Allmand NLPV2 Manuel utilisateur

Taper
Manuel utilisateur
Not for
Reproduction
Not for
Reproduction
2
Record Important Information
Recording the equipment information will help when placing
an order for replacement parts and/or decals.
Company Equipment No:
Unit Model No:
Unit VIN:
Engine Model No: Serial No:
Generator Model No: Serial No:
Accessories:
Manual Contents:
Introduction........................................................................... 2
Products Covered by This Manual......................................2
Safety......................................................................................2
Features And Controls......................................................... 9
Pre-Operation Checklist..................................................... 10
Transporting........................................................................ 11
Operation............................................................................. 17
Maintenance.........................................................................24
Troubleshooting..................................................................28
Specifications......................................................................28
Addendum - Unit Options.................................................. 30
Introduction
About This Manual
TAKE TIME TO READ THIS MANUAL THOROUGHLY
This instruction manual provides necessary instructions for
the Allmand
®
Night-Lite Pro II
®
Light Tower.
The information found in this manual is in effect at the time
of printing. Allmand Bros Inc. may change contents without
notice and without incurring obligation.
The images throughout this manual are representative, and
may differ from your model.
Any reference in this manual to left or right shall be
determined by looking at the trailer from the rear.
If uncertain about any of the information in the
manual, contact the Allmand service department at
1-800-562-1373, or contact us through the Allmand website,
www.allmand.com.
Save these original instructions for future reference.
Products Covered by This
Manual
The following products are covered by this manual:
Night-Lite Pro II
®
Safety
Safety Definitions
For your safety, the safety of others, and to protect the
performance of equipment, follow the precautions listed
throughout the manual before operation, during operation and
during periodic maintenance procedures.
Indicates a potential personal injury hazard.
DANGER
Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE
Information considered important but not hazard related.
Safety Precautions
The following section contains general safety precautions
and guidelines that must be obeyed to reduce risk to
personal safety. Special safety precautions are listed in
specific procedures. Read and understand all of the safety
precautions before operating or performing repairs or
maintenance.
DANGER
Electrocution Hazard
Always check overhead wires and obstructions before
raising or lowering the light tower.
Always obey the rules or instructions for your work
site and state, province and national electric code for
maintaining a safe distance from overhead wires.
High voltage is present when engine is running. Never
attempt to service electrical components while engine is
running.
Do not operate the light tower if the insulation on the
electrical cord or other electrical wiring is cut or worn or
if bare wires are exposed. Repair or replace damaged
wiring before starting the engine.
Not for
Reproduction
3
WARNING
Unsafe Operation Hazard
Never permit anyone to install or operate the equipment
without proper training.
Read and understand this Operator’s Manual, the
Engine Operator’s Manual, and any other component
manuals before operating or servicing the light tower
to make sure that safe operating practices and
maintenance procedures are followed.
Safety signs and decals are additional reminders for
safe operating and maintenance techniques.
WARNING
Fall Hazard
Never carry riders on the equipment.
WARNING
Modification Hazard
Never modify the equipment without written consent of
the manufacturer. Any modification could effect the safe
operation of the equipment.
WARNING
Exposure Hazard
Always wear personal protective equipment, including
appropriate clothing, gloves, work shoes, and eye and
hearing protection, as required by the task at hand.
WARNING
Rollover Hazard
Do not raise, lower or use light tower unless all
outriggers and jacks are positioned on firm ground.
Never move or reposition the light tower while the light
tower is extended in the vertical position.
WARNING
Fire and Explosion Hazard
Batteries give off explosive gases during recharging. Sparks
could cause explosions, resulting in death or serious injury.
Burn Hazard
Batteries contain acid, which is extremely caustic. Contact
with battery contents could cause severe chemical burns.
Shock Hazard
Batteries present a risk of electric shock and high short
circuit current.
Always disconnect the negative (-) battery cable before
servicing equipment.
DO NOT dispose of battery in a fire. Recycle battery.
DO NOT allow any open flame, spark, heat, or lit
cigarette during and for several minutes after charging a
battery.
DO NOT open or mutilate battery.
DO NOT charge a frozen battery. Always slowly warm
the battery to room temperature before charging.
Wear protective gloves, rubber apron, rubber boots and
rubber gloves.
Remove watches, rings, or other metal objects.
Use tools having insulated handles.
WARNING
Fire And Explosion Hazard
Diesel fuel is flammable and explosive under certain
conditions.
Never use a shop rag to catch fuel.
Wipe up all spills immediately.
Never refuel with the engine running.
Store any containers containing fuel in a well ventilated
area, away from any combustibles or sources of
ignition.
WARNING
Alcohol And Drug Hazard
Never operate the light tower while under the influence
of alcohol or drugs, or when ill.
Not for
Reproduction
4
WARNING
Entanglement / Sever Hazard
Always stop the engine before beginning service.
If the engine must be serviced while it is operating,
remove all jewelry, tie back long hair and keep hands,
other body parts and clothing away from moving/
rotating parts.
Verify that all guards and covers are attached properly
to the equipment before starting the engine. Do not
start the engine if any guards or covers are not properly
installed on the equipment.
Attach a “Do Not Operate” tag near the key switch while
performing maintenance on the equipment.
WARNING
Flying Object Hazard
Always wear eye protection when cleaning the
equipment with compressed air or high pressure water.
Dust, flying debris, compressed air, pressurized water
or steam may injure your eyes.
WARNING
Coolant Hazard
Wear eye protection and rubber gloves when handling
engine coolant. If contact with the eyes or skin should
occur, flush eyes and wash immediately with clean
water.
WARNING
Burn Hazard
Opening cap on hot radiator could result in death
or serious injury. Allow radiator to cool down before
opening cap.
WARNING
Burn Hazard
Light fixtures and some of the engine surfaces become
very hot during operation and shortly after shutdown.
Keep hands and other body parts away from hot
surfaces.
Handle hot components, such as light fixtures, with heat
resistant gloves.
NOTICE
Any part which is found defective as a result of
inspection or any part whose measured value does not
satisfy the standard or limit MUST be replaced.
Always tighten components to the specified torque.
Loose parts can cause equipment damage or cause it
to operate improperly.
Follow the guidelines of the Environmental Protection
Agency (EPA), Environment Canada (EC) or other
governmental agencies for the proper disposal of
hazardous materials such as engine oil, diesel fuel and
engine coolant.
Only use replacement parts specified. Other
replacement parts may effect warranty coverage.
Clean all accumulated dirt and debris away from the
body of the equipment and its components before
you inspect the equipment or perform preventative
maintenance procedures or repairs. Operating
equipment with accumulated dirt and debris will cause
premature wear of equipment components.
Never dispose of hazardous materials by dumping them
into a sewer, on the ground, or into groundwater or
waterways.
Retrieve any tools or parts that may have dropped
inside of the equipment to avoid improper equipment
operation.
If any alert indicator illuminates during equipment
operation, stop the engine immediately. Determine
the cause and repair the problem before continuing to
operate the equipment.
Safety Decals
Before operating your unit, read and understand the following
safety decals. The cautions, warnings, and instructions are for
your safety. To avoid personal injury or damage to the unit,
understand and follow all the decals.
Keep the decals from becoming dirty or torn, and replace
them if they are lost or damaged. Also, if a part needs to be
replaced that has a decal attached to it, make sure to order
the new part and decal at the same time.
If any safety or instructional decals become worn or
damaged, and cannot be read, order replacement decals
from your dealer.
US Models
DANGER- Entering electrical
compartment while equipment is
in operation will result in death
or serious injury. Shut down
equipment before entering electrical
compartment.
Part No. 107251
WARNING- Contact with hot
exhaust gases and parts could cause
death or serious injury. Avoid hot
exhaust gases. Keep hands and
combustible materials away from hot
parts.
Part No. 107465
Not for
Reproduction
5
US Models
WARNING-Opening cap on hot
radiator could result in death or
serious injury.Allow radiator to cool
downbefore opening cap.
WARNING- Contact with rotating
parts could result in death or serious
injury.Keep away from rotating
parts.
Part No. 107246
WARNING- Smoking materials,
open flames, or other forms of
ignition near the battery could
cause explosion resulting in death
or serious injury. Keep smoking
materials, open flames, or other
forms of ignition away from the
battery.
WARNING- Exposure to corrosive
materials could cause result in death
or serious injury. Wear protective
gloves when handling battery.
Part No. 108805
DANGER- Contacting power lines
when raising light tower will result in
death or serious injury. Keep light
tower far away from power lines.
WARNING- Raising light tower
without properly positioning the
outriggers and lowering jacks could
cause machine rollover resulting
in death or serious injury. Always
position the outriggers and lower
jacks on a smooth, flat, and stable
surface before raising light tower.
WARNING-Failure to lock bottom
mast latch before raising tower could
allow tower to fall resulting in death
or serious injury.Lock bottom mast
latch beforeraising tower.
CAUTION- Snow and ice could
cause uncontrolled condition in
winch that could result in minor to
moderate injury. Always check to
make sure pawl engages gear, and
apply silicone to winch as needed.
Part No. 108818
US Models
DANGER- Contacting power lines
when raising light tower will result in
death or serious injury. Keep light
tower far away from power lines.
WARNING-Failure to lock bottom
mast latch before raising tower could
allow tower to fall resulting in death
or serious injury.Lock bottom mast
latch beforeraising tower.
CAUTION- Snow and ice could
cause uncontrolled condition in
winch that could result in minor to
moderate injury. Always check to
make sure pawl engages gear, and
apply silicone to winch as needed.
Part No. 108819
WARNING- Looking at illuminated
light fixtures could result in serious
injury. Do not look directly at
illuminated light fixtures.
Part No. 108820
WARNING-Unexpected start
of engine could result in death or
serious injury.Read and follow LSC
control panel operator’s manual
before operating or servicing this
equipment.
Part No. 108821
DANGER-Contacting power lines
when raising light tower will result in
death or serious injury. Keep light
tower far away from power lines.
Part No. 108822
WARNING-Handling light fixtures
when they are hot could result in
serious injury. Keep clear of light
fixtures when illuminated or hot.
Part No. 108994
WARNING- Raising light tower
without properly positioning the
outriggers and lowering jacks could
cause machine rollover resulting
in death or serious injury. Always
position the outriggers and lower
jacks on a smooth, flat, and stable
surface before raising light tower.
Part No. 108995
Not for
Reproduction
6
US Models
WARNING- Excessive towing
speed could result in death or
serious injury. Do not exceed 65mph
(105km/h) when towing trailer.
WARNING-Failure to secure tower
in lowered position could cause light
fixtures to detach resulting in death
orserious injury.Lock light tower to
in lowered position before towing
trailer.
Part No. 108996
WARNING- Excessive towing
speed could result in death or
serious injury. Do not exceed 65mph
(105km/h) when towing trailer.
WARNING-Failure to secure light
bar and lower tower could cause light
fixtures to detach resulting in death
or serious injury.Lock light tower to
lowest position and secure light bar
before towing.
Part No. 108997
WARNING-Performing high speed
sharp turns could cause trailer to roll
over resulting in death or serious
injury. Slow to a safe speed when
performing sharp turns.
WARNING-Failure to follow
warnings, instructions, and operator’s
manual could result in death or
serious injury.Open left door to
locate operator’s manual. Read
and follow operator’s manual
before operating or servicing this
equipment.
Part No. 108998
US Models
WARNING-Standing under light
tower mast and fixtures during
lowering operation could result
in death or serious injury.Keep
bystanders away from light tower
during lowering and raising
operations.
WARNING-Handling light fixtures
when they are hot could result in
death or serious injury.Keep clear of
light fixtures when illuminated or hot.
WARNING-Looking at illuminated
light fixtures could result in serious
injury.Do not look directly at
illuminated light fixtures.
Part No. 108999
DANGER-Failure to use ground
rod will result in death or serious
injury.Drive ground rod into earth
and attach ground wire to grounding
lug on side of trailer.
DANGER-Entering electrical
compartment while equipment is
in operation will result in death
or serious injury. Shut down
equipment before entering electrical
compartment.
Part No. 109004
WARNING- Breathing diesel engine
exhaust exposes you to chemicals
known to the State of California to
cause cancer and birth defects or
other reproductive harm.
Part No. 112141
Canadian Models
CSA File Number
Part No. 110361
Machine Grounding Information
Part No. 110362
WARNING- Using this equipment
in an enclosed area can cause
asphyxiation which could result in
death or serious injury.
Part No. 110363
Non-US Models
DANGER- Entering electrical
compartment while equipment is
in operation will result in death
or serious injury. Shut down
equipment before entering electrical
compartment.
Part No. 104480
Not for
Reproduction
7
Non-US Models
WARNING- Contact with hot
exhaust gases and parts could cause
death or serious injury. Avoid hot
exhaust gases. Keep hands and
combustible materials away from hot
parts.
Part No. 107529
DANGER- Contacting power lines
when raising light tower will result in
death or serious injury. Keep light
tower far away from power lines.
WARNING- Raising light tower
without properly positioning the
outriggers and lowering jacks could
cause machine rollover resulting
in death or serious injury. Always
position the outriggers and lower
jacks on a smooth, flat, and stable
surface before raising light tower.
WARNING-Failure to lock bottom
mast latch before raising tower could
allow tower to fall resulting in death
or serious injury.Lock bottom mast
latch beforeraising tower.
CAUTION- Snow and ice could
cause uncontrolled condition in
winch that could result in minor to
moderate injury. Always check to
make sure pawl engages gear, and
apply silicone to winch as needed.
Part No. 107250
WARNING- Looking at illuminated
light fixtures could result in serious
injury. Do not look directly at
illuminated light fixtures.
Part No. 107259
WARNING-Handling light fixtures
when they are hot could result in
serious injury. Keep clear of light
fixtures when illuminated or hot.
Part No. 107262
DANGER-Failure to use
groundrod will result in deathor
serious injury.Drive ground rod
intoearth and attach groundwire to
grounding lug onside of trailer.
DANGER-Entering electrical
compartment whileequipment is
in operation will result indeath
or serious injury.Shut down
equipment before enteringelectrical
compartment.
Part No. 107263
Non-US Models
DANGER- Contacting power lines
when raising light tower will result in
death or serious injury. Keep light
tower far away from power lines.
WARNING-Failure to lock bottom
mast latch before raising tower could
allow tower to fall resulting in death
or serious injury.Lock bottom mast
latch beforeraising tower.
CAUTION- Snow and ice could
cause uncontrolled condition in
winch that could result in minor to
moderate injury. Always check to
make sure pawl engages gear, and
apply silicone to winch as needed.
Part No. 107451
WARNING- Excessive towing
speed could result in death or
serious injury. Do not exceed 65mph
(105km/h) when towing trailer.
WARNING-Failure to secure tower
in loweredposition could cause light
fixturesto detach resulting in death
orserious injury.Lock light tower
to in loweredposition before towing
trailer.
Part No. 107452
WARNING- Excessive towing
speed could result in death or
serious injury. Do not exceed 65mph
(105km/h) when towing trailer.
WARNING-Failure to secure light
bar andlower tower could cause
lightfixtures to detach resulting in
deathor serious injury.Lock light
tower to lowest positionand secure
light bar before towing.
Part No. 107458
WARNING- Smoking materials,
open flames, or other forms of
ignition near the battery could
cause explosion resulting in death
or serious injury. Keep smoking
materials, open flames, or other
forms of ignition away from the
battery.
WARNING- Exposure to corrosive
materials could cause result in death
or serious injury. Wear protective
gloves when handling battery.
Part No. 107968
Not for
Reproduction
8
Non-US Models
WARNING- Raising light tower
without properly positioning the
outriggers and lowering jacks could
cause machine rollover resulting
in death or serious injury. Always
position the outriggers and lower
jacks on a smooth, flat, and stable
surface before raising light tower.
Part No. 107972
WARNING-Unexpected start
of engine could result in death or
serious injury.Read and follow LSC
control panel operator’s manual
before operating or servicing this
equipment.
Part No. 107978
DANGER-Contacting power lines
when raising light tower will result in
death or serious injury. Keep light
tower far away from power lines.
Part No. 107979
WARNING-Opening cap on hot
radiator could result in death or
serious injury.Allow radiator to cool
downbefore opening cap.
WARNING- Contact with rotating
parts could result in death or serious
injury.Keep away from rotating
parts.
Part No. 107986
WARNING-Performing high
speed sharpturns could cause
trailer toroll over resulting in death
orserious injury.Slow to a safe
speed whenperforming sharp turns.
WARNING-Failure to follow
warnings,instructions, and
operator’smanual could result in
deathor serious injury.Open left
door to locate operator’s manual.
Readand follow operator’s manual
before operating orservicing this
equipment.
Part No. 108216
All Models
Forklift Pocket
Part No. 107254
Light Tower Transport Alignment
Part No. 107459
All Models
Ground Lug
Part No. 107969
Mast Latch (Bottom)
Part No. 107260
Mast Latch (Top)
Part No. 107261
Operating Instructions
Part No. 107454 (Vertical Tower
Models)
Part No. 107455 (Laydown Tower
Models)
Part No. 107456 (Vertical Tower
Models with LSC)
Lifting Eye Rating
Part No. 107453
Tie-Down Point
Part No. 109005
WARNING- Do not smoke
when fueling. Stop engine before
refueling.
Ultra low sulfur fuel only (<15 MG/
KG)
Part No. 107967
Engine Oil Drain
Part No. 107973
Not for
Reproduction
9
All Models
Fluid Containment Drain
Part No. 107463
Tire Information
Part No. 111585
Operation Icons
The following table contains operation icons that may be
found on the unit, along with the meaning of each icon.
Icon Meaning Icon Meaning
Power On Light Tower
Raise
Power Off Light Tower
Lower
Engine Stop Engine Oil Drain
Engine Run Engine Coolant
Drain
Engine Start Fluid
Containment
Drain
Engine Preheat Circuit Breaker
Hourmeter Disconnecting
Circuit Breaker
Trailer Interior
Light
Earth Ground
Work Light
Features And Controls
TheAllmand
®
Night-Lite Pro II
®
Light Toweris intended for
use as a stationary lighting device to illuminate large areas.
Identify the features and controls of the machine by
comparing Figures1and2with the tables following.
SeeTransportingandOperationfor detailed information
on each feature / control.
Manual (Laydown) Tower Models
1
Ref Description
A Tongue Jack
B Safety Chains (2)
C Locking Pin
D Winch Handle
E Front Outrigger and Stabilizer Jack (2)
F Rear Stabilizer Jack
G Outrigger Retention Pin
H Left Door and Engine Access
I Tower Winch
J Lamp Fixture (4)
K Manual Tower
Hydraulic (Vertical) Tower Models
Not for
Reproduction
10
2
Ref Description
A Safety Chains (2)
B Tongue Jack
C Ball Hitch
D Lunette Ring
E Front Stabilizer Jack (2)
F Rear Stabilizer Jack
G Light Bar Park Pin
H Outrigger (2)
Pre-Operation Checklist
Perform the following checks before transporting and
operating the unit, when performing general maintenance,
and after the light tower has been stored or idle for a period of
time.
WARNING
Unsafe Operation Hazard
Operating or transporting the machine with worn,
damaged or missing parts can result in death or serious
injury. Always replace worn, damaged or missing parts
promptly. Do not transport or operate the machine
until all worn, damaged or missing parts have been
replaced, and proper operation of the machine has
been verified.
Note:
We encourage the use of authorized replacement Allmand
parts. The warranty does not cover damage or performance
problems caused by the use of parts that are not authorized
replacement parts.
1. Check that all safety and operation decals are present
and legible. SeeSafety-Safety Decals.
2. Check that all operator's manuals (product, engine,
generator, etc.) are with the unit.
3. Check the following components for wear and damage,
and for proper operation:
a. Tongue jack
Check for rust or damage. Repair or replace as
needed.
Check for proper operation.
SeeTransporting-Using The Tongue Jack.
b. Hitch Assembly (trailer coupler / lunette ring)
Check for rust or damage. Repair or replace as
needed.
Check for proper operation.
SeeTransporting-Coupling And
Uncoupling The Trailer Hitch.
Check hardware for proper tightness. Tighten as
needed.
c. Safety chains
Check for rust or damage. Repair or replace as
needed.
Check hardware for proper tightness. Tighten as
needed.
d. Trailer lighting cable
Check for cut, frayed or bare wires. Repair or
replace as needed.
Check connector for damage. Repair or replace
as needed.
e. Breakaway kit (if equipped)
Check for broken or frayed wires or breakaway
cable.
Check battery charge status.
f. Tires
Check for wear, cuts, cracks, etc. Replace as
needed.
Check and adjust inflation pressure.
SeeSpecificationsfor proper inflation
pressure.
g. Brakes (if equipped)
Check brakes for proper operation and wear.
Repair as needed.
h. Axle and undercarriage
Check for rust or damage. Repair as needed.
i. Outriggers and stabilizer jacks
Not for
Reproduction
11
Check for rust or damage. Repair or replace as
needed.
Check for proper operation.
SeeOperation-Using The Outriggers &
Stabilizer Jacks.
j. Electrical wiring
Check for cut, worn or bare electrical wiring.
Repair as needed.
WARNING
Electrocution hazard
Operating the unit with cut, worn or bare electrical
wiring could result in death or serious injury. Repair
or replace damaged wiring before operating the light
tower.
k. Engine
Check for leaks or other signs of wear or
damage. Repair as needed.
Check the air cleaner to be sure it is firmly
attached, and that the air cleaner seals and
hose clamps are properly secured. Check the air
cleaner element. Replace if necessary.
l. Light Tower
Check for worn or frayed cables, hydraulic leaks,
etc. Repair as needed.
Check and adjust the hydraulic fluid level
(hydraulic (vertical) tower models only).
SeeMaintenance-Hydraulic Pump.
m. Tower Lights
Check for broken lenses, bulbs, etc. Repair or
replace as needed.
4. Check and adjust fluid levels.
a. Engine Oil
Refer to the engine operator's manual for oil
recommendations, capacity, and procedures.
NOTICE
Operating engine without oil will cause engine damage.
b. Engine Coolant
Refer to the engine operator's manual for coolant
recommendations, capacity, and procedures.
NOTICE
Operating engine without coolant will cause engine
damage.
c. Fuel
SeeOperation-Fueling The Unitfor fuel
tank location, capacity, and fueling procedures.
Transporting
WARNING
Unsafe Operation Hazard
Operating the equipment without proper training could
result in death or serious injury. Never allow anyone to
operate the equipment without proper training.
Before transporting, readSafety.
Preparing For Work Site Delivery
Prepare the unit for delivery to the work site, especially if it
has been stored or idle for a period of time.
WARNING
Unsafe Operation Hazard
Operating or transporting a machine with worn,
damaged or missing parts can result in death or serious
injury. Always replace worn, damaged or missing parts
promptly. Do not operate or transport this machine
until all worn, damaged or missing parts have been
replaced, and proper operation of the machine has
been verified.
1. Perform all pre-operation checks. SeePre-Operation
Checklist.
2. Run the engine through a startup and shutdown cycle
to verify operation. SeeOperation-Operating The
Engine. Also refer to the engine operator's manual.
3. Raise and lower the light tower to verify operation.
SeeOperation-Raising And Lowering The Light
Tower.
4. Turn the tower lights on and off to verify operation.
SeeOperation-Operating The Tower Lights.
Preparing For Transport
1. Shut down the tower lights. SeeOperation-Operating
The Tower Lights.
2. Shut down the engine. SeeOperation-Operating The
Engine. Also refer to the engine operator's manual
3. Lower the light tower and adjust the tower lights into
the transport position. SeeOperation-Raising And
Lowering The Light TowerandOperation-Adjusting
The Tower Lights.
WARNING
Tip Hazard
Failure to lower the light tower into the transport
position before transporting could result in death or
serious injury. Always lower the light tower into the
transport position before transporting.
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WARNING
Burn Hazard
Handling the tower lights while hot could result in
serious injury. Allow lights to cool before handling or
use heat-resistant gloves.
4. Retract the outriggers and stabilizer jacks.
SeeOperation-Using The Outriggers & Stabilizer
Jacks.
5. Close and lock all access doors.
Towing
Maximum highway speed is 55 mph (90 km/h). Maximum off-
highway speed is 10 mph (16 km/h). Do not exceed these
speed limits.
WARNING
Unsafe Operation Hazard
Towing the light tower trailer at highway speeds in
excess of 55 mph (90 km/h) could result in death or
serious injury. Do not tow the light tower trailer at
highway speeds in excess of 55 mph (90 km/h).
Tow vehicle / hitch requirements
1. Check the Gross Vehicle Weight Rating (GVWR) of the
light tower trailer. SeeSpecifications.
2. Check the rated towing capacity of the tow vehicle and
hitch. Both must meet or exceed the GVWR of the light
tower trailer.
Note:Check the vehicle owner's manual and hitch owner's
manual for rated towing capacities.
WARNING
Towing Hazard
Using a tow vehicle or hitch with a rated towing capacity
less than the GVWR of the light tower trailer could
result in death or serious injury. Use only a tow vehicle
and hitch with a rated towing capacity that meets or
exceeds the GVWR of the light tower trailer.
Check the tow vehicle hitch type
The light tower trailer is designed for the following types of
tow vehicle hitches:
2" (50,8mm) ball hitch
Pintle hitch
Be sure the tow vehicle is equipped with either of these hitch
types. Install if needed.
WARNING
Unsafe Operation Hazard
Failure to use a tow vehicle hitch that mates with the
trailer hitch assembly could result in death or serious
injury. Use only a tow vehicle hitch that mates with the
trailer hitch assembly.
Reversing the trailer hitch assembly
The trailer hitch assembly is reversible. Use the trailer coupler
(A, Figure3) for ball hitches, or the lunette ring (B) for pintle
hitches. To reverse the trailer hitch assembly:
1. Remove the mounting hardware (C, Figure3).
2. Reverse the trailer hitch assembly.
Note:Use the set of mounting holes in the trailer tongue that
will keep the trailer as level as possible when connected to
the tow vehicle.
3. Reinstall the hardware. Tighten securely.
WARNING
Unsafe Operation Hazard
Failure to properly install the trailer hitch assembly
could result in death or serious injury. Install the trailer
hitch assembly properly, and tighten the hardware
securely.
3
Connect the light tower trailer to the tow vehicle
1. Chock the wheels.Position a wheel chock firmly against
the front and rear of the wheel (A, Figure4) on each side
of the light tower trailer.
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4
2. Use the tongue jack to raise the trailer tongue.
SeeTransporting-Using The Tongue Jack.
3. Position the tow vehicle hitch under the trailer hitch.
4. Couple the trailer hitch to the tow vehicle hitch.
SeeTransporting-Coupling And Uncoupling The
Trailer Hitch.
5. Connect the safety chains.
WARNING
Unsafe Operation Hazard
Failure to properly install safety chains could result in
death or serious injury. Always properly install safety
chains.
a. Connect the safety chains (A, Figure5) to the safety
chain pockets on the tow vehicle. Criss-cross the
chains under the hitch to cradle the hitch in the event
of a disconnect.
b. Rig the chains as tightly as possible while allowing
enough slack to permit free turning.
6. Connect the trailer lighting cable.
a. Make sure the trailer lighting cable mates with the
tow vehicle lighting cable. If needed, install the proper
cable and/or connector to the tow vehicle.
b. Connect the trailer lighting cable to the tow vehicle
lighting cable (B, Figure5).
c. Make sure there is adequate slack to allow for turning
without allowing the cable to drag on the ground.
d. Check the trailer lights for proper operation.
WARNING
Unsafe Operation Hazard
Failure of trailer lights to operate properly could result
in death or serious injury. Always check for proper
operation of trailer lights, and repair or replace as
needed.
5
7. Retract the tongue jack. SeeTransporting-Using The
Tongue Jack.
8. Remove the wheel chocks.
The trailer is now ready for towing.
To disconnect the trailer from the tow vehicle
1. Chock the wheels.
2. Deploy the tongue jack. SeeTransporting-Using The
Tongue Jack.
3. Disconnect the trailer lighting cable from the tow vehicle
lighting cable.
4. Remove the safety chains from the safety chain pockets
on the tow vehicle.
5. Uncouple the trailer hitch from the tow vehicle hitch.
SeeTransporting-Coupling And Uncoupling The
Trailer Hitch.
6. Move the tow vehicle away from the unit.
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Using The Tongue Jack
The unit is equipped with a tongue jack to raise and lower the
trailer tongue, and to level the trailer front-to-rear.
To deploy the tongue jack
1. Remove the jack locking pin (A, Figure 6).
2. Rotate the tongue jack 90° into the operating position (B,
Figure 6). Install the jack locking pin (C).
WARNING
Unsafe Operation Hazard
Failure to install the jack locking pin could result in
death or serious injury. Be sure the tongue jack is
locked in the operating position with the jack locking
pin.
3. Unfold the jack handle into the operating position (D,
Figure 6).
To lower the jack foot (raise the trailer tongue)
Turn the jack handle counterclockwise (E, Figure 6) to
lower the jack foot (F) and raise the trailer tongue.
To raise the jack foot (lower the trailer tongue)
Turn the jack handle clockwise (G, Figure 6) to raise the
jack foot (H) and lower the trailer tongue.
To retract the tongue jack
1. Be sure the trailer is securely supported by the tow
vehicle or other approved means.
WARNING
Unsafe Operation Hazard
Failure to support the trailer tongue before retracting
the tongue jack could result in death or serious injury.
Be sure the trailer tongue is securely supported before
retracting the tongue jack.
2. Fully raise the jack foot.
3. Fold the jack handle into the transport position (I, Figure
6).
4. Remove the jack locking pin (J, Figure 6).
5. Rotate the tongue jack 90° into the transport position (K,
6). Install the jack locking pin (L).
6
Coupling And Uncoupling The Trailer Hitch
Trailer Coupler (for ball hitches)
To couple to the tow vehicle ball hitch
1. Pull up on the locking trigger (A, Figure7), and lift the
locking lever (B, shown lifted).
2. Use the tongue jack to lower the trailer coupler
socket (C, Figure7) fully onto the hitch ball (F).
SeeTransporting-Using The Tongue Jack.
3. Adjust the coupler clamp (D, Figure7) using the adjusting
nut (E). Tighten the adjusting nut by turning the nut
clockwise, or loosen by turning counter-clockwise. Proper
adjustment is obtained when the coupler is as tight as
possible on the hitch ball and the locking lever can still be
opened and closed.
WARNING
Unsafe Operation Hazard
Failure to properly adjust the coupler clamp could result
in death or serious injury. Adjust the coupler clamp, and
check adjustment frequently.
4. Push the locking lever down into the locked position.
Insert the locking pin (G, Figure7) into the hole in the
locking lever, or use a padlock for added security.
5. Check to be sure the coupler is securely attached to the
ball hitch.
To uncouple
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15
1. Remove the locking pin (or padlock, if used) from the hole
in the locking lever.
2. Pull up on the locking trigger, and lift the locking lever.
3. Use the tongue jack to raise the trailer coupler until it
clears the hitch ball. SeeTransporting-Using The
Tongue Jack.
7
Lunette Ring (for pintle hitches)
To couple to the tow vehicle pintle hitch
1. Open the locking latch (C, Figure8) on the tow vehicle
pintle hitch (A).
Note:Standard pintle hitch shown; designs vary.
2. Use the tongue jack to lower the lunette ring (B, Figure8)
into the pintle hitch hook. SeeTransporting-Using The
Tongue Jack.
3. Close the locking latch. Insert the locking pin (D, Figure8)
into the hole in the locking latch.
To uncouple
1. Remove the locking pin from the hole in the locking latch.
2. Open the locking latch.
3. Use the tongue jack to raise the lunette ring until it clears
the pintle hitch hook. SeeTransporting-Using The
Tongue Jack.
8
Lifting
Lifting equipment requirements
Use only approved lifting equipment with a rated
lifting capacity that exceeds the GVWR of the unit.
SeeSpecifications.
WARNING
Unsafe Operation Hazard
Failure to use approved lifting equipment with a rated
lifting capacity that exceeds the GVWR of the unit could
result in death or serious injury. Use only approved
lifting equipment with a rated lifting capacity that
exceeds the GVWR of the unit.
Before lifting
Be sure the light tower is fully lowered and locked in
the transport position. SeeOperation-Raising And
Lowering The Light Tower.
WARNING
Rollover Hazard
Failure to lower the light tower before lifting the unit
could result in death or serious injury. Always lower the
light tower before lifting the unit.
Lifting points
Forklift pockets - (A, Figures9and10) Use forklift blades
at least 60" (152 cm) long when lifting the unit. Insert the
forklift blades fully into the forklift pockets.
Lifting eye - (B, Figures9and10) Use only shackles or a
locking type hook when using the lifting eye.
On manual (laydown) tower models, the lifting eye and
upper forklift pocketsare incorporated into the light tower
assembly. Be sure the light tower is lowered and locked
in the transport position before lifting the unit.
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WARNING
Unsafe Operation Hazard
Failure to use the designated lifting points to lift the
unit could result in death or serious injury. Use only the
designated lifting points to lift the unit.
WARNING
Unsafe Operation Hazard
Failure to properly lower and lock the tower could result
in death or serious injury. Always be sure to properly
lower and lock the tower before attempting to lift the
unit.
WARNING
Crush Hazard
Standing under or near the unit while it is being lifted
could result in death or serious injury. Never stand
under or near the unit while it is being lifted.
9
10
Transporting On A Trailer
Three tie-down points, located on the bottom rear of the
trailer and the underside of the trailer tongue (A, Figure11),
are used to secure the unit to a transport trailer.
Note:All models have similar tie-down point locations.
WARNING
Unsafe Operation Hazard
Failure to use the designated tie-down points to secure
the unit to the transport trailer could result in death or
serious injury. Always use the designated tie-down
points to secure the unit to the transport trailer.
1. Secure the unit at the tie-down points with appropriately
rated chains or straps.
WARNING
Unsafe Operation Hazard
Failure to use appropriately rated chains or straps to
secure the unit to the transport trailer could result in
death or serious injury. Always use appropriately rated
chains or straps to secure the unit to the transport
trailer.
2. Do not apply more than 600 lbs (272 kg) force on the
chains or straps.
3. The truck operator is responsible for securing the load
properly to the transport trailer.
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11
Operation
Before operating, readSafety.
Choosing The Work Site
1. Obey state, province and federal rules and regulations, as
well as rules or instructions for the work site.
2. Consider the following when choosing a work site:
1. Ground surface
Set up on smooth, flat, solid ground surfaces
only.
Do not set up on inclines of more than 2.8° (5%
grade) front-to-back and side-to-side.
WARNING
Rollover Hazard
Setting up the unit on soft or unstable ground, or on
inclines of more than 2.8° (5% grade), could result in
death or serious injury. Set up the unit only on smooth,
flat solid ground surfaces with inclines of no more than
2.8° (5% grade).
2. Overhead obstructions
Consider the height of the light tower when fully
raised. SeeSpecifications.
Avoid areas with:
Trees
Power lines
DANGER
Electrocution Hazard
Raising the light tower in the presence of electrical
power lines will result in death or serious injury. Always
check for overhead wires and obstructions before
raising the light tower.
Other overhead obstructions
3. Wind
The unit is designed to operate in winds up
to 53 mph (85 km/h). Do not operate in winds
exceeding 53 mph (85 km/h).
WARNING
Rollover Hazard
Operating in winds over 53 mph (85 km/h) could result
in death or serious injury. Never operate in winds
exceeding 53 mph (85 km/h).
Setting Up The Unit
1. Position the unit at the work site.
SeeOperation-Choosing The Work Site.
2. Chock the wheels. SeeTransporting–Towing.
3. If the unit was towed to the work site, disconnect from
the tow vehicle. SeeTransporting–Towing.
4. Level the trailer using the tongue jack.
SeeTransporting–Using The Tongue Jack.
5. Deploy the outriggers and stabilizer jacks.
SeeOperation-Using The Outriggers & Stabilizer
Jacks.
6. Adjust the tower lights. SeeOperation–Adjusting The
Tower Lights.
7. Raise the light tower. SeeOperation–Raising And
Lowering The Light Tower.
8. The unit is now set up and ready for operation.
Using The Outriggers And Stabilizer
Jacks
WARNING
Rollover Hazard
Failure to deploy the outriggers and stabilizer jacks
could result in death or serious injury. Always deploy
the outriggers and stabilizer jacks before raising the
light tower.
There is one outrigger and stabilizer jack on the right front
and left front of the unit, and one stabilizer jack on the center
rear of the unit.
To deploy
1. Raise the outrigger locking pin (A, Figure12).
2. Fully extend the outrigger (B, Figure12) until the locking
pin engages the outrigger in the operating position.
WARNING
Rollover Hazard
Failure to lock the outrigger in the operating position could
result in death or serious injury. Be sure the outrigger is
locked in the operating position.
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18
3. Remove the stabilizer jack locking pin (C, Figure12).
4. Rotate the stabilizer jack (D, Figure12) 90° into the
operating position, and install the stabilizer jack locking
pin. Make sure the pin is inserted fully through the
stabilizer jack.
WARNING
Rollover Hazard
Failure to lock the stabilizer jack in the operating
position with the stabilizer jack locking pin could result
in death or serious injury. Be sure the stabilizer jack is
locked in the operating position with the stabilizer jack
locking pin.
5. Unfold the jack handle (E, Figure12) to the operating
position.
6. Turn the jack handle counterclockwise (F, Figure12)
until the jack foot (G) is firmly planted on the work site
surface.
7. Repeat for the remaining outriggers and stabilizer jacks.
8. Once all outriggers and stabilizer jacks are deployed, use
the stabilizer jacks and tongue jack to help level the unit
on the work site ground.
To retract
1. Turn the jack handle clockwise to fully raise the jack foot.
2. Fold the jack handle to the transport position.
3. Remove the stabilizer jack locking pin.
4. Rotate the jack 90° to the transport position, and install
the stabilizer jack locking pin. Make sure the pin is
inserted fully through the stabilizer jack.
5. Raise the outrigger locking pin.
6. Retract the outrigger into the transport position. Be sure
the locking pin engages.
WARNING
Unsafe Operation Hazard
Failure to lock the outrigger in the transport position
could result in death or serious injury. Be sure the
outrigger is locked in the transport position.
7. Repeat for the remaining outriggers and stabilizer jacks.
12
Adjusting The Tower Lights
WARNING
Burn Hazard
Adjusting the tower lights while the lights are on could
result in serious injury. Turn the lights off and wait 10
minutes to cool before adjusting the tower lights.
Note:The tower lights must be adjusted to the preferred work
angle before raising the light tower.
To adjust for operation
Manual (laydown) towers
1. Set each individual light fixture to the preferred work
angle.
Yoke center pivot (A, Figure13) - adjusts the
horizontal angle of each individual light fixture. Grasp
the sides of the yoke (B) to adjust.
Fixture pivots (C, Figure13) - adjust the vertical angle
of each individual light fixture. Move the light fixture
(D) up or down to adjust.
2. The light tower can also be rotated to provide additional
adjustment of the light angle. SeeOperation-Raising
And Lowering The Light Tower.
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19
13
Hydraulic (vertical) towers - metal halide
1. Set the light bar to the preferred work angle.
a. Pull the park pin (A, Figure14) and rotate 90° to
unlock the light bar.
b. Rotate the light bar to the preferred work angle.
c. If the light bar rotates loosely or does not remain in
the preferred work position:
Remove the cap plug from the center of the light
bar.
Tighten the pivot nut until desired resistance is
achieved.
Replace the cap plug.
2. Set the tower arms to the preferred work angle.
a. Loosen the adjustment nut (B, Figure14) on each
tower arm.
Note:Six-light models also feature a park pin similar to the
light bar. Pull and rotate 90° to retract.
b. Rotate each tower arm to the preferred work angle.
c. Tighten the adjustment nuts.
Note:On six-light models, lock each tower arm with the park
pin.
3. Set each individual light fixture to the preferred work
angle.
Yoke center pivot (C, Figure14) - adjusts the
horizontal angle of each individual light fixture. Grasp
the sides of the yoke to adjust.
Fixture pivots (D, Figure14) - adjust the vertical angle
of each individual light fixture. Move the light fixture
up or down to adjust.
14
Hydraulic (vertical) towers - LED
Note:Six-light model shown. Four-light model similar.
1. Set the light bar to the preferred work angle.
a. Pull the park pin (A, Figure15) and rotate 90° to
unlock the light bar.
b. Rotate the light bar to the preferred work angle.
c. If the light bar rotates loosely or does not remain in
the preferred work position:
Remove the cap plug from the center of the light
bar.
Tighten the pivot nut until desired resistance is
achieved.
Replace the cap plug.
2. Set the tower arms to the preferred work angle.
a. Loosen the adjustment nut (B, Figure15) on each
tower arm.
Note:Six-light models also feature a park pin (C) similar to
the light bar. Pull and rotate 90° to retract.
b. Rotate each tower arm to the preferred work angle.
c. Tighten the adjustment nuts.
Note:On six-light models, lock each tower arm with the park
pin.
3. Set each individual light fixture to the preferred work
angle.
Yoke center pivot (D, Figure15) - adjusts the
horizontal angle of each individual light fixture. Grasp
the sides of the yoke to adjust.
Fixture pivots - adjust the vertical angle of each
individual light fixture. Loosen the adjustment nut
(E, Figure15), move the light fixture up or down to
adjust, then tighten the adjustment nut.
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15
To adjust for transport / storage
Manual (laydown) towers
1. Rotate the fixture yokes 90° (perpendicular) to the light
bar. See Figure16
2. Turn the light fixtures to face inward toward center.
16
Hydraulic (vertical) tower models
1. Set the light bar to the transport position.
a. Rotate the light bar front-to-back. See Figure17
b. Pull the park pin and rotate 90° to lock the light bar.
2. Set the tower arms to the transport position.
a. Loosen the adjustment nut on each tower arm.
Note:On six-light models, pull and rotate the park pin to
retract.
b. Rotate each tower arm to set the light fixture yokes to
a horizontal position. See Figure17.
c. Tighten the adjustment nuts.
Note:On six-light models, also rotate and lock the park pin.
3. Rotate the fixture yokes parallel to the light bar.
4. Turn the light fixtures to face inward toward center. See
Figure17.
17
Raising And Lowering The Light Tower
WARNING
Crush Hazard
Raising or lowering the light tower with obstructions
or people near the light tower could result in death or
serious injury. Be sure the area is clear of people and
obstructions before raising or lowering the light tower.
Manual (Laydown) Towers
To raise the light tower
1. Unlatch the tower locking pin (B, Figure18).
2. Turn the winch handle (C, Figure18) clockwise until the
light tower (A) is vertical.
3. Lock the light tower in the operating position with the latch
pin (E, Figure18).
WARNING
Unsafe Operation Hazard
Failure to lock the light tower in the operating position
could result in death or serious injury. Be sure to lock
the light tower in the operation position.
4. Turn the winch handle (D, Figure18) on the light tower
clockwise to raise the telescoping masts to the preferred
height.
To rotate the light tower to the preferred work angle
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