
Four Pin Connector
Universal Sonar
Cable from
Control Head
NOTE: Your fish finder should be turned
off until this procedure is complete.
NOTE: If the cable length does not reach the desired
fish finder installation location, a 14.5’ extension cable
is available (MKR-US2-11) (sold separately).
a. Place the motor in the deployed position.
b. Locate the Universal Sonar, if equipped, at the
base of the Mount.
c. Locate the Universal Sonar four pin connector at
the end of Universal Sonar Extension Cable. The
connector is black with a stainless steel threaded
locking collar.
1
The Universal Sonar Cable may not be long enough to reach the fish finder. If the cable length does not reach the desired fish
finder installation location, a 14.5’ extension cable is available. Minn Kota recommends using the MKR-US2-11.
Connecting a Universal Sonar Extension Cable
2
Four Pin Connector
Universal Sonar Cable
from Control Head
Universal Sonar
Extension Cable
Locking Collar
d. Align the pins of the Universal Sonar connector
plug from the Control Head with the matching
socket end of the appropriate Universal Sonar
Extension Cable for your fish finder. Firmly
push the connector plug into the socket of the
Universal Sonar connection. Twist the locking
collar until it is snug.
e. Connect the other end of your adapter plug to
your fish finder following the manufacturer’s
instructions.
NOTE: The connectors are keyed to prevent reversed
installation.
Control Head
Coil Cord
Mount
Universal
Sonar
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©2016 Johnson Outdoors Marine Electronics, Inc.
INSTALLING THE PROP
1
Installing the Prop
ITEM(S) NEEDED
#18 x 1#20 x 1
#19 x 1
#21 x 1
UTION
Disconnect the motor from the battery before beginning
any prop work.
a. Take the Drive Pin (Item #18) and slide it through
the Hole in the Armature Shaft. Position the
Drive Pin horizontal by grasping the Armature
Shaft and rotating it with the Drive Pin in place.
b. Align the Propeller (Item #21) so it is also
horizontal and parallel with the Drive Pin. Slide
the Propeller onto the Armature Shaft and Drive
Pin until it is seated against the lower unit.
c. Install the Prop Washer (Item #19) and the Prop
Nut (Item #20) onto the end of the Armature
Shaft.
d. Holding the end of the Armature Shaft with a Flat
Blade Screwdriver, tighten the Prop Nut with a
9/16" Open End Wrench.
e. Tighten the Prop Nut 1/4 turn past snug to
25-35 in-lbs.
UTION
Do not over tighten as this can damage the prop.
Propeller
Propeller
Prop Nut
Prop Washer
Drive Pin
Propeller
Prop Nut
Prop Washer
Drive Pin
Armature Shaft
1a
1b
1d
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©2016 Johnson Outdoors Marine Electronics, Inc.
STOWING AND DEPLOYING THE MOTOR WITH THE FOOT PEDAL
c. On the Foot Pedal, press the Mode Button until
the amber LED in the center of the Indicator
Panel on the Foot Pedal is illuminated. This puts
the Foot Pedal in Ulterra Mode.
d. To deploy the motor, when it is stowed, double
press the Stow/Deploy button. To stow the
motor, when it is deployed, press the Stow/
Deploy button.
1
Use the following procedure to stow and deploy the motor. Keep in mind that if your motor is stalling at a
45-degree angle when attempting to stow, this indicates that batteries are too low to fully stow the motor. If
this occurs, reengage power, deploy the motor, trim the motor to its highest setting, and turn power off until
batteries can be recharged. Once batteries are charged, attempt to stow motor again.
Stowing and Deploying the Motor with the Foot Pedal
NOTE: You can only stow and deploy your motor
while in Ulterra mode.
NOTE: To stow and deploy the Ulterra with the
i-Pilot or i-Pilot Link remote, please refer to the
corresponding product literature.
SYSTEM READY
POWER
STATUS
a. Locate the Indicator Panel at the base of
the Mount.
b. Make sure that the motor is on by checking
that the green LED next to the System Ready
Indicator is on.
2
Power Button
System Ready
Indicator
WARNING
When stowing or deploying the motor, keep fingers
clear of all hinges, pivot points and all moving parts.
When stowing and deploying the motor, ensure
that it doesn’t contact the boat, trailer, or any
other obstruction.
AUTOPILOT
SPOT-LOCK
MODE
CONSTANT
AUTOPILOT
SPOT-LOCK
MODE
CONSTANT
Stow/Deploy
MODE
MODE
NOTE: The deploy sequence can be stopped at any
time pressing the stow/deploy button. The stow
sequence can be stopped at any time by pressing
either trim button or the stow/deploy button.
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©2016 Johnson Outdoors Marine Electronics, Inc.
DEPLOYING THE MOTOR WITH I-PILOT
Deploying the Motor with i-Pilot
a. Press the Home button.
b. Use the Menu Up and Menu Down buttons
to find the Deploy menu at the bottom of the
display screen.
1
2
1a
2d 2e
1b
NOTE: The Deploy menu at the bottom of the
display screen can only be found when the motor
is stowed.
c. Use the Right Softkey
to select the Deploy
menu by double pressing it. Once selected the
motor will automatically deploy.
d. While the Motor is deploying, it is possible to
stop the action. Use either the Left Softkey
to select the Stow menu or the Right Softkey
to select the Pause menu.
e. If the Motor continues, it will complete the
deploy process, normal motor operation will
follow.
WARNING
As soon as the Deploy menu is selected, the motor will
automatically deploy. Be sure the motor is clear from
obstructions and has a clear path of travel. The Prop is
disabled while the motor is stowed and being deployed
to prevent accidental contact with the rotating
propeller.
Stowing the Motor with i-Pilot
a. Press the Home button.
b. Use the Menu Up and Menu Down buttons
to find the Stow menu at the bottom of the
display screen.
1
1a 1b
NOTE: The Stow menu at the bottom of the
display screen can only be found when the motor
is deployed.
minnkotamotors.com | 19
©2016 Johnson Outdoors Marine Electronics, Inc.
DEPLOYING THE MOTOR WITH I-PILOT LINK
c. Use the Right Softkey to select the
Stow menu. Once selected the motor will
automatically stow.
2
2d 2e
d. While the Motor is stowing, it is possible to stop
the action. Use either the Left Softkey
to
select the Deploy menu or the Right Softkey
to select the Pause menu.
e. If the Motor continues, it will complete the Stow
process and the Prop will be disabled.
WARNING
As soon as the Stow menu is selected, the motor will
automatically stow. Be sure the motor is clear from
obstructions and has a clear path of travel. The Prop is
disabled while the motor is being stowed to prevent
accidental contact with the rotating propeller.
Deploying the Motor with i-Pilot Link
a. Press the Home button.
b. Scroll through the Content Area using either your
finger or the Screen Navigation
button to find
the Ulterra
button.
c. Select the Ulterra button using either your
finger or by pressing the Ok
button to open the
Ulterra Menu.
1
1c 1c
NOTE: The Ulterra button can only be found
in the Content Area with the Home Control
Buttons on i-Pilot Link systems on an Ulterra
motor. Certain Home Screen Buttons may be
locked out while the motor is stowed because
those functions require the motor to be
deployed to operate.
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©2016 Johnson Outdoors Marine Electronics, Inc.
DEPLOYING THE MOTOR WITH I-PILOT LINK
2g
2
d. Once in the Ulterra Menu, find the Deploy
button and select it. The Deploy
button
requires a double press to engage.
e. The Ulterra motor will deploy. While the Motor
is deploying, it is possible to pause the action. To
pause the action, find the Pause
button and
select it.
f. To resume the Deploy action, select the Deploy
button.
g. If the Motor continues, it will complete the
deploy process and normal motor operation will
follow.
WARNING
As soon as the Deploy button is selected, the motor will
automatically deploy. Be sure the motor is clear from
obstructions and has a clear path of travel. The Prop is
disabled while the motor is stowed and being deployed
to prevent accidental contact with the rotating
propeller.
2d 2e
2f
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MINN KOTA PowerDrive Installation Instructions Manual

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Installation Instructions Manual

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