dosatron D3GL Le manuel du propriétaire

Taper
Le manuel du propriétaire
DOSATRON INTERNATIONAL S.A.S.
Rue Pascal - B.P. 6 - 33370 TRESSES (BORDEAUX) - FRANCE
Tel. 33 (0)5 57 97 11 11
Fax. 33 (0)5 57 97 11 29 / 33 (0)5 57 97 10 85
[email protected] - www.dosatron.com
© DOSATRON INTERNATIONAL S.A.S 2018
FABRIQUÉ PAR
MANUFACTURED BY
HERGESTELLT VON
FABBRICATO DA
FABRICADO POR
GEPRODUCEERD DOOR
ИЗГОТОВЛЕНО
PRODUKCJA
FABRICADO POR
NTD3GL-07-18
Manuel d’utilisation
Owners manual
Gebrauchsanweisung
Manuale d’uso
Manual de utilización
Gebruiksaanwijzing
Pуководство пользователя
Instrukcja obsługi
Manual de utilização
D3 - GREEN LINE
© DOSATRON INTERNATIONAL / 4
Français ......................... Page 6
English ......................... Page 32
Deutsch........................ Seite 58
Italiano ..................... Pagina 84
Español .................. Página 110
Nederlands ............ Pagina 136
РУССКИЙ ..................... СТР 162
Polski ...................... Strona 188
Português .............. Página 214
Annexes/Enclosure/Anhang/Anejos/Allegati
Bijvoegsel/Приложения/ Załączniki/ Anexos ..... 241
© DOSATRON INTERNATIONAL / 32
EN
© DOSATRON INTERNATIONAL / 31
CONNAITRE VOTRE DEBIT
n Calcul du débit d’eau en litres/H =
Nombre de clacs en 15 secondes = x 4 x 60 x 0.53
2
calcul pour 1 heure
calcul pour 1 minute
2 clacs = 1 cycle
cylindrée du
moteur en litre
© DOSATRON INTERNATIONAL / 32
You have just become the owner of one of the latest in the line of DOSATRON
water powered metering pumps and we congratulate you on your choice.
The development of this model is the result of over 30 years experience. Our
engineers have placed the DOSATRON series at the forefront of technical
development in the field of in the field of DOSATRON water powered
metering pumps.
This DOSATRON will, as time goes by, prove itself to be a most faithful ally.
A little care and attention, regularly spent, will guarantee you an operation in
which the word breakdown has no place.
THEREFORE, PLEASE, READ THIS MANUAL CAREFULLY
BEFORE PUTTING THE DOSATRON INTO OPERATION.
This document does not form a contractual engagement on the part of Dosatron
International and is for information only. Dosatron International reserves the right to alter
product specification or appearance without prior notice.
©
DOSATRON INTERNATIONAL S.A.S. 2009
Important !
The complete model reference and the serial number of your
DOSATRON is stamped on the pump body.
Please record this number in the space below and refer to it when you
call your distributor for information, parts, and service.
Ref. # ..........................................................................................................
Serial # ......................................................................................................
Purchase Date ..........................................................................................
English
NOTA : Cette méthode de calcul ne saurait remplacer un débitmètre.
Elle est donnée seulement à titre indicatif.
n Calcul du débit d’eau en GPM =
Nombre de clacs en 15 secondes = x 4 x 0.53 x 3.8
2
calcul pour 1 heure
calcul pour 1 minute
2 clacs = 1 cycle
conversion litres
en gallons
UNE METHODE SIMPLE
LE DOSATRON EST CONSTITUE :
D’un moteur
hydraulique
volumétrique
à piston
entraînant :
Dans son mouvement de va-et-vient, le
piston moteur claque :
un piston de
dosage
2 clacs = 1 cycle
moteur = 1 cylindrée
moteur
1 fois en
position haute 1 fois en
position basse
La cadence du moteur est proportionnelle au débit d’eau passant par
l’appareil.
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© DOSATRON INTERNATIONAL / 34
EN
© DOSATRON INTERNATIONAL / 33 © DOSATRON INTERNATIONAL / 34
INSTALLATION PAGE
Precautions ........................................................................................................ 35
Assembling the Dosatron .............................................................................. 38
Connecting the external injection.............................................................. 40
Installation hints ............................................................................................... 43
PUTTING INTO ORDER
Using for the first time ................................................................................... 44
MAINTENANCE
Recommendations ........................................................................................... 45
How to drain the Dosatron ........................................................................... 45
International conversions .............................................................................. 46
Fitting the suction tube .................................................................................. 46
Adjusting the injection rate .......................................................................... 46
Changing the motor piston .......................................................................... 47
Changing seals in the injection assembly ............................................... 48
REFERENCE DESIGNATION .......................................................................... 50
TROUBLESHOOTING ......................................................................................... 51
LIMITED WARRANTY ........................................................................................ 53
Summary
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NOTES
© DOSATRON INTERNATIONAL / 36
EN
© DOSATRON INTERNATIONAL / 35 © DOSATRON INTERNATIONAL / 36
SHIPPING CONTENTS: 1 DOSATRON / 1 mounting bracket for
DOSATRON / 1 suction tube of concentrated additive / 1 strainer /
1 injection suction tube for “IE” model / 1 owner's manual
PACKAGE SIZE:
55.2 x 16.5 x 14.5 cm [21 7/8" x 6 5/8" x 5 3/4"]
PACKAGE WEIGHT: 2 - 4 kg approx [~ 4.4 - 8.8 US lbs]
SPECIFICATIONS
D3RE3000
D3GL3000
D3RE2
D3GL2
Practical operating flow range: .......................................................................
(1) ..........................................................................
(2) ..........................................................................
Maximum operating temperature: .............................................................
(1) ..........................................................................
(2) ..........................................................................
Operating pressure:
bar
PSI
0.30 - 6
4.3 - 85
0.30 - 6
4.3 - 85
Externally adjustable or fixed injection rate:
%
Ratio
0.03 - 0.3
1:3000 - 1:333
0.2 - 2
1:500 - 1:50
Concentrated additive injection:
Mini l/h - Maxi l/h
US Fl. oz/min - MINI
US GPM - MAXI
0.003 - 9
0.0017
0.04
0.02 - 60
0.011
0.28
Connections (NPT/BSP male): ..................................................................
Hydraulic motor capacity (for every 2 clicks of the piston): .......................
NOTE: The Dosatron is not preset, see chapter
UNIT SIZE
Diameter: cm ["] 11.2 [4 7/16] 11.2 [4 7/16]
Total height: cm ["]
53 [21] 48.5 [19 3/32]
Width: cm ["] 16 [6 5/16] 16 [6 5/16]
Weight: ± kg [lbs] 1.6 [3.5] 1.7 [3.7]
D3RE5
D3GL5
D3RE10
D3GL10 D3RE25IE(2)
....................10 l/h mini 3 m3/h maxi [1/3
US Pint/min - 14 US GPM]
................100 l/h mini 3 m3/h maxi [0.4
US Pint/min - 14 US GPM]
....................10 l/h mini 2 m3/h maxi [1/3
US Pint/min - 9 US GPM]
....................................................... 40 °C [104 °F]
....................................................... 60 °C [140 °F]
....................................................... 40 °C [104 °F]
0.30 - 6
4.3 - 85
0.50 - 6
7 - 85
0.50 - 4
7 - 57
0.5 - 5
1:200 - 1:2
1 - 10
1:100 - 1:10
5 - 25
1:20 - 1:4
0.05 - 150
0.028
0.7
0.1 - 300
0.056
1.4
0.5 - 500
0.2818
2.2
................................................. Ø 20x27 mm [3/4”]
........................................ about 0.53 l [0.14 US Gallons]
ADJUSTING THE INJECTING RATE
11.2 [4 7/16] 11.2 [4 7/16] 11.2 [4 7/16]
53.8 [21 3/16] 53.8 [21 3/16] 66 [26 1/8]
16 [6 5/16] 16 [6 5/16] 16 [6 5/16]
1.8 [3.9] 2 [4.4] 4 [8.8]
© DOSATRON INTERNATIONAL / 38
EN
© DOSATRON INTERNATIONAL / 37
Installation
PRECAUTIONS
1 - GENERAL REMARKS
- When connecting a DOSATRON
either to the public water supply
or to its own water source, you
must respect the regulations in
force concerning protection of the
source i.e. backflow prevention,
etc.
- When connecting the DOSATRON
to the water supply, ensure that the
water flows in the direction of the
arrows on the unit.
- In a case where the water
installation is higher than the
DOSATRON itself, there is a possible
risk of water and concentrate flowing
back through the DOSATRON. In this
case, installing a non-return valve
downstream is recommended.
- It is recommended that you should
place an anti-siphon valve on the
downstream side of the dosing
pump in installations in which there
is a risk of siphoning.
- Do not install the DOSATRON just
above an acid container, (risk of acid
fumes attacking the DOSATRON) and
protect it from possible contact with
corrosive products.
- Protect the DOSATRON from
freezing temperatures by draining
it and store it away from sources of
excessive heat.
- Do not install the DOSATRON on
the suction side of the supply pump
(risk of siphoning).
IMPORTANT ! Use no tool or
metallic utensils.
- During any intervention the
operator must stay in front of the
DOSATRON and wear protective
eyewear and gloves.
- It is the responsibility of the owner/
operator to replace the injection
seals annually to ensure precise
injection.
The setting of the Dosatron’s dosing
rate is the sole responsibility of
the user. The user has to respect
the recommendations given by
the manufacturer of the chemical
product.
AVERTISSEMENT
When installing, operating, and
maintaining the DOSATRON water
powered metering pump, keep
safety considerations foremost. Use
proper tools, protective clothings,
and eye protection when working
on the equipment and install the
equipment with a view toward
ensuring safe operation.
1 - GENERAL REMARKS(cont...)
Follow the instructions in this
manual and take additional safety
measures appropriate to the liquid
being pumped and the temperature
of the water that powers the
DOSATRON.
Be extremely careful in the presence
of hazardous substances (e.g.
Precise, simple and reliable
Motor piston
Clear water Solution water
+ % additive
Dosing piston
Adjustment (%) ratio
Concentrated
additive to be dosed
A unique technology associating all dosing functions
Installed directly in the water supply line, the DOSATRON operates by using
water pressure as the power source. The water activates the DOSATRON, which
takes up the required percentage of concentrate. Inside the DOSATRON, the
concentrate is mixed with the water. The water pressure forces the solution
downstream. The dose of concentrate will be directly proportional to the
volume of water entering the DOSATRON, regardless of variations in flow or
pressure which may occur in the main line.
© DOSATRON INTERNATIONAL / 40
EN
© DOSATRON INTERNATIONAL / 40
© DOSATRON INTERNATIONAL / 39
corrosives, toxins, solvents, acids,
caustic, flammables, etc.).
- Before applying any aggressive
chemicals, please consult your
distributor to confirm compatibility
with the dosing pump.
IMPORTANT !
It is the responsibility of the
owner/operator to check that
the flow and pressure of the
installation do not exceed the
DOSATRON characteristics.
- Adjustmentmust be made when
there is no pressure in the Dosatron.
-Turn off the water supply and allow
the pressure to drop to zero.
- It is the responsibility of the owner/
operator of the DOSATRON, to
determine the correct amount of
solution and injection ratio to obtain
the desired result.
- An air inlet, an impurity or
a chemical attack on seal can
interrupt the dosing function. It is
recommended to periodically check
that the solution is being correctly
drawn up into the DOSATRON.
- Change the suction tube as soon as
it seems damaged by the chemical.
- Relieve the pressure after use
(advised).
- Rinsing of the DOSATRON is
required :
. when changing chemicals,
. before handling the DOSATRON, to
avoidany contact with the chemical.
- All assembly should be done
without tools, hand tighten only.
2 - WATER WITH HIGH PARTICLE
CONTENT
- A (ex.: 60 microns - 300 mesh
depending on your water quality)
water filter must be installed
upstream from the DOSATRON
(see accessories), if a filter is not
installed abrasive substances will
cause the DOSATRON to deteriorate
prematurely.
3 - WATER-HAMMER / EXCESSIVE
FLOW
- For installations subject to water
hammer a protection device such
as a check valve or union ball check
must be fitted (pressure/flow control
system).
- For automatic installations, slow
opening and closing solenoid valves
are preferable.
- In an installation where a
DOSATRON serves several sectors,
the closing of one sector and the
opening of another sector must be
done at the same time (simultaneous
operation of the solenoid valves).
4 - INSTALLATION LOCATION
- The location of the DOSATRON and
concentrate container should be
accessible, but should never present
a risk of pollution or contamination.
- It is recommended to label all
water lines with a warning about the
injected solution i.e.
IMPORTANT ! Not For Human
Consumption.
5 - MAINTENANCE
- Rinse the injection areas after using
the DOSATRON. To do this, insert
PRECAUTIONS (cont...) suction tube into a container of
clean water and inject about 1/4 liter
[8 1/2 US Fl.oz].
- Routine maintenance once a
year will add to the life of your
DOSATRON. Replace the injection
seals as well as the suction hose
annually to ensure proper injection.
6 - SERVICE
- This DOSATRON was tested prior to
packaging.
- Complete maintenance and seal
kits are available.
- Call your DOSATRON distributor for
service or parts.
© DOSATRON INTERNATIONAL / 42
EN
5
%
A
Fig. 1
C
B
w
a
t
e
r
f
o
w
ASSEMBLING THE DOSATRON
© DOSATRON INTERNATIONAL / 42
The DOSATRON is delivered with a suction tube (cut it to the needed length)
enabling its use with a large capacity concentrate container.
The tube must be fitted with its strainer and weights.
The instructions for fitting the tube are to be found in the specific chapter.
NOTE : The maximum suction height is 4 meters (13 vertical feet).
Fit the tube, equipped with its strainer and its weight, and immerse it in the
solution to be injected.
ASSEMBLY SHOULD BE CARRIED OUT WITHOUT THE USE OF TOOLS
The DOSATRON is delivered with :
- a mounting bracket,
- a suction tube with a strainer.
The bracket enables the DOSATRON to be fixed to a wall.
Snap the DOSATRON into the bracket by fitting the two lugs on one side of
the body (Fig. 1-A) into the corresponding holes in the bracket (Fig. 1-B), and
springing the bracket arms apart until the other 2 lugs click into place.
Remove the plastic caps (Fig. 1-C) which block the inlet and outlet of your
DOSATRON before connecting to the water supply.
5
%
RECOMMENDATIONS
The DOSATRON can be connected to the water supply by means of
Ø 20 x 27 (3/4”) bore flexible hose and hose tail fittings with hose clips. Make
certain that the water flows in the direction of the arrows on the motor body.
© DOSATRON INTERNATIONAL / 41
Torque 20 N.m
thus 2kg.m
(remember : 1 N.m = 0.1 DaN.m)
© DOSATRON INTERNATIONAL / 44
EN
© DOSATRON INTERNATIONAL / 43 © DOSATRON INTERNATIONAL / 44
CONNECTING THE EXTERNAL INJECTION (IE)
In order to use corrosive concentrates, the external injection model DOSATRON is also
delivered with an external injection hose.
CAUTION screw in the components carefully !
Model D3REIE
25
%
Step 3
8 cm
6 cm 25
%
2
1
4
3
Step 4
Step 1 Step 2
© DOSATRON INTERNATIONAL / 46
EN
5
%
5
%
5
%
5
%
NO !
© DOSATRON INTERNATIONAL / 46
© DOSATRON INTERNATIONAL / 45
IMPORTANT ! - Do not put the suction tube strainer on the bottom of the stock
solution container. The strainer must be suspended at least 10cm [4”] above
the bottom of the tank to avoid sucking up the insoluble particles that may
damage the injection assembly (Fig.2).
- Do not put the strainer on the ground.
Under no circumstance should the solution level be above the water inlet of
the DOSATRON (to avoid siphoning situations) (Fig. 3).
ASSEMBLING THE DOSATRON (cont...)
Fig. 2
WHAT YOU SHOULD DO
WHAT YOU MUST NOT DO
t
t
INSTALLATION HINTS
EXCESSIVE FLOW (as an indication)
If your DOSATRON clicks more than 46 times, that is 23 cycles in 15 seconds*, you are
close to the superior flow limit. If you need more flow, you must install a DOSATRON with
a superior capacity of flow.
*D3RE25 = 30 times, 15 cycles
The DOSATRON can be connected to
the main water line directly (Fig. 4) ;
on a by-pass (Fig. 5), recommended.
If your flow rate is above the
operating limits of the DOSATRON, see
EXCESSIVE FLOW.
To prolong the working life of the
DOSATRON it is advisable to install
a filter (ex.: 300 mesh - 60 microns
depending on your water quality)
upstream.
This is imperative if the water contains
impurities or particles, especially if the
water comes from a well.
A filter is recommended and
required for the warranty to be
valid.
Installing the DOSATRON on a bypass
enables clean water to be supplied
without operating the DOSATRON
and the DOSATRON to be easily
dismantled.
When connecting an
installation to the public
water supply, you must
respect the rules and
regulations in force in the
country.
Fig. 4
Check valve
Valve Valve
Filter
Filter Fig. 5
Fig. 3
© DOSATRON INTERNATIONAL / 48
EN
Maintenance
RECOMMENDATIONS
1 - When using soluble products to be
made up into solutions, we recommend
the periodic dismantling of the entire
dosing part (see : § CLEANING AND
REFITTING THE SUCTION VALVE, §
CHANGING SEALS IN THE INJECTION
ASSEMBLY).
Thoroughly rinsing all the elements
of the dosing part with water and
re-assembling them after having
previously lubricated the seal
(Fig. 7) with a silicone lubricant, in the
case of difficulty in re-fitting.
2 - Before putting the DOSATRON
into operation after a non-use period,
remove the motor piston and soak it
into lukewarm water
< 40° C [104° F] overnight. This helps
to dissolve any deposits which may
have dried onto the piston motor.
HOW TO DRAIN THE DOSATRON (in case of freezing temperature)
- Turn off the water supply and let the pressure drop to zero.
- Remove the injection assembly, see § CHANGING THE MOTOR PISTON.
- Remove the bell and the motor piston.
- Disconnect the water inlet and outlet fittings.
- Remove the lower pump body from the mounting bracket and empty any
remaining water.
- The DOSATRON can now be reassembled, having first cleaned the seal.
© DOSATRON INTERNATIONAL / 48
© DOSATRON INTERNATIONAL / 47
Putting the DOSATRON
into order
USING FOR THE FIRST TIME
5
%
Fig. 7
O-ring
- Partially open the water inlet valve.
- Press the bleed button on the top of the DOSATRON (Fig. 6).
- When a constant flow of water is seen coming from around
the bleed button (no more «spitting» of air), release the
button.
- Open the water inlet valve slowly, the DOSATRON is self-
priming.
- Operate the DOSATRON until the product to be
injected is drawn up into the doser body (the product is
visible through the plastic tube).
- The DOSATRON makes a characteristic “click-clack”
noise when working.
Fig. 6
NOTE: The time required to prime the suction tube depends on the water flow-
rate, the ratio setting and the length of the suction tube. To bleed the air from
the suction tube and accelerate the priming, set the injection rate at maximum.
Once the DOSATRON is primed, adjust to the required injection rate (see §
ADJUSTING THE INJECTION RATE).
The DOSATRON may be fitted in its upper part with the function by-pass (optional
equipment) :
- By-pass in ON, the DOSATRON works and the concentrate is drawn up.
- By-pass in OFF, the DOSATRON is stopped and does not draw up the product.
© DOSATRON INTERNATIONAL / 50
EN
2
%
5
%
5
%
INTERNATIONAL CONVERSIONS
Principle : Setting at 1% 1/100 = 1 part of concentrate for 100 parts of water.
Ex. : Setting at 2% 2/100 = 2 parts of concentrate for 100 parts of water.
Ratio 1/50.
© DOSATRON INTERNATIONAL / 50
© DOSATRON INTERNATIONAL / 49
FITTING THE SUCTION TUBE
Fig. 11 Fig. 12
ADJUSTING THE INJECTION RATE (with pressure off)
IMPORTANT ! Use no tools.
Adjustment must be made when there is no pressure in the DOSATRON.
- Turn off the water supply and allow the pressure to drop to zero.
- Unscrew the blocking ring (Fig. 13).
- Screw or unscrew the adjusting nut in order to line up the 2 peaks of the eyelet
with the desired ratio on the scale (Fig. 14).
- Tighten the blocking ring (Fig. 15).
Fig. 13
If the DOSATRON has already been
used, please imperatively refer to §
PRECAUTIONS.
- Unscrew the nut (Fig. 11) at the
bottom of the injection assembly and
put it onto the tube.
- Push the tube onto the barbed fitting
as far as it will go and screw up the nut
by hand (Fig. 12).
CHANGEMENT DU PISTON MOTEUR (hors pression)
- Turn off the water supply and allow
the pressure to drop to zero.
- Unscrew and remove bell-housing by
hand (Fig. 16).
- Remove the motor piston(Fig. 17) by
pulling it up.
- Rod and plunger piston are fixed
to the motor piston and taken out
simultaneously.
- Change and reassemble in the
reverse order to the above.
- Refit the bell-housing (take care not to
damage its seal) and tighten by hand.
Fig. 16
Fig. 17
CHANGING THE MOTOR PISTON (with pressure off)
Fig. 14 Fig. 15
CHANGING THE MOTOR PISTON D3RE25IE (with pressure off)
25
%
25
%
- Shut the water supply and let the
pressure drop to zero.
- Unscrew the bell by hand (Fig. 18) and
remove it.
- Unscrew the fixing nut of the dosing
part (Fig. 19) and remove it.
- Retain the motor piston while turning
the plunger piston ¼ turn (Fig. 20).
- Change parts and reassemble in the
reverse order to the above.
- Refit the bell taking care not to damage
its seal and screw by hand (Fig. 21).
- Refit the dosing part assembly.
Fig. 18 Fig. 19 Fig. 20 Fig. 21
© DOSATRON INTERNATIONAL / 52
EN
- Turn off the water supply and allow the pressure to drop to zero.
- Unscrew the nut and pull downwards to remove the suction tube (Fig. 27).
- Unscrew and take off the
suction valve retaining nut
(Fig. 28), pull out the valve
assembly, dismantle the
valve and thoroughly rinse
the separate components in
clean water.
- Put the valve components
in the order shown in the
diagram (Fig. 29).
- Re-assemble the
components in the reverse
order to the dismantling
process.
CHANGING SEALS IN THE INJECTION ASSEMBLY (with pressure off)
Frequency : Once per year.
IMPORTANT ! Use no tool or metallic utensils
ADVICE: Before dismantling any part of the injection assembly it is advisable to
operate the DOSATRON, injecting clean water so as to rinse through the injection
system. In this way, risks of contact with concentrated solutions in the injection
assembly are minimized.
During any such intervention, wear protective eyewear and gloves !
METHOD OF REMOVING SEAL
Fig. 22 : Between finger and thumb, pinch the component and the seal ; push
towards one side to deform the seal.
Fig. 23 : Increase the deformation to grip the part of the seal thus exposed and
pull it out of its groove.
Clean the seal seating without any tools.
Refitting is done by hand.
It is very important that the seal is not twisted once in place as this would impair
its efficiency.
© DOSATRON INTERNATIONAL / 52
© DOSATRON INTERNATIONAL / 51
Fig. 22 Fig. 23
CLEANING AND RE-ASSEMBLING THE SUCTION VALVE SEAL
5
%
5
%
5
%
Fig. 27 Fig. 28 Fig. 29
5
%
5
%
5
%
Fig. 24 Fig. 26Fig. 25
CHANGING THE DOSING SEALS
Please refer to the drawings of the different models at the end of this manual
- Change the seals once a year.
- Turn off the water supply and allow the pressure to drop to zero.
- Take off the suction tube of product (Fig. 24).
- Unscrew the retaining ring (Fig. 25).
- Pull downwards to remove the injection assembly (Fig. 26).
- Change the seals, the suction valve and the barbed fitting.
- Re-assemble in the reverse order to the above by hand.
© DOSATRON INTERNATIONAL / 54
EN
REF. : ................................................................... Serial #: ............................................................
EXAMPLE D3 RE/GL 2IE BP V AF PII
Type of DOSATRON
RE : adjustable
GL : Green Line (fertigation) [Green]
Dosage ( % or ratio)
IE : External Injection
BP : integrated by-pass
V : Viscous Products ( > 400 cPs)
Dosing Seals:
AF = PH 7-14
VF = PH 1-7
K = strong acids (>15%)
Color :
- = Blue [PP]
P = White [PVDF]
R = Red [PP]
V = Green [PP]
J =Yellow [PP]
O = Orange [PP]
Other extensions
(consult us)
© DOSATRON INTERNATIONAL / 54
© DOSATRON INTERNATIONAL / 53
Reference Designation Troubleshooting
D30GL1VF
14400745
D30GL1VF
14400745
REF.
Serial #
SYMPTOM CAUSE SOLUTION
Motor piston
DOSATRON does
not start or stops
Piston stalled. Reset piston, by hand.
Air has not been bled
from unit.
Bleed air from unit, by
bleed button.
Maximum flow
exceeded.
1. Reduce flow, restart
unit.
2. Unscrew the top cap.
Take off the piston and
check piston valves
seals to ensure correct
position.
Motor piston is
damaged.
Return unit to your
service center for repair.
Injection
Water flowing back
into concentrate
container.
Contaminated, worn,
or missing check
valve parts.
Clean or replace it.
No suction of
concentrate.
The piston motor has
stopped.
See Motor piston section.
Air leak (inlet) in the
suction tube.
Check the tightness bet
ween nut and suction hose.
Blocked suction tube
or clogged strainer.
Clean or replace it.
Missing or worn
suction check valve
seal.
Clean or replace it.
Missing or worn
plunger seal.
Clean or replace it.
Worn injection stem Replace it.
© DOSATRON INTERNATIONAL / 56
EN
© DOSATRON INTERNATIONAL / 56
© DOSATRON INTERNATIONAL / 55
Limited warranty
DOSATRON INTERNATIONAL S.A.S. will
provide for replacement of all parts
shown to be defective in material or
workmanship during a period of twelve
months from the date of purchase by
the original purchaser.
To obtain warranty replacement of a
part, the DOSATRON must be returned
with original proof of purchase receipt
to the manufacturer or authorized
distributor and thereafter recognized
as defective after examination by the
technical services of the manufacturer
or distributor. The DOSATRON must be
flushed of any chemical and sent to the
manufacturer or distributor prepaid, but
will be returned free of charge once
repairs are made if found to be covered
by the warranty. Any repairs made under
warranty will not extend the initial
warranty period.
This warranty only covers circumstances
where the part has failed due to defects
caused by the manufacturing process.
This warranty is invalid if the defects
are found to be due to the product’s
misuse, inappropriate use of tools, lack
of maintenance or defective installation
or environmental accidents or corrosion
by foreign bodies and liquids found
within or in proximity to the DOSATRON.
Before using any aggressive chemicals,
please consult your distributor to
confirm compatibility with the dosing
pump.
The seals and “o-rings” are not covered
under warranty, nor is damage to the
DOSATRON caused by water impurities
such as sand. A filter (ex.: 300 mesh -
60 microns depending on your water
quality) must be used in front of the
DOSATRON for the warranty to be valid.
DOSATRON INTERNATIONAL S.A.S.
declines any responsibility if the
DOSATRON is not used in compliance
with the operating instructions and
tolerances as indicated in this owner’s
manual.
This warranty gives you specific
legal rights and you may also have
other rights which vary from state
to state. But any implied warranty or
merchantability or fitness for a particular
purpose applicable to this product is
limited in duration to the time period
of this written warranty or any implied
warranty.
There is no warranty express or implied
relating in any way to products used
in conjunction with DOSATRON
INTERNATIONAL S.A.S. products.
The manufacturer or authorized
distributor shall not be liable for
incidental or consequential damage,
such as any economic loss, resulting
from breach of this written warranty or
any implied warranty.
There are no warranties, express or
implied, which extend beyond those
described above.
THE MANUFACTURER
DECLINES ALL RESPONSIBILITY IF THE DOSATRON
IS USED IN CONDITIONS THAT DO NOT CORRESPOND
TO THE OPERATING INSTRUCTIONS AS INDICATED
IN THIS MANUAL
SYMPTOM CAUSE SOLUTION
Injection
Under injection. Suction of air. 1. Check the tightness of
the nuts in the injection
area.
2. Check suction tube.
Dirty or worn check
valve seal.
Clean or replace it.
Maximum flow
exceeded (cavitation).
Reduce flow.
Worn plunger seal. Replace it.
Worn injection stem Replace it.
Leaks
Leaks in the vicinity
of the fixing ring
under the body
housing.
Injector sleeve
seal is damaged or
positioned incorrectly.
Replace it.
Leaks between the
setting sleeve and
the blocking ring.
Injector stem seal
damaged, positioned
incorrectly or missing.
Replace it.
Leaks between the
body and screw-top.
Screw-top seal is
damaged, positioned
incorrectly or missing.
Unscrew the screw-top,
clean the seal seating, replace
or change the seal. Position
correctly the screw-top.
© DOSATRON INTERNATIONAL / 58
DE
© DOSATRON INTERNATIONAL / 57 © DOSATRON INTERNATIONAL / 58
Sie haben sich für eines der neuesten Modelle der DOSATRON
wassergetriebenen Dosierpumpen entschieden. Wir gratulieren Ihnen zu
dieser Wahl. Dieser Apparat ist das Ergebnis einer langjährigen Erfahrung. ….
Unsere Ingenieure haben es verstanden, den DOSATRON in technischer
Hinsicht weit vor allen DOSATRON wassergetriebenen Dosierpumpen zu
plazieren. Dieser DOSATRON wird sich im Laufe der Zeit als treuester
Verbündeter zeigen. Einige regelmässige Pflegemassnahmen werden Ihnen
eine Betriebstüchtigkeit garantieren, wobei das Wort Panne fehl am Platze
sein wird.
WIR BITTEN DAHER UM AUFMERKSAMES
LESEN DIESER ANLEITUNG, BEVOR DAS GERÄT
IN BETRIEB GENOMMEN WIRD.
Dieses Dokument stellt keine vertragliche Verpflichtung dar und dient nur zur
Information. DOSATRON INTERNATIONAL behält sich das Recht vor, jederzeit eine
Änderung seiner Geräte vorzunehmen.
©
DOSATRON INTERNATIONAL S.A.S. 2009
Wichtig !
Die Seriennummer des Dosierers befindet sich auf dem
Pumpenkörper. Wir bitten Sie, diese Nummer in den
unten aufgeführten Teil einzutragen und sie bei jeglicher
Kontaktaufnahme oder Informationsaustausch mit Ihrem
Händler bereit zu haben.
Ref. : ...........................................................................................
Seriennr. : ..................................................................................
Kaufdatum : ...............................................................................
Deutsch
n Calculation of water flow in l/h =
Number of clicks in 15 seconds = x 4 x 60 x 0.53
2
Calculation for 1 hour
Calculation for 1 minute
2 clicks = 1 cycle
Stroke volume
in litres
n Calculation of water flow in GPM =
Number of clicks in 15 seconds = x 4 x 0.53 ÷
3.8
2
Stroke volume in litres
Calculation for 1 minute
2 clicks = 1 cycle
conversion litres
en gallons
KNOW YOUR FLOW
NOTA : This method of calculation cannot replace a flow meter. It is given only as
an approximate guide.
A SIMPLE METHOD
THE DOSATRON IS COMPOSED OF:
A driving
volumetric
hydraulic
motor piston
connected
to :
In its up and down movement,
you can hear the motor piston click:
a dosing
piston.
2 clicks = 1 motor
cycle = The stroke
volume
Once in the up
position Once in the down
position
The speed of the motor is proportional to the flow of water passing through the
system.
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© DOSATRON INTERNATIONAL / 242
© DOSATRON INTERNATIONAL / 241
Courbes / Curves
Diagramm / Curva
Curvas / Grafiek
Кривые / Krzywe
Gráficos
240 ...............................................
Éclatés / Parts diagram
Schemata / Schema
Esquemas / Onderdelen sche-
mas
Схемы / Schematy
Esquemas
253 ...............................................
Annexes
Enclosure
Anhang
Anejos
Allegati
Bijvoegsel
Приложения
Załączniki
Anexos
© DOSATRON INTERNATIONAL / 243
Pertes de charge
Pressure loss
Druckverlust
Perdite di carico
Perdidas de carga
Drukverlies
Пoтери напора
Przepływ
Caudal
..........................................................240 - 246
© DOSATRON INTERNATIONAL / 244
D3RE3000
Пoтери напора - Strata ciśnienia - Perdas de pressão > in Bar (kgf/cm2)
Débit - Water flow rate - Durchsatz - Portata - Caudal - Doorstroming > in GPM
Расход - Przepływ - Caudal > in l/h - l/Std - l/u
Pertes de charges - Pressure loss - Druckverlust
Perdite di carico - Perdidas de carga - Drukverlies - > in PSI
Pression - Pressure Druck - Pressione - Presión - Druk - Давление - Ciśnienie - Pressão - 6 Bar [85 PSI]
Sans contre-pression - Without pressure - Ohne Druck - Senza contro - pressione - Sin contra-presión - Drukloos -
Без противодавления - bez ciśnienia zwrotnego - Sem contrapressão
© DOSATRON INTERNATIONAL / 245
D3RE5/D3GL5
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
© DOSATRON 2009
Propriété exclusive de la société DOSATRON INTE RNATIONAL. Reproduction interdite en l'absence de son autorisation écrite - Code de la propriété intellect
Pertes de charges à 5% - D3RE5 - 06/02/2009
0250 500750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250
bit (l/h)
Pertes de charges (Bar)
012345678910 11 12 13 14
Pressure Loss (PSI)
Pressure Loss at 5%
Flow rate (US GPM)
uelle livre I et IV et autres textes applicables.
© DOSATRON INTERNATIONAL / 246
Pertes de charges à 2% - D3RE2 - 03/02/2009
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
0500 1000 1500 2000 2500 3000 3500
Débit (l/h)
Pertes de charges (Bar)
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
0246810 12 14
Flow rate (US GPM)
Pressure Loss (PSI)
© DOSATRON 2009
Propriété exclusive de la société DOSATRON INTE RNATIONAL. Reproduction interdite en l'absence de son autorisation écrite - Code de la propriété intellectuelle livre I et IV et autres textes applicables.
Pressure Loss at 2%
D3RE2/D3GL2
Pertes de charges - Pressure loss - Druckverlust
Perdite di carico - Perdidas de carga - Drukverlies - > in PSI
Pertes de charges - Pressure loss - Druckverlust
Perdite di carico - Perdidas de carga - Drukverlies - > in PSI
Пoтери напора - Strata ciśnienia - Perdas de pressão > in Bar (kgf/cm2)Пoтери напора - Strata ciśnienia - Perdas de pressão > in Bar (kgf/cm2)
Débit - Water flow rate - Durchsatz - Portata - Caudal - Doorstroming > in GPM
Débit - Water flow rate - Durchsatz - Portata - Caudal - Doorstroming > in GPM
Расход - Przepływ - Caudal > in l/h - l/Std - l/u
Расход - Przepływ - Caudal > in l/h - l/Std - l/u
Pression - Pressure Druck - Pressione - Presión - Druk - Давление - Ciśnienie - Pressão - 6 Bar [85 PSI]
Sans contre-pression - Without pressure - Ohne Druck - Senza contro - pressione - Sin contra-presión - Drukloos -
Без противодавления - bez ciśnienia zwrotnego - Sem contrapressão
Pression - Pressure Druck - Pressione - Presión - Druk - Давление - Ciśnienie - Pressão - 6 Bar [85 PSI]
Sans contre-pression - Without pressure - Ohne Druck - Senza contro - pressione - Sin contra-presión - Drukloos -
Без противодавления - bez ciśnienia zwrotnego - Sem contrapressão
© DOSATRON INTERNATIONAL / 247
D3RE10/D3GL10
© DOSATRON 2009
Propriété exclusive de la société DOSATRON INTE RNATIONAL. Reproduction interdite en l'absence de son autorisation écrite - Code de la propriété intellectuelle livre I et IV et autres text es applicables.
Pertes de charges à 10% - D3RE10 - 29/09/2009
Pressure Loss at 10%
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
2.1
2.2
2.3
2.4
2.5
0250 500750 1000 1250 1500 1750 2000 2250 2500 27503000 3250
Débit (l/h)
Pertes de charges (Bar)
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
01234567891011121314
Flow rate (US GPM)
Pressure Loss (PSI)
Pression - Pressure Druck - Pressione - Presión - Druk - Давление - Ciśnienie - Pressão - 6 Bar [85 PSI]
Pression - Pressure Druck - Pressione - Presión - Druk - Давление - Ciśnienie - Pressão - 4 Bar [58 PSI]
Sans contre-pression - Without pressure - Ohne Druck - Senza contro- pressione - Sin contra-presión -
Drukloos- Без противодавления - bez ciśnienia zwrotnego - Sem contrapressão
© DOSATRON INTERNATIONAL / 248
Pertes de charges - Pressure loss - Druckverlust
Perdite di carico - Perdidas de carga - Drukverlies - > in PSI
Пoтери напора - Strata ciśnienia - Perdas de pressão > in Bar (kgf/cm2)
Débit - Water flow rate - Durchsatz - Portata - Caudal - Doorstroming > in GPM
Расход - Przepływ - Caudal > in l/h - l/Std - l/u
© DOSATRON 2008
Propriété exclusive de la société DOSATRON INTE RNATIONAL. Reproduction interdite en l'absence de son autorisation écrite - Code de la propriété intellectuelle livre I et IV et autres textes applicables.
Pertes de charges à 25% - D3RE25
Pressure loss at 25%
0
0.5
1
1.5
2
2.5
3
0250 500750 1000 1250 1500 1750 2000 2250
Débit (l/h)
Pertes de charges (Bar)
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
00.5 11.5 22.5 33.5 44.5 55.5 66.5 77.5 88.5 99.5
Flow (US GPM)
Pressure Loss (PSI)
D3RE25IE
Pertes de charges - Pressure loss - Druckverlust
Perdite di carico - Perdidas de carga - Drukverlies - > in PSI
Пoтери напора - Strata ciśnienia - Perdas de pressão > in Bar (kgf/cm2)
Débit - Water flow rate - Durchsatz - Portata - Caudal - Doorstroming > in GPM
Расход - Przepływ - Caudal > in l/h - l/Std - l/u
Pression - Pressure Druck - Pressione - Presión - Druk - Давление - Ciśnienie - Pressão - 6 Bar [85 PSI]
Sans contre-pression - Without pressure - Ohne Druck - Senza contro - pressione - Sin contra-presión - Drukloos -
Без противодавления - bez ciśnienia zwrotnego - Sem contrapressão
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