Allen-Bradley FLEX I/O 1794-IC16 Installation Instructions Manual

Marque: Allen-Bradley

Modèle: FLEX I/O 1794-IC16

Taper: Installation Instructions Manual

Publication 1794-IN105A-EN-P - April 2004

Installation Instructions

FLEX I/O 48V dc Digital Input and Output

Modules

Cat. No. 1794-IC16, -OC16

European Hazardous Location Approval

The following modules are European Zone 2 approved: 1794-IC16 and

1794-OC16.

Important User Information

Solid state equipment has operational characteristics differing from those of

electromechanical equipment. Safety Guidelines for the Application, Installation and

Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell

Automation sales office or online at http://www.ab.com/manuals/gi) describes some

important differences between solid state equipment and hard-wired electromechanical

devices. Because of this difference, and also because of the wide variety of uses for solid state

equipment, all persons responsible for applying this equipment must satisfy themselves that

each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential

damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes.

Because of the many variables and requirements associated with any particular installation,

Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the

examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information,

circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of

Rockwell Automation, Inc. is prohibited.

Throughout this manual we use notes to make you aware of safety considerations.

WARNING

Identifies information about practices or circumstances that can cause

an explosion in a hazardous environment, which may lead to personal

injury or death, property damage, or economic loss.

IMPORTANT

Identifies information that is critical for successful application and

understanding of the product.

ATTENTION

Identifies information about practices or circumstances that can lead to

personal injury or death, property damage, or economic loss. Attentions

help you:

• identify a hazard

• avoid a hazard

• recognize the consequence

WARNING

When you insert or remove the module while backplane power is on,

an electrical arc can occur. This could cause an explosion in

hazardous location installations. Be sure that power is removed or

the area is nonhazardous before proceeding.

ATTENTION

FLEX I/O is grounded through the DIN rail to chassis ground. Use

zinc plated yellow-chromate steel DIN rail to assure proper

grounding. The use of other DIN rail materials (e.g. aluminum,

plastic, etc.) that can corrode, oxidize, or are poor conductors, can

result in improper or intermittent grounding.

ATTENTION

Preventing Electrostatic Discharge

This equipment is sensitive to electrostatic discharge, which can

cause internal damage and affect normal operation. Follow these

guidelines when you handle this equipment:

• Touch a grounded object to discharge potential static.

• Wear an approved grounding wriststrap.

• Do not touch connectors or pins on component boards.

• Do not touch circuit components inside the equipment.

• If available, use a static-safe workstation.

ATTENTION

Environment and Enclosure

This equipment is intended for use in a Pollution Degree 2 industrial

environment, in overvoltage Category II applications (as defined in

IEC publication 60664-1), at altitudes up to 2000 meters without

derating.

This equipment is considered Group 1, Class A industrial equipment

according to IEC/CISPR Publication 11. Without appropriate

precautions, there may be potential difficulties ensuring

electromagnetic compatibility in other environments due to

conducted as well as radiated disturbance.

This equipment is supplied as "open type" equipment. It must be

mounted within an enclosure that is suitably designed for those

specific environmental conditions that will be present and

appropriately designed to prevent personal injury resulting from

accessibility to live parts. The interior of the enclosure must be

accessible only by the use of a tool. Subsequent sections of this

publication may contain additional information regarding specific

enclosure type ratings that are required to comply with certain

product safety certifications.

See NEMA Standards publication 250 and IEC publication 60529,

as applicable, for explanations of the degrees of protection provided

by different types of enclosure. Also, see the appropriate sections in

this publication, as well as the Allen-Bradley publication 1770-4.1

("Industrial Automation Wiring and Grounding Guidelines"), for

additional installation requirements pertaining to this equipment.

ATTENTION

Preventing Electrostatic Discharge

This equipment is sensitive to electrostatic discharge, which can

cause internal damage and affect normal operation. Follow these

guidelines when you handle this equipment:

• Touch a grounded object to discharge potential static.

• Wear an approved grounding wriststrap.

• Do not touch connectors or pins on component boards.

• Do not touch circuit components inside the equipment.

• If available, use a static-safe workstation.

European Zone 2 Certification (The following applies when the product bears

the EEx Marking)

This equipment is intended for use in potentially explosive atmospheres as defined by

European Union Directive 94/9/EC.

The LCIE (Laboratoire Central des Industries Electriques) certifies that this equipment

has been found to comply with the Essential Health and Safety Requirements relating

to the design and construction of Category 3 equipment intended for use in potentially

explosive atmospheres, given in Annex II to this Directive. The examination and test

results are recorded in confidential report No. 28 682 010.

Compliance with the Essential Health and Safety Requirements has been assured by

compliance with EN 50021.

IMPORTANT

Observe the following additional Zone 2 certification requirements.

• This equipment is not resistant to sunlight or other sources of

UV radiation.

• The secondary of a current transformer shall not be

open-circuited when applied in Class I, Zone 2 environments.

• Equipment of lesser Enclosure Type Rating must be installed in

an enclosure providing at least IP54 protection when applied in

Class I, Zone 2 environments.

• This equipment shall be used within its specified ratings defined

by Allen-Bradley.

• Provision shall be made to prevent the rated voltage from being

exceeded by transient disturbances of more than 40% when

applied in Class I, Zone 2 environments

Allen-Bradley Motors

Publication 1794-IN105A-EN-P - April 2004

North American Hazardous Location Approval

The following modules are North American Hazardous Location approved:

1794-IC16 and 1794-OC16.

Installing Your 48V dc Digital Input or Output Module

The module mounts on a 1794 terminal base.

1. Rotate the keyswitch (1) on the terminal base (2) clockwise to position

2 as required for this type of module.

2. Make certain the flexbus connector (3) is pushed all the way to the left

to connect with the neighboring terminal base/adapter. You cannot

install the module unless the connector is fully extended.

3. Make sure the pins on the bottom of the module are straight so they

will align properly with the connector in the terminal base.

4. Position the module (4) with its alignment bar (5) aligned with the

groove (6) on the terminal base.

5. Press firmly and evenly to seat the module in the terminal base unit.

The module is seated when the latching mechanism (7) is locked into

the module.

Connecting Wiring for the 1794-IC16 or 1794-OC16

1. Connect individual input (-IC16) or output (-OC16) wiring to

numbered terminals on the 0-15 row (A) as indicated in the table

below.

2. 1794-IC16 - Connect the associated +V dc power lead of the input

device to the corresponding terminal on the 34-51 row (C) for each

input as indicated in the table below. (The +V dc power terminals of

row (C) are internally connected together.)

1794-OC16 - Connect the associated V dc common lead of the output

device to the corresponding terminal on the 16-33 row (B) for each

output as indicated in the table below. (The V dc common terminals

of row (B) are internally connected together.)

3. 1794-IC16 only - Connect the associated input common (3-wire

devices only) to the corresponding terminal on the 16-33 row (B) for

each input as indicated in the table below. (Commons are internally

connected together.)

4. Connect +V dc power to terminal 34 on the 34-51

row (C).

5. Connect V dc common to terminal 16 on the 16-33 row (B).

6. If daisychaining power to the next terminal base, connect a jumper

from terminal 51 (+V dc) on this base unit to terminal 34 on the next

base unit.

7. If continuing V dc common to the next base unit, connect a jumper

from terminal 33 (common) on this base unit to terminal 16 on the

next base unit.

The following information applies when

operating this equipment in hazardous locations:

Informations sur l’utilisation de cet équipement en

environnements dangereux :

Products marked “CL I, DIV 2, GP A, B, C, D” are

suitable for use in Class I Division 2 Groups A, B, C, D,

Hazardous Locations and nonhazardous locations only.

Each product is supplied with markings on the rating

nameplate indicating the hazardous location

temperature code. When combining products within a

system, the most adverse temperature code (lowest

“T” number) may be used to help determine the overall

temperature code of the system. Combinations of

equipment in your system are subject to investigation

by the local Authority Having Jurisdiction at the time of

installation.

Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne

conviennent qu’à une utilisation en environnements de

Classe I Division 2 Groupes A, B, C, D dangereux et non

dangereux. Chaque produit est livré avec des marquages

sur sa plaque d’identification qui indiquent le code de

température pour les environnements dangereux.

Lorsque plusieurs produits sont combinés dans un

système, le code de température le plus défavorable

(code de température le plus faible) peut être utilisé

pour déterminer le code de température global du

système. Les combinaisons d’équipements dans le

système sont sujettes à inspection par les autorités

locales qualifiées au moment de l’installation.

EXPLOSION HAZARD

• Do not disconnect

equipment unless power has

been removed or the area is

known to be nonhazardous.

• Do not disconnect

connections to this

equipment unless power has

been removed or the area is

known to be nonhazardous.

Secure any external

connections that mate to this

equipment by using screws,

sliding latches, threaded

connectors, or other means

provided with this product.

• Substitution of components

may impair suitability for

Class I,

Division 2.

• If this product contains

batteries, they must only be

changed in an area known to

be nonhazardous.

RISQUE D’EXPLOSION

• Couper le courant ou s’assurer

que l’environnement est classé

non dangereux avant de

débrancher l'équipement.

• Couper le courant ou s'assurer

que l’environnement est classé

non dangereux avant de

débrancher les connecteurs.

Fixer tous les connecteurs

externes reliés à cet équipement

à l'aide de vis, loquets

coulissants, connecteurs filetés

ou autres moyens fournis avec ce

produit.

• La substitution de composants

peut rendre cet équipement

inadapté à une utilisation en

environnement de Classe I,

Division 2.

• S’assurer que l’environnement

est classé non dangereux avant

de changer les piles.

ATTENTION

During mounting of all devices, be sure that all debris (met-

al chips, wire strands, etc.) is kept from falling into the

module. Debris that falls into the module could cause dam

age on

power up.

WARNING

AVERTISSEMENT

WARNING

If you remove or insert the module while the

backplane power is on, an electrical arc can occur.

This could cause an explosion in hazardous

location installations. Be sure that power is

removed or the area is nonhazardous before

proceeding..

Publication 1794-IN105A-EN-P - April 2004

Wiring Connections for the 1794-IC16 and 1794-OC16

1794-TB2, -TB3 and -TB3S Terminal Base Wiring for 1794-IC16

and -OC16

2 and 3-Wire Input Wiring for 1794-IC16

Configuring Your 48V dc Input Module, Cat. No. 1794-IC16

Image Table Memory Map for the 1794-IC16

Setting the Input Filter Time for the 1794-IC16

The 1794-IC16 has a built-in 1ms filter.You can increase the input filter time

(FT) for channels 00-15. To increase the filter time, set the corresponding bits

in the output image table (complementary word) for the module.(See table

below.)

For example, to set an additional filter time of 4ms for all 16 inputs of an -IC16

module at address rack 1, module agroup 0, set bits 00 thru05 as shown below.

The result will be a total filter time of 5ms.

Input Filter Time for the 1794-IC16

Actual filter time represents selected filter time plus 1ms.

Configuring Your 48V dc Output Module, Cat. No. 1794-OC16

Image Table Memory Map for the 1794-OC16

Specifications

1794-IC16 1794-OC16

Input

1794-TB3, -TB3S

Output

1794-TB2, -TB3,

-TB3S

Input 48V dc

Supply

Common

Output Common

Input 0 A-0 C-35 B-17 Output 0 A-0 B-17

Input 1 A-1 C-36 B-18 Output 1 A-1 B-18

Input 2 A-2 C-37 B-19 Output 2 A-2 B-19

Input 3 A-3 C-38 B-20 Output 3 A-3 B-20

Input 4 A-4 C-39 B-21 Output 4 A-4 B-21

Input 5 A-5 C-40 B-22 Output 5 A-5 B-22

Input 6 A-6 C-41 B-23 Output 6 A-6 B-23

Input 7 A-7 C-42 B-24 Output 7 A-7 B-24

Input 8 A-8 C-43 B-25 Output 8 A-8 B-25

Input 9 A-9 C-44 B-26 Output 9 A-9 B-26

Input 10 A-10 C-45 B-27 Output 10 A-10 B-27

Input 11 A-11 C-46 B-28 Output 11 A-11 B-28

Input 12 A-12 C-47 B-29 Output 12 A-12 B-29

Input 13 A-13 C-48 B-30 Output 13 A-13 B-30

Input 14 A-14 C-49 B-31 Output 14 A-14 B-31

Input 15 A-15 C-50 B-32 Output 15 A-15 B-32

A = Input/output terminals

B = Common terminals

C = Power terminals (C-34 thru C-51 on -TB3 and -TB3S; C-34 and C-51 on the -TB2)

1 3-wire devices use input, supply and common. 2-wire devices use input and supply

Dec. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Oct. 17 16 15 14 13 12 11 10 7 6 5 4 3 2 1 0

Read I

I9 I8 I7 I6 I5 I4 I3 I2 I1 I0

Write Not used - set to 0 Input Filter FT1

12-15

Input Filter FT0

0-11

Where I = Input

FT0 = Input filter time for inputs 0-11

FT1 = Input filter time for inputs 12-15

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

Inputs/Outputs

Commons

(1794-TB3 shown

)

V COM

Voltage

V COM

Connect +V dc power to terminal C-34

Connect V dc common to terminal B-16

Use B-33 and C-51 for daisychaining to the next terminal base unit

(Terminals C-35 thru C-50 are not present on the 1794-TB2)

0-15

16-33

34-51

= Sink Input

= Common

= +V dc

2-Wire Device

(Sourcing Output)

3-Wire Device

(Sourcing Output)

Bits Description

02 01 00 Filter Time - inputs 00-11

Selected

Filter Time

Actual Filter

Time

05 04 03 Filter Time - inputs 12-15

0 0 0 Filter Time 0 (Default) 256µs 1256µs

0 0 1 Filter Time 1 512µs 1512µs

0 1 0 Filter Time 2 1ms 2ms

0 1 1 Filter Time 3 2ms 3ms

1 0 0 Filter Time 4 4ms 5ms

1 0 1 Filter Time 5 8ms 9ms

1 1 0 Filter Time 6 16ms 17ms

1 1 1 Filter Time 7 32ms 33ms

Dec. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Oct. 17 16 15 14 13 12 11 10 7 6 5 4 3 2 1 0

Read Not used - set to 0

Write O

Where O = Output

Specifications - 48V dc 16 Input Module, Cat. No. 1794-IC16

Number of Inputs 16 (1 group of 16), nonisolated, sinking

Module Location Cat. No. 1794-TB3, and -TB3S

On-state Voltage 30V dc minimum

48V dc nominal

60V dc maximum

On-state Current

minimum

nominal

maximum

2.0mA @ 30V dc

5.0mA @ 48V dc

7.0mA @ 60V dc

Off-state Voltage 10V dc maximum

Off-state Current 1.5mA minimum

Nominal Input Impedance 10K ohms

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

FT = 12-15 FT = 0-11

1794-IC16

O:010

Dec.

76543

FLL

I:000

Fill File

Source

Destination

Length

#O:010

Write FT to complement

of input module.

Write filter time on system startup.

21 0

= 44 Octal or 36 Decimal

010100

1794-IC16

Allen-Bradley Motors

Publication 1794-IN105A-EN-P - April 2004

Derating Curve for the 1794-IC16

Nominal Input Current 5.0mA @ 48V dc

Isolation Voltage Tested at 1900V dc for 1s between user and system

No isolation between individual channels

Flexbus Current 25mA

Power Dissipation 6.4W maximum @ 60V dc

Thermal Dissipation Maximum 21.9 BTU/hr @ 60V dc

Input Filter Time

Off to On

On to Off

Minimum filter time of 1ms plus selected filter time of:

0.25ms, 0.5ms, 1ms, 2ms, 4ms, 8ms, 16ms, 32ms

0.25ms default - Selectable using configuration word 3

Specifications - 48V dc 16 Output Module, Cat. No. 1794-OC16

Number of Outputs 16, nonisolated, sourcing

Module Location Cat. No. 1794-TB2, -TB3, or -TB3S Terminal Base Unit

On-state Voltage

Range

30V dc minimum

48V dc nominal

60V dc maximum @ 45

55V dc maximum @ 55

Output Current Rating 8.0A (16 outputs @ 0.5A)

Off-state Voltage 60V dc maximum

On-state Current 2.0mA minimum per channel

500mA maximum per channel

Surge Current 4A for 10ms, repeatable every 2s

Off-state Leakage 1.0mA maximum

On-state Voltage Drop 1.0V dc maximum @ 0.5A

Isolation Voltage Tested at 1900V dc for 1s between user and system

No isolation between individual channels

Output Signal Delay

Off to On

On to Off

0.5ms maximum

1.0ms maximum @ 25

2.0ms maximum @ 55

Flexbus Current 80mA

Power Dissipation 3.7W maximum @ 60V dc

Thermal Dissipation 12.6 BTU/hr @ 60V dc

Fusing

SANO MQ2 - 2A, 150V ac normal blow

General Specifications

1794-IC16 1794-OC16

Terminal Base Screw

Torque

7 pound-inches (0.8Nm)

Dimensions (with module

installed)

3.7H x 3.7W x 2.7D inches

94H x 94W x 69D mm

Indicators (field side

indication)

16 yellow status indicators

(customer device driven)

16 yellow status indicators

(logic driven)

External dc power

Supply voltage

Voltage range

Input Supply Current

48V dc nominal

30 to 60V dc (includes 5% ac

ripple)

51mA @ 30V dc

82mA @ 48V dc

107mA @ 60V dc

48V dc nominal

30 to 60V dc (includes 5% ac

ripple)

13mA @ 30V dc

21mA @ 48V dc

27mA @ 60V dc

Keyswitch Position 2

Environmental Conditions

Operating

Temperature

IEC 60068-2-1 (Test Ad, Operating Cold),

IEC 60068-2-2 (Test Bd, Operating Dry Heat),

IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

0 to 55°C (32 to 131°F)

Storage Temperature IEC 60068-2-1 (Test Ab, Un-packaged Non-operating Cold),

IEC 60068-2-2 (Test Bb, Un-packaged Non-operating Dry Heat),

IEC 60068-2-14 (Test Na, Un-packaged Non-operating Thermal

Shock):

–40 to 85°C (–40 to 185°F)

Relative Humidity IEC 60068-2-30 (Test Db, Un-packaged Non-operating

Damp Heat):

5 to 95% non-condensing

Vibration IEC60068-2-6 (Test Fc, Operating):

5g @ 10-500Hz

Shock IEC60068-2-27 (Test Ea, Unpackaged shock):

Operating 30g

Non-operating 50g

Emissions CISPR 11:

Group 1, Class A (with appropriate enclosure)

ESD Immunity IEC 61000-4-2:

8kV air discharges

4kV contact discharges

Radiated RF Immunity IEC 61000-4-3:

10V/m with 1kHz sine-wave 80%AM from 30MHz to 1000MHz

EFT/B Immunity IEC 61000-4-4:

±2kV at 5kHz on signal ports

±2kV at 5kHz on power ports

Surge Transient

Immunity

IEC 61000-4-5:

±1kV line-line(DM) and ±2kV line-earth(CM) on signal ports

±1kV line-line(DM) and ±2kV line-earth(CM) on power ports

Conducted RF

Immunity

IEC 61000-4-6:

10Vrms with 1kHz sine-wave 80%AM from 150kHz to 80MHz

Enclosure Type Rating None (open-style)

Conductors Wire Size

Allen-Bradley FLEX I/O 1794-IC16 Installation Instructions Manual

Marque: Allen-Bradley

Modèle: FLEX I/O 1794-IC16

Taper: Installation Instructions Manual

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