dosatron D132GL Le manuel du propriétaire

DOSATRON INTERNATIONAL S.A.S.

Rue Pascal - B.P. 6 - 33370 TRESSES (BORDEAUX) - FRANCE

Tel. 33 (0)5 57 97 11 11

Fax. 33 (0)5 57 97 11 29 / 33 (0)5 57 97 10 85

[email protected] - www.dosatron.com

FABRIQUÉ PAR

MANUFACTURED BY

HERGESTELLT VON

FABBRICATO DA

FABRICADO POR

GEPRODUCEERD DOOR

ИЗГОТОВЛЕНО

PRODUKCJA

FABRICADO POR

NTD132GL-07-18

D132 - GREEN LINE

Owner’s manual

Manual de utilización

Manuel d’utilisation

English ....................... Page 5

Español................. Página 37

Français ................... Page 69

Enclosure/Anejos/Annexes ................. 101

ENESFR

EN

You have just become the owner of one of the latest in the line of

DOSATRON water powered metering pumps and we congratulate you

on your choice.

The development of this model is the result of over 40 years experience.

Our engineers have placed the DOSATRON series at the forefront of

technical development in the field of water powered metering pumps.

This DOSATRON will, as time goes by, prove itself to be a most faithful

ally.

A little care and attention, regularly spent, will guarantee you an

operation in which the word breakdown has no place.

THEREFORE, PLEASE, READ THIS MANUAL CAREFULLY

BEFORE PUTTING THE DOSATRON INTO OPERATION.

Important !

The complete model reference and the serial number of your

DOSATRON is stamped on the pump body.

Please record this number in the space below and refer to it

when you call your distributor for information, parts, and service.

Ref. .....................................................................................................

Serial ..................................................................................................

Purchase Date ..................................................................................

This document does not form a contractual engagement on the part of Dosatron

International and is for information only. Dosatron International reserves the right to

alter product specification or appearance without prior notice.

English

The eco-design challenge

By broadening the scope of its ISO 14001 certification and

merging its design and development activities, DOSATRON

has proudly implemented a real Eco-design process.

As a result of this approach, the D132GL dosing unit is a clear

example of our desire to create innovative and eco-friendly pro-

ducts based upon the following objectives:

• Reducing the number of parts of the overall design

• Developing a lighter product

• Designing cardboard packaging made of 100% recyclable

materials

• Working closely with national and local suppliers in order to

reduce transportation distances

The successful collaboration maintained with APESA (French

Technology Centre for the Environment and Risk Management)

has allowed all of our teams to perfectly integrate the principles

and tools inherent to Eco-design*.

Broadly speaking, Dosatron has undertaken a global envi-

ronmental approach by means of concrete actions in order to

reduce the impact of its products on the environment.

* Sources APESA - Global Environmental Impact - Ecological Scarcity Method 2013

EN

MARKING / IDENTIFICATION

Reference codification ........................................................... 10

Specifications ..........................................................................11

INSTALLATION

Precautions ............................................................................ 14

Assembling the Dosatron ...................................................... 17

PUTTING THE DOSATRON INTO ORDER

Using for the first time ............................................................. 23

Adjusting the injection rate ..................................................... 24

International conversions ........................................................ 24

MAINTENANCE

Recommendations .................................................................. 25

Cleaning the motor piston ....................................................... 26

Checking in the injection assembly ........................................ 27

Checking the dosing seals ...................................................... 27

Cleaning and re-assembling the suction valve seal ............... 28

EC PROBE

Specifications .......................................................................... 29

Maintenance ........................................................................... 31

TROUBLESHOOTING .............................................................. 33

LIMITED WARRANTY .............................................................. 35

Summary

.........................................................................

........................................................................

.........................................................................

NOTES

EN

Marking / Identification

Characteristics

Your Dosatron has 3 main marking areas, allowing full identification:

• a two line engraving on the bell housing (see image below),

showing the exact unit reference and the serial number

• a one line engraving on the regulator showing the serial number.

REF.

Serial N°

REFERENCE CODIFICATION

REF. : ............................................... Serial N° : ......................................

EXAMPLE D132 GL 1EC BP VF II

DOSATRON Range

Product Line

GL : Green Line

Dosage (%) or Ratio

EC : Sensor (option)

BP : Manual By-pass

Dosing Seals :

VF : acidic fluid

AF : alkaline fluid

USA Reference

D132GL1VFII D132GL1VFII

14400745 14400745

EN

SPECIFICATIONS

D132 GL 02

D132 GL 02 EC

D132 GL 1

D132 GL 1 EC

Practical operating flow range:

35.2 US GPM - 132 US GPM

[8 m3/h mini - 30 m3/h maxi]

Operating pressure:

PSI

bar

7.25 - 116

[0.5 - 8]

Externally adjustable or fixed injection rate:

Ratio

%

1 : 5000 - 1 : 500

[0.02 - 0.2]

1 : 1000 - 1 : 100

[0.1 - 1]

Concentrated additive injection:

US Fl. oz/min - MINI

US GPM - MAXI

Mini l/h - Maxi l/h

0.9

0.26

1.6 - 60

4.5

1.32

8 - 300

Maximum operating temperature :

104° F [40° C]

Connections (NPT male):

Ø 3” M

Hydraulic motor capacity (for every 2 clicks of the piston):

about 0.14 US Gallons [0.53 l]

NOTE: The Dosatron is not preset, see chapter

ADJUSTING THE INJECTING RATE

UNIT SIZE

Depth: " [cm] 8 13/16 [22.3]

Total height: " [cm] 38 1/64 [96.5]

Width: " [cm] 25 11/16 [65.2]

Weight: ± lbs [kg] 33.07 [15]

PACKAGE SIZE:

41 47/64" x 27 11/64" x 10 15/64" [106 x 69 x 26 cm]

PACKAGE SIZE: ± 41.88 lbs [± 19 kg]

SHIPPING CONTENTS: 1 Dosatron / 1 suction hove with strainer / 1 owner's

manual

EN

Installation

1 - GENERAL REMARKS

- When connecting a DOSATRON

either to the public water supply

or to its own water source, you

must respect the regulations in

force concerning protection of the

source i.e. backflow prevention,

etc.

- When connecting the DOSATRON

to the water supply, ensure that the

water flows in the direction of the

arrows on the unit.

- In a case where the water

installation is higher than the

DOSATRON itself, there is

a possible risk of water and

concentrate flowing back through the

DOSATRON. In this case, installing

a non-return valve downstream is

recommended.

- It is recommended that you should

place an anti-siphon valve on the

downstream side of the dosing pump

in installations in which there is a risk

of siphoning.

- Do not install the DOSATRON just

above an acid container, (risk of acid

fumes attacking the DOSATRON)

and protect it from possible contact

with corrosive products.

- Protect the DOSATRON from

freezing temperatures by draining

it and store it away from sources of

excessive heat.

- Do not install the DOSATRON on

the suction side of the supply pump

(risk of siphoning).

Precise, simple and reliable

Motor

piston

Clear

water Solution water

+ %

additive

Dosing

piston

Adjustment

(%)

Concentrated

additive to be dosed

A unique technology associating all dosing functions

Installed directly in the water supply line, the DOSATRON operates by using

water pressure as the power source. The water activates the DOSATRON,

which takes up the required percentage of concentrate. Inside the DOSATRON,

the concentrate is mixed with the water. The water pressure forces the solu-

tion downstream. The dose of concentrate will be directly proportional to the

volume of water entering the DOSATRON, regardless of variations in flow or

pressure which may occur in the main line.

IMPORTANT ! Use no tool or

metallic utensils.

- During any intervention the operator

must stay in front of the DOSATRON

and wear protective eyewear and

gloves.

- It is the responsibility of the owner/

operator to replace the injection

seals annually to ensure precise

injection.

The setting of the Dosatron’s dosing

rate is the sole responsibility of

the user. The user has to respect

the recommendations given by

the manufacturer of the chemical

product.

PRECAUTIONS

When installing, operating, and

maintaining the DOSATRON water

powered metering pump, keep safety

considerations foremost. Use proper

tools, protective clothings, and eye

protection when working on the

equipment and install the equipment

with a view toward ensuring safe

operation.

PRECAUTIONS

EN

PRECAUTIONS (continued)

1 - GENERAL REMARKS(cont...)

Follow the instructions in this manual

and take additional safety measures

appropriate to the liquid being

pumped and the temperature of the

water that powers the DOSATRON.

Be extremely careful in the presence

of hazardous substances (e.g.

corrosives, toxins, solvents, acids,

caustic, flammables, etc.).

- Before applying any aggressive

chemicals, please consult your

distributor to confirm compatibility

with the dosing pump.

IMPORTANT !

It is the responsibility of the

owner/operator to check that

the flow and pressure of the

installation do not exceed the

DOSATRON characteristics.

- Adjustmentmust be made when

there is no pressure in the Dosatron.

-Turn off the water supply and allow

the pressure to drop to zero.

- It is the responsibility of the owner/

operator of the DOSATRON, to

determine the correct amount of

solution and injection ratio to obtain

the desired result.

- An air inlet, an impurity or a

chemical attack on the seal can

interrupt the dosing function. It is

recommended to periodically check

that the solution is being correctly

drawn up into the DOSATRON.

- Change the suction tube as

soon as it seems damaged by the

chemical.

- Relieve the pressure after use

(advised).

- Rinsing of the DOSATRON is

required :

. when changing chemicals,

. before handling the DOSATRON, to

avoid any contact with the chemical.

- All assembly should be done

without tools, hand tighten only.

2 - WATER WITH HIGH PARTICLE

CONTENT

- A (ex.: 80-130 microns - 200-120

mesh depending on your water

quality) water filter must be installed

upstream from the DOSATRON

(see accessories), if a filter is not

installed abrasive substances will

cause the DOSATRON to deteriorate

prematurely.

3 - WATER-HAMMER / EXCESSIVE

FLOW

- For installations subject to water

hammer a protection device such as

a check valve or union ball check

must be fitted (pressure/flow control

system).

- For automatic installations, slow

opening and closing solenoid valves

are preferable.

- In an installation where a

DOSATRON serves several sectors,

the closing of one sector and the

opening of another sector must be

done at the same time (simultaneous

operation of the solenoid valves).

4 - INSTALLATION LOCATION

- The location of the DOSATRON

and concentrate container should be

accessible, but should never present

a risk of pollution or contamination.

- It is recommended to label all

water lines with a warning about the

injected solution i.e.

IMPORTANT ! Not For Human

Consumption.

5 - MAINTENANCE

- Rinse the injection areas after

using the DOSATRON. To do this,

insert suction tube into a container

of clean water and inject about

0.264 US Gallons [1 liter].

- Routine maintenance once a

year will add to the life of your

DOSATRON. Replace the injection

seals as well as the suction hose

annually to ensure proper injection.

6 - SERVICE

- This DOSATRON was tested prior

to packaging.

- Complete maintenance and seal

kits are available.

- Call your DOSATRON distributor

for service or parts.

EN

ASSEMBLING THE DOSATRON

ASSEMBLY SHOULD BE CARRIED OUT WITHOUT THE USE OF TOOLS

The DOSATRON is delivered with :

- a mounting bracket,

- a suction tube with a strainer

- 1 owner's manual

Remove the plastic caps which block the inlet and outlet of your DOSATRON

before connecting to the water supply. (Fig. 1A/B/C)

- Open the Dosatron unit (Fig. 1E)

- Remove the plug (Fig. 1D)

W

a

t

e

r

f

o

w

Fig. 1A Fig. 1B

Fig. 1D

Fig. 1E

WARNING: If the version

being used features an EC

probe, open the EC reader

and remove the battery

protective tab

Fig. 1C

EN

ASSEMBLING THE DOSATRON (cont...)

2 practical scenarios that may be encountered:

1. The direction of the water flow in the Dosatron unit is identical to that

of your water supply system:

The unit can be directly installed without any preliminary work (please refer to

"Warning! Remove the battery protective tab on the EC reader")

2. The water flows in the opposite direction:

Tightening torque: 1 Nm, i.e. 0.1 kg

Close back the casing

Install the Dosatron unit, as shown

in the Quick Start-Up Guide

Fit the Dosatron regulator

Fit the mixing unit onto the casing

Fit the EC reader onto the casing

Remove the battery protective tab

ITurn components

1

the other way round and fit

them on the new face of casing

2

. The original rear

face of the casing is now facing forward and vice versa

Unscrew the casing bracket and then screw

it at the other end of the casing. Turn the

EC reader shield the other way round

Unclip the dosing unit from bracket 1

Release the casing components 2

Open the casing fitted with

toggle latche

Remove the EC reader

Unscrew the mixing unit 1

Unscrew the Dosatron regulator 2

EN

Under no circumstance should the

solution level be above the water inlet

of the DOSATRON (to avoid sipho-

ning situations).

The DOSATRON can be connected to

the main water line directly (Fig. 2A),

recommended.

If your flow rate is above the operating

limits of the DOSATRON, see

EXCESSIVE FLOW.

To prolong the working life of the

DOSATRON it is advisable to install

a filter (ex.: 200-120 mesh - 80-130

microns depending on your water

quality) upstream.

This is imperative if the water contains

impurities or particles, especially if the

water comes from a well.

A filter is recommended and

required for the warranty to be valid.

When connecting an

installation to the public

water supply, you must

respect the rules and regula-

tions in force in the country.

INSTALLING THE DOSATRON UNIT (Cont.)

Threaded connection

The D132GL unit features a 3" NPT thread male connector. Before screwing it

to your water supply system, make sure that you apply sealing tape/compound

to the threads of the DOSATRON regulator.

INSTALLATION HINTS

The DOSATRON is delivered with a suction tube (cut it to the needed

length) enabling its use with a large capacity concentrate container.

The tube must be fitted with its strainer and weights.

The instructions for fitting the tube are to be found on page 50.

NOTE : The maximum suction height is 4 meters (13 vertical feet).

Fit the tube, equipped with its strainer and its weight, and immerse it in the

concentrate solution to be injected.

IMPORTANT ! - Do not put the suction tube strainer on the bottom of

the stock solution container. The strainer must be suspended at least 4”

[10cm] above the bottom of the tank to avoid sucking up the insoluble

particles that may damage the injection assembly (Fig.2).

- Do not put the strainer on the bottom.

Fig. 2

Filter

Valve

Check

valve

t

WHAT YOU SHOULD DO

WHAT YOU MUST NOT DO

NO !

EXCESSIVE FLOW (as an indication)

If your DOSATRON clicks more than 46 times, that is 23 cycles in 15 seconds,

you are close to the superior flow limit. If you need more flow, you must install a

DOSATRON with a superior capacity of flow (please ask advice).

Fig. 2A

EN

Putting the DOSATRON

into order

USING FOR THE FIRST TIME

The DOSATRON may be fitted in its upper part with the function by-pass :

- By-pass in ON, the DOSATRON works and the concentrate is drawn up.

- By-pass in OFF, the DOSATRON is stopped and does not draw up the

product.

PRODUCT AUTOMATIC ANTI-SIPHONING DEVICE

- It automatically restores the atmospheric pressure within the system in the

event of accidental under pressure after the Dosatron.

- Remove the red cap in order to activate it (Fig. 4).

*Example of use:

- Situation in which the outlet is lower

than the inlet.

- Situation in which the water supply

shut off valve is located upstream of

the dosing unit.

Fig. 4

- Open the water inlet valve slowly, the DOSATRON is self-priming.

- Operate the DOSATRON until the product to be injected is drawn up into

the doser body (the product is visible through the plastic tube).

- The DOSATRON makes a characteristic “click-clack” noise when working.

NOTE: The time required to prime the suction tube depends on the water

flow-rate, the ratio setting and the length of the suction tube. To bleed the

air from the suction tube and accelerate the priming, set the injection rate at

maximum. Once the DOSATRON is primed, adjust to the required injection

rate (see § ADJUSTING THE INJECTION RATE).

ADJUSTING THE INJECTION RATE (with pressure off)

IMPORTANT ! Use no tools.

Adjustment must be made when there is no pressure in the DOSATRON.

- Turn off the water supply and allow the pressure to drop to zero.

- Unscrew the locking ring (Fig. 10).

- Screw or unscrew the adjusting nut in order to line up the 2 peaks of the

eyelet with the desired ratio on the scale (Fig. 11).

- Tighten the locking ring (Fig. 12).

Fig. 10

Fig. 11 Fig. 12

INTERNATIONAL CONVERSIONS

Principle : Setting at 1% ⇒ 1/100 = 1 part of concentrate for 100 parts of water.

EN

RECOMMENDATIONS

1 - When using soluble products to be made

up into solutions, we recommend the periodic

dismantling of the entire dosing part (see : §

CLEANING AND REFITTING THE SUCTION

VALVE, § CHANGING SEALS IN THE

INJECTION ASSEMBLY).

Thoroughly rinsing all the elements of the dosing

part with water and re-assembling them after

having previously lubricated the seal

(Fig. 5) with a silicone lubricant, in the case of

difficulty in re-fitting.

2 - Before putting the DOSATRON into operation

after a non-use period, remove the motor piston

and soak it into lukewarm water

< 104° F [40° C] overnight. This helps to dissolve

any deposits which may have dried onto the

piston motor.

HOW TO DRAIN THE DOSATRON (in case of freezing temperature)

- Turn off the water supply and let the

pressure drop to zero.

- Open the D132GL unit (Fig. 6).

- Remove the injection assembly, see §

CHANGING THE MOTOR PISTON.

- Remove the bell and the motor piston.

- Disconnect the water inlet and outlet fittings.

- Remove the lower pump body from the

mounting bracket and empty any remaining

water.

- The DOSATRON can now be reassembled,

having first cleaned the seal.

- Close the D132GL unit (Fig. 7).

Maintenance

Fig. 6

Fig. 7

Fig. 5

O-ring

FITTING THE SUCTION TUBE

If the DOSATRON has already been used, please imperatively refer to §

PRECAUTIONS.

- Unscrew the nut (Fig. 8) at the bottom of the injection assembly and put it

onto the tube.

- Push the tube onto the barbed fitting as far as it will go and screw on the

nut by hand (Fig. 9).

CLEANING THE MOTOR PISTON (with pressure off)

- Turn off the water supply and allow

the pressure to drop to zero.

- Open the D132GL unit (Fig. 6).

- Unscrew and remove bell-housing by

hand (Fig. 13).

- Remove the motor piston (Fig. 14) by

pulling it up.

- Rod and plunger piston are fixed

to the motor piston and taken out

simultaneously.

- Change and reassemble in the

reverse order to the above.

- Refit the bell-housing (take care not to

damage its seal) and tighten by hand.

- Close the D132GL unit (Fig. 7).

Fig. 8 Fig. 9

5

%

5

%

Fig. 13

Fig. 14

EN

CLEANING AND RE-ASSEMBLING THE SUCTION VALVE SEAL

(with pressure off)

- Turn off the water supply and allow the pressure to drop to zero.

- Open the D132GL unit (Fig. 6).

- Unscrew the nut and pull downwards

to remove the suction

tube (Fig. 20).

- Unscrew and take off the

suction valve retaining nut (Fig.

21), pull out the valve assembly,

dismantle the valve and

thoroughly rinse the separate

components in clean water.

- Put the valve components in

the order shown in the diagram

(Fig. 22).

- Re-assemble the components

in the reverse order to the

dismantling process.

- Close the D132GL unit

(Fig. 7).

5

%

5

%

5

%

Fig. 20 Fig. 21 Fig. 22

Fig. 17 Fig. 19Fig. 18

CHECKING IN THE INJECTION ASSEMBLY (with pressure off)

Please refer to the drawings of the different models at the end of this manual

- Change the seals once a year.

- Turn off the water supply and allow the pressure to drop to zero.

- Open the D132GL unit (Fig. 6).

- Take off the suction tube of product (Fig. 17).

- Unscrew the retaining ring (Fig. 18).

- Pull downwards to remove the injection assembly (Fig. 19).

- Change the seals, the suction valve and the barbed fitting.

- Re-assemble in the reverse order to the above by hand.

- Close the D132GL unit (Fig. 7).

CHECKING THE DOSING SEALS

Frequency : Once per year.

IMPORTANT ! Use no tool or metallic utensils

ADVICE: Before dismantling any part of the injection assembly it is advisable

to operate the DOSATRON, injecting clean water so as to rinse through the

injection system. In this way, risks of contact with concentrated solutions in

the injection assembly are minimized. During any such intervention, wear

protective eyewear and gloves !

METHOD OF REMOVING SEAL

Fig. 15 : Between finger and thumb, pinch the component and the seal ;

push towards one side to deform the seal.

Fig. 16 : Increase the deformation to grip the part of the seal thus exposed

and pull it out of its groove. Clean the seal seating without any tools.Refitting

is done by hand. It is very important that the seal is not twisted once in place

as this would impair its efficiency.

Fig. 15 Fig. 16

EN

EC PROBE

Controller and conductivity sensor

SPECIFICATIONS

Specially designed for the qualitative control of circulating fluids.

A 3-digit LED display provides a direct reading of the metering and calibration

values.

A red light indicator makes it possible to check the internal battery charging

level.

A probe featuring stainless steel electrodes provides a virtually unlimited

service life under normal operating conditions. The temperature compensation

is carried out using a NTC thermistor probe.

Automatic range 0.0 - 5.0 mS/cm

Measuring unit Millisiemens

Resolution 0.1 mS/cm

Accuracy: +/- 5% at full scale

Calibration Automatic using a 1.413 mS conductivity

buffer solution

Temperature correction Automatic, 0 - 65°C (ref. temp.: 25°C,

coefficient fixed at 2%/°C)

Power supply 2 x 1.5 V AA size batteries

Current consumption 30 mA/hr

Display Display time: 20 seconds (measured values

displayed in 3 digits)

Casing IP65 rated waterproof enclosure, ABS

material, dimensions: 130 x 80 x 50 cm

Probe connection 3 screw terminals

Specific functions Low battery warning indicator: red light

Instant reading button (20-second display)

Probe calibration button

Markings

CE, and serial No.

ECTESTOC-3D-P DOSATRON SONDE 1R26-CTM-COS probe

PUTTING INTO ORDER

Both the EC reader and the probe

are supplied already fitted.

Open the EC reader housing

(removing the 4 screws at the front)

and remove the battery protective

tab.

(Please pay attention to the

polarity symbols + and -)

Close back the housing and the

reader will be operational.

OPERATION

Probe cable gland

Compartment for 2

x AA size batteries

3 terminal

connectors for the

EC probe

Protective battery tab

to be removed prior to

commissioning

EC reading is

displayed in mS/cm

Red warning light

on = replace the

2 batteries

The reading of the

measured values

is displayed for 20

seconds

Calibration by

immersion in a 1.413

mS conductivity

reference solution

CALIBRATION TO BE CARRIED OUT ONCE A YEAR

The calibration and correct operation check of the EC reader is done using

a 1.413 mS conductivity reference solution. Place the probe in the reference

solution (not supplied).

Measurement shall only be accurate if the probe is in direct contact with the

fluid.When the probe is in contact with the air, the measured value is close

to 0.0 mS.

EN

Press the calibration button for 5 seconds; the unit will automatically

calibrate itself to 1.4 mS (+/- one digit)

If calibration fails, the EC reader will show (---). In this case, the device is

likely to be faulty or the conductivity of the reference solution being used is

not 1.4 mS. (Please refer to the next chapter)

EC PROBE MAINTENANCE

In order to work properly, the 2 measuring electrodes of the EC probe must

be clean and in good condition (not broken or bent).

When the EC probe has not been used for over 1 month, the two electrodes

must be cleaned with fine grade emery cloth.

In case of failure, the probe cable must be checked using an ohmmeter

- One of the probe electrodes is connected to the white wire

- The other electrode is connected to the blue wire.

- The "NTC" thermistor probe is connected between the red and the white

wires (10 K at 25°C)

If any of the three measurements shows incorrect readings, your EC probe

is to be replaced.

NOTE: Measurements shall be made with the EC reader wiring disconnected.

PLEASE NOTE:

THE STAINLESS STEEL

ELECTRODES MUST NOT

TOUCH THE BOTTOM OF THE

CONTAINER.

THEY MUST BE SUSPENDED

2 CM (1 inch) FROM THE BOTTOM.

OTHERWISE, THE MEASUREMENT

PROVIDERS WILL BE

INACCURATE.

Measuring electrodes

TROUBLESHOOTING AND SOLUTIONS FOR FAULTS

OCCURRING DURING OPERATION

Fault symptoms Causes and solutions

The unit does not power on - No batteries in the compartment.

- Batteries installed the wrong way round.

- Drained out batteries.

- The front panel pushbutton is broken.

The display keeps displaying 0.0 - Probe suspended in the air.

- Probe wiring is cut.

Reading of the measured values is not stable - Poor fluid circulation.

The measured values show incorrect

readings

- Check with a 1.413 mS conductivity

reference solution.

- Carry out the calibration process.

- Clean the 2 stainless steel electrodes with

fine grade emery cloth.

- Double-check the measurement with a

handheld meter.

The display keeps displaying 9.9 - Short-circuit in probe wiring.

Calibration value does not show on the

display (---)

- Clean the 2 stainless steel electrodes with

fine grade emery cloth. They must be clean

and shiny.

- Probe wiring is cut.

- Short-circuit in probe wiring.

- The reference solution is too old or in bad

condition.

- The reference solution conductivity is not

1.413 mS.

The red warning light flashes - Replace the 2 1.5 V AA size batteries.

COMPLIANCE WITH EMC & ROHS DIRECTIVES

The ECTESTOC-3D-P DOSATRON SONDE 1R26-CTM-COS probe complies with the following

directives and provisions:

Requirements regarding protection set forth in Directive 2004/108/EC on "electromagnetic

compatibility".

Directive 2011/65/EU of the European Parliament regarding restrictions on the use of certain hazardous

substances in electrical and electronic equipment.

EU Declarations of Conformity are available upon request - please contact us.

EN

Troubleshooting

SYMPTOM CAUSE SOLUTION

Motor piston

DOSATRON does

not start or stops

Piston stalled. Reset piston, by hand.

Air has not been

bled from unit.

Bleed air from unit, by

bleed button.

Maximum flow

exceeded.

1. Reduce flow, restart

unit.

2. Unscrew the top cap.

Take off the piston and

check piston valves

seals to ensure correct

position.

Motor piston is

damaged.

Return unit to your

service center for repair.

Injection

Water flowing

back into

concentrate

container.

Contaminated,

worn, or missing

check valve parts.

Clean or replace it.

No suction of

concentrate.

The piston motor

has stopped.

See Motor piston section.

Air leak (inlet) in the

suction tube.

Check the tightness bet

ween nut and suction hose.

Blocked suction

tube or clogged

strainer.

Clean or replace it.

Missing or worn suction

check valve seal.

Clean or replace it.

Missing or worn

plunger seal.

Clean or replace it.

Worn injection stem Replace it.

THE MANUFACTURER DECLINES ALL RESPONSIBILITY IF

THE DOSATRON IS USED IN CONDITIONS THAT DO NOT

CORRESPOND TO THE OPERATING INSTRUCTIONS AS

INDICATED IN THIS MANUAL

SYMPTOM CAUSE SOLUTION

Injection

Under injection. Suction of air. 1. Check the tightness

of the nuts in the

injection area.

2. Check suction tube.

Dirty or worn check

valve seal.

Clean or replace it.

Maximum flow

exceeded (cavitation).

Reduce flow.

Worn plunger seal. Replace it.

Worn injection stem Replace it.

Leaks

Leaks in the vicinity

of the fixing ring

under the body

housing.

Injector sleeve

seal is damaged or

positioned incorrectly.

Replace it.

Leaks between the

setting sleeve and

the locking ring.

Injector stem seal

damaged, positioned

incorrectly or missing.

Replace it.

Leaks between the

body and screw-

top.

Screw-top seal is

damaged, positioned

incorrectly or missing.

Unscrew the screw-top,

clean the seal seating,

replace or change the seal.

Position correctly the

screw-top.

Regulator DOSATRON

Leak Faulty sealing Return the Dosatron unit

to your service center for

repair

EC PROBE

Please refer to the EC PROBE section

EN

Limited warranty

DOSATRON INTERNATIONAL S.A.S.

will provide for replacement of all parts

shown to be defective in material or

workmanship during a period of twelve

months from the date of purchase by

the original purchaser.

To obtain warranty replacement of a

part, the DOSATRON must be returned

with original proof of purchase receipt

to the manufacturer or authorized

distributor and thereafter recognized

as defective after examination by the

technical services of the manufacturer

or distributor. The DOSATRON must

be flushed of any chemical and sent to

the manufacturer or distributor prepaid,

but will be returned free of charge

once repairs are made if found to be

covered by the warranty. Any repairs

made under warranty will not extend

the initial warranty period.

This warranty only covers

circumstances where the part has

failed due to defects caused by the

manufacturing process. This warranty

is invalid if the defects are found

to be due to the product’s misuse,

inappropriate use of tools, lack of

maintenance or defective installation

or environmental accidents or

corrosion by foreign bodies and liquids

found within or in proximity to the

DOSATRON.

Before using any aggressive

chemicals, please consult your

distributor to confirm compatibility with

the dosing pump.

The seals and “o-rings” are not covered

under warranty, nor is damage to

the DOSATRON caused by water

impurities such as sand. A filter (ex.:

200 to 120 mesh - 80 to 130 microns

depending on your water quality) must

be used in front of the DOSATRON for

the warranty to be valid.

DOSATRON INTERNATIONAL S.A.S.

declines any responsibility if the

DOSATRON is not used in compliance

with the operating instructions and

tolerances as indicated in this owner’s

manual.

This warranty gives you specific

legal rights and you may also have

other rights which vary from state

to state. But any implied warranty

or merchantability or fitness for a

particular purpose applicable to this

product is limited in duration to the time

period of this written warranty or any

implied warranty.

There is no warranty express or

implied relating in any way to products

used in conjunction with DOSATRON

INTERNATIONAL S.A.S. products.

The manufacturer or authorized

distributor shall not be liable for

incidental or consequential damage,

such as any economic loss, resulting

from breach of this written warranty or

any implied warranty.

There are no warranties, express or

implied, which extend beyond those

described above.

n Calculation of water flow in l/h =

Number of clicks in 15 seconds x 4 x 60 x 0.53

2

Calculation for 1 hour

Calculation for 1 minute

2 clicks = 1 cycle

Stroke volume

in liters

n Calculation of water flow in GPM =

Number of clicks in 15 seconds x 4 x 0.53 ÷

3.8

2

Stroke volume in litres

Calculation for 1 minute

2 clicks = 1 cycle

conversion

liters to gallons

KNOW YOUR FLOW

NOTA : This method of calculation cannot replace a flow meter. It is given

only as an approximate guide.

A SIMPLE METHOD

THE DOSATRON IS COMPOSED OF:

A driving

volumetric

hydraulic

motor piston

connected

to :

In its up and down movement, you

can hear the motor piston click:

a dosing

piston.

2 clicks = 1 motor

cycle = The stroke

volume

Once in the up

position Once in the

down position

The speed of the motor is proportional to the flow of water passing through

the system.

10

x

10

x

ES

Vd. acaba de adquirir una bomba dosificadora hidromotriz DOSATRON

INTERNATIONAL. Le felicitamos por su elección. Este modelo ha sido

elaborado gracias a la experiencia de más de 40 años.

Nuestros ingenieros han situado la serie de los DOSATRON en primera

línea de lo que podía ser la evolución técnica con las bombas dosifica-

doras hidromotrices DOSATRON.

Este DOSATRON se revelará, con el tiempo, un aliado de los más fieles.

Una limpieza regular garantizará un funcionamiento en el cual la palabra

avería ya no tendrá cabida.

SÍRVASE LEER ATENTAMENTE ESTE MANUAL

ANTES DE PONER EN SERVICIO EL APARATO

¡ Importante !

El número de serie de su DOSATRON aparece

en el cuerpo de bomba y en el regulador Dosatron.

Le rogamos apunte éste número en la parte destinada

a ello más abajo y lo mencione cuando se ponga en

contacto con su vendedor para cualquier información.

Réf. : ..................................................................................................

N° Série : ...........................................................................................

Date d’achat : ....................................................................................

Este documento no constituye un compromiso contractual y se suministra

solamente a título orientativo. La sociedad DOSATRON INTERNATIONAL

se reserva el derecho de modificar sus aparatos en cualquier momento.

©

DOSATRON INTERNATIONAL S.A.S.

2016

Español

El desafío eco diseño

Ampliando el perímetro de su certificación ISO 14001, e

integrando las actividades de concepción y desarrollo,

DOSATRON está orgullosa de poner en práctica un verda-

dero proceso de Eco diseño.

• Fruto de esta estrategia, el dosificador D132GL ilustra nuestra

voluntad de criar productos innovadores y eco concebidos:

• reduciendo la cantidad de piezas

• desarrollando un producto más ligero

• concibiendo un envase cartón 100% en materiales reciclados

• trabajando con proveedores locales o nacionales para limitar

la distancia de transporte.

En colaboración con l’APESA (centro tecnológico medio

ambiente y control de riesgos) nuestros colaboradores han per-

fectamente integrado los conceptos y herramientas inherentes

al Eco diseño*.

De manera más amplia, Dosatron se ha empeñado en una

estrategia medioambiental global llevando acciones concretas,

para reducir los impactos en el medioambiente.

* Fuentes APESA – Impacto medioambiental – método ecological scaricity 2013

ES

Índice

.........................................................................

........................................................................

.........................................................................

NOTAS

MARCADO / IDENTIFICACIÓN

Codificación de la referencia ................................................. 42

Características ....................................................................... 43

INSTALACIÓN

Precauciones .......................................................................... 46

Montaje del Dosatron ............................................................ 49

PUESTA EN SERVICIO DEL DOSATRON

Primera puesta en servicio ..................................................... 55

Ajuste de la dosificación ......................................................... 56

Medidas internacionales ......................................................... 56

MANTENIMIENTO

Recomendaciones .................................................................. 57

Limpieza del piston motor ....................................................... 58

Verificación de las juntas de la parte Dosificación ................. 59

Verificación de las juntas de dosificación ............................... 59

Limpieza y remontaje de la válvula de aspiración .................. 60

SONDA EC

Características ........................................................................ 61

Manutención Sonda EC .......................................................... 63

POSIBLES INCIDENCIAS ........................................................ 65

GARANTÍA ................................................................................ 67

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