Ashley Hearth Products APC4000M Manuel utilisateur

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Manuel utilisateur

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U. S. Stove
227 Industrial Park Road
P.O. Box 151 South
Pittsburg, TN 37380
(800) 750-2723 852400B-4301F
OWNER’S MANUAL
Classic Cast APC4000
WARNING: If your appliance is not properly installed a house fire may result. For your safety,
follow the installation directions. Contact local building or fire officials about restrictions and
installation inspection requirements in your area.
PLEASE read this entire manual before installation and use of this pellet fuel-burning room heater.
Failure to follow these instructions could result in property damage, bodily injury, or even death.
Save these instructions.
PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED
The French version is available for download from the site U.S. Stove: http://www.usstove.com/ La version
française est disponible pour téléchargement à partir du site U.S. Stove: http://www.usstove.com/
U.S. Environmental Protection Agency
Certied to comply with 2015 particulate emissions standards.
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INTRODUCTION
This manual describes the installation and operation of the Ashley, APC4000 wood heater. This heater meets the
2015 U.S. Environmental Protection Agency's crib wood emission limits for wood heaters sold after May 15, 2015.
Under specic test conditions this heater has been shown to deliver heat at rates ranging from 6,569 to 34,785
Btu/hr.
Thank you for purchasing your pellet burning stove, you are now prepared to burn wood in the most efcient,
convenient way possible. To achieve the safest, most efcient and most enjoyable performance from your stove,
you must do three things: 1) Install it properly; 2) Operate it correctly; and 3) Maintain it regularly. The purpose of
this manual is to help you do all three.
PLEASE read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow
these instructions could result in property damage, bodily injury or even death.
Keep this manual handy for future reference.
This stove has been independently tested to ASTM E1509-12 Standard Specication for Room Heaters, Pellet
Fuel Burning Type 1, ULC-S627 Standard for Solid Fuel Room Heaters, and Oregon Administrative Rules for Mobile
Homes (814-23-900 through 814-23-909) and Installation as a Stove Heater.
This pellet stove, when installed, must be electrically grounded in accordance with local codes, or in the absence
of local codes, with the National Electrical Code, ANSI/NFPA 70.
The authority having jurisdiction (such as municipal building department, re department, re prevention bureau,
etc.) should be consulted before installation to determine the need to obtain a permit.
This appliance is designed specically for use only with pelletized wood. It is designed for residential installation
according to current national and local building codes as a free-standing room heater. It is also approved as a
mobile home heater which is designed for connection to an outside combustion air source.
The stove will not operate using natural draft or without a power source for the blower systems and fuel feed
system and must not be burned with any type of coal (see PROPER FUEL).
This stove is designed to provide the optimum proportions of fuel and air to the re in order to burn free of smoke
and soot. Any blockage of the air supply to or from the stove will seriously degrade its performance and will be
evidenced by a smoking exhaust and a sooting window. For best operation the ash content of the pellet fuel
should be less than 1% and the caloric value approximately 8200 BTU/LB. Avoid high ash content fuels because
this will rapidly ll up the burn pot and eventually cut off the combustion air supply.
Commercial and industrial installations of this pellet stoves should not be used since operational control is often
not well managed in these settings.
-3-
Do not operate your stove if you smell smoke
coming from it. Turn it off, monitor it, and call your
dealer.
Never use gasoline, gasoline-type lantern fuel,
kerosene, charcoal lighter uid, or similar liquids
to start or “freshen up” a re in this stove. Keep all
such liquids well away from the stove while in use.
Never block free airow through the open vents of
the stove.
Keep foreign objects out of the hopper.
The stove will not operate during a power outage. If
an outage does occur, check the stove for smoke
spillage and open a window if any smoke spills into
the room.
Disconnect the power cord before performing any
maintenance or repairs on the stove. NOTE: Turning
the stove “off” does not disconnect all power from
the stove.
During the start up period; 1) DO NOT open the
viewing door; 2) DO NOT open the damper more
than ¼”; 3) DO NOT add pellets to the burnpot by
hand; 4) DO NOT use the Fuel Feed button (unless
you are priming the auger after running out of
pellets) as a dangerous condition could result.
Do not unplug the stove if you suspect a
malfunction. Turn the stove off, periodically inspect
it, and call your dealer.
Never try to repair or replace any part of the stove
unless instructions are given in this manual. All other
work should be done by a trained technician.
Do not throw this manual away. This manual has
important operating and maintenance instructions
that you will need at a later time. Always follow the
instructions in this manual.
Do not place clothing or other ammable items on
or near the stove.
Do not operate the stove if the ame becomes
dark and sooty or if the burnpot overlls with pellets.
Turn the stove off, periodically inspect it, and call
your dealer.
Hot while in operation. Keep children, clothing,
and furniture away. Contact may cause skin
burns. Educate all children of the danger of a
high temperature stove. Young children should be
supervised when they are in the same room as the
stove.
If the stove is installed in a room without air
conditioning, or in an area where direct sunlight
can shine on the unit, it is possible this can cause
the temperature of the stove to rise to operational
levels; one of the sensors could then make the
stove start on its own. It is recommended that the
stove be unplugged when not in use for extended
amounts of time (i.e. during the summer months).
The viewing door must be closed and latched
during operation.
Contact your local building ofcials to obtain
a permit and information on any installation
restrictions or inspection requirements in your area.
Notify your insurance company of this stove as well.
This unit must be properly installed to prevent the
possibility of a house re. The instructions must be
strictly adhered to. Do not use makeshift methods
or compromise in the installation.
Your stove requires periodic maintenance and
cleaning. Failure to maintain your stove may lead
to smoke spillage in your home.
This stove must be connected to a standard 120
V., 60 Hz grounded electrical outlet. Do not use an
adapter plug or sever the grounding plug. Do not
route the electrical cord underneath, in front of, or
over the stove.
The exhaust system should be checked, at a
minimum, at least twice a year for any build up of
soot or creosote.
This is a pressurized exhaust system. We suggest
sealing all vent connector joints with 500°F
(260°C) RTV silicone sealant to ensure consistent
performance and to avoid smoke spillage. We
also suggest that all horizontal connector joints be
sealed with UL-181-AP foil tape.
Allow the stove to cool before carrying out any
maintenance or cleaning. Ashes must be disposed
in a metal container with a tight lid and placed on
a no combustible surface well away from the home
structure.
This stove is designed and approved for pelletized
wood fuel only. Any other type of fuel burned in this
heater will void the warranty and safety listing.
When installed in a mobile home, the stove must
be bolted to the oor, have outside air, and NOT BE
INSTALLED IN A BEDROOM (Per H.U.D. requirements).
Check with local building ofcials.
This Company grants no warranty, implied or
stated, for the installation or maintenance of
your stove, and assumes no responsibility of any
consequential damage(s).
SAFETY PRECAUTIONS
Note: Register your product on line at www.usstove.com. See “Limited Warranty” section for specic warranty
information for your new purchase. Save your receipt with your records for any claims.
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SPECIFICATIONS
Width: 25 ¼”
Height: 29 ½”
Depth: 24 ¼”
Weight: 340 lbs.
Flue size: 3” or 4”
Hopper Capacity: Up to 40 lbs.
(this can vary widely depending on pellet size, length,
and diameter)
EPA status: exempt
Burn time: 1 lb. to 4 ½ lbs. per hour
BTU range: 8,200 to 40,000
Approved installations: mobile home, alcove,
conventional
PREPARATION
Factory packaging must be removed, and some
minor assembly work is required prior to installation.
Access to the rear of the stove is necessary.
NOTE: Normally, your dealer will perform these
functions.
CLEARANCES
Your appliance has been tested and listed for
installation in residential, mobile home and alcove
applications.
FLOOR PROTECTION: Freestanding installations,
minimum
27 ¼” wide by 33 ¼” deep. The stove must be placed
on a continuous (grouted joints) noncombustible
material such as ceramic tile, cement board, brick,
3/8” millboard or equivalent, or other approved or
listed material suited for oor protection.
THE MATERIAL(S) USED MUST HAVE, OR COMBINE TO
HAVE, A MINIMUM INSULATIVE RATING OF ‘R1’.
NOTE: ceramic tile, or any tile, requires a continuous
sheet beneath to prevent the possibility of embers
falling through to the combustible oor if cracks or
separation should occur in the nished surface, this
would include oor protection for Built-in raised hearths.
Check local codes for approved alternatives.
Clearances are measured from the sides, back and
face (door opening) or stove body (refer to g. 3).
DO NOT USE MAKESHIFT MATERIALS OR COMPROMISES
IN THE INSTALLATION OF THIS UNIT.
INSTALL VENT WITH CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER.
VISIBLE SMOKE
The amount of visible smoke being produced can be
n effective method of determining how efciently the
combustion process is taking place at the given settings.
Visible smoke consist of unburned fuel and moisture
leaving your stove. Learn to adjust the air settings of
your specic unit to produce the smallest amount of
visible smoke. Wood that has not been seasoned
properly and has a high wood moisture content will
produce excess visible smoke and burn poorly.
INSTALLATION
FIGURE 1
FIGURE 2
FIGURE 3
FLOOR PROTECTION
-5-
FIGURE 4
FIGURE 5
COMBUSTION AIR SUPPLY
For a mobile home installation the stove must be connected to an
outside source of combustion air. A 2” inside diameter metallic pipe,
either exible or rigid, may be attached to the inlet at the stove’s rear
(refer to gure 4). A rodent guard (minimum ¼” wire mesh)/wind hood
must be used at the terminus (refer to gure 5). All connections must be
secured and airtight by either using the appropriately sized hose clamp
and/or UL-181-AP foil tape.
For mobile home installations only: 2” inside diameter pipe may be used
for the rst 5 feet of combustion air supply run. From 5 to 10 feet use 2
¾” inside diameter pipe. No combustion air supply may exceed 10 feet.
SOURCES OF OUTSIDE COMBUSTION AIR
a. In replaces
Chimney top.
Ash clean out door.
b. For freestanding installations
A hole in oor near stove rear terminating only in a ventilated
crawl space.
A hole in the wall behind the stove.
WHEN OUTSIDE AIR IS NOT USED
If outside air is not used, it is important that combustion air is easily
available to the air inlet. A closeable outside air register can be used
in tightly insulated homes. In insert installations, ashing vents should not
be restricted. The ashing should not necessarily seal the replace face.
VENTING
Your appliance is certied for use with listed TYPE L-Vent, 3” or 4”
diameter in size. The stove was tested with Simpson Duravent brand.
Class “A” chimney is not required. Refer to the instructions provided by
the vent manufacturer, especially when passing through a wall, ceiling
or roof.
This is a pressurized exhaust system. We suggest sealing all vent
connector joints with 500°F (260°C) RTV silicone sealant to ensure
consistent performance and to avoid smoke spillage. We also suggest
that all horizontal connector joints be sealed with UL-181-AP foil tape.
It is strongly recommended that you have a minimum of 6’ of vertical
pipe in your exhaust system. For best performance of the stove limit the
number of elbows and horizontal pipe as much as possible
Follow l-vent chimney manufacturer’s installation instructions.
Do not connect this unit to a chimney ue serving another appliance.
Do not install a ue damper in the exhaust venting system of this unit.
Install vent at clearances specied by the vent manufacturer.
IMPORTANCE OF PROPER DRAFT
Draft is the force which moves air from the appliance up through the
chimney. The amount of draft in your chimney depends on the length of
the chimney, local geography, nearby obstructions and other factors.
Too much draft may cause excessive temperatures in the appliance.
Inadequate draft may cause backpufng into the room and ‘plugging’
of the chimney.
Inadequate draft will cause the appliance to leak smoke into the room
through appliance and chimney connector joints.
An uncontrollable burn or excessive temperature indicates excessive
draft. Take into account the chimney’s location to insure it is not too
close to neighbors or in a valley which may cause unhealthy or nuisance
conditions.
INSTALLATION
-6-
Equivalent Vent Length (EVL)
The longer the run of pipe in your installation (both with inserts and freestandings), the more restriction there is in
the system. Therefore, larger diameter pipe should be used.
Use 4” pipe if you have more than 15 feet of equivalent vent length.
Horizontal runs shall not exceed 10 feet of EVL.
It is recommended that vertical runs be a minimum of 8 feet.
To calculate EVL, use the following conversions:
90º elbow or “T” = 5 equivalent feet
45º elbow = 3 equivalent feet
Horizontal Pipe Run = 1 equivalent foot per actual foot
Vertical Pipe Run = 0.5 equivalent foot per actual foot
NOTE: At altitudes above 3,000 feet, we suggest the use of 4” diameter vent at an EVL of 7 feet or more.
INSTALLATION
A. HORIZONTALLY THROUGH WALL (refer to Figure 6)
NOTE: See “VENTING” and follow L-Vent chimney manufacturer’s instructions.
1. Position stove, adhering to clearances shown in Figures 1 & 2.
2. Locate position of hole in wall; directly behind stove exhaust vent (refer to gure 4).
3. Always maintain 3” clearance from combustible materials.
4. Install L-Vent wall thimble per L-Vent manufacturer’s instructions.
5. Attach enough piping to penetrate and extend at least 6” beyond exterior walls. An 8-foot vertical pipe
run is suggested where possible to reduce the possibility of smoke spill age in the event of a loss of negative
pressure.
6. Attach cap and seal outside wall thimbles with non-hardening waterproof mastic.
7. Termination should not be located so that hot exhaust gases can ignite trees, shrubs, or grasses or be a
hazard to children. Exhaust gases can reach temperatures of 500ºF and cause serious burns if touched.
Locate terminations: a) not less than 3 feet
above any forced air inlet located within 10 feet;
b) not less than 4 feet below or horizontally from,
or one foot above, any door, window or gravity
air inlet into any building; c) not less than two feet
from an adjacent building and not less than 7 feet
above grade when located adjacent to a public
walkway.
INSTALLATION
FIGURE 6
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B. VERTICALLY WITH NEW CHIMNEY SYSTEM (Refer to
Figure 7)
NOTE: See “VENTING” and follow L-Vent chimney
manufacturer’s instructions.
OPTION: To achieve a center vertical installation a 45º
elbow and a clean-out tee can be used to offset the pipe
from the exhaust outlet to the rear center of the stove.
OPTION: Install L-Vent elbow in place of clean-out tee.
Locate stove. Drop plumb bob to center of tee outlet,
mark point on ceiling. Install ceiling support and L-Vent
pipe per L-Vent manufacturer’s instructions.
Always maintain 3” clearance from combustible
materials. When passing through additional oors or
ceilings, always install restop spacer.
After lining up for hole in roof, cut either around or
square hole in roof, always 3” larger all the way around
pipe. Install upper edge and sides of ashing under
roong materials, nail to the roof along upper edge. Do
not nail lower edge. Seal nail heads with non-hardening
waterproof mastic.
Apply non-hardening, waterproof mastic where the
storm collar will meet the vent and ashing. Slide storm
collar down until it sits on the ashing. Seal and install cap.
C. VERTICALLY INTO EXISTING CHIMNEY SYSTEM
Adapters are available to adapt from 3” L-Vent to 6” or
8” Class-A chimney. (Figure 8a)
As an alternative, 3” or 4” L-Vent can be run inside
existing chimney to termination. (Figure 8b)
This is the preferred method.
Follow guidelines for equivalent vent length.
INSTALLATION
FIGURE 7
FIGURE 8bFIGURE 8a
-8-
D. VERTICALLY INTO EXISTING MASONRY FIREPLACE
NOTE: See “VENTING” and follow L-Vent chimney
manufacturer’s instructions.
1. Have the masonry chimney inspected by a qualied
chimney sweep or installer to determine its structural
condition.
2. You will need a pipe length equal to the chimney
height from the hearth. If outside combustion air is
to be used, you will need a pipe length equal to the
chimney height plus 18 inches.
3. Install a blanking plate and the chimney pipe, and if
used the outside air pipe, as shown in Figure 9.
4. Attach the L-Vent adapter, a section of pipe and
clean out tee, making sure the clean out tee is
centered in the chimney ue area.
5. Position the stove, adhering to the clearances in
Figures 1 & 2.
6. Measure and build chimney top plate. Cut out holes
for chimney pipe, and if used the outside air pipe.
Install and seal with non-hardening mastic to prevent
water leakage. Install vent cap.
G. INSTALLATION THROUGH SIDE OF MASONRY CHIMNEY
NOTE: See “VENTING” and follow L-Vent chimney
manufacturer’s instructions.
1. Position the stove, adhering to the clearances in
Figures 1 & 2. Mark the center of the hole where the
pipe is to pierce the masonry chimney.
2. It will be necessary to break out the masonry around
the location of the pipe center mark. Use a 4-inch
diameter hole for 3-inch pipe and 5-inch diameter
hole for 4-inch pipe.
3. Measure and build chimney top plate. Cut out holes
for chimney pipe, and if used the outside air pipe.
4. Install the tee on the bottom of the vertical pipe
system and lower it down the chimney until the center
branch of the tee is level with the center of the hole in
the masonry, as shown in Figure 10.
5. Install and seal the top plate from step 3 with non-
hardening mastic. Slip the storm collar over the pipe,
and while holding the pipe at the proper elevation,
afx the collar with a minimum of three ¼” stainless
steel sheet metal screws. Seal all joints and seams
around the collar.
6. Connect the horizontal pipe by pushing it through the
hole in the masonry and lining it up with the branch in
the tee. Push the pipe into the tee while twisting it to
lock it into the tee.
7. If desired, once the horizontal pipe is in place, the
space between the pipe and masonry may be lled
with high-temperature grout.
8. Install the trim collar. An adjustable pipe length and
adapter may be needed to nish the connection to
the stove.
INSTALLATION
FIGURE 9
FIGURE 10
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ELECTRICAL INSTALLATION
This stove is provided with a 6-foot grounded electrical cord extending from the rear of the stove.
We recommend connecting to a good quality surge protector that is plugged into a standard three-prong,
120V, 60 Hz electrical outlet.
Do NOT connect the unit to a GFCI socket.
Voltage variations can lead to serious performance problems. The stoves electrical system is designed for 120V
AC with no more than 5% variation. This company cannot accept responsibility for poor performance or damage
due to inadequate voltage. If connected to an older, two-prong outlet, a separate ground wire should be run to
a proper ground (refer this to a qualied technician). Always route the electrical cord so that it will not come in
contact with any hot part of the stove.
SPECIAL MOBIL HOME REQUIREMENTS
WARNING: DO NOT INSTALL IN A SLEEPING ROOM.
NOTE: Installation should be in accordance with the Manufactured Home and Safety Standard (HUD), CFR 3280,
Part 24
For installation in a mobile home, an outside source of combustion air must be used
(See “COMBUSTION AIR SUPPLY”).
The appliance must be grounded to the steel chassis of the home with 8 Ga. copper wire using a serrated or star
washer to penetrate paint or protective coating to ensure grounding.
The appliance must be securely fastened to the oor of the mobile home through the two holes in the rear of
the stove using 2, ¼” lag bolts that are long enough to go through both a hearth pad, if used, and the oor of the
home. (See gure 11) Refer to “VENTING” for proper exhaust congurations
CAUTION:
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND CEILING/ROOF MUST BE
MAINTAINED.
INSTALLATION
BOLT HOLES
FIGURE 11
-10-
PANEL CONTROLS (SEE FIGURE 12)
The blowers and automatic fuel supply are controlled from a panel on the left-
hand side of the furnace. The control panel functions are as follows.
a. ON/OFF SWITCH
When pushed the stove will automatically ignite. No other restarter is
necessary. The igniter will stay on for at least 10 and up to 15 minutes,
depending on when Proof of Fire is reached. The re should start in
about 5 minutes.
The green light located above the On/Off button (in the On/Off box)
will ash during the ignition start-up period. (See gure 12)
The Feed Rate Advance is inoperable during the ignition start period.
When the red light continuously stays on the Feed Rate Advance can
be adjusted to achieve the desired heat output.
NOTE: If the stove has been shut off, and you want to re-start it while it is still
warm, the “on/off” button must be held down for 2 seconds.
b. FUEL FEED SWITCH
When the “Fuel Feed” button is pushed and held down the stove will
feed pellets continuously into the burnpot.
While the stove’s auger system is feeding pellets the amber light (in the
“Fuel Feed” box) will be on. (See gure 12)
CAUTION: DO NOT USE THIS CONTROL DURING NORMAL OPERATION BECAUSE
IT COULD SMOTHER THE FIRE AND LEAD TO A DANGEROUS SITUATION.
c. HIGH FAN SWITCH
The room air fan speed varies directly with the feed rate. The “HIGH
FAN” switch overrides this variable speed function. It will set the room
air blower speed to high at any feed rate setting.
When the “HIGH FAN” button is pushed the room air fan will switch to
its highest setting.
When this button is pushed again the room air fan will return to its
original setting based on the Feed Rate Advance setting.
d. RESET TRIM
Different size and quality pellet fuel may require adjustment of the “1” feed
setting on the Feed Rate Advance bar graph. This is usually a one-time adjustment based on the fuel you are
using. The “RESET TRIM” button when adjusted will allow for 3 different feed rate settings for the #1 feed setting
only. To adjust simply push the “RESET TRIM” button while the stove is operating at setting “1” and watch the bar
graph.
When the “1” and “3” lights are illuminated on the bar graph the low feed rate is at its “lowest” setting.
(approx. 0.9 pounds per hour)
When the “1” light is illuminated on the bar graph the low feed rate is at its “normal” setting.
When the “1” & “4” lights are illuminated on the bar graph the low feed rate is at its “highest” setting.
NOTE: When the stove is set on “1” the “reset trim” values will be shown on the Feed Rate Advance bar graph.
For example if the Reset Trim is set to its lowest setting every time the stove is set to low the “1” and “3” lights will
be illuminated on the bar graph.
e. HEAT LEVEL ADVANCE
This button when pushed will set the pellet feed rate, hence the heat output of your stove. The levels of heat
output will incrementally change on the bar graph starting from level “1” to “4”.
NOTE: When dropping more than 2 heat level settings (i.e. 4 to 1) push the ‘High Fan’ button and allow the room
air fan to run at that setting for at least 5 minutes to prevent the stove from tripping the high temp thermodisk. If
the high temp thermodisk does trip see “SAFETY FEATURES”.
CAUTION: THE “4” SETTING IS DESIGNED FOR TEMPORARY USE ONLY. IF USED FOR EXTENDED PERIODS, IT CAN
SHORTEN THE LIFE EXPECTANCY OF THE UNITS COMPONENTS. AVOID USE AT THIS SETTING FOR MORE THAN ONE
HOUR AT A TIME.
OPERATION
www.ASHLEYHEARTHPRODUTS.com
FIGURE 12
-11-
PROPER FUEL
This heater is designed to burn only PFI Premium grade pellets. This appliance can also burn pellets rated as
standard after May 16, 2015
DO NOT BURN:
1. Garbage;
2. Lawn clippings or yard waste;
3. Materials containing rubber, including tires;
4. Materials containing plastic;
5. Waste petroleum products, paints or paint thinners,
or asphalt products;
6. Materials containing asbestos;
7. Construction or demolition debris;
8. Railroad ties or pressure-treated wood;
9. Manure or animal remains;
10. Salt water driftwood or other previously salt water
saturated materials;
11. Unseasoned wood; or
12. Paper products, cardboard, plywood, or
particleboard. The prohibition against burning
these materials does not prohibit the use of re
starters made from paper, cardboard, saw dust,
wax and similar substances for the purpose of
starting a re in an affected wood heater.
Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke.
THIS STOVE IS APPROVED FOR BURNING PELLETIZED WOOD FUEL ONLY! Factory-approved pellets are those ¼”
or 5/16” in diameter and not over 1” long. Longer or thicker pellets sometimes bridge the auger ights, which
prevents proper pellet feed. Burning wood in forms other than pellets is not permitted. It will violate the building
codes for which the stove has been approved and will void all warranties. The design incorporates automatic
feed of the pellet fuel into the re at a carefully prescribed rate. Any additional fuel introduced by hand will not
increase heat output but may seriously impair the stoves performance by generating considerable smoke. Do
not burn wet pellets. The stove’s performance depends heavily on the quality of your pellet fuel. Avoid pellet
brands that display these characteristics:
a. Excess Fines – “Fines” is a term describing crushed pellets or loose material that looks like sawdust or sand.
Pellets can be screened before being placed in hopper to remove most nes.
b. Binders – Some pellets are produced with materials to hold them together, or “bind” them.
c. High ash content Poor quality pellets will often create smoke and dirty glass. They will create a need for
more frequent maintenance. You will have to empty the burnpot plus vacuum the entire system more often.
Poor quality pellets could damage the auger. This company cannot accept responsibility for damage due
to poor quality pellets. Your dealer can recommend a good quality pellet dealer in your area.
PRE-START-UP CHECK
Remove burnpot, making sure it is clean and none of the air holes are plugged. Clean the rebox, and then
reinstall burnpot. Clean door glass if necessary (a dry cloth or paper towel is usually sufcient). Never use abrasive
cleaners on the glass or door. Check fuel in the hopper, and rell if necessary.
NOTE: The hopper can hold up to 40 lbs. of pellets.
BUILDING A FIRE
Never use a grate or other means of supporting the fuel. Use only the approved burnpot.
During the start up period:
1. DO NOT open the viewing door.
2. DO NOT open the damper more than ¼”.
3. DO NOT add pellets to the burnpot by hand.
4. DO NOT use the Fuel Feed button (unless you are priming the auger after running out of pellets).
A dangerous condition could result.
NOTE: During the rst few res, your stove will emit an odor as the high temperature paint cures or becomes
seasoned to the metal. Maintaining smaller res will minimize this. Avoid placing items on stovetop during this
period because paint could be affected.
OPERATION
-12-
OPERATION
THE HOTROD AUTOMATIC FIRESTARTER
a. Fill hopper and clean burnpot.
b. Press “Power” button. Make sure light is on.
c. The damper should be completely closed or open no more than ¼” during start-up. This will vary depending
on your installation and elevation. Once re is established adjust for desired ame increasing the amount the
damper is open as the heat setting is increased. (See “DAMPER CONTROL”)
d. Adjust feed rate to desired setting by pressing “Feed Rate Advance” button.
If re doesn’t start in 15 minutes, press “Power”, wait a few minutes and start procedure again.
DAMPER CONTROL
The damper control rod on the stove’s lower left side adjusts the combustion air. This control is necessary due to
the varied burn characteristics of individual installations, different pellet brands and pellet feed rates. It allows you
to improve the efciency of your stove. Providing correct combustion air will reduce the frequency of cleaning
your glass door and prevent the rapid buildup of creosote inside your stove and chimney.
You should adjust the damper based on the re’s appearance. A low, reddish, dirty re can be improved by
pulling the damper out slightly. A “blow torch” re can be improved by pushing the damper in a bit.
As a general rule, on lower feed rate settings, the damper should be in farther. On higher feed rates, the damper
should be more open. Through trial and error, you will nd the best setting. Consult your dealer if you need help.
NOTE: On “1”, damper should be either completely closed or out approximately ⅛” to ¼”. If damper is out too
far, it can cause the re to go out.
OPENING DOOR
If the door is opened while the stove is in operation it must be closed within 30 seconds or the stove will shut
down. If the stove shuts down push the “Power” button to continue the operation of your stove.
ROOM AIR FAN
When starting your stove the Room Air Fan will not come on until the stove’s heat exchanger warms up. This
usually takes about 10 minutes from start-up.
-13-
RE-STARTING A WARM STOVE
If the stove has been shut off, and you want to re-start it while it is still warm, the “on/off” button must be held
down for 2 seconds.
IF STOVE RUNS OUT OF PELLETS
The re goes out and the auger motor and blowers will run until the stove cools. This will take 30 to 45 minutes.
After the stove components stop running the “Power” and the BAR GRAPH lights stay on for 10 minutes.
After the 10 minutes the “3” light on the bar graph will ash and the “Power” light will go off.
To restart, rell hopper, press “Power” button, and then press “Fuel Feed” button until pellets begin to fall into
burnpot.
REFUELING
We recommend that you not let the hopper drop below ¼ full.
KEEP HOPPER LID CLOSED AT ALL TIMES EXCEPT WHEN REFILLING. DO NOT OVERFILL HOPPER.
MAINTENANCE TOOL
A tool has been provided to help with the following functions:
Stirring pellets in hopper unlike liquids in a tank, pellets do not drain evenly into the auger. Bridging across the
opening can occur. Pellets can hang up on the sides of the hopper. Occasionally “stirring” the hopper can help.
NOTE: To help prevent bridging of pellets, common wax paper can be rubbed on the sidewalls and bottom of
the hopper.
Cleaning heat exchanger tubes – see instructions in “CLEANING”.
Scrape ashes from burnpot.
SHUTDOWN PROCEDURE
Turning your stove off is a matter of pressing the “Power” control panel switch. The red light will go out. The
blowers will continue to operate until internal rebox temperatures have fallen to a preset level.
SAFETY FEATURES
Your stove is equipped with a high temperature thermodisc. This safety switch has two functions.
To recognize an overheat situation in the stove and shut down the fuel feed or auger system.
In case of a malfunctioning convection blower, the high-temperature thermodisc will automatically shut down
the auger, pre venting the stove from overheating.
NOTE: The thermodisc will reset itself once the stove has cooled. The manufacturer recommends that you call
your dealer if this occurs as this may indicate a more serious problem. A service call may be required.
If the combustion blower fails, an air pressure switch will automatically shut down the auger.
NOTE: Opening the stove door for more than 30 seconds during operation will cause enough pressure change to
activate the air switch, shutting the fuel feed off. Close the door and press “On/Off” button to continue operation
of your stove.
OPERATION
FIGURE 13
-14-
PLEASE READ THIS!
OPERATING SAFETY PRECAUTIONS
a. Hot while in operation. Keep children, clothing, and furniture away. Contact may cause skin burns.
b. If you notice a smoldering re (burnpot full but no visible ame) AND a heavy smoke buildup in rebox, im
mediately TURN OFF the stove, but DO NOT unplug it. Do not open the door, change the damper setting or
tamper with any controls on the stove. Wait until rebox clears, and blowers shut down, do as instructed in
“PRE-START-UP CHECK” and “BUILDING A FIRE”, then attempt to restart the re. If the problem persists contact
your dealer.
c. WARNING: DO NOT ADD PELLETS TO THE BURNPOT BY HAND AT ANY TIME, A DANGEROUS CONDITION COULD
RESULT.
d. WARNING: DURING THE START UP CYCLE; 1) DO NOT OPEN THE VIEWING DOOR; 2) DO NOT OPEN THE DAMPER
MORE THAN ¼”; 3) DO NOT USE THE FUEL FEED BUTTON (UNLESS PRIMING THE AUGER AFTER RUNNING OUT OF
PELLETS). A DANGEROUS CONDITION COULD RESULT.
e. Pellets should be stored in a dry place. The pellets should not be stored within 12” of the stove.
f. DO NOT STORE OR USE FLAMMABLE LIQUIDS, ESPECIALLY GASOLINE, IN THE VICINITY OF YOUR STOVE. NEVER
USE A GAS OR PROPANE TORCH, GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER
FLUID OR SIMILAR FLUIDS TO START OR “FRESHEN UP” A FIRE IN THIS HEATER.
g. WARNING: DO NOT OVERFIRE THIS STOVE. This may cause serious damage to your stove and void your
warranty. It also may create a re hazard in your home. IF ANY EXTERNAL PART OF THE UNIT BEGINS TO GLOW,
YOU ARE OVERFIRING. Immediately press the “POWER” switch on the control panel.
h. KEEP ALL LOOSE OR MOVEABLE HOUSEHOLD COMBUSTIBLES, SUCH AS FURNITURE, DRAPES, TOYS, ETC. AT
LEAST THREE FEET FROM THE OPERATING STOVE.
i. Maintain proper ventilation. It is important that adequate oxygen be supplied to the re for the combustion
process. Modern houses are often so well insulated that it may become necessary to open a window slightly
or install an outside air vent to provide sufcient combustion air.
j. Since heating with a solid fuel is potentially hazardous, even with a well made and thoroughly tested stove,
it would be wise to install strategically placed smoke detectors and have a re extinguisher in a convenient
location, near an exit.
k. Do not open stove door when operating unless necessary. This will create a dirty, inefcient burn and could
allow smoke spillage or sparks to escape.
l. Do not permit operation by young children or those unfamiliar with stove’s operation.
m. Do not service or clean this appliance without disconnecting the power cord.
n. Do not abuse the door glass by striking, slamming or similar trauma. Do not operate the stove with the glass
removed, cracked or broken.
o. If the stove is installed in a room without air conditioning, or in an area where direct sunlight can shine on the
unit, it is possible this can cause the temperature of the stove to rise to operational levels; one of the sensors
could then make the stove start on its own. It is recommended that the stove be unplugged when not in use
for extended amounts of time (i.e. during the summer months).
p. This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against
federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with
operating instructions in this manual.
q. Attempts to achieve heat output rates that exceed heater design specications can result in permanent
damage to the heater.
OPERATION
-15-
OPTIONAL THERMOSTAT
A thermostat may help you maintain a constant house
temperature automatically. A millivolt thermostat is required.
A xed wall mount or a hand held model can be used. The
control panel can be set up two ways to operate your stove
in thermostat mode.
NOTE: YOUR THERMOSTAT SHOULD BE INSTALLED BY AN
AUTHORIZED DEALER OR SERVICE PERSON.
THERMOSTAT INSTALLATION
A MILLIVOLT THERMOSTAT IS REQUIRED.
Unplug stove from power outlet.
Remove control board from stove.
The two thermostat wires connect to the terminal block
on the lower left side of the back of the control board.
(See gure 14)
Insert the wires in the terminal side and tighten the two
screws.
MODES
TO SWITCH BETWEEN ANY OF THE THREE MODES THE STOVE
MUST BE SHUT OFF, THE NEW MODE SELECTED, AND THE STOVE
RESTARTED.
MANUAL MODE
USE THIS MODE EXCLUSIVELY IF YOU DO NOT CONNECT
AN OPTIONAL THERMOSTAT
In this mode the stove will operate only from the control
panel as detailed in the “OPERATION” section of this
owner’s manual.
HIGH/LOW THERMOSTAT MODE
USE THIS MODE ONLY IF YOU CONNECT A THERMOSTAT
When engaged in this mode the stove will automatically
switch between two settings. When warm enough, it will
switch to the #1 or low setting. The room air blower will
also slow to its lowest speed.
The Heat Level Advance setting on the bar graph will
stay where it was initially set. When the house cools
below the thermostat setting, the stove will switch to the
feed rate of the heat level advance setting.
ON/OFF THERMOSTAT MODE
USE THIS MODE ONLY IF YOU CONNECT A THERMOSTAT
In this mode when the home is warm enough the stove
will shut off. The fans will continue to run until the
stove cools.
When the home cools below the thermostat setting, the
stove will auto matically restart and run at the last feed
rate setting.
NOTE: When in “high/low” or “on/off” thermostat mode –
Do not operate the stove higher than the #3 setting.
Set damper control rod approximately ¼” to ½” out.
This will vary depending on elevation and weather
conditions. Observe stoves operation and adjust damper
as necessary.
THERMOSTAT INSTALLATION
On/Off High/Low
Manual
FIGURE 14
-16-
FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS INDICATED CAN RESULT
IN POOR PERFORMANCE AND SAFETY HAZARDS. NEVER CLEAN WHEN
HOT. NOTE: Inspect burn pot periodically to see that holes have not
become plugged, if so, clean thoroughly.
ASH REMOVAL
Ashes should be placed in a metal container with a tight-tting lid.
The closed container or ashes should be placed on a non-combustible
surface or on the ground, well away from all combustible materials
pending nal disposal. If ashes are disposed of by soil burial or otherwise
locally dispersed, they should be retained in the closed container until
all cinders have thoroughly cooled.
ASH DISPOSAL
This furnace has an ash bin located below the rebox. To remove ashes:
a. Make sure re is out and rebox is cool.
b. With the door closed clean heat exchanger tubes. (See “CLEANING”
and Figure 15).
c. Open door and remove the optional imitation log set, if in use.
Remove the burnpot’s inner section by grasping it and pulling
straight up (see Figure 16).
d. Empty ashes from inner section into the ash bin through the opening
in the bottom of the rebox. Scrape inner section with cleaning
tool. Make sure holes are not plugged.
e. Scrape ash in rebox into the ash bin through the opening in the
bottom of the rebox or vacuum to remove ashes (see Figure 17).
WARNING: Make sure ashes are cool to the touch before using a
vacuum. See “VACUUM USE”.
f. Periodically remove and empty ash bin (see Figure 18) by
unscrewing the two knobs on the front of it and pulling it straight
out. Dispose of ashes properly. (See “ASH REMOVAL” above)
g. Replace ash bin, making sure to tighten the knobs and maintaining
a good seal.
h. Replace inner section into burnpot; make sure it is level and pushed
all the way back down and that the igniter hole is to the rear when
it is rein stalled (see Figure 16).
i. Make the burnpot is level and pushed all the way back in when it
is rein stalled. If the collar on the burnpot attached to the fresh air
tube is not pushed back to meet the rebox wall, the Hot Rod will
not work properly.
SMOKE AND CO MONITORS
Burning wood naturally produces smoke and carbon monoxide(CO)
emissions. CO is a poisonous gas when exposed to elevated
concentrations for extended periods of time. While the modern
combustion systems in heaters drastically reduce the amount of CO
emitted out the chimney, exposure to the gases in closed or conned
areas can be dangerous. Make sure you stove gaskets and chimney
joints are in good working order and sealing properly to ensure
unintended exposure. It is recommended that you use both smoke and
CO monitors in areas having the potential to generate CO.
VACUUM USE
If a vacuum is used to clean your unit, we suggest using a vacuum
designed for ashes. (We recommend LoveLess Ash Vac, 1-800-568-3949
Ext. #27) Some regular vacuums and shop vacs leak ash into the room.
Your vacuum or shop vac may have a special lter or bag available to
eliminate this leakage.
MAINTENANCE
FIGURE 15
Igniter Hole
FIGURE 17
FIGURE 16
FIGURE 18
-17-
CLEANING
a. Heat Exchange Tubes Your stove is designed with a
built-in heat exchange tube cleaner. This should be used
every two or three days to remove accumulated ash on
the tubes, which reduces heat transfer on this furnace.
Insert the handle end (with hole) of the cleaning tool
onto the cleaning rod (refer to gure 15). The cleaner
rod is located in the grill above the stove door. Move the
cleaner rod back and forth several times to clean the
heat exchanger tubes. Be sure to leave tube cleaner at
the rear of the stove.
b. Interior Chambers Four ash doors and two upper bafes
in the rebox in your model can be removed for periodic
cleaning (Figure 19). These doors allow access to the
chamber surrounding the rebox.
NOTE: When removing the upper bafes do not remove the
screws; just loosen them enough to allow the bafes to be
removed.
Periodically, you must vacuum ashes from this chamber. In
some cases you will need to remove creosote, which can
accumulate rapidly under certain conditions. A small wire
brush can be used. It is important to remove this creosote
because it is highly combustible. INSPECT BEHIND THESE
CLEANING PLATES AT LEAST ONCE PER TON OF PELLETS BURNED
UNTIL YOU ARE FAMILIAR WITH HOW ASHES AND CREOSOTE
ACCUMULATE WITH YOUR OPERATING PRACTICES. Use the
small wire brush to also clean the inside of the chamber walls,
above the access doors.
BLOWERS
DANGER: RISK OF ELECTRIC SHOCK. DISCONNECT POWER
BEFORE SERVICING UNIT.
Cleaning Over a period of time, ashes or dust may collect
on the blades of both the combustion blower and convection
blower. Periodically the blowers should be vacuumed clean
as these ashes can impede performance. Creosote can
also accumulate in the combustion blower. This needs to
be brushed clean. The convection blower is accessed by
removing the stove’s left side panel. The combustion blower
can be accessed by removing the stove’s right side panel.
The convection blower is on the left (facing stove), and the
combustion blower is on the right.
NOTE: When cleaning, be careful not to dislodge balancing
clip on convection blower or to bend fan blades. Some stove
owners lightly spray an anti-creosote chemical on the re to
help reduce creosote formation within the stove.
Baffle Plates
Ash Doors
Air Switch Tube
MAINTENANCE
Auger Shaft
Combustion Blower
POF Thermodisc
Air Switch
Combustion Blower
Auger Motor
Convection
Blower
High Temp
Thermodisc
FIGURE 19
FIGURE 20
FIGURE 21
-18-
CHIMNEY CLEANING
a. Creosote Formation When any wood is burned slowly, it produces tar and other organic vapors, which
combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool
chimney ue or a newly started re or from a slow-burning re. As a result, creosote residue accumulates on
the ue lining. When ignited, this creosote makes an extremely hot re, which may damage the chimney or
even destroy the house. Despite their high efciency, pellet stoves can accumulate creosote under certain
conditions.
b. Soot and Fly Ash: Formation and Need for Removal - The products of combustion will contain small particles of
y ash. The y ash will collect in the exhaust venting system and restrict the ow of the ue gases. Incomplete
combustion, such as occurs during startup, shutdown, or incorrect operation of the room heater will lead to
some soot formation which will collect in the exhaust venting system. The exhaust venting system should be
inspected at least once every year or ton of pellets burned to determine if cleaning is necessary.
c. Inspection and Removal – The chimney connector and chimney should be inspected annually or per ton to
determine if a creosote or y ash build-up has occurred. If creosote has accumulated, it should be removed
to reduce the risk of a chimney re. Inspect the system at the stove connection and at the chimney top.
Cooler surfaces tend to build creosote deposits quicker, so it is important to check the chimney from the top
as well as from the bottom.
The creosote should be removed with a brush specically designed for the type of chimney in use. A qualied
chimney sweep can perform this service. It is also recommended that before each heating season the entire
system be professionally inspected, cleaned and, if necessary, repaired.
To clean the chimney, detach the vent at the combustion blower transition where it is attached to the blower.
RECOMMENDED MAINTENANCE SCHEDULE
Use this as a guide under average-use conditions. Gasket around door and door glass should be inspected and
repaired or replaced when necessary. (See “REPLACEMENT PARTS”)
REMOVAL AND REPLACEMENT OF BROKEN DOOR GLASS
While wearing leather gloves (or any other gloves suitable for handling broken glass), carefully remove any loose
pieces of glass from the doorframe. Dispose of all broken glass properly. Return the damaged door to your dealer
for repair or replacement. This unit’s door uses a 5/8” diameter rope gasket.
Neither the appliance owner nor any other unauthorized person(s) should replace the door glass. An authorized
dealer must perform all repairs involving door glass.
Daily Weekly Annually or per Ton
Burn Pot Stirred Emptied
Glass Wiped Cleaned
Combustion Chamber Brushed
Ashes Emptid
Interior Chambers Vacuumed
Heat Exchange Tubes Two passes
Combustion Blower Blades Vacuumed/Brushed
Convection Blower Impeller Vacuumed/Brushed
Vent System Cleaned
Gaskets Inspected
Hopper (end of season)
Emptied and
Vacuumed
MAINTENANCE
-19-
When your stove acts out of the ordinary, the rst reaction is to call for help. This guide may save time and money
by enabling you to solve simple problems yourself. Problems encountered are often the result of only ve factors:
1) poor fuel; 2) poor operation or maintenance; 3) poor installation; 4) component failure; 5) factory defect. You
can usually solve those problems related to 1 and 2. Your dealer can solve problems relating to 3, 4 and 5. Refer
to diagrams on page 17 to help locate indicated parts.
For the sake of troubleshooting and using this guide to assist you, you should look at your heat level setting to
see which light is ashing.
** CAUTION – UNPLUG THE STOVE FROM ALL POWER PRIOR TO ATTEMPTING TO SERVICE THE UNIT! **
STOVE SHUTS OFF AND THE # 2 LIGHT FLASHES
Possible Causes: Possible Remedies: (Unplug stove rst when possible)
1. Airow switch hose or stove attachment pipes for hose
are blocked.
Unhook air hose from the air switch and blow through it. If
air ows freely, the hose and tube are ne. If air will not
ow throw the hose, use a wire coat hanger to clear the
blockage.
2. The air inlet, burnpot, interior combustion air chambers,
combustion blower, or exhaust pipe are blocked with
ash or foreign material.
Follow all cleaning procedures in the maintenance section
of the owner’s manual.
3. The rebox is not properly sealed.
Make sure the door is closed and that the gasket is in good
shape. If the ash door has a latch, make sure the ash door
is properly latched and the gasket is sealing good. If the
stove has just a small hole for the ashes to fall through under
the burnpot, make sure the slider plate is in place to seal off
the rebox oor.
4. Vent pipe is incorrectly installed.
Check to make sure vent pipe installation meets criteria in
owner’s manual.
5. The airow switch wire connections are bad.
Check the connectors that attach the gray wires to the air
switch.
6. The gray wires are pulled loose at the Molex connector
on the wiring harness
Check to see if the gray wires are loose at the Molex
connector.
7. Combustion blower failure.
With the stove on, check to see if the combustion blower is
running. If it is not, you will need to check for power going
to the combustion blower. It should be a full current. If
there is power, the blower is bad. If there is not, see #8.
8. Control board not sending power to combustion
blower.
If there is no current going to the combustion blower, check
all wire connections. If all wires are properly connected,
you have a bad control board.
9. Control board not sending power to air switch.
There should be a 5-volt current (approximately) going to
the air switch after the stove has been on for 30 seconds.
10. Air switch has failed (very rare).
To test the air switch, you will need to disconnect the air
hose from the body of the stove. With the other end still
attached to the air switch, very gently suck on the loose
end of the hose (you may want to remove the hose entirely
off the stove and the air switch rst and make sure it is
clear). If you hear a click, the air switch is working. BE
CAREFUL, TOO MUCH VACUUM CAN DAMAGE THE AIR
SWITCH.
TROUBLESHOOTING GUIDE
-20-
STOVE SHUTS OFF AND THE #3 LIGHT FLASHES
Possible Causes: Possible Remedies: (Unplug stove rst when possible)
1. The hopper is out of pellets. Rell the hopper.
2. The air damper is too far open for a low feed setting.
If burning on the low setting, you may need to close the
damper all the way (push the knob in so it touches the side
of the stove).
3. The burnpot is not pushed completely to the rear of the
rebox.
Make sure that the air intake collar on the burnpot is
touching the rear wall of the rebox.
4. The burnpot holes are blocked. Remove the burnpot and thoroughly clean it.
5. The air inlet, the interior chambers, or exhaust system
has a partial blockage.
Follow all cleaning procedures in the maintenance section
of the owner’s manual.
6. The hopper safety switch has failed or hopper is open.
When operating the unit, be sure the hopper lid is closed so
that the hopper safety switch will activate. Check the wires
leading from the hopper safety switch to the control panel
and auger motor for secure connections. Use a continuity
tester to test the hopper safety switch; replace if necessary.
7. The auger shaft is jammed.
Start by emptying the hopper. Then remove the auger
motor by removing the auger pin. Remove the auger shaft
inspection plate in the hopper so that you can see the
auger shaft. Gently lift the auger shaft straight up so that
the end of the auger shaft comes up out of the bottom
auger bushing. Next, remove the two nuts that hold the
top auger biscuit in. Then rotate the bottom end of the
auger shaft up towards you until you can lift the shaft out
of the stove. After you have removed the shaft, inspect it
for bent ights, burrs, or broken welds. Remove any foreign
material that might have caused the jam. Also, check the
auger tube for signs of damage such as burrs, rough spots,
or grooves cut into the metal that could have caused a
jam
8. The auger motor has failed.
Remove the auger motor from the auger shaft and try to
run the unit. If the motor will turn the shaft is jammed on
something. If the motor will not turn, the motor is bad.
9. The Proof of Fire (POF) thermodisk has malfunctioned.
Temporarily bypass the POF thermodisk by disconnecting
the two brown wires and connecting them with a short
piece of wire. Then plug the stove back in. If the stove
comes on and works, you need to replace the POF
thermodisk. This is for testing only. DO NOT LEAVE THE
THERMODISC BYPASSED. Your blowers will never shut off
and if the re went out the auger will continue to feed
pellets until the hopper is empty if you leave the POF
thermodisk bypassed.
10. The high limit thermodisk has tripped or is defective.
Wait for the stove to cool for about 30 - 45 minutes. It should
now function normally. If not use the owner’s manual to
locate the high limit thermodisk. To test if the thermodisk is
bad, you can bypass it as described previously for the POF
thermodisk.
11. The fuse on the control board has blown.
Remove the control board. On the back there is one fuse.
If it appears to be bad, replace it with a 5 Amp 125 Volt
fuse. Plug the stove back in and try to run the unit.
12. The control board is not sending power to the POF
thermodisk or other auger system components.
There should be a 5-volt (approximately) current going
to the POF thermodisk after the stove has been on for 10
minutes.
TROUBLESHOOTING GUIDE
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