Shindaiwa 89307 Manuel utilisateur

WARNING!

Always wear eye protection when operating

this machine. To minimize the risk of injury, read this

manual and familiarize yourself with its contents.

SHINDAIWA OWNER’S/OPERATOR’S MANUAL

LE2510/EVC

LAWN EDGER

Part Number 89307 Rev. 06/09

2

Introduction

The Shindaiwa C4 series has been designed

and built to deliver superior performance

and reliability without compromise to quality,

comfort, safety or durability.

Shindaiwa engines represent the leading

edge of high-performance engine technol-

ogy, delivering exceptionally high power

with remarkably low displacement and

weight. As an owner/operator, you’ll soon

discover for yourself why Shindaiwa is sim-

ply in a class by itself!

Throughout this manual are special “atten-

tion statements”.

Attention Statements

WARNING!

A statement preceded by the

triangular attention symbol and the

word “WARNING” contains information

that should be acted upon to prevent

serious bodily injury.

CAUTION!

A statement preceded by the word

“CAUTION” contains information

that should be acted upon to prevent

mechanical damage.

IMPORTANT!

A statement preceded by the word

“IMPORTANT” is one that possesses spe-

cial signiﬁcance.

NOTE:

A statement preceded by the word “NOTE”

contains information that is handy to know

and may make your job easier.

DANGER!

A statement preceded by the

triangular attention symbol and the

word “DANGER” contains information

that should be acted upon to prevent

serious injury or death.

IMPORTANT!

The operational procedures described in this manual are intended to help you get the most from this unit as well as to protect you and

others from harm. These procedures are guidelines for safe operation under most conditions, and are not intended to replace any safety

rules and/or laws that may be in force in your area. If you have questions regarding your Shindaiwa hand held power equipment, or

if you do not understand something in this manual, contact your local Shindawa dealer for assistance. You may also contact Shindaiwa

Inc. at the address printed on the back of this Manual.

Shindaiwa Inc. reserves the right to make

changes to products without prior notice,

and without obligation to make alterations

to units previously manufactured.

IMPORTANT!

The information contained in these instruc-

tions describes units available at the time

of publication.

Operational and warning labels

Contents

PAGE PAGEPAGE

Beware of thrown or

richocheted objects

Make sure no one is

within 15 M / 50 feet of

an operating machine.

50 FEET

(15m)

Read and follow this manual,

make sure anyone using the unit

does likewise. Failure to do so

could result in serious personal

injury or machine failure. Keep

this manual for future reference.

Always wear a hard hat to

reduce the risk of head inju-

ries during operation of this

machine. In addition, always

wear eye and hearing protec-

tion. Shindaiwa recommends

wearing a face shield as addi-

tional face and eye protection.

Keep feet away from blade.

Rotating blade may cause

injury. Blade may continue to

rotate after the unit is shut off.

Attention Statements .................................2

Safety...........................................................3

Product Description...................................5

Speciﬁcations..............................................5

Assembly.....................................................6

Mixing fuel..................................................7

Filling the fuel tank....................................7

Starting the Engine ...................................8

Stopping the Engine ..................................9

Adjusting Engine Idle................................9

Checking Unit Condition...........................9

Operation ..................................................10

Maintenance.............................................11

Troubleshooting Guide ...........................16

Emission System Warranty Statement .19

WARNING!

The engine exhaust from this

product contains chemicals known to

the State of California to cause can-

cer, birth defects or other reproductive

harm.

This label indicates the minimum

distance between front handle and

rear grip.

Safety Labels

50 FEET

(15m)

KEEP BYSTANDERS AWAY

AT LEAST 50 FEET (15m)

BEWARE OF THROWN OR

RICHOCHETED OBJECTS

KEEP AWAY FROM

ROTATING BLADE

Shindaiwa

READ THE

OPERATOR’S MANUAL

WEAR HEARING AND

ANSI Z87.1 APPROVED

EYE PROTECTION

P/N 19422-00046

3

ALWAYS wear eye protection to shield

against thrown objects.

NEVER run the engine when transport-

ing the unit.

NEVER run the engine indoors! Make

sure there is always good ventilation.

Fumes from engine exhaust can cause

serious injury or death.

ALWAYS use the proper cutting tool for

the job.

ALWAYS clear your work area of trash or

hidden debris that could be thrown back

at you or toward a bystander.

ALWAYS stop the engine immediately

if it suddenly begins to vibrate or shake.

Inspect for broken, missing or improperly

installed parts or attachments.

ALWAYS keep the unit as clean as prac-

tical. Keep it free of loose vegetation,

mud, etc.

ALWAYSKROGWKHXQLW¿UPO\ZLWKERWK

hands when cutting or trimming, and

maintain control at all times.

ALWAYS keep the handles clean.

ALWAYS disconnect the spark plug wire

before performing any maintenance

work.

Work Safely

This machine operates at very high

speeds and has the potential to do seri-

ous damage if misused, abused or mis-

handled. To reduce the risk of injury,

you must maintain control at all times,

and observe all safety precautions dur-

ing operation. Never permit a person

without training or instruction to operate

this machine!

Safety

WARNING!

Never make unauthorized

attachment installations. Do not

use attachments not approved by

Shindaiwa for use on this unit.

WARNING!

Never operate

power equipment of any

kind if you are tired or if you are under

WKHLQÀXHQFHRIDOFRKROGUXJVPHGLFD-

tion or any other substance that could

affect your ability or judgement.

WARNING!

Use Good Judgement

Stay Alert

You must be physically and mentally ﬁt to

operate this unit safely.

IMPORTANT!

Safety and Operation Information Labels: Make sure all

information labels are undamaged and readable. Imme-

diately replace damaged or missing information labels.

New labels are available. Contact your local authorized

Shindaiwa dealer.

4

The properly equipped operator

Be aware of the working environment

Always operate with both hands

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Wear nonslip heavy-duty work

gloves to improve your grip on the

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clothes that also permit freedom of

movement. NEVER wear shorts!

Always wear eye protection such as goggles or

safety glasses. Wear hearing protection devices

and a broad-brimmed hat or helmet.

Wear sturdy footwear with nonslip

soles to provide good footing. Steel-

toed safety boots are recommended.

Never operate unit bare-footed!

Keep a proper footing and do not

overreach—maintain your balance

at all times during operation.

Keep away from rotating attachments

at all times, and NEVER lift a moving

attachment above waist-height.

Always make sure the appropriate cutting

attachment shield is correctly installed and in

good condition.

Avoid long-term operation in very

hot or very cold weather.

Make sure bystanders or observers

outside the 15 meters “danger zone”

wear eye protection.

Be extremely careful of

slippery terrain, especially

during rainy weather.

Always make sure the

appropriate cutting attachment

shield is correctly installed.

If contact is made with a hard

object, stop the engine and

inspect the cutting attachment

for damage.

When operating in rocky terrain or near

electric wires or fences, use extreme

caution to avoid contacting such items

with the cutting attachment.

Be constantly alert for objects and

debris that could be thrown either

from the rotating cutting attachment

or bounced from a hard surface.

Reduce the risk of bystanders being

VWUXFNE\À\LQJGHEULV0DNHVXUHQR

one is within 15 meters—that’s about

16 paces—of an operating attachment.

Safety (continued)

5

Product Description

Using the illustration as a guide, famil-

iarize yourself with your machine and

its various components. Understanding

your machine helps ensure top per-

formance, long service life and safer

operation.

6SHFLÀFDWLRQV

Engine model SF2510E

Dry weight (Including attachments) 6.1 kg / 13.4 lb.

Engine type 4-cycle, vertical cylinder, air cooled

Bore x stroke 34 x 27 mm / 1.3 x 1.1 in.

Displacement 24.5 cc / 1.5 cu. in.

Maximum power 1.1 HP / 0.8 kW @ 7500 rpm (min

-1

)

Recommended idle speed 3,000 (±250) min

-1

(rpm)

Fuel/oil ratio 50:1 with ISO-L-EGD or JASO FC class 2-cycle mixing oil*

Carburetor type Walbro WYL, diaphragm-type

Fuel tank capacity 590 ml / 20.0 oz.

Ignition One-piece electronic, program contolled

Spark plug* NGK CMR5H

Electrode Gap 0.6 - 0.7 mm / .024 -.028 in.

Torque 100-150 kg cm / 9.8 - 14.7 N∙m

Air cleaner type Foam pre-ﬁlter; sealed felt main ﬁlter

Starting method Recoil

Stopping method Slide switch

Transmission type Automatic, centrifugal clutch w/bevel gear

EPA Emission Compliance Period** Category A

Outer tube

Edger blade

Grip

Gearcase

Cutting

attachment shield

Handle

Accelerator

lever

Throttle lock

lever

Ignition switch

Fuel tank

WARNING!

Do not make unauthorized

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these units or their components.

** The EPA emission compliance referred to on the emission compliance label located on the engine, indicates the number of operating

hours for which the engine has been shown to meet Federal emission requirements. Category C = 50 hours (Moderate), B = 125 hours

(Intermediate) and A = 300 hours (Extended).

* The NGK CMR5H also meets the requirements for electro magnetic compliance (EMC).

Speciﬁcations are subject to change without notice.

Remove air cleaner cover

Lock Nut

Cable

Adjuster

Adjust as required for 4-6 mm free play

4-6 mm (3/16”-

1/4”)Throttle Free

Play

Throttle Lever Free Play

Gearcase

Flex drive

Shaft tube

Gearcase

clamp bolt

Gearcase

index bolt

6

Assembly

Prior to assembly

Before assembling, make sure you have all

the components required for a complete unit.

Carefully inspect all components for damage.

Outer Tube/Main Shaft AssemblyŶ

Cutting Attachment ShieldŶ

Edger BladeŶ

Kit containing cutting attachment shield, Ŷ

mounting bracket and hardware, this

owner's/operator's manual, and a tool

kit for routine maintenance.

Mounting the cutting attachment shield and edger blade

NOTE:

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out from the shaft tube, engage into the

gearcase and then slide the assembly

onto the shaft tube.

Loosen gearcase clamp bolt.1.

Remove the gearcase index bolt.2.

Slide the gearcase oriented as shown 3.

onto the shaft tube insuring that the

ﬂex drive is engaged in the gearcase.

Reinstall the index bolt and tighten 4.

securely.

Tighten the clamp bolt and torque to 5.

52 – 69 inch-pounds.

IMPORTANT!

The terms “left”, “left-hand”, and “LH”;

“right”, “right-hand”, and “RH”; “front” and

“rear” refer to directions as viewed by the

operator during normal operation.

Adjust Throttle Lever Free Play

The throttle lever free play should be

approximately 4 - 6 mm (3/16” - 1/4”).

Make sure that the throttle lever operates

smoothly without binding. If it becomes

necessary to adjust the lever free play, fol-

low the procedures and illustrations that

follow.

Loosen the air cleaner cover knob and 1.

remove the air cleaner cover.

Loosen the lock nut on the cable 2.

adjuster.

Turn the cable adjuster in or out as 3.

required to obtain proper free play

4-6 mm.

Tighten the locknut.4.

Reinstall the air cleaner cover.5.

7

CAUTION

Never use any type of gasoline contain-

ing more than 10% alcohol by volume!

Some types of gasoline contain alcohol

as an oxygenate. Oxygenated gaso-

line may cause increased operating

temperatures. Under certain condi-

tions, alcohol-based gasoline may also

reduce the lubricating qualities of some

2-cycle mixing oils.

Generic oils and some outboard

oils should never be used in your

Shindaiwa engine.

Mixing fuel

Filling the fuel tank

CAUTION

This engine is designed to operate on

a 50:1 mixture consisting of unleaded

gasoline and ISO-L-EGD or JASO FD

class 2-cycle mixing oil only. Use of

non-approved mixing oils can lead to

excessive carbon deposits.

Use only fresh, clean unleaded gasoline Ŷ

with a pump octane of 87 or higher.

Mix all fuel with a 2-cycle air-cooled

Ŷ

mixing oil that meets or exceeds ISO-L-

EGD and/or JASO FD classiﬁed oils at

50:1 gasoline/oil ratio.

Examples of 50:1 mixing quantities

WARNING!

Minimize the Risk of Fire

IMPORTANT!

Mix only enough fuel for your immediate

needs! If fuel must be stored longer than 30

days and

oil with fuel stabilizer is not

used, it should ﬁrst be treated with a fuel

stabilizer such as STA-BIL™.

Oil is a registered JASO FD classi-

ﬁed oil and also meets or exceeds ISO-L-EGD

performance requirements. Shindaiwa One is

recommended for use in all Shindaiwa low emis-

sions engines. Shindaiwa One also includes a

fuel stabilizer.

NEVERŶ VPRNHRUOLJKW¿UHVQHDUWKH

engine.

ALWAYS

Ŷ stop the engine and allow

it to cool before refueling.

ALWAYS

Ŷ Wipe all spilled fuel and

move at least 3 meters (10 feet)

from the fueling point and source

before starting.

NEVER

Ŷ SODFHÀDPPDEOHPDWHULDO

FORVHWRWKHHQJLQHPXIÀHU

NEVER

Ŷ operate the engine with-

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screen in place and in good work-

ing condition.

FUEL IS HIGHLY FLAMMABLE.

Ŷ

ALWAYS Ŷ store gasoline in a con-

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liquids.

ALWAYS

Ŷ

inspect the unit for fuel

leaks before each use. During each

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around the fuel cap and/or fuel tank.

If fuel leaks are evident, stop using

the unit immediately. Fuel leaks must

be repaired before using the unit.

ALWAYSŶ move the unit at least 3

meters (10 feet) away from a fuel

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mable materials before starting

the engine.

Place the unit on a ﬂat, level surface.1.

Clear any dirt or other debris from 2.

around the fuel ﬁller cap.

Remove the fuel cap, and ﬁll the tank 3.

with clean, fresh fuel.

Reinstall the fuel ﬁller cap and tighten 4.

ﬁrmly.

Wipe away any spilled fuel before start-5.

ing engine.

CAUTION!

Slowly remove the fuel cap only after

stopping the engine

CAUTION!

Mix and pour fuel outdoors where there

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U.S. METRIC

Gasoline

2-cycle

mixing oil

Gasoline

2-cycle

mixing oil

US Gallons Fl.oz. Liter cc.

1 2.6 4 80

2 5.2 8 160

5 13 20 400

10 25.6 30 600

20 51.2 50 1000

50 128 100 2000

Slide ignition to ON

ON

Throttle Lock

Button

Make sure the

attachment is clear

of obstructions!

...and pull recoil

starter handle

upward

Hold

the unit

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Open

After engine starts, move choke to OPEN

position

Primer Bulb

Return Tube

Press primer

bulb...

Close

choke

Set the choke lever to the CLOSED position

8

Starting the Engine

IMPORTANT!

Engine ignition is controlled by a two position switch mounted on the throttle housing labeled, “I” for ON or START and “O” for OFF or STOP.

Slide the ignition switch to the “ON” 1.

position.

Set the throttle lever to the “fast idle”:2.

Squeeze the throttle lever toward a.

the handgrip on the shaft tube.

Depress and hold the throttle lock b.

button.

While depressing the throttle lock c.

button, release the throttle lever.

Press the primer bulb until fuel can 3.

be seen ﬂowing in the transparent

return tube.

WARNING!

Never start the engine from

the operating position.

Set the choke lever to the CLOSED 4.

position if engine is cold.

While holding the outer tube ﬁrmly 5.

with left hand. Use your other hand

to slowly pull the recoil starter handle

until resistance is felt, then pull quickly

to start the engine.

IMPORTANT!

The primer system only pushes fuel

through the carburetor. Repeatedly press-

ing the primer bulb will not ﬂood the

engine with fuel.

CAUTION!

Do not pull the recoil starter to the end

of the rope travel. Pulling the recoil

starter to the end of the rope travel

can damage the starter.

WARNING!

The cutting attachment may

move when the engine is started!

IMPORTANT!

If the engine fails to start after several

attempts with the choke in the closed

position, the engine may be ﬂooded with

fuel. If ﬂooding is suspected, refer to the

”Starting a Flooded Engine” section of

this manual.

When the engine starts, slowly move 6.

the choke lever to the “OPEN” posi-

tion. (If the engine stops after the initial

start, close the choke and restart.)

Operating the throttle will automatically 7.

disengage the fast idle setting.

After the engine starts, allow the

Ŷ

engine to warm up at idle 2 or 3 min-

utes before operating the unit.

After the engine is warm, pick up the

Ŷ

unit and clip on the shoulder strap, if

so equipped.

When the Engine Starts...

Advancing the throttle makes the cutting Ŷ

attachment move faster; releasing the

throttle permits the attachment to stop

moving. If the cutting attachment con-

tinues to move when the engine returns

to idle, carburetor idle speed should be

adjusted (see “Adjusting Engine Idle”.).

Slide ignition to OFF

OFF

NEVER operate the unit with the cut-

ting attachment shield or other protec-

tive devices removed!

Use only authorized Shindaiwa parts and

accessories with your Shindaiwa trimmer.

Do not make modiﬁcations to this unit with-

out written approval from Shindaiwa, Inc.

ALWAYS make sure the cutting attach-

ment is properly installed and ﬁrmly

tightened before operation.

NEVER use a cracked or warped

cutting attachment: replace it with a

serviceable one.

Checking Unit Condition

ALWAYS make sure the cutting attach-

ment ﬁts properly into the appropriate

attachment holder. If a properly installed

attachment vibrates, replace the attach-

ment with new one and re-check.

ALWAYS stop the engine immediately

and check for damage if you strike a

foreign object or if the unit becomes

tangled. Do not operate with broken or

damaged equipment.

NEVER allow the engine to run at high

RPM without a load. Doing so could dam-

age the engine.

NEVER operate a unit with worn or dam-

aged fasteners or attachment holders.

WARNING!

A cutting attachment shield or

other protective device is no guarantee

of protection against ricochet. YOU

MUST ALWAYS GUARD AGAINST

FLYING DEBRIS!

9

Idle the engine brieﬂy before stopping

(about 2 minutes), then slide the ignition

switch to the “O” (Engine OFF) position.

Stopping the Engine

Adjusting Engine Idle

Idle Adjusting

Screw

The engine must return to idle speed

whenever the throttle lever is released.

Idle speed is adjustable, and must be set

low enough to permit the engine clutch to

disengage the cutting attachment.

WARNING!

The cutting attachment must

NEVER rotate at engine idle! If the

idle speed cannot be adjusted by

the procedure described here, return

the unit to your Shindaiwa dealer for

inspection.

Idle Speed Adjustment

Place the unit on the ground, then start 1.

the engine, and then allow it to idle 2-3

minutes until warm.

If the attachment rotates when the 2.

engine is at idle, reduce the idle speed

by turning the idle adjustment screw

counter-clockwise.

If a tachometer is available, adjust idle. 3.

Check Speciﬁcations page for correct

idle speed

Starting the Engine (continued)

NOTE

Carburetor fuel mixture adjustments are

preset at factory and cannot be serviced

LQWKH¿HOG

Disconnect the spark plug lead and use 1.

the spark plug wrench to remove the

spark plug (turn counter clockwise to

remove).

Slide the ignition switch to the “O” 2.

(STOP) position.

If the spark plug is fouled or

Ŷ

soaked with fuel, clean the plug as

necessary.

Open the choke and fully depress the 3.

throttle lever with your left hand, then

pull the starter handle rapidly with your

right hand to clear excess fuel from the

combustion chamber.

Replace the spark plug and tighten it 4.

ﬁrmly with the spark plug wrench. If a

torque wrench is available, torque the

spark plug to the values recommended

in the “Speciﬁcations” section.

Repeat the starting procedure for a 5.

warm engine.

If the engine still fails to start, refer to 6.

the troubleshooting section near the

end of this manual.

Starting A Flooded Engine

Guide Wheel

Adjusting knob

Guide Wheel

The numbers are for

reference only; they do

NOT refer to depth in

inches

10

Operation

Using a hand-held edger

CAUTION!

Low-speed edging can lead to pre-

mature clutch failure.

Before edging, make sure the area Ŷ

is soft enough so the blade does not

bog down. If necessary, water the area

before edging.

Remove debris and other obstacles that

Ŷ

could be thrown by the rotating blade.

Wear eye protection, long pants,

Ŷ

and boots when operating this

machine!

Whenever you strike a hard object

Ŷ

with the blade, always stop the edger

and carefully inspect the blade for

damage. NEVER OPERATE THE

EDGER WITH A DAMAGED BLADE!

WARNING!

The edger’s depth of cut is controlled by

a combination of operator height, blade

wear, and the positioning of the edger’s

guide wheel.

To adjust blade height:

Loosen the guide wheel adjusting knob.1.

Raise or lower the guide wheel to the 2.

desired setting.

Tighten the guide wheel adjusting knob 3.

ﬁrmly.

NOTE:

Guide wheel adjustment is also required

to compensate for blade wear.

Adjusting blade cutting depth

Plan your work so the edger blade is Ŷ

always on your right-hand side.

Begin each pass by positioning the unit

Ŷ

over the work, and with the engine run-

ning at about half-throttle. Slowly lower

the blade to the ground while applying

full throttle.

Do not move the edger into the work so Ŷ

fast that the engine or blade bogs down.

Regular and frequent use of the edger

Ŷ

will make a neater lawn, and a frequently

trimmed edge will be easier to maintain.

WARNING!

Use only Shindaiwa replace-

ment edger blades.

WARNING!

Never adjust the guide wheel

while the engine is running.

11

Maintenance

WARNING!

Before performing any main-

tenance, repair, or cleaning work on the

unit, make sure the engine and cutting

attachment are completely stopped.

Disconnect the spark plug wire before

performing service or maintenance.

WARNING!

Non-standard accessories,

cutting attachment, or replacement

parts may not operate properly with

your unit and may cause damage and

lead to personal injury.

Prior to each work day, perform the

following:

Remove all dirt and debris from the

Ŷ

engine, check the cooling ﬁns and

air cleaner for clogging, and clean as

necessary.

Clean any debris or dirt from the cut-

Ŷ

ting attachment.

Check the entire unit for leaking fuel or

Ŷ

grease.

Check for loose or missing screws or

Ŷ

components. Make sure the cutter

attachment is securely fastened.

Make sure nuts, bolts, and screws

Ŷ

(except carburetor idle speed adjusting

screws) are tight.

Carefully remove any accumulations of

Ŷ

dirt or debris from the mufﬂer and fuel

tank. Check cooling air intake area at

base of crankcase. Remove all debris.

Dirt build-up in these areas can lead to

engine overheating, ﬁre, or premature

wear.

Daily Maintenance

IMPORTANT!

MAINTENANCE, REPLACEMENT

OR REPAIR OF EMISSION CONTROL

DEVICES AND SYSTEMS MAY BE PER-

FORMED BY ANY REPAIR ESTABLISH-

MENT OR INDIVIDUAL; HOWEVER,

WARRANTY REPAIRS MUST BE PER-

FORMED BY A DEALER OR SERVICE

CENTER AUTHORIZED BY Shindaiwa

INC. THE USE OF PARTS THAT ARE NOT

EQUIVALENT IN PERFORMANCE AND

DURABILITY TO AUTHORIZED PARTS

MAY IMPAIR THE EFFECTIVENESS OF

THE EMISSION CONTROL SYSTEM AND

MAY HAVE A BEARING ON THE OUT-

COME OF A WARRANTY CLAIM.

Fasteners

Make sure nuts, bolts, and screws (except

carburetor adjusting screws) are tight.

Air Filter

The C4 engine that powers your

Shindaiwa model is a hybrid 4-stroke

engine. As a hybrid, the engine is lubri-

cated by oil mixed with the gasoline

and air from the carburetor that moves

through and around the internal parts of

the engine in a similar way that a 2-stroke

engine is lubricated. Without the heavy

duty 2-stage air ﬁlter equipped on all C4

engines, dust and dirt could also move

through the engine, decreasing engine

life, increasing valve wear and the need

for more frequent valve adjustments. To

keep your C4 engine strong and reliable,

Shindaiwa recommends that you check

and service the air ﬁlter as instructed in

the 10-Hour Maintenance section that

follows.

0XIÁHU

This unit must never be operated with

a faulty or missing spark arrester or

mufﬂer. Make sure the mufﬂer is well

secured and in good condition. A worn or

damaged mufﬂer is a ﬁre hazard and may

also cause hearing loss.

Spark Plug

Keep the spark plug and wire connections

tight and clean.

General Maintenance

Blades

Keep blades sharp and check blade

condition frequently. If a blade’s per-

formance changes suddenly, stop the

engine and check the blade for cracks

or other damage. Replace a damaged

blade IMMEDIATELY!

Never repair a damaged blade by

Ŷ

welding, straightening, or by modify-

ing its shape. An altered blade may

break during operation, resulting in

serious personal injury.

Blades are not interchangeable Ŷ

between Shindaiwa edgers and

unit/brushcutter models. Oper-

ating any unit with a blade or

attachment not approved for that

unit can be hazardous and may

cause serious injury.

WARNING!

5HPRYHDOOGLUWDQGGHEULVIURPWKHHQJLQHDQGFKHFNWKHFRROLQJ¿QV

Cooling

¿QV

Air

intake

Cooling

¿QV

NOTE:

Using non-standard replacement parts

could invalidate your Shindaiwa warranty.

12

Before reinstalling the new fuel ﬁlter Ŷ

element, inspect the condition of all

the fuel system components (fuel

pick-up line, fuel return line, tank vent

line, tank vent, fuel cap and fuel tank).

If damage, splitting or deterioration

is noted, the unit should be removed

from service until it can be inspected or

repaired by a Shindaiwa-trained service

technician.

)XHO¿OWHUHOHPHQW

Hooked Wire

Clean the spark plug

and check the gap at

the electrode.

10/15-Hour Maintenance

0.6–0.7 mm

Maintenance (continued)

10-Hour Maintenance

Unscrew

Fasteners

(more frequently in dusty conditions)

Remove the air cleaner cover by loos-1.

ening the thumbscrews and lifting.

Remove and inspect the pre-ﬁlter. 2.

If the pre-ﬁlter is torn or otherwise

damaged, replace it with a new one.

Clean the pre-ﬁlter with soap and 3.

water. Let dry before reinstalling.

Inspect the air ﬁlter element. If the 4.

element is damaged or distorted,

replace it with a new one.

Tap ﬁlter gently on a hard surface to 5.

dislodge debris from element or use com-

pressed air from the inside to blow debris

out and away from the air ﬁlter element.

Install the air ﬁlter element, pre-ﬁlter 6.

and cover in the reverse order of

removal.

Air Filter

Element

Pre-Filter

IMPORTANT!

Direct the air stream at the inside face of

the ﬁlter only!

CAUTION!

Never operate the unit if the air cleaner

assembly is damaged or missing!

50-hour Maintenance

Remove and replace the fuel ﬁlter

element

CAUTION!

Before removing the spark plug, clean

the area around the plug to prevent

dirt and debris from getting into the

engine’s internal parts.

Remove and clean or replace the

spark plug.

Clean the spark plug. Adjust electrode

Ŷ

gap according to the values listed in the

”Speciﬁcations” section. If the spark plug

must be replaced, use only the type rec-

ommended in ”Speciﬁcations” or equiva-

lent resistor type spark plug of the correct

heat range.

5HPRYHDQGUHSODFHWKHIXHO¿OWHUHOHPHQ

13

Gearcase

Index Screw

Maintenance (continued)

Remove the shaft bolt, bolt guard, Ŷ

holder A, blade, holder B, and the out-

put shaft collar. Press new grease into

the gearcase until the old grease has

been pushed out. Use only lithium-base

grease.

Gearcase lubrication

Flexible shaft lubrication

Inspect the Gearcase Protector

The metal gearcase protector is installed to

protect the gearcase ﬂange from damage

when working close to sidewalks or other

abrasive surfaces, and should be routinely

inspected for damage or excessive wear.

When replacing the protector, inspect to be

sure that both of the protector mounting

screws are ﬁrmly tightened and each screw

is locked in place with a nut as shown.

50-hour Maintenance (continued)

Gearcase protector

Nut

Mounting

screw

Lubricate the Flexible Shaft

Lack of lubrication will cause rapid wear

to the ﬂexible shaft and also to the shaft

tube liner, resulting in increased vibra-

tion and greatly decreased service life.

Remove and lubricate the ﬂexible shaft as

follows:

Loosen the gearcase clamp screw.1.

Remove the gearcase index screw.2.

Slide the gearcase and shield assembly 3.

from the shaft tube.

Pull the ﬂexible shaft from the shaft 4.

tube assembly, and clean the shaft thor-

oughly in solvent.

Inspect the shaft carefully, and replace 5.

if worn or damaged. If ﬂexible shaft

is worn and needs replacement, liner

should also be replaced.

Coat the entire length of the shaft with 6.

a premium gearcase lube and reinstall

the shaft in the shaft tube assembly.

Insert the ﬂexible shaft into the female 7.

end of the gearcase pinion.

NOTE:

)RUH[WHQGHGVKDIWOLIHWKHÀH[LEOHFDEOH

should be reversed end-for-end during

the reinstallation process.

New

Grease

Old

Grease

Shaft Bolt Bolt

Guard

Holder

A

Holder

B

Output Shaft Collar

Blade

Shaft

Tube

Gearcase lubrication

Flexible shaft

Gearcase

Shaft tube

Inspect the gearcase protector

Reinstall the gearcase onto the outer 8.

tube in the reverse order of removal.

CAUTION!

The D-shaped shim washer must be

SRVLWLRQHGZLWKLWVÀDWHGJHWRZDUGWKH

shaft tube.

D-shaped shim washer

ÀDWVLGHWRZDUGWXEH

Outer

tube

Gearcase

Reinstall the gearcase onto the outer tube

14

Whenever the unit will not be used for 30

days or longer, use the following proce-

dures to prepare it for storage:

Clean external parts thoroughly.

Ŷ

Drain all the fuel from the carburetor Ŷ

and the fuel tank.

Long Term Storage

Remove remaining fuel from the fuel Ŷ

lines and carburetor with the fuel

drained from the fuel tank. To do so:

Prime the primer bulb until no more 1.

fuel is passing through.

Start and run the engine until it stops 2.

running.

Repeat steps 1 and 2 until the engine 3.

will no longer start.

Remove the spark plug and pour

Ŷ

about 7 mL (1/4 oz.) of 2-cycle mixing

oil into the cylinder through the spark

plug hole. Slowly pull the recoil starter

2 or 3 times so oil will evenly coat the

interior of the engine. Reinstall the

spark plug.

IMPORTANT!

All stored fuels should be stabilized with a

fuel stabilizer such as STA-BIL.

CAUTION!

Gasoline stored in the carburetor for

extended periods can cause hard start-

ing, and could also lead to increased

service and maintenance costs.

Before storing the unit, repair or Ŷ

replace any worn or damaged parts.

Remove the air cleaner element from

Ŷ

the carburetor and clean it thoroughly

with soap and water, let dry and reas-

semble the element.

Store the unit in a clean, dust-free area.

Ŷ

Maintenance (continued)

IMPORTANT!

If a new gasket is not available and/or the

old gasket is not damaged, the old gasket

may be reused. Never use cracked or

damaged gaskets!

Turn engine over several times, and 6.

returnthe to TDC-compression.

Recheck with proper feeler gauge to

make sure clearance adjustment did

not change as a result of tightening the

locknut. Readjust as necessary.

Replace rocker arm cover gasket to 7.

assure proper sealing and install cover.

Remove cylinder cover, rocker arm cover, 1.

and spark plug.

Rotate the crankshaft

while observing the piston through the

spark plug opening. When the piston

is at the top of the compression stroke

(TDC), the valves can be adjusted.

Loosen adjuster locknut so that the 2.

2.5 mm Allen socket head adjustment

screw can turn freely.

Insert 0.10 mm feeler gauge between 3.

valve stem tip and rocker arm.

Turn adjustment screw (clockwise = 4.

tighter, counter-clockwise = looser)

until feeler gauge is almost snug. Back

off just enough to allow gauge to slip

out with limited resistance.

While holding the adjustment screw in 5.

place with the Allen driver, tighten the

locknut with a wrench.

CAUTION!

Performing a valve adjustment

Ŷ

incorrectly may cause hard start-

ing and/or can damage the engine.

If you are unfamiliar with this

Ŷ

engine or uncomfortable with this

procedure, consult with an autho-

rized Shindaiwa servicing dealer.

Valve Adjustment

139/150-Hour Maintenance

Maintenance after ﬁrst 139-hours,

then every 150-hours thereafter.

Combustion chamber should be decar-

Ŷ

bonized, and the valve clearance should

be adjusted. It is highly recommended

that this is done by a Shindaiwa-trained

service technician.

Replace the spark plug annually: Use

Ŷ

only the type recommended in the

”Speciﬁcations” section or an equivalent

resistor type spark plug of the correct

heat range. Set spark plug electrode

gap to 0.6 -0.7 mm.

The valve clearance should be adjusted

Ŷ

annually or every 135 hours. It is

highly recommended that this is

done by a Shindaiwa-trained service

technician.

Engine Cover

Screws

Engine Cover

0XIÀHU

0XIÀHU*DVNHW

0XIÀHU%ROWV

Spark Arrester Screen

Spark Arrester Cover

Cover Screws

With a 3 mm hex wrench remove the 1.

4 engine cover screws and the engine

cover.

15

If the engine becomes sluggish and low

on power, check and clean the spark

arrester screen.

IMPORTANT!

If you note excessive carbon buildup,

consult with an authorized Shindaiwa

servicing dealer.

Maintenance (continued)

0XIÁHU0DLQWHQDQFH

WARNING!

Never operate the unit with

DGDPDJHRUPLVVLQJPXIÀHURUVSDUN

arrester! Operating with a missing or

GDPDJHGVSDUNDUUHVWHULVD¿UHKD]DUG

and could also damage your hearing.

With a 4 mm hex wrench, remove the 3 2.

mufﬂer bolts and the mufﬂer.

With a small ﬂat bladed screwdriver 3.

remove the 2 screws holding the

spark arrester screen and cover to the

mufﬂer.

Remove the screen and clean it with a 4.

stiff bristle brush.

Inspect the cylinder exhaust port for 5.

any carbon buildup.

Reassemble the spark arrester, mufﬂer 6.

and engine cover in the reverse order

of disassembly.

Replacing the edger blade

Holder A

Edger Blade

Lock the shaft

Holder B

Output Shaft Bolt

Bolt Guard

Align the hole in holder A with the 1.

matching hole in the gearcase and then

use the hex wrench to temporarily lock

the output shaft.

Use the combination wrench to loosen 2.

the shaft bolt then remove the output

shaft bolt, Holder B and the edger blade

from the gearcase.

Mount the edger blade and holder B 3.

onto the shaft, and then install the bolt

guard and shaft bolt (turn bolt counter-

clockwise to install).

Align the hole in holder A with the 4.

matching hole in the gearcase, and then

use the hex wrench to temporarily lock

the output shaft.

Use the combination wrench to ﬁrmly 5.

tighten the shaft bolt. Remove the hex

wrench.

WARNING!

Always wear gloves when

handling the edger blade.

Replacing the edger blade

0XIÀHUPDLQWHQDQFH

16

NO

YES

Troubleshooting Guide

Does the engine crank?

Good compression?

Does the tank contain

fresh fuel of the proper

grade?

Is fuel visible and moving

in the return line when

priming?

Is there spark at the spark

plug wire terminal?

Check the spark plug.

The plug is damaged internally or of the

wrong size.

What To Check Possible Cause Remedy

ENGINE DOES NOT START

Faulty recoil starter.

Fluid in the crankcase.

Internal damage.

Loose spark plug.

Excess wear on cylinder, piston,

rings.

Fuel incorrect, stale, or contaminated;

mixture incorrect.

Check for clogged fuel ﬁlter and/

or vent.

The ignition switch is in “O” (OFF)

position.

Shorted ignition ground.

Faulty ignition unit.

If the plug is wet, excess fuel may be in

the cylinder.

The plug is fouled or improperly gapped.

Consult with an authorized servicing

dealer.

Tighten and re-test.

Consult with an authorized servicing

dealer.

Reﬁll with fresh, clean unleaded gasoline

with a pump octane of 87 or higher

mixed with a premium 2-cycle mixing oil

or with an equivalent high quality 2-cycle

mixing oil.

Replace fuel ﬁlter or vent as required.

Restart.

Move switch to “I” (ON) position and

restart.

Consult with an authorized servicing

dealer.

Crank the engine with the plug removed,

reinstall the plug, and restart.

Clean the spark plug. Check the

Speciﬁcations section for the correct plug

and gap for your unit. Restart.

Replace the spark plug. Check the

Speciﬁcations section for the correct plug

and gap for your unit. Restart.

17

Troubleshooting Guide (continued)

Operator is overworking the unit.

Carburetor mixture is too lean.

Improper fuel ratio.

Fan, fan cover, cylinder ﬁns dirty or

damaged

Carbon deposits on the piston or in the

mufﬂer.

Clogged air cleaner element.

Loose or damaged spark plug.

Air leakage or clogged fuel line.

Operate at slower rate.

Consult with an authorized servicing

dealer.

Reﬁll with clean fresh unleaded gasoline

with a pump octane of 87 or higher, mixed

with a premium 2-cycle mixing oil at a 50:1

gasoline/oil ratio.

Clean, repair or replace as necessary.

Consult with an authorized servicing

dealer

Clean or replace the air ﬁlter

Tighten or replace the spark plug.

Restart. Check the Speciﬁcations section

in this manual for the correct spark plug

for this unit.

Repair or replace fuel ﬁlter and/or fuel

line.

Water in the fuel.

Piston seizure.

Faulty carburetor and/or diaphragm

Overheating condition.

Improper fuel.

Carbon deposits in the

combustion chamber.

Check fuel octane rating; check for

presence of alcohol in the fuel. Refuel as

necessary.

Consult with an authorized servicing

dealer.

Reﬁll with fresh fuel/oil mixture.

Consult with an authorized servicing

dealer.

Consult with an authorized servicing

dealer.

Is the engine overheating?

Engine is rough at all

speeds. May also have black

smoke and/or unburned

fuel at the exhaust.

Engine is knocking.

LOW POWER

What To Check Possible Cause Remedy

Valve clearance set incorrectly.

18

ADDITIONAL PROBLEMS

Fuel tank empty.

Clogged fuel ﬁlter.

Water in the fuel.

Shorted spark plug or loose terminal.

Ignition failure.

Piston seizure.

Ground (stop) wire is disconnected or

switch is defective

Overheating due to incorrect spark plug

Clogged air ﬁlter.

Clogged fuel ﬁlter.

Lean fuel/air mixture.

Idle speed set too low.

Switch turned off.

Refuel. See Fuel section of manual.

Replace fuel ﬁlter.

Drain; replace with clean fuel. See Fuel

section of manual..

Clean or replace spark plug. Check the

Speciﬁcations page in this manual for the

proper spark plug for your unit. Tighten

the terminal.

Replace the ignition unit.

Consult with an authorized

servicing dealer

Test and replace as required.

Replace the spark plug. Check the

Speciﬁcations page in this manual for the

proper spark plug for your unit.

Clean or replace the air ﬁlter.

Replace the fuel ﬁlter.

Consult with an authorized

servicing dealer.

Adjust idle. Check Speciﬁcations page for

correct idle speed.

Reset the switch and re-start.

Overheated engine.

Engine idle too high.

Broken clutch spring or worn clutch

spring boss.

Loose attachment holder.

Warped or damaged attachment.

Loose gearcase.

Poor acceleration.

Engine stops abruptly.

Engine difﬁcult to

shut off.

Cutting attachment

moves at engine idle.

Excessive vibration.

Cutting attachment will

not move.

Idle engine until cool.

Adjust idle. Check Speciﬁcations page for

correct idle speed.

Replace spring/shoes as required,

check idle speed.

Inspect and re-tighten holders securely.

Inspect and replace attachment

as required.

Tighten gearcase securely.

Bent main shaft/worn or damaged

bushings.

Shaft not installed in powerhead or

gearcase.

Broken shaft.

Damaged gearcase.

Inspect and replace as necessary.

Inspect and reinstall as required.

Consult with a authorized

servicing dealer.

Troubleshooting Guide (continued)

What To Check Possible Cause Remedy

Valve cover is leaking. Consult with an authorized

servicing dealer.

Top of engine is getting

dirty and oily.

Idle set too high. Adjust idle. Check Speciﬁcations page for

correct idle speed.

Engine will not

idle down.

Engine has an air leak. Consult with an authorized servicing dealer.

19

Emission System Warranty Statement

Your Warranty Rights and Obligations

The California Air Resources Board, the U.S. Environ-

mental Protection Agency and Shindaiwa Inc. are pleased

to explain the exhaust and evaporative emission control

system warranty on your new small off-road (non-road)

engine.

In California, new small off-road engines must be

designed, built, and equipped to meet the State’s stringent

anti-smog standards. In other states, new 1997 and later

non-road engines must meet the Federal EPA’s stringent

anti-smog standards.

Shindaiwa Inc. must warrant the emission control sys-

tem on your small off-road engine for the periods of time

listed below, provided there has been no abuse, neglect,

or improper maintenance of your small off-road engine.

Your engine exhaust and evaporative emission control

system includes parts such as the carburetor, fuel tank,

the ignition system and, if equipped, the catalytic con-

verter. These components are speciﬁcally listed below.

Where a warrantable condition exists, Shindaiwa Inc.

will repair your small off-road engine at no cost to you

including diagnosis, parts, and labor.

Manufacturer’s Warranty Coverage

When sold within the U.S., this engine’s emission control

system is warranted for a period of two (2) years from the

date this product is ﬁrst delivered to the original retail

purchaser.

During the warranty period, Shindaiwa Inc. will, at their

option, repair or replace any defective emission-related

component on this engine. During the original Warranty

Period, these Warranty Rights are automatically transfer-

able to subsequent owners of this product.

What is Covered by this Warranty

Carburetor Internal Components1.

Throttle Valve, Needle, Jet, Metering Diaphragm

Ŷ

Fuel Tank2.

Ignition System Components3.

Ignition Coil

Ŷ

Flywheel RotorŶ

Catalytic Converter (if originally equipped)4.

The emission control system for your particular

Shindaiwa engine may also include certain related hoses

and connectors.

Owners Warranty Responsibilities

As the small off-road engine owner, you are responsible

for the performance of the required maintenance listed in

this owners manual. Shindaiwa Inc. recommends that you

retain all receipts covering maintenance on your small

off-road engine, but Shindaiwa Inc. cannot deny warranty

solely for the lack of receipts or for your failure to ensure

the performance of all scheduled maintenance.

As the small off-road engine owner, you should be

aware, however, that Shindaiwa Inc. may deny you war-

ranty coverage if your small off-road engine or a part has

failed due to abuse, neglect, improper maintenance, or

unapproved modiﬁcations.

You are responsible for presenting your small off-road

engine to an authorized Shindaiwa Dealer as soon as a

problem exists. The warranty repairs should be com-

pleted in a reasonable amount of time, not to exceed 30

days.

If you have any questions regarding your warranty rights

and responsibilities, you should contact a Shindaiwa cus-

tomer service representative at (503) 692-3070 or your local

Shindaiwa Dealer.

Consequential Damages

In the event that other component parts of this product

are damaged by the failure of a warranted part, Shindaiwa

Inc. will repair or replace such component parts at no

charge to you.

What is Not Covered

Failures caused by abuse, neglect, or improper main-

Ŷ

tenance procedures.

Failures caused by the use of modiﬁed or non-

Ŷ

approved parts or attachments.

This Warranty is Administered by:

Shindaiwa Inc.

11975 S.W. Herman Rd.

Tualatin, OR 97062

(503) 692-3070

Shindaiwa Inc.

11975 SW Herman Rd.

Tualatin, Oregon 97062

U.S.A.

Telephone: 503 692-3070

Fax: 503 692-6696

www.shindaiwa.com

Shindaiwa Corporation.

6-2-11, Ozuka-Nishi,

Asaminami-Ku, Hiroshima

731-3167, Japan

Telephone: 81-82-849-2220

Fax: 81-82-849-2481

Shindaiwa is a registered trademark of Shindaiwa Inc.

Speciﬁcations subject to change without notice.

NOTES

NOTAs

REMARQUES

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