Schumacher John Deere TY27731 Automatic Battery Charger JD-5250 Le manuel du propriétaire

Catégorie
Chargeurs de batterie de voiture
Taper
Le manuel du propriétaire
TY27731 Automatic Battery Charger
OPERATOR'S MANUAL
TY27731 Automatic Battery Charger
OMTY27731 ISSUE C0 (MULTI-LINGUAL)
*OMTY27731*
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects, and other reproductive harm.
If this product contains a gasoline engine:
WARNING
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
The State of California requires the above two warnings.
Additional Proposition 65 Warnings can be found in this manual.
Enterprise Parts Portfolio
PRINTED in USA
0099002222-00
TY27731 Automatic Battery Charger
OPERATOR'S MANUAL
TY27731 Automatic Battery Charger
OMTY27731 ISSUE C0 (ENGLISH)
*OMTY27731*
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects, and other reproductive harm.
If this product contains a gasoline engine:
WARNING
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
The State of California requires the above two warnings.
Additional Proposition 65 Warnings can be found in this manual.
Enterprise Parts Portfolio
PRINTED in USA
Foreword
TY8156—UN—25MAR20
Thank you for purchasing a John Deere product.
Read this manual carefully to learn how to operate and
service your battery charger. Failure to do so could
result in personal injury or equipment damage. This
manual and safety signs on your battery charger are
available in other languages. See a John Deere dealer
to order.
This manual is considered a permanent part of your
battery charger and must remain with the charger when
you sell it.
Measurements in this manual are given in both metric
and customary U.S. unit equivalents. Use only correct
replacement parts and fasteners.
To help trace the automatic battery charger if it is stolen,
accurately record all identication numbers.
Warranty is provided as part of the John Deere support
program for customers who operate and maintain their
equipment as described in this manual. Warranty is
explained in the Warranty section at the end of this
manual.
This warranty provides you with the assurance that John
Deere backs its products when defects appear within
the warranty period. In some circumstances, John
Deere also provides eld improvements, often without a
charge to the customer, even if the product is out of
warranty. If equipment is abused, or modied to change
its performance beyond the original factory
specications, warranty is void and eld improvements
can be denied.
GW44282,0000C9C-19-25MAR20
Introduction
Page
Safety
Recognize Safety Information ....................... 05-1
Understand Signal Words ............................ 05-1
Follow Safety Instructions ............................ 05-1
Prevent Battery Explosions .......................... 05-1
Prevent Acid Burns ................................... 05-2
Wear Protective Clothing ............................. 05-2
Decommissioning Proper Recycling and
Disposal of Fluids and Components ............. 05-2
Handling Batteries Safely ............................ 05-3
Important Safety Instructions ........................ 05-4
Prepare for Emergencies ............................. 05-4
Preparing to Charge
Prepare to Charge .................................... 10-1
Charger Location ...................................... 10-1
Battery Location ....................................... 10-1
Grounding and AC Power Cord Connections ..... 10-2
Control Panel
Control Panel .......................................... 15-1
Battery Charging Times .............................. 15-4
Operation
Assembly ............................................... 20-1
Operating Instructions ................................ 20-1
Battery Maintenance
Maintenance and Care ............................... 25-1
Storage
Storage ................................................. 35-1
Troubleshooting
Troubleshooting ....................................... 40-1
Specications .......................................... 40-1
Warranty
Warranty ................................................ 45-1
Original Instructions. All information, illustrations and specications in this
manual are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
COPYRIGHT © 2020
DEERE & COMPANY
Moline, Illinois
All rights reserved.
Contents
i
Recognize Safety Information
T81389—UN—28JUN13
This is a safety-alert symbol. When you see this symbol
on your machine or in this manual, be alert to the
potential for personal injury.
Follow recommended precautions and safe operating
practices.
DX,ALERT-19-29SEP98
Understand Signal Words
TS187—19—30SEP88
DANGER; The signal word DANGER indicates a
hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING; The signal word WARNING indicates a
hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION; The signal word CAUTION indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury. CAUTION may also be used
to alert against unsafe practices associated with events
which could lead to personal injury.
A signal word—DANGER, WARNING, or CAUTION—is
used with the safety-alert symbol. DANGER identies
the most serious hazards. DANGER or WARNING
safety signs are located near specic hazards. General
precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages in this
manual.
DX,SIGNAL-19-05OCT16
Follow Safety Instructions
TS201—UN—15APR13
Carefully read all safety messages in this manual and
on your machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts
include the current safety signs. Replacement safety
signs are available from your John Deere dealer.
There can be additional safety information contained on
parts and components sourced from suppliers that is not
reproduced in this operator's manual.
Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
Keep your machine in proper working condition.
Unauthorized modications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual and
need assistance, contact your John Deere dealer.
DX,READ-19-16JUN09
Prevent Battery Explosions
TS204—UN—15APR13
Keep sparks, lighted matches, and open ame away
from the top of battery. Battery gas can explode.
Never check battery charge by placing a metal object
across the posts. Use a volt-meter or hydrometer.
Safety
05-1
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).
DX,SPARKS-19-03MAR93
Prevent Acid Burns
TS203—UN—23AUG88
Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, eat holes in clothing, and
cause blindness if splashed into eyes.
Avoid the hazard by:
1.Filling batteries in a well-ventilated area.
2.Wearing eye protection and rubber gloves.
3.Avoiding breathing fumes when electrolyte is added.
4.Avoiding spilling or dripping electrolyte.
5.Use proper jump start procedure.
If you spill acid on yourself:
1.Flush your skin with water.
2.Apply baking soda or lime to help neutralize the acid.
3.Flush your eyes with water for 15—30 minutes. Get
medical attention immediately.
If acid is swallowed:
1.Do not induce vomiting.
2.Drink large amounts of water or milk, but do not
exceed 2 L (2 quarts).
3.Get medical attention immediately.
DX,POISON-19-21APR93
Wear Protective Clothing
TS206—UN—15APR13
Wear close tting clothing and safety equipment
appropriate to the job.
Prolonged exposure to loud noise can cause
impairment or loss of hearing.
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
DX,WEAR-19-10SEP90
Decommissioning Proper Recycling and
Disposal of Fluids and Components
TS1133—UN—15APR13
Safety and environmental stewardship measures must
be taken into account when decommissioning a
machine and/or component. These measures include
the following:
Use appropriate tools and personal protective
equipment such as clothing, gloves, face shields or
glasses, during the removal or handling of objects
and materials.
Safety
05-2
Follow instructions for specialized components.
Release stored energy by lowering suspended
machine elements, relaxing springs, disconnecting
the battery or other electrical power, and releasing
pressure in hydraulic components, accumulators,
and other similar systems.
Minimize exposure to components which may have
residue from agricultural chemicals, such as
fertilizers and pesticides. Handle and dispose of
these components appropriately.
Carefully drain engines, fuel tanks, radiators,
hydraulic cylinders, reservoirs, and lines before
recycling components. Use leak-proof containers
when draining uids. Do not use food or beverage
containers.
Do not pour waste uids onto the ground, down a
drain, or into any water source.
Observe all national, state, and local laws,
regulations, or ordinances governing the handling or
disposal of waste uids (example: oil, fuel, coolant,
brake uid); lters; batteries; and, other substances
or parts. Burning of ammable uids or components
in other than specially designed incinerators may be
prohibited by law and could result in exposure to
harmful fumes or ashes.
Service and dispose of air conditioning systems
appropriately. Government regulations may require a
certied service center to recover and recycle air
conditioning refrigerants which could damage the
atmosphere if allowed to escape.
Evaluate recycling options for tires, metal, plastic,
glass, rubber, and electronic components which may
be recyclable, in part or completely.
Contact your local environmental or recycling center,
or your John Deere dealer for information on the
proper way to recycle or dispose of waste.
DX,DRAIN-19-01JUN15
Handling Batteries Safely
TS204—UN—15APR13
TS203—UN—23AUG88
Battery gas can explode. Keep sparks and ames away
from batteries. Use a ashlight to check battery
electrolyte level.
Never check battery charge by placing a metal object
across the posts. Use a voltmeter or hydrometer.
Always remove grounded (-) battery clamp rst and
replace grounded clamp last.
Sulfuric acid in battery electrolyte is poisonous and
strong enough to burn skin, eat holes in clothing, and
cause blindness if splashed into eyes.
Avoid hazards by:
Filling batteries in a well-ventilated area
Wearing eye protection and rubber gloves
Avoiding use of air pressure to clean batteries
Avoiding breathing fumes when electrolyte is added
Avoiding spilling or dripping electrolyte
Using correct battery booster or charger procedure.
If acid is spilled on skin or in eyes:
1.Flush skin with water.
2.Apply baking soda or lime to help neutralize the acid.
3.Flush eyes with water for 15—30 minutes. Get
medical attention immediately.
If acid is swallowed:
Safety
05-3
1.Do not induce vomiting.
2.Drink large amounts of water or milk, but do not
exceed 2 L (2 qt.).
3.Get medical attention immediately.
WARNING: Battery posts, terminals, and related
accessories contain lead and lead compounds,
chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after
handling.
DX,WW,BATTERIES-19-02DEC10
Important Safety Instructions
CAUTION: Avoid injury or death. Battery gases
are explosive. Working in the vicinity of lead-
acid batteries is dangerous. Batteries generate
explosive gases during normal battery
operation. Read this manual and follow the
instructions exactly each time you use this
battery charger.
To reduce the risk of battery explosion, follow
these instructions and the instructions
published by the battery manufacturer. Review
the cautionary information on the battery,
battery charger, and engine compartment.
Battery posts, terminals, and related
accessories contain lead and lead compounds,
chemicals known by the State of California to
cause cancer and reproductive harm. Wash
hands after handling.
1. Save these instructions. This manual contains
important safety and operating instructions for your
battery charger. Read and understand this manual
before using the battery charger.
2. To reduce the risk of electric shock, do not operate
the battery charger when unit is exposed to water.
Do not expose the battery charger to rain or snow.
3. Use of an attachment not recommended or sold by
the battery charger manufacturer may result in a
risk of re, electric shock, or injury to persons.
4. To reduce the risk of damage to electric plug and
cord, pull by plug rather than cord when
disconnecting battery charger.
5. Use of an improper extension cord could result in
re or electric shock. When using an extension
cord, make sure that:
a. The extension cord is properly wired and in
good electrical condition.
b. The wire size is large enough for the length of
cord for the ampere rating of this battery
charger as specied in table.
Length of Cord 7.625 m
(25 ft)
15.25 m
(50 ft)
30.5 m
(100 ft)
45.75 m
(150 ft)
Size of Cord 16
gauge
(1.31
mm²)
12
gauge
(3.31
mm²)
10
gauge
(5.26
mm²)
8 gauge
(8.37
mm²)
6. Never alter the AC cord or the provided grounding
plug.
7. Locate the battery power cord so it cannot be
stepped on, tripped over, or subjected to damage or
stress. Do not operate the battery charger with
damaged cord or plug. Replace cord or plug
immediately.
8. Do not operate the battery charger if it has received
a sharp blow, been dropped, or was otherwise
damaged in any way. Take it to a qualied service
technician.
9. Do not disassemble the battery charger. Take the
charger to a qualied service technician when
service or repair is necessary. Incorrect assembly
may result in electric shock or re.
10. To reduce the risk of electric shock, unplug the
battery charger from the outlet before attempting
any maintenance or cleaning.
GW44282,0000C96-19-25MAR20
Prepare for Emergencies
TS291—UN—15APR13
Be prepared if a re starts.
Keep a rst aid kit and re extinguisher handy.
Keep emergency numbers for doctors, ambulance
service, hospital, and re department near your
telephone.
DX,FIRE2-19-03MAR93
Safety
05-4
Prepare to Charge
CAUTION: Avoid Contact! Battery acid is a
highly corrosive sulfuric acid!
1. To charge the battery outside of the vehicle, remove
the ground terminal rst. To prevent arcing, turn off all
accessories in the vehicle.
2. Charge the battery in a ventilated area.
3. Clean the battery terminals before charging. Use
baking soda and water to neutralize battery acid and
reduce airborne corrosion. Do not touch eyes, nose,
or mouth.
4. Add distilled water to each cell until battery acid
reaches level specied by the battery manufacturer.
Do not overll. Batteries without the removable cell
caps, such as valve regulated lead acid batteries
(VRLA), follow manufacturer’s recharging
instructions.
5. Study all battery manufacturer-specic precautions
while charging and recommended rates of charge.
6. Refer to the vehicle owner’s manual to determine
battery voltage.
7. Ensure tight charger clip connections.
MM95366,00003A8-19-25OCT18
Charger Location
1. Position the charger as far away from the battery as
the DC cables permit.
2. Never place the charger directly over the battery
being charged; gases from the battery can corrode
and damage the charger.
3. Do not set the battery on top of the charger.
4. Never allow battery acid to drip onto charger when
reading electrolyte-specic gravity or lling the
battery.
5. Do not operate the charger in closed-in area or
restrict ventilation.
DC Connection Precautions
1. Connect and disconnect DC output clips only after
setting any charger switches to "off" position (if
applicable) and removing AC cord from the electric
outlet. Never allow the clips to touch each other.
Clips may be energized and they may spark.
2. Attach clips to the battery and chassis, refer to the
Battery Installation section.
MM95366,00003A9-19-11OCT18
Battery Location
Charging Battery in Vehicle
CAUTION: To prevent bodily harm, avoid sparks
and battery explosions.
IMPORTANT: If the vehicle hood closes on the
cables, the charger components can be
damaged. Ensure that the hood does not touch
the metal part of the battery clips or cut
insulation of the cables.
1. Position AC and DC cables to reduce the risk of
damage caused by the hood, door, and moving or hot
engine parts.
2. Stay clear of the fan blades, belts, pulleys, and other
parts that can cause injury.
3. Check polarity of the battery posts. The positive
(POS, P, +) battery post usually has a larger diameter
than negative (NEG, N, -) post.
4. If the negative post is grounded to the chassis (as in
most vehicles), see step 5. If the positive post is
grounded to the chassis, see step 6.
5. For a negative-grounded vehicle, connect positive
(red) clamp from the battery charger to the positive
(POS, P, +) post on the battery. Connect the negative
(black) clamp to the vehicle chassis or engine block
away from the battery. Do not connect the clamp to
the carburetor, fuel lines, or sheet-metal body parts.
Connect to a heavy gauge metal part of the frame or
engine block.
6. For a positive-grounded vehicle, connect negative
(black) clamp from the battery charger to negative
(NEG, N, -) post on the battery. Connect positive
(red) clip to the vehicle chassis or engine block away
from the battery. Do not connect the clip to the
carburetor, fuel lines, or sheet-metal body parts.
Connect to a heavy gauge metal part of the frame or
engine block.
7. When disconnecting the charger, disconnect the AC
cord, remove the clamp from the vehicle chassis, and
then remove the clamp from the battery terminal.
8. When charging is complete, disconnect the charger
from AC power, remove the clamp from the vehicle
chassis, and then remove the clamp from the battery
terminal.
Charging Battery Outside Vehicle
CAUTION: To prevent bodily harm, avoid sparks
and battery explosions.
1. Place the battery in a well-ventilated area.
2. Check polarity of the battery posts. The positive
(POS, P, +) battery post usually has a larger diameter
than negative (NEG, N, -) post.
Preparing to Charge
10-1
3. Attach a 61 cm (24 in) 6-gauge (AWG) 13.29 mm²
insulated battery cable (not included with charger) to
negative (NEG, N, -) battery post.
4. Connect the positive (red) charger clamp to the
positive (POS, P, +) post on the battery.
5. Position yourself and free end of cable previously
attached to the negative (NEG, N, -) battery post as
far away from the battery as possible. Connect the
negative (black) charger clamp to the free end of the
cable.
6. Do not face the battery when making nal
connection.
7. When charging is complete, disconnect the charger
from AC power, remove the clamps from the vehicle
chassis, and then remove the clamp from the battery
terminal.
8. Marine (boat) battery must be removed and charged
on shore. Onboard charging requires equipment
specially designed for marine use.
GW44282,0000C97-19-19MAR20
Grounding and AC Power Cord
Connections
CAUTION: To avoid injury or death, never alter
the AC cord or provided plug. If it does not t
the outlet, have a grounded outlet installed by a
qualied electrician. Improper connection can
result in the risk of electric shock or
electrocution.
NOTE: According to Canadian Regulations, use of an
adapter plug is not allowed in Canada. Use of an
adapter plug in the United States is not
recommended and not used.
1. Use the battery charger on nominal 120 V circuit.
Plug into a properly installed outlet that is grounded
in accordance with all local codes and ordinances.
Plug pins must t the receptacle (outlet). Do not use
with an ungrounded system.
2. The use of an extension cord is not recommended. If
you must use an extension cord, follow these
guidelines:
Pins on the plug of extension cord must be the same
number, size, and shape as the plug on the charger.
Ensure that the extension cord is properly wired and
in good condition.
Wire size must be large enough for the AC ampere
rating of charger, as specied:
Length of Cord (ft) 7.625 m (25 ft) 15.25 m (50 ft) 30.5 m (100 ft) 45.75 m (150 ft)
AWG* Size of Cord 16 gauge (1.31
mm²)
12 gauge (3.31
mm²)
10 gauge (5.26
mm²)
8 gauge (8.37 mm²)
*AWG-American Wire Gauge
GW44282,0000CA1-19-25MAR20
Preparing to Charge
10-2
Control Panel
Digital Display
The digital display gives digital indication of voltage, %
of charge, or the current in amps. It also gives the cool
down time remaining during engine start mode. When
chosen with the display button, the display will show the
battery voltage, % of charge, or the current in amps
under certain conditions. When connected to a battery
but not charging, all options but current in amps are
available. When charging begins, the display
automatically changes to the voltage option, showing
On to indicate charging has started. The voltage type,
either a 6 or 12 V, is determined by the charger. If the
battery voltage is low, the display will continue to show
On until the voltage type is determined. The % of charge
is an option only after the voltage type, 6 or 12 V is
determined, and only for the charge rate. The amps
option is available anytime during charging. When the
battery is fully charged, the charged/maintaining LED
light (green) is illuminated. The display and all other
LEDs will turn off to conserve energy during the
maintain mode.
Display Button
TYT8105—UN—24MAY18
Display Button
Use this button to set the function of the digital display to
one of the following:
TYT8106—UN—24MAY18
Battery %
Battery %— The digital display shows an estimated
charge percentage of the battery when connected to the
charger battery clamps.
TYT8107—UN—24MAY18
Amps
Amps— The display shows the output current in amps.
TYT8104—UN—24MAY18
Voltage
Voltage— The digital display shows the voltage at the
charger battery clamps in DC volts.
Start/Stop Button
Press to immediately begin charging a properly
connected battery. If the button is not pressed, charging
begins automatically in 30 seconds.
Rate Selection Button
TYT8108—UN—24MAY18
Rate Selection Button
Use this button to select one of the following rates:
TYT8109—UN—24MAY18
Charge Maintain
6<>2 A Charge/Maintain for charging small and large
batteries. Not recommended for industrial
applications.
TYT8110—UN—24MAY18
50 A Boost
50 A Boost for quickly adding energy to a severely
discharged or large capacity battery.
TYT8111—UN—24MAY18
Engine Start
Control Panel
15-1
6 V and 12 V Engine Start Provides additional amps for
cranking an engine with a weak or run-down battery.
Always use in combination with a battery.
LED Indicators
LEDs illuminate to indicate the following:
TYT8112—UN—24MAY18
ON
The charger has detected that a battery is connected
and is performing the selected operation.
TYT8119—UN—24MAY18
Charged/Maintaining
Charged/Maintaining— The battery is fully charged
and the charger is in maintain mode.
TYT8153—UN—18MAR20
Bad Battery
TYT8113—UN—24MAY18
Reversed Clamps
Reversed Clamps/Bad Battery—When ashing, the
connections are reversed. When solid, the charger has
detected a problem with the battery. See
Troubleshooting for more information.
NOTE: See Operating Instructions for a complete
description of the charger modes.
Battery Type Button
TYT8118—UN—24MAY18
Battery Type Button
Use this button to select the type of battery.
TYT8117—UN—24MAY18
Standard
Used in cars, trucks, and motorcycles, these batteries
have vent caps and are often marked as low
maintenance or maintenance-free. This type of battery
is designed to deliver quick bursts of energy, such as for
starting engines, and has a greater plate count. The
plates are thinner and have different material
composition. Standard batteries should not be used for
deep-cycle applications.
TYT8116—UN—24MAY18
Absorbed Glass Mat
The absorbed glass mat (AGM) construction allows the
electrolyte to be suspended near the active material of
the plates. In theory, it enhances both the discharge and
recharge efciency. The AGM batteries are a variant of
sealed valve regulated lead-acid (VRLA) batteries.
Popular uses include high-performance engine starting,
power sports, deep-cycle, solar, and storage batteries.
TYT8115—UN—24MAY18
GEL
The electrolyte in a GEL cell has a silica additive that
Control Panel
15-2
causes it to set up or stiffen. The recharge voltages on
this type of cell are lower than other styles of the lead-
acid battery. It is probably the most sensitive cell in
terms of adverse reactions to overcharging. GEL
batteries are best used in very deep-cycle applications
and may last a bit longer in hot-weather applications. If
the wrong battery charger is used on a GEL cell battery,
poor performance and premature failure results.
GW44282,0000C98-19-26MAR20
Control Panel
15-3
Battery Charging Times
NOTE: Times are based on a 50% discharged battery
and vary depending on the age and condition of the
battery.
CCA = Cold Cranking Amps
Ah = Ampere-hour
RC = Reserve Capacity
BATTERY SIZE or RATING CHARGE
RATE/TIME
(6A<>2A)
SMALL BATTERIES
Motorcycle, garden tractor, and
so on.
6-12 Ah 1-1/2 - 2-1/2 h
12-32 Ah 2-1/2 - 7 h
CARS AND
TRUCKS
200-315 CCA 40-60 RC 7-1/2 - 9-1/2 h
315-550 CCA 60-85 RC 9-1/2 - 12 h
550-1000 CCA 85-190 RC 12-23 h
MARINE/DEEP-CYCLE
80 RC 12 h
140 RC 18 h
160 RC 20 h
180 RC 22 h
GW44282,0000CA0-19-25MAR20
Control Panel
15-4
Assembly
Description Quantity
Wheel Assembly 1
Screws (1/4-20 x 3/4 in) 4
Tools Needed: Flat-head screwdriver
A
A
F
E
B
B
B
B
A
A
D
C
TYT8152—UN—18MAR20
A—Foot (2 used)
B—Screw (4 used)
C—Axle
D—Spacer
E—Wheel
F—Cap
1. Remove the charger from the packing materials and
position the charger with the back down on a at
surface.
2. Position the feet (A) as shown.
3. Retain the feet (A) with the four provided screws (B).
4. Install the axle (C) through the feet (A).
5. Install spacer (D) onto axle (C).
6. Install wheel (E).
7. Install cap (F) by gently tapping it onto the axle.
8. Repeat steps 5—7 for opposite side wheel.
9. Extend the handle from the retracted position by
pulling it upward until it locks into place. If necessary,
press the small silver buttons inward.
GW44282,0000C9A-19-20MAR20
Operating Instructions
It is important to fully assemble your charger before use.
Remove all cord wraps and uncoil the cables before
using the battery charger.
Charging the Battery
Keep in mind: when charging a battery, the more a
battery is discharged, the faster it absorbs charge from
the charger. In other words, it takes longer for the
battery to absorb the last few percents of charge than
the rst several percents.
CAUTION: Avoid injury or death from battery
explosions. When the start button is pressed in
either boost mode, charge/maintain mode, or
engine start mode, the clamps are energized
and spark if touched together. A spark near the
battery can cause an explosion. Make sure that
the charger is OFF before performing any
connection or disconnection operation.
Operation
20-1
NOTE: A marine (boat) battery must be removed and
charged on shore.
1. Place the battery in a well-ventilated area.
2. Clean the battery terminals.
3. Connect the battery following the precautions. See
preparing to Charge section.
4. Connect the charger to the electrical outlet.
5. With the charger plugged in and connected to the
battery of the vehicle, select the battery type and
charge rate.
TYT8118—UN—24MAY18
Battery Type Button
TYT8108—UN—24MAY18
Rate Selection Button
6. Press the START button to begin charging
immediately. If not pressed within 30 seconds,
charging will begin immediately. With the charge rate
selected, charging of the battery will automatically
complete. Even with charge rate selected, the
charger automatically uses the boost rate, during rst
10 minutes, if needed, and then switches to the
charge rate to charge the battery efciently.
7. When charging is complete, it is indicated by
charged/maintaining LED being illuminated, or if you
are done, press the STOP button and disconnect the
charger from the AC outlet and the battery.
TYT8119—UN—24MAY18
Charged/Maintaining
Aborted Charge
TYT8155—UN—19MAR20
Error Code
If charging cannot be completed normally, charging
aborts. When charging aborts, the charger output is
shut off and the display shows FNN (where nn is an
error code). See Troubleshooting for a description of the
error codes. Do not continue attempting to charge the
battery. Have it checked or replaced.
Desulfation Mode
TYT8125—UN—23MAY18
Error Code
TYT8154—UN—18MAR20
Error Display
The display shows “SUL” when a sulfated battery is
detected and the charger goes into desulfation mode.
Desulfation could take 8 to 10 hours. If desulfation fails,
the display shows “F02”, charging aborts, and the bad
battery LED (red) illuminates.
Completion of Charge
TYT8119—UN—24MAY18
Charged/Maintaining
Charge completion is indicated by the charged/
maintainting LED (green). When lit, the charger has
switched to the maintain mode of operation.
Maintain Mode (Float Mode Monitoring)
TYT8119—UN—24MAY18
Charged/Maintaining
When the charged/maintaining LED (green) is
illuminated, the charger has started maintain mode. In
this mode, the charger keeps the battery fully charged
by delivering a small current when necessary. If the
charger has to provide its maximum maintain current for
a continuous 12 hours, it goes into abort mode. See
Aborted Charge section. This is caused by a drain on
the battery or the battery could be bad. Make sure that
there are no loads on the battery. If there are any loads,
remove them. If there no loads, have the battery
checked or replaced.
Maintaining A Battery
NOTE: The maintain mode technology allows the safe
charging and maintaining of a healthy battery for
extended periods of time. However, problems with
the battery, electrical problems in the vehicle,
improper connections, or other unanticipated
conditions could cause excessive current draws. As
such, occasionally monitoring your battery and the
charging process is required.
Operation
20-2
The TY27731 charges and maintains 6 V and 12 V
batteries, keeping them at a full charge.
Power-Up, Auto-Start
This charger is equipped with an auto-start feature that
triggers only when the charger is rst powered up. If the
START button is not pressed within 30 seconds, the unit
searches for a battery. If the unit detects a battery that is
properly connected, the unit sets the rate to boost,
battery type is set to AGM, it automatically starts the
charge process, and the ON LED (yellow/orange)
illuminates.
Using the Engine Start Feature
TYT8111—UN—24MAY18
Engine Start
If the battery is low, your battery charger can be used to
jump-start your car.
CAUTION: Follow the same safety instructions
and precautions as when charging the battery.
Wear complete eye protection and clothing
protection. Charge your battery in a well-
ventilated area.
IMPORTANT: Using the engine start feature without
a battery installed in the vehicle damages the
vehicle electrical system. Make sure that a
battery is installed to avoid damage.
NOTE: If the engine turns over but does not start, there
is not a problem with the starting system. There is a
problem somewhere else on the vehicle. Stop
cranking the engine until the other problem has
been diagnosed and corrected.
NOTE: During cold weather, or if the battery is under 2
volts, charge the battery for 5 minutes before using
the engine start feature.
IMPORTANT: If you have charged the battery and
engine still does not start, do not use the engine
start feature. Damage to the vehicle electrical
system occurs. Have the battery checked.
Engine Start Mode
1. Connect the charger to the battery and AC power.
TYT8111—UN—24MAY18
Engine Start Position
2. With the charger plugged in and connected to the
battery and chassis, press the rate selection button
until the engine start LED is illuminated, then press
the start button.
3. Crank the engine until it starts or crank for 7 seconds.
If the engine does not start, repeat. Do not crank
during the cool down period. The cool down period
allows the charger and the battery to cool down.
4. If the engine fails to start, charge the battery for 5
more minutes before attempting to crank the engine
again.
NOTE: After three minutes in engine start mode, the
charger will allow the charger and the battery to
cool down for 180 seconds. If the engine fails to
start, use the 50 A boost mode to charge the
battery for several minutes before attempting to
start the engine again.
5. After the engine starts, press the STOP button,
unplug the AC power cord, and disconnect the
battery clamps from the vehicle.
6. Clean and store the charger in a dry location.
Engine Starting Notes
During the starting sequence listed above, the charger
is set to one of 4 states:
Wait for ready: The charger charges the battery for
2 minutes before the wait for cranking state. While
waiting for ready, the digital display shows and the
engine can be started. For severely discharged
batteries, it is not recommended to crank during this
time.
Wait for cranking: The charger waits until the
engine is actually being cranked before delivering the
amps for engine start. While waiting for cranking, the
digital display shows “rdy”.
Cranking:When cranking is detected, the charger
automatically delivers up to its maximum output, as
required by the starting system, for up to 7 seconds.
Cool Down: After repeated cranking during a 3-
minute ready period, the charger enters a mandatory
3 minute (180 seconds) cool down state. The digital
display indicates the remaining cool down time in
seconds. It starts at 180 and counts down to zero.
After 3 minutes, the digital display will change from
displaying the countdown to displaying “rdy”. After 2
hours of engine starting, the unit will automatically
Operation
20-3
exit from the charging mode if the STOP button is
pressed. The ON LED does not illuminate.
Fan Operation
The fan operates as needed and it is normal for the fan
to operate continuously. To allow the fan to operate
efciently, keep the area near the charger clear of
obstructions.
GW44282,0000C99-19-26MAR20
Operation
20-4
Maintenance and Care
A minimal amount of care can keep your battery charger
working properly for years.
Clean the clamps each time you are nished
charging. Wipe off any battery uid that comes in
contact with the clamps to prevent corrosion.
Occasionally cleaning the case of the charger with a
soft cloth keeps the nish shiny and help prevent
corrosion.
Coil the input and output cords neatly when storing
the charger. This helps prevent accidental damage to
the cords and charger.
Store the charger unplugged from the AC power
outlet in an upright position.
Store inside, in a cool, dry place. Do not store the
clamps on the handle, clipped together, on or around
metal, or clipped to the cables.
MM95366,00003B3-19-11OCT18
Battery Maintenance
25-1
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Schumacher John Deere TY27731 Automatic Battery Charger JD-5250 Le manuel du propriétaire

Catégorie
Chargeurs de batterie de voiture
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Le manuel du propriétaire