Cembre B1300-UCE Manuel utilisateur

1

BATTERY OPERATED HYDRAULIC CRIMPING TOOL

PRESSE HYDRAULIQUE SUR BATTERIE

HYDRAULISCHES AKKU-PRESSWERKZEUG

HERRAMIENTA HIDRÁULICA DE CRIMPADO A BATERÍA

UTENSILE OLEODINAMICO DA COMPRESSIONE A BATTERIA

B1300-UC B1300-UCA B1300-UCE B1300-UCT

ENGLISH

FRANÇAIS

DEUTSCH

ESPAÑOL

ITALIANO

OPERATION AND MAINTENANCE MANUAL ....................................7

NOTICE D’UTILISATION ET ENTRETIEN ........................................... 17

BEDIENUNGSANLEITUNG ................................................................... 27

MANUAL DE USO Y MANTENIMIENTO ........................................... 37

MANUALE D’USO E MANUTENZIONE ............................................. 47

15 M 027

2

– Before using the tool, carefully read the instructions in this manual.

– Avant d'utiliser cet outil, lire attentivement les instructions de cette notice.

– Vor Inbetriebnahme unbedingt die Bedienungsanleitung durchlesen.

– Antes de utilizar la herramienta, leer atentamente las instrucciones en este manual.

– Prima di utilizzare l'utensile, leggere attentamente le istruzioni riportate in questo manuale.

– When operating the tool, keep hands away from the danger zone.

– Au cours du sertissage, tenir les mains éloignées de la zone de travail.

– Während des Verpressens nicht mit den Händen in den Pressbereich gelangen.

– Durante su utilización, mantenga las manos fuera de la zona de peligro.

– Durante l'utilizzo, mantenere le mani fuori dalla zona di pericolo.

– Do not operate when dies are not in place.

– Insérer les matrices avant d'actionner l'outil.

– Nicht ohne Presseinsatzpaar betätigen.

– No poner en presión sin matrices.

– Non mandare in pressione l'utensile senza le matrici inserite.

WARNING SYMBOLS - SYMBOLES D'AVERTISSEMENT - WARNSYMBOLE -

SÍMBOLOS DE ADVERTENCIA - SIMBOLI DI AVVERTENZA

– Never throw batteries into  re or water.

– Jamais jeter les batteries dans le feu ou dans l'eau.

– Werfen Sie Akkus nicht ins Feuer oder Wasser.

– Nunca tire las baterías al fuego o al agua

– Mai gettare le batterie nel fuoco o in acqua.

– Always recycle the batteries.

– Recycler toujours les batteries.

– Verbrauchte Akkus stets dem Recycling zuführen.

– Reutilizar siempre las baterías.

– Riciclare sempre le batterie.

– Do not discard batteries into domestic refuse or waste disposal.

– Ne pas jeter de batteries dans une poubelle ou autre lieu non prévu à cet e et.

– Verbrauchte Akkus nicht der allgemeinen Abfallentsorgung zuführen.

– No tirar las baterías al cubo de basura o lugar parecido.

– Non buttate le batterie fuori uso nei cestini della spazzatura o luoghi simili.

– User information (Directives 2011/65/EU and 2012/19/EU), see page 58.

– Information pour les utilisateurs (Directives 2011/65/EU et 2012/19/EU) voir page 58.

– Information für den Benutzer (Richtlinien 2011/65/EU und 2012/19/EU) siehe Seite 58.

– Informe para los usuarios (Directivas 2011/65/EU y 2012/19/EU) vease página 58.

– Informazione agli utenti (Direttive 2011/65/EU e 2012/19/EU) vedere pagina 58.

Battery - Batterie - Akku - Batería - Batteria

Tool - Outil - Werkzeug - Herramienta - Utensile

3

1

OPERATING BUTTON / GACHETTE DE COMMANDE / STARTKNOPF / BOTÓN DE ACCIONAMIENTO

/ PULSANTE DI AZIONAMENTO

2

PRESSURE RELEASE BUTTON / GACHETTE DE DECOMPRESSION / DRUCKABLASSKNOPF /

BOTÓN DESBLOQUEO PRESIÓN / PULSANTE SBLOCCO PRESSIONE

3

LED WORKLIGHT / ECLAIRAGE PAR LED / LED-BELEUCHTUNG / LUCES LED / ILLUMINAZIONE LED

4

ADAPTOR / ADAPTATEUR / ADAPTER / ADAPTADOR / ADATTATORE AU130-C

5

U-HEAD / TETE U / U-KOPF / CABEZA U / TESTA A U

6

HANDLE / POIGNEE / GRIFF / EMPUÑADURA / IMPUGNATURA

7

TOUCH BUTTON FOR MENU SELECTION / TOUCHE POUR SELECTIONNER LE MENU / TOUCH-

TASTE FÜR AUSWAHLMENÜ / TECLA PARA SELECCIONAR EL MENÚ / TASTO A SFIORAMENTO

PER SELEZIONE MENU

8

RING FOR SHOULDER STRAP / ANNEAU POUR BANDOULIERE / TRAGERIEMENRING /

ANILLO PARA CORREA / ANELLO AGGANCIO TRACOLLA

9

DISPLAY / ECRAN / DISPLAYANZEIGE / PANTALLA / DISPLAY

10

BATTERY / BATTERIE / AKKU / BATERÍA / BATTERIA

11

BATTERY RELEASE /

DEBLOCAGE BATTERIE / AKKU ENTRIEGELUNG / DESBLOQUEO

BATERÍA /

SBLOCCO BATTERIA

12

HANDLE / POIGNEE / GRIFF / EMPUÑADURA / IMPUGNATURA

FIG. / BILD 1

3

8

5

3

6

11

9

10

2

1

7

8

12

4

FIG. / BILD 2

ACCESSORIES

ACCESSOIRES

ZUBEHÖR

ACCESORIOS

ACCESSORI

Matrice

MV..

Adattatore

AC130-P

Matriz

MV..

Matrize

MV..

Adaptador

AC130-P

Adapter

AC130-P

MV..

Die

AC130-P

Adaptor

AU130-150

AU130-240

Adaptor

Adapter

AU130-150

AU130-240

Adaptador

AU130-150

AU130-240

Adattatore

AU130-150

AU130-240

UP...

Rounding

set

Runddrück-

set

UP...

Preredon-

deador

UP...

Prearroton-

datore

UP...

PS...

Indentor

Stempel

PS...

Punzón

PS...

Punzone

PS...

Adaptateur

AU130-150

AU130-240

Matrice

MV..

Matrice de

mise au rond

UP...

Poinçon

PS...

Adaptateur

AC130-P

10

AU130-150

AU130-240

04

AC130-P

06

02

92

95

94

14

96

PS130-.../E

04

10

02

06

14

FIG. / BILD 3a FIG. / BILD 3b

AU130-150

AU130-240

5

Hexagonal

dies

Sechskant

Presseinsätze

Matrices

hexagonales

Matrici

esagonali

Circular

dies

Rundpress-

einsätze

Matrices

semicircu-

lares

Matrici

semicircolari

Nest

and

Indent

dies

Matrize

und

Stempel

Matriz

y

punzón

Matrice

e

punzone

Adapter

AU130-C

Adattatore

AU130-C

Adaptador

AU130-C

Adaptor

Adaptateur

AU130-C

Matrice

et

Poinçon

Matrices

circulaires

Matrices

hexagonales

04

88

AU130-C

08

07

10

06

02

14

89

FIG. / BILD 4

ACCESSORIES

ACCESSOIRES

ZUBEHÖR

ACCESORIOS

ACCESSORI

~ 8 - 10 mm (0.3 - 0.4 in.)

FIG. / BILD 5

FIG. / BILD 3

6

UP 130-25

UP 130-35

UP 130-50

UP 130-70

UP 130-95

UP 130-120

UP 130-150

UP 130-185

UP 130-240

UP130-300

10 - 16

25

35

50

70

95

120

150

185

240

300

AC 130-P

AU 130-150

AU 130-240

PS 130-35/E

MV 35 MVM 35 MUA 35

CONNECTORS - CONNECTEURS - VERBINDER - CONECTORES - CONNETTORI

CAA..-M MTMA... MTA... AA...-M

MTA..-C

Conductor section

Section conducteur

Leiter Querschnitt

Sección cable

Sezione cavo

( mm

2

)

Upper adaptor

Adaptateur superieur

Oberen Adapter

Adaptador superior

Adattatore superiore

Lower adaptor

Adaptateur inferieur

Unteren Adapter

Adaptador inferior

Adattatore inferiore

Pre-rounding die

Matr. de mise au rond

Runddrückeinsätze

Preredondeador

Prearrotondatore

Indentor

Poinçon

Stempel

Punzón

Punzone

Long - Longue - Lang - Larga -Lunga

Universal - Universelles

Universal - Universale

Universale

Containing die - Matrice coquille - Haltematrize -

Matriz de sujeción - Matrice di contenimento

Short - Courte -

Kurz - Corta - Corta

PS 130-95/E

MV 95 MVM 95 MVC 95 MUA 95

PS 130-150/E

MV 150 MVM 150 MVC 150 MUA 150

MUA 300-34

Aluminium

Aluminio

Alluminio

MV 240 MVM 240 MVC 240 MUA 240

*

PS 130-240/E

Outside diameter of connector = 34mm

Diametre exterieur connecteur = 34mm

Verbinder Aussendurchmesser = 34mm

Diametro externo conector = 34mm

Diametro esterno connettore = 34mm

GUIDE TO THE SELECTION OF ACCESSORIES  GUIDE POUR LA SELECTION DES ACCESSOIRES  ZUBEHÖR FÜR DIE

TIEFNUTKERBUNG  GUIA PARA LA ELECCIÓN DE ACCESORIOS  GUIDA PER LA SCELTA DEGLI ACCESSORI

*

7

(1)

Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u

L

pA

= weighted continuous acoustic pressure level equivalent.

L

pCPeak

= maximum value of the weighted acoustic displacement pressure at the work place.

L

WA

= acoustic power level emitted by the machine.

(2)

Directive 2006/42/EC, annexe 1, point 2.2.1.1

Weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic

reference axis. Tests carried out in compliance with the indications contained in EN ISO 5349-1/2 Standard, and under

operating conditions much more severe than those normally found.

1. GENERAL CHARACTERISTICS

ENGLISH

B1300-UC B1300-UCE B1300-UCT B1300-UCA

Application range suitable for installing electrical compression connectors

for conductors up to 400 mm

2

(800 MCM) and

Aluminium conductors up to 300 mm

2

(600 MCM)

Rated crimping force

kN (US sh. ton)

132 (14.84)

Minimum crimping force

kN (US sh. ton)

125,2 (14.07)

Minimum operating pressure

bar (psi) 692 (10037)

Dimensions (Ref. to Fig. 6) mm (inches) 423 x 239 x 102,5 (16.6 x 9.4 x 4)

Weight with battery kg (lbs) 6,5 (14.3)

Motor V DC 18

Operating temperature °C (°F) -15 to +50 (+5 to +122)

Recommended oil ENI ARNICA ISO 32 or equivalents

Operating speed twin speed operation and automatic switching from

a rapid advancing speed of the ram to a slower, more

powerful crimping speed

Safety maximum pressure valve

Rechargeable battery

V / Ah / Wh 18 / 5.2 / 93.6

Type

CB1852L (Li-Ion)

Weight

kg (lbs) 0,66 (1.45)

Battery charger

Input

type

ASC55-

EU

ASC30-36-

UK

ASC30-36-

AUS/NZ

ASC30-36-

USA/CAN

V / Hz 220 - 240 / 50 - 60 115 / 60

W85

Acoustic noise

(1)

L

pA

dB (A)

66,9

L

pCPeak

dB (C) 86,9

L

WA

dB (A) 74,9

Vibration

(2)

m/s

2

0.398 max.

8

ENGLISH

WARNING

Do not use the tool for purposes other than those intended by Cembre.

The operator should concentrate on the work being performed and be careful to maintain

a balanced working position.

Before starting work on electrical equipment, please ensure that either there are no live

parts in the immediate working area or that precautions are taken for working near live

parts in accordance with EN50110-1.

Do not use this tool on or near energised conductors without proper personal protective

equipment. Failure to observe this warning could result in severe injury or death.

The tool is unsuitable for continuous use and should be allowed to cool down following

uninterrupted, successive crimping operations; for instance, having exhausted a fully

charged battery in one session, delay battery replacement for a few minutes.

Protect the tool from rain and moisture. Water will damage the tool and battery. Electro-

hydraulic tools should not be operated in pouring rain.

2. INSTRUCTIONS FOR USE

IMPORTANT: Never pressurise the tool without inserting the dies, this could cause damage

to the head and the ram.

The part reference includes the following (Ref. to Fig. 7 page 57):

Hydraulic crimping tool.

AU130-C upper adaptor.

Li-Ion rechargeable battery (2 pcs).

Battery charger (model depends on the tool version).

Shoulder strap.

Plastic carrying case.

USB cable (Ref. to § 8).

The tool is supplied with the AU130-C upper adaptor, which will accept semicircular slotted dies (com

mon to Cembre 130 kN tooling) suitable for:

Circular or hexagonal compression on Copper, Aldrey, Aluminium or ACSR conductors.

Indentation on Copper conductors.

With the upper adaptor AU130-150, AU130-240 and lower adaptor AC130-P, the tool can accept:

Pre-rounding dies UP130-... used for converting Aluminium sectoral conductor to a compact,

round section.

Containing dies MV, MVC, MVM, MUA series to crimp connectors on Aluminium cables using the

deep indent crimping system.

9

ENGLISH

2.1) Preparation

The tool can be easily carried using either the main handle (12) or the shoulder strap attached to

the two rings (8).

The main operating positions are: hori-

zontal standing on its feet and vertical

standing on its battery. In addition to

the main handle (12) the lower handle

(6) allows a safer and more balanced grip

when using two hands to hold the tool.

Before starting any work, check

the battery charge (Ref. to § 2.8) and recharge

if necessary, following the instructions in the

battery charger user manual.

To replace the battery, grip the tool as illustrated in Figure;

press the release button (11) and push the battery downward

unlocking it. Insert a charged battery from the bottom by sli-

ding it into the guides until it locks.

The display shows the operational parameters of the tool; to

customise them proceed as described in § 2.7.

Depending on the compression to be performed, proceed as

described in § 4 or 5.

2.2) Die advancement

Press operating button (1) to activate the motor-pump and

advance the lower die.

To halt the advancement, release operating button and the

motor will cut out.

Make sure the dies are exactly positioned on the desired

crimp point otherwise re-open dies following instruc-

tions as per § 2.4 and reposition the connector.

2.3) Compression

By keeping operating button (1) pressed, the motor continues

to operate: the ram will gradually move forward until the two

dies touch.

The motor will stop automatically when the set pressure has

been reached.

To perform proper compression, press and hold the operating button (1) until the motor

stops automatically.

11

Battery

6

12

8

1

10

ENGLISH

NOTE: To display the momentary force or pressure during

the work cycle, select the appropriate display from the

menu (Ref. to § 7). When the operating button is released

before the motor stops automatically, the display will show

the peak force (Fp) or the peak pressure (Pp) reached at

that instant.

To complete the work, press the operating button again until the motor stops automatically; the display

will show the maximum force or pressure reached followed by "OK" to con rm correct operation.

The display "ERROR", combined with a beep and the LEDs  ashing, indi-

cates an incorrect crimping procedure caused by the work cycle being

interrupted before the control parameters (force/pressure) of the tool

are reached.

This error appears when the pressure release button has been operated and the tool has already

reached a pressure > 100 bar. In this case, repeat the compression by pressing and holding the

operating button until the motor stops automatically.

2.4) Release of dies

By operating the pressure release button (2), the ram will retract

and open the dies.

2.5) LED Worklights

Whilst the tool is in operation, the compression area is illuminated

by two high luminosity LED Worklights that switch o automatically

at the end of the cycle.

The LED Worklights can be disabled by following the procedure described in § 7.2.

2.6) Head rotation

For ease of operation, the tool head can rotate through 180°, allowing the operator to work in the

most comfortable position.

Do not attempt to rotate the head when the hydraulic circuit is pressurised.

2.7) Capacitive touch button for menu selection

This button is located under the display and allows selection of various

screens (Ref. to § 7); it only works when the display is on.

Wearing gloves or using other objects may inhibit the operation of the

button, therefore use a bare  nger to apply only a light touch.

Do not apply pressure to or stab at the touch button, a light touch using a bare  nger

is su cient. The command pulse is sent when the  nger releases the button.

ERROR

Ï

Ð

Fm = 125.2 kN

F

p = 102.3 kN

Pm = 692 bar

P

p = 565 bar

Fm = 125.2 kN

OK

Pm = 692 bar

OK

3 SEC.

2

11

ENGLISH

2.8) Battery status

The battery is equipped with LED indicators that indicate the

remaining battery life at any time by pressing the adjacent

button (P):

4 LEDs illuminated: fully charged.

2 LEDs illuminated: 50 % capacity.

1 LED flashing: minimum charge, replace the battery.

With the battery inserted into the tool, the remaining bat-

tery life can also be checked on the display, via touch button

selection (Ref. to § 7).

The screen shown alongside indicates that the battery voltage has

dropped below a minimum safety threshold; under these conditions the

tool will not start, and it is necessary to recharge or replace the battery.

The approximate time to fully recharge a battery is about 100 minutes.

After each working cycle, and after the extraction of the battery from the tool, an integrated

battery cut-o device will operate after 70 s approx.

Then the LED nearest to button (P) will  ash 5 times each 14 s approx. The battery will be

reactivated when it is reintroduced into the tool and the operating button is pressed.

2.9) Using the battery charger

Carefully follow the instructions in the battery charger user manual.

3. MAINTENANCE

The tool is robust, completely sealed, and requires very little daily maintenance.

Compliance with the following points, should help to maintain its optimum performance:

3.1) Thorough cleaning

Dust, sand and dirt are a danger for any hydraulic device.

Every day, after use, the tool must be wiped with a clean cloth taking care to remove any residue,

especially close to pivots and moveable parts.

Do not use Hydrocarbons to clean the rubber parts.

3.2) Storage case (Ref. to Fig. 7)

When not in use, the tool should be stored and transported in the plastic case, to prevent damage.

The case, type VAL P44, is suitable for storing the tool, the accessories and up to 12 die sets and

pre-prepared compression connectors.

VAL P44: size 680x473x151 mm (26.8x18.6x5.9 in.). Weight 3,7 kg. (8.2 lbs).

Is available VAL 130 steel case: size 360x280x48 mm (14.17x11x1.89 in.), weight 3 kg. (6.62 lbs), for

storage of the accessories for crimping Aluminium connectors with deep indent crimping system.

BATTERY

Ï

Ð

max.

BATTERY BATTERY

Ï

Ð

min.

P

12

ENGLISH

4. CRIMPING OF CONNECTORS ON ALUMINIUM CABLES USING THE DEEP INDENT

CRIMPING SYSTEM (

Ref. to Figs. 2, 3)

4.1) Pre-rounding conductor (for sectoral cables) (Ref. to Fig. 3a)

From the table on page 6 select the proper AU130-150 or AU130-240 upper adaptor and UP...

pre-rounding die for the appropriate conductor size to be rounded.

Insert the upper adaptor into the head (see § 6.1).

Insert the lower adaptor AC130-P into the ram (see § 6.2).

Insert the lower part of the pre-rounding die (94) into the AC130-P adaptor by pulling the release

button (92).

Position the conductor into the upper part of the pre-rounding die (95) and locate the preround-

ing die in the adaptor AU130-150 or AU130-240.

Ensure that the pre-rounding die is correctly located in the adaptor with its upper slot in

line with the internal adaptor pins.

Operate the tool until the upper and lower part of the pre-rounding die are fully closed, then

release the hydraulic pressure (see § 2.4) and remove the compacted round conductor.

4.2) Connector crimping (Ref. to Fig. 3b)

From the table (Fig. 6, page 6) select AU130-... upper adapter, MV... containing die and PS.. inden-

tor recommended for the conductor size.

Insert the upper adaptor AU130-150 or AU130-240 into the head (see § 6.1).

Insert the indentor PS130.../E into the ram (14) (see § 6.2).

Insert conductor into the connector; locate the connector into the MV.. (96) containing die; locate

the containing die in the adaptor AU130-150 or AU130-240.

For every operation ensure the die is correctly located in the adaptor with its upper slots in

line with the internal adaptor pins.

Operate the tool (see § 2.2), commence indent crimping from the barrel end for both splices and

terminals, following the sequence shown below.

Each indenting operation is completed when indentor and die are fully closed, it is recommended

to continue pumping until the motor stops automatically (see § 2.3), then release the hydraulic

pressure by pressing the button (2).

Move the containing die and match another slot in line with the internal adaptor pins and then

proceed with another compression.

CRIMPING SEQUENCE (Aluminium)

1 2

1 4 3 2

Indentor

13

ENGLISH

5. CRIMPING OF CONNECTORS USING THE CIRCULAR OR HEXAGONAL COMPRESSION

SYSTEM (

Ref. to Figs. 4, 5)

5.1) Connector crimping

Fit upper adaptor AU130-C into the head (see § 6.1).

Select the appropriate die set for the connector to be

crimped.

Insert die set into the head (see § 6.3).

Insert the conductor into the connector.

Position the connector between the dies and ensure the

correct location of the crimp.

To crimp connector continue as § 2.2.

NOTE: when more compression is

required, proceed according to the

sequence and direction indicated

in the  gure, uniformly spacing the

compressions.

6. ACCESSORIES ASSEMBLY/REMOVING

When introducing or changing accessories, the battery must  rst be removed from the tool.

6.2) Upper adaptors (Ref. to Figs. 3, 5)

Insert the adaptor in the guides on the U-fork (33) until securely located, with the grooves on the

adaptor corresponding to the locators (06) on the U-fork head (10).

Remove the adaptor by pushing it o the locators and sliding from the head.

6.2) Lower adaptor and Indentors (Ref. to Fig. 3)

To insert AC130-P lower adaptor or indentor PS.../E press release botton (04) and insert them

into the seat on the ram (14) until secured by the die retaining pin (02).

To ease this operation, operate the tool to advance the ram (14) 8-10 mm (0.3 - 0.4 in.).

To remove, press the release button (04).

6.3) Semicircular slotted dies (Ref. to Fig. 5)

Press release botton (08) and insert the upper die (88) into the AU130-C adaptor (09) until secured

by the die retaining pin (07).

To remove the upper die, press the release button (08).

Press release botton (04) and insert the lower die (89) into the seat on the ram (14) until secured

by the die retaining pin (02).

To ease this operation, operate the tool to advance the ram (14) 8-10 mm (0.3 - 0.4 in.).

To remove the lower die, press the release button (04).

1

2

1

2

1

terminal

connector

conductor

Connector

14

ENGLISH

7. DISPLAY

The OLED display (8) switches on automatically when the operating or pressure release buttons are

pressed, and o after 60 seconds of non-operation.

The display shows:

The main operational parameters of the tool processed by the circuit board, such as peak pres-

sure or force reached.

Information on the condition of the tool, such as the charge level, the battery temperature and

maintenance requirements.

Any operational or procedural ERRORS.

Use the touch button (7) to navigate through the menu screens to manage

INFORMATION AND SELECTION:

7.1) INFORMATION SCREENS: display a pre determined parameter which will then appear each

time the tool is started and during the entire work cycle.

B1300

15AA190

Fm = 125.2 kN

Fp = 94.5 kN

Fm = 14.07 ton

Fp = 10.61 ton

10

-14990

3

BATTERY

Pm = 10037 psi

Pp = 7575 psi

Pm = 692 bar

Pp = 522.3 bar

Fm: Minimum set force, expressed in kN.

Fp: Peak force reached, expressed in kN,

(screen as factory setting).

Fm: Minimum set force, expressed in USA sh. tons.

Fp: Peak force reached, expressed in USA sh. tons.

Pm: Minimum set pressure, expressed in bar.

Pp: Peak pressure reached, expressed in bar.

Pm: Minimum set pressure, expressed in psi.

Pp: Peak pressure reached, expressed in in psi.

Battery charge level.

No. of cycles performed.

No. of cycles before scheduled recommended maintenance.

Cembre logo, tool model.

Tool serial no.

8

7

15

To make a selected screen operational and appear at each start-up of the

tool, operate the touch button for at least 3 seconds; a continuous beep

will con rm the setting.

The capacitive menu selection button may not work if touched using objects or when wear-

ing gloves, therefore always operate it using a bare  nger.

7.2) SELECTION SCREENS: control parameters that cannot be set as automatic upon start-up

of the tool, can be changed by operating the touch button:

Enabling/disabling the LED Worklights (factory setting LED ON)

When the screen is displayed,

touch the button for at least

3 seconds to deactivate or

reactivate operation of the LED

Worklights during tool use;

a continuous beep will con rm

the setting.

Return to original factory settings /  rmware version

When the "RESET" screen is displayed, return the tool to its factory setting by operating the touch

button for at least 3 seconds; a beep will con rm the setting.

The RESET screen also shows the  rmware version of the circuit board.

7.3) WARNINGS: these appear during operation and notify the operator of the status of the tool:

LOW BATTERY: replace the battery.

NOTE: when the battery Vage falls below a minimum safety threshold, the tool

will not start; although it is still possible to end the work cycle in progress.

BATTERY TEMPERATURE HIGH: remove the battery and wait until it cools down.

NO. OF CYCLES TO MAINTENANCE REACHED:

the tool continues to work however, it is recommended that it is sent to

Cembre for a complete overhaul (see § 9).

NOTE: this message, together with a beep, will reappear when the tool has

been idle for 30 seconds.

LED

OFF

LED

ON

LED

OFF

3 SEC.

LED

ON

15001

3

BATTERY

Ï

Ð

Ï

Ð

BATTERY

Ï



Ð

RESET

SW:S1J41405

3 SEC.

ENGLISH

16

7.4) ERRORS: these appear during operation, combined with a beep and  ashing LED Worklights,

to notify the operator of procedural or operational errors.

Message Error description Solution

The pressure release button (2) was

pressed before the control parameters

were reached (Force/Pressure).

Repeat the work cycle and wait for the motor

to stop automatically.

Interruption of the signal from the NTC

temperature probe of the battery.

Replace the battery.

If the problem persists, please contact Cem-

bre.

Abnormal power consumption of the

motor for more than 3 seconds.

The tool stops.

Wait for the display to turn o (60 sec.) or

remove and re-insert the battery, then re-

start the tool.

If the error occurs frequently, contact Cembre.

Output voltage of the pressure transmit-

ter is out of the pre-set range.

Repeat the work cycle; if the errors reoccurs

frequently, contact Cembre.

Failure to reach the set pressure within

30 seconds of continuous operation of

the machine.

Repeat the work cycle; if the errors reoccurs

frequently, contact Cembre.

Overcharging of the battery with pro-

tection tripping.

The tool stops.

Wait for the display to turn o (60 sec.) or

remove and re-insert the battery, then re-

start the tool.

If the error occurs frequently, contact Cembre.

Errors are displayed for about 30 seconds before being reset, but will display repeatedly in

the event of permanent anomalies.

8. CONNECTION TO COMPUTER (Smartool technology)

The memory card integrated in the tool records operating data for transfer via the USB cable supplied.

To view and manage this data, go to www.cembre.com and register in the dedicated area, then

download the free Cembre software CEM_SWBT01.

Keeping the Firmware of the tool updated, via free of charge download from here, will optimise

the tool’s performance.

9. RETURN TO Cembre FOR OVERHAUL

In the case of a breakdown contact our Area Agent who will advise you on the problem and give

you the necessary instructions on how to dispatch the tool to our nearest service Centre; if possible,

attach a copy of the Test Certi cate supplied by Cembre together with the tool or  ll in and attach

the form available in the “ASSISTANCE” section of the Cembre website.

ERROR

Ï

Ð

001

Ï

Ð

002

Ï

Ð

003

Ï

Ð

004

Ï

Ð

ENGLISH

NTC

FAULT

17

1. CARACTERISTIQUES GENERALES

B1300-UC

B1300-UCE B1300-UCT B1300-UCA

Domaine d'application: conçu pour le sertissage des connecteurs pour câbles

jusqu'à 400 mm

2

(800 MCM) et pour câbles

en aluminium jusqu'à 300 mm

2

(600 MCM)

Force nom. de sertissage kN (USA ton) 132 (14.84)

Force min. de sertissage

développée

kN (USA ton) 125,2 (14.07)

Pression min. de travail bar (psi) 692 (10037)

Dimensions (voir Fig. 6) mm (inches) 423 x 239 x 102,5 (16.6 x 9.4 x 4)

Poids avec batterie kg (lbs) 6,5 (14.3)

Moteur V DC 18

Température de fonction-

nement:

°C (°F) -15 à +50 (+5 à +122)

Huile recommandée: ENI ARNICA ISO 32 ou équivalents

Avance rapide:

l’outil passe automatiquement de la vitesse rapide d’ap-

proche des matrices à la vitesse lente de sertissage

Sécurité valve de surpression

Batterie rechargeable V / Ah / Wh 18 / 5.2 / 93.6

Type CB1852L (Li-Ion)

Poids kg (lbs) 0.66

Chargeur de batterie

Alimentation

type

ASC55-

EU

ASC30-36-

UK

ASC30-36-

AUS/NZ

ASC30-36-

USA/CAN

V / Hz 220 - 240 / 50 - 60 115 / 60

W85

Bruit aérien sonore

(1)

L

pA

dB (A) 66,9

L

pCPeak

dB (C) 86,9

L

WA

dB (A) 74,9

Vibrations

(2)

m/s

2

0.398 max.

(1)

Directive 2006/42/EC, annexe 1, point 1.7.4.2, lettre u

L

pA

= niveau de pression sonore continue équivalente pondérée A sur le poste de travail.

L

pCPeak

= valeur de pression sonore instantanée pondérée C sur le poste de travail.

L

WA

= niveau de puissance acoustique dégagée par la machine.

(2)

Directive 2006/42/EC, annexe 1, point 2.2.1.1

Valeur quadratique moyenne pondérée en fréquence de l'accélération à laquelle sont exposés les membres supérieurs

pour chaque axe biodynamique de référence. Relevés réalisés suivant les indications de la Norme EN ISO 5349-1/2,

dans des conditions de service largement représentatives des conditions d'emploi normales.

FRANÇAIS

18

FRANÇAIS

AVERTISSEMENT

Ne pas utiliser cet outil à des  ns di érentes que celles prévues par le constructeur.

Restez bien attentif tout au long du travail, ne soyez pas distrait, ne perdez pas l’équilibre

pendant l'utilisation.

Avant d’entreprendre des travaux sur des équipements électriques, veuillez vous assurer

qu’aucun élément aux abords de la zone de travail n’est sous tension.

Dans le cas contraire, veuillez prendre les précautions nécessaires pour opérer à proximité

d’éléments sous tension, en conformité avec la norme EN50110-1.

Ne pas utiliser cet outil sur ou à côté de conducteurs sous tension, sans protection individuelle

adéquate. La non observation de cette précaution peut provoquer des lesions graves ou

mortelles.

L’outil n’est pas conçu pour une utilisation en continu ; après avoir e ectué une quantité de

sertissages consécutifs à partir d’une batterie complètement chargée, au moment du

remplacement de la batterie, nous suggérons d’observer une période d’arrêt pour permettre

le refroidissement de l’outil.

Protéger l’outil de la pluie et de l’humidité. L’eau pourrait endommager l’outil et la batterie,

les outils hydro-électriques ne devraient pas être utilisés sous la pluie.

2. INSTRUCTIONS D'UTILISATION

IMPORTANT : Ne jamais mettre l’outil sous pression sans les matrices insérées, cela pourrait

endommager les sièges de la tête et du piston.

L' ensemble comprend (Voir Fig. 7 page 57) :

Outil hydraulique le sertissage.

Adaptateur supérieur AU130-C .

Batterie rechargeable Li-Ion (2 pcs).

Chargeur de batterie (di érent en fonction de la version de l'outil).

Bandoulière.

Co ret de rangement.

Câble USB ( Voir § 8).

L’équipement standard de l’outil comprend l’adaptateur AU130-C avec lequel il peut recevoir divers

types de matrices (communes également aux autres outils Cembre de 130 kN) destinées au :

Sertissage hexagonal et circulaire sur câble cuivre, almélec, aluminium ou aluminium-acier.

Poinçonnage sur câble cuivre.

Avec les adaptateurs supérieurs types AU130-150, AU130-240 et inférieure AC130-P, l’outil peut

recevoir les :

Matrices de mise au rond UP 130-..., ramenant les câbles sectoraux à la forme circulaire.

Matrices coquille séries MV, MVC, MVM, MUA, réalisant un poinçonnage profond, matrice fermée,

sur câble aluminium.

19

FRANÇAIS

2.1) Mise en service

L’outil peut être transporté facilement grâce à sa poignée principale (12) et à la bandoulière accro-

chée par deux anneaux (8).

Les positions de travail principales sont :

horizontale appuyé sur les pieds et ver-

ticale appuyé sur la batterie. Au-delà de

la poignée principale (12) dans la partie

inférieure est disponible une poignée

supplémentaire (6) qui permet une prise

sûre et équilibrée de façon de soutenir

l’outil à 2 mains.

Avant de commencer toute opération, contrôler

l’état de charge de la batterie (voir § 2.8) et, si

nécessaire, la recharger en suivant les instructions

dans le manuel d’utilisation du chargeur de batteries.

Pour remplacer la batterie, il est plus facile de tenir l'outil

comme indiqué sur la  gure ; appuyez sur le mécanisme de

déblocage (11) et enfoncez vers le bas la batterie en la décro-

chant.

Insérez la batterie chargée à partir du bas en la faisant coulisser

sur les guides jusqu’au blocage complet.

L’écran permet d’a cher les paramètres opérationnels de

l’outil.

Pour personnaliser ces derniers, suivre les instructions au § 2.7.

Pour le type de connexion à réaliser suivre les instructions au

§ 4 ou 5.

2.2) Avance des matrices

Appuyer sur la gâchette de commande (1) pour mettre en mar-

che le groupe moteur pompe ; les matrices commencent alors

à se rapprocher du connecteur.

La gâchette de commande relâchée, le moteur et l'avance des

matrices cessent immédiatement.

S'assurer que les matrices sont bien positionées sur la

zone à sertir, sinon desserer les matrices en suivant les

instructions du § 2.4 et repositioner le connecteur.

2.3) Sertissage

En maintenant pressée la gâchette de commande (1), on main-

tient la rotation du moteur ; le piston avance progressivement

jusqu'à ce que les matrices arrivent en butée l'une contre

l'autre.

L’outil s’arrêtera automatiquement dès qu’il aura atteint la pres-

sion de tarage.

Pour e ectuer un bon sertissage, maintenir la gâchette de commande (1) pressée jusqu’à

l’arrêt automatique du moteur.

1

11

Batterie

6

12

8

20

FRANÇAIS

REMARQUE : Pour a cher la force ou la pression en

temps réel, lors du cycle de travail, con gurer les écrans

correspondants (voir § 7). En relâchant le bouton de

démarrage avant l’arrêt automatique du moteur, l’écran

a chera les valeurs de pic de la force (Fp) et de la pression

(Pp) atteintes à ce moment.

Pour terminer l’opération, ré-appuyer sur la gâchette de commande jusqu’à l’arrêt automatique

du moteur ; l’écran a chera la force ou la pression maximale atteinte, suivie de l’inscription "OK"

indiquant que l’opération a été correctement e ectuée.

Le message "ERROR" associé à l’avertisseur sonore ainsi que le clignote-

ment des LED indiquent que la procédure de sertissage n’a pas été cor-

rectement e ectuée en raison d’un arrêt anticipé du cycle de travail avant

d’avoir atteint les paramètres réglés (force/pression) de l’outil. Ce message d’erreur s’a che lorsque

l’opérateur appuie sur la gâchette de déblocage pression après que l’outil ait atteint une pression

> 100 bar. Dans ce cas, e ectuer à nouveau le sertissage en maintenant la gâchette de commande

appuyée jusqu’à l’arrêt automatique du moteur. Pour terminer l’opération, ré-appuyer sur la gâchette

de commande jusqu’à l’arrêt automatique du moteur ; l’écran a chera la force ou la pression maxi-

male atteinte, suivie de "OK" indiquant que l’opération a été correctement e ectuée.

2.4) Réouverture des matrices

En appuyant à fond sur la gâchette de déblocage (2), on provoque

le retour du piston et par conséquent l'ouverture des matrices.

2.5) Led

Lors de l’actionnement de l’outil, la zone de sertissage est éclairée

au moyen de deux LED haute luminosité qui s’éteignent automati-

quement à la  n du cycle.

Pour désactiver les LED, suivre la procédure décrite au § 7.2.

2.6) Rotation de la tête

La tête de l'outil pivote de 180° par rapport au corps, permettant à l'utilisateur de travailler dans la

meilleure position.

Ne pas forcer la rotation de la tête, lorsque le circuit hydraulique est sous pression.

2.7) Touche tactile de type capacitif

Cette touche est située sous l’écran et permet de sélectionner les di érents

écrans (voir § 7) ; elle fonctionne uniquement lorsque l’écran est allumé et

il su t de l’e eurer à mains nues. L’utilisation de gants ou d’autres objets

risquerait de compromettre son activation.

Ne jamais appuyer avec force sur la touche tactile, il su t de l’e eurer avec un doigt, à

mains nues. La commande envoie l’impulsion dès le retrait du doigt.

ERROR

Ï

Ð

Fm = 125.2 kN

F

p = 102.3 kN

Pm = 692 bar

P

p = 565 bar

Fm = 125.2 kN

OK

Pm = 692 bar

OK

3 SEC.

2

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