Baxi LUNA HT 1.650 Installation And Servicing Instructions

Condensing gas ﬁred wall hung boiler

Installation and servicing instructions

en

Chaudière murale à gaz à condensation

Notice d’installation et d’entretien

fr

HT 1.650

HT 1.450

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7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

Safety Information 4

1. Introduction 6

2. Technical data 7

2.1 Performance 7

2.2 System 8

2.3 Components 8

2.4 Installation 8

2.5 General 8

2.6 Eectrical 8

2.7 Exchangers pressure drop (ft) 9

2.8 Boiler schematic 10

3. General boiler information 11

3.1 Selecting the boiler location 12

3.2 Positioning the boiler 13

3.3 Fit the boiler 14

3.4 Clean system to remove sediment 14

3.5 Gas supply 14

3.6 Electrical supply 14

3.7 Air supply 14

3.8 Domestic hot water mode 15

3.9 Frost protection mode 15

3.10 Pump protection 15

3.11 Gas piping 15

4. Vent system 16

4.1 Venting instructions 17

5. Boiler location 26

6. Central heating system 26

7. Filling the central heating system 27

8. Toxic chemical 27

9. Heating system and refrigeration 27

10. Installation 27

10.1Positioning the boiler 27

10.2 Fit the boiler 27

10.3 Connect the pipework 28

11. Connect the mains supply 29

11.1 Terminal descriptions 30

11.2 Connecting an indirect tank 31

11.3 Connecting the outdoor temperature sensor probe 32

11.4 Electrical connections examples 33

12. Commissioning 38

12.1 Fill the system 38

12.2 Test for gas soundness and purging the supply 38

12.3 Boiler controls 38

12.4 Information mode 39

12.5 Using the Siemens QAA73 remote control to set boiler parameters 40

12.6 List of the modt commonly used parameters 41

12.7 Initial lighting 41

12.8 Setting the gas valve 42

12.9 Final commissioning 46

12.10 Final assembly 46

12.11 User information 46

13. Boiler operation 47

13.1 Central heating mode 47

13.2 Domestic hot water mode 47

13.3 Frost protection 47

13.4 Pump 47

13.5 LWCO - Low water cut off 47

13.6 Saefty ue thermostat 48

13.7 Flue pressure switch 48

14. Routine servicing 48

14.1 Important notes prior to servicing 49

14.2 Error codes and resetting the boiler 50

15. Component replacement or periodic cleaning 50

15.1 Draining the boiler - refer to g.1 51

15.2 Electrodes 51

15.3 Pipe leak test 51

16. Wiring diagrams 52

17. Service history 53

CONTENTS

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7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

Licensed Qualiﬁed Installer / Service Technician

Read all instructions in this manual, and Boiler Venting section, before installation, servicing and maintenance. Perform

steps in the order given.

User

This manual is for use only by a licensed qualied heating installer/service technician.

Refer to User’s Information Manual for your reference.

Have this boiler serviced/inspected by a Licensed qualied service technician annually.

After the commissioning make sure you are advised (and demonstrated if necessary) of all important points as described

in paraghraph 12.1.

WARNING

Failure to comply with the above could result in severe personal injury, death or substantial property damage.

Failure to adhere to the guidelines on this page can result in severe personal injury, death or substantial property

damage.

WARNING

If the information in these instructions is not followed exactly, a re or explosion may result causing property

damage, personal injury or death.

— Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Donottrytolightanyappliance.

• Donottouchanyelectricalswitch;donotuseanyphoneinyourbuilding.

• Immediatelycallyourgassupplieroralicensedqualiedpersonnelfromaneighbor’sphone.Followthegas

supplier’s or licensed qualied personnel’s instructions.

• Ifyoucannotreachyourgassupplieroralicensedqualiedpersonnel,calltheredepartment.

— Installation and service must be performed by gas supplier or a licensed qualied installer / service Technician.

“Should overheating occur or the gas supply fail to shut off, do not turn off or disconnect the electrical supply to

the pump. Instead, shut off the gas supply at a location external to the appliance”

Do not use this boiler if any part has been under water. Immediately call a qualied service technician to inspect

the boiler and to replace any part of the control system and any gas control which bas been under water.

BAXI S.p.A., a leading European manufacturer of hi-tech boilers and heating systems, has deve-

loped CSQ-certied quality management (ISO 9001), environmental (ISO 14001) and health and

safety (OHSAS 18001) systems. This means that BAXI S.p.A. includes among its objectives the

safeguard of the environment, the reliability and quality of its products, and the health and safety

of its employees. Through its organisation, the company is constantly committed to implementing

and improving these aspects in favour of customer satisfaction

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7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

SAFETY INFORMATION

WARNING

“WARNING” indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

If the information in this manual is not followed exactly, a re or explosion may result causing property damage, per-

sonal injury or loss of life.

DEFINITIONS

The following dened terms are used throughout this manual to bring attention to the presence of hazards of various risk

levels or to important information concerning the product.

SPECIAL ATTENTION BOXES

DANGER

“DANGER” indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

CAUTION

“CAUTION” indicates a potentially damaging situation which, if not avoided, could result in minor injuries and sub-

stantial product or property damage.

OTHER DEFINITIONS

Licensed Qualiﬁed Installer / Service Personnel– any individual, rm, corporation or company that either directly or

through a representative is engaged in the installation, replacement, repair or servicing of gas piping, venting systems,

appliances, components, accessories, or equipment, and whose representative is either experienced and trained, in such

work and has complied with the requirements of the authority having jurisdiction.

STATE/FEDERAL REGULATIONS PERMIT THE INSTALLATION OF THIS PRODUCT ONLY BY AUTHORIZED GAS

CONTRACTORS. HOWEVER, BAXI ADVISES THAT ONLY CONTRACTORS TRAINED IN THE SPECIFIC DETAILS OF

THIS BAXI PRODUCT SHOULD UNDERTAKE INSTALLATION.

Service - the supply, installation, or maintenance of goods carried out by a Qualied Installer / Service Technician

Gas Supplier - A party that sells the commodity of natural gas or LPG.

Domestic - Relating to household usage as opposed to commercial usage.

Domestic Water - Tap water (running water) is part of indoor plumbing.

Combustion-Theactorprocessofburning;Aprocesswheretwochemicalsarecombinedtoproduceheat;Aprocess

wherein a fuel is combined with oxygen, usually at high temperature, releasing heat.

Combustion Air - Air that is drawn into an appliance to mix with fuel and support combustion.

Flue – an enclosed passageway for conveying ue gases.

Calibrate - make ne adjustments or divide into marked intervals for optimal measuring.

Appliance–adevicetoconvertgasintoenergy;thetermincludesanycomponent,control,wiring,pipingortubing

required to be part of the device.

Boiler – an appliance intended to supply hot liquid for space-heating, processing or power purposes.

Two Pipe System – This type of venting allows for exhaust ue to be separated from each other. Fresh air may be drawn

in at a different site from where the ue terminal is located.

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7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

BEFORE INSTALLING AND WHEN SERVICING BOILER

• Toavoidelectricshock,disconnectelectricalsupplybeforeperformingmaintenance.

• Toavoidsevereburns,allowboilertocoolbeforeperformingmaintenance.

DURING BOILER OPERATION

• Donotblockowofcombustionorventilationairtoboiler.

• Shouldoverheatingoccurorgassupplyfailtoshutoff,donotturnoffordisconnectelectricalsupplytocirculator.

Instead, shut off the gas supply at a location external to the appliance

• Donotusethisboilerifanyparthasbeenunderwater.Immediatelycallaqualiedservicetechniciantoinspect

the boiler and to replace any part of the control system and any gas control that has been under water.

BOILER WATER

• Ifyouhaveanoldsystemwithcastironradiators,thoroughlyushthesystem(withoutboilerconnected)toremove

sediment. The high-efciency heat exchanger can be damaged by build-up or corrosion due to sediment.

• Donotusepetroleum-basedcleaningorsealingcompoundsinboilersystem.Gasketsandsealsinthesystem

may be damaged. This can result in substantial property damage.

• Donotuse“homemadecures”or“boilerpatentmedicines.”Substantialpropertydamage,damagetoboiler,and/

or serious personal injury may result.

• Continualfreshmake-upwaterwillreduceboilerlife.Mineralbuildupinheatexchangerreducesheattransfer,

overheats the stainless steel heat exchanger, and causes failure. Addition of oxygen carried in by make-up water

can cause internal corrosion in system components. Leaks in boiler or piping must be repaired at once to prevent

make-up water.

• Wereccomendtheuseofwatertreatmentadditivestoprolongthelifeoftheboilerandpreventagainstcorrosion

and contaminant build ups in the heating system.

FREEZE PROTECTION FLUIDS

HEATING APPLIANCE REMOVAL FROM A COMMON VENT SYSTEM

At the time of removal of an existing heating appliance, the following steps shall be followed with each appliance remai-

ning connected to the common vent system placed in operation, while the other appliances remaining connected to the

common vent system are not in operation.

1. Seal any unused openings in the common vent system.

2. Visually inspect the venting system for proper size and horizontal pitch to determine if there is blockage, leakage,

corrosion or other deciencies that could cause an unsafe condition.

3. If practical, close all building doors, windows and all doors between the space in which the appliance remains con-

nected to the common vent system and other spaces in the building. Turn on clothes dryers and any appliances not

connected to the common vent system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, at

maximum speed. Do not operate a summer exhaust fan. Close all replace dampers.

4. Place in operation the appliance being inspected. Follow the lighting instructions. Adjust the thermostat so the

appliance will operate continuously.

5. Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the ame of a match or

candle.

6. After it has been determined that each appliance remaining connected to common venting system properly vents

when tested as outlined, return doors, windows, exhaust fans, replace dampers and any other gas burning appliance

to their previous condition of use.

7. Any improper operation of the common vent system should be corrected so the installation conforms to the National

Fuel Gas Code, ANSI Z223.1.

When resizing any portion of the common vent system, the common vent system should be resized to approach the

minimum size as determined using the appropriate tables in Appendix G in the National Fuel Gas Code, ANSI Z 223.1

CAUTION

• Neveruseautomotiveorstandardglycolantifreeze,evenethyleneglycolmadeforhydronicsystems.Useonly

inhibited propylene glycol solutions, which are specically formulated for hydronic systems. Ethylene glycol is

toxic and can attack gaskets and seals used in hydronic systems. Ensure that the glycol used never exceeds

35% of the systems volume as this may damage the systems components.

• Consider piping and installation when determining boiler location. Any claims for damage or shortage in

shipment must be led immediately against the transportation company by the consignee.

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7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

The Condensing HT boiler is a wall hung, fan assisted room-sealed combination boiler.

The boiler is provided with central heating and is designed for use with a fully pumped, sealed and pressurised heating

system.

As supplied, the boiler will automatically modulate to provide central heating outputs as shown in Section 2.1.

1. INTRODUCTION

WARNING

Verify proper operation after servicing.

• Theinstallationmustconformtotherequirementsoftheauthorityhavingjurisdictionor,intheabsenceofsuchrequi-

rements, to the National Fuel Gas Code, ANSI Z223.1/NFPA 54

Where required by the authority having jurisdiction, the installation must conform to the Standard for Controls and

Safety Devices for Automatically Fired Boilers, ANSI/ASME CSD-1.

Safe lighting and other performance criteria were met with the gas manifold and control assembly provided on boiler

when boiler underwent tests specied in ANSI Z21.13-latest edition.

• TheinstallationshouldconformwithCSAB149.1INSTALLATIONCODEand/orlocalinstallationCode,plumbingor

waste water codes and other codes as applicable.

• Clearancesfromandprotectionofcombustiblematerial.

• Manufacturer’sinstructionsmustNOTbetakeninanywayasover-ridingstatutoryobligations.

WARNING

It is the law that all gas appliances are installed by a competent person.

It is in your own interest and that of safety to ensure that the law is complied with.

Note:

Use materials approved by the authority having jurisdiction. In the absence of other authority, PVC and CPVC pipe must

comply with ASTMD1785, F441 or D2665. Cement and primer must comply with ASTM D2564 or F493. For Canada, use

CSA or ULC certied PVC or CPVC pipe, ttings and cement. When installing a condensate pump, select one approved

for use with condensing boilers and furnaces. The pump should have an overow switch to prevent property damage

from condensate spillage. Condensate from the Boiler will be slightly acidic (typically with a pH from 3.0 to 4.0). Install a

neutralizing lter if required by local codes.

CAUTION

The condensate line must remain unobstructed, allowing free ow of condensate. If condensate is allowed to

freeze in the line or if the line is obstructed in any other manner, condensate can exit from the boiler condensate

trap, resulting in potential water damage to property.

CONDENSATE REMOVAL SYSTEM

This is a condensinghigh efciencyappliance; therefore this unit has a condensate removalsystem. Condensate is

nothing more than water vapor, derived from the combustion products. It is very important that the condensate line is

sloped away from the boiler and down to a suitable inside drain. A condensate lter, if required by local authorities can be

madeupoflimecrystals;marbleorphosphatechipsthatwillneutralizethecondensate.Thiscanbedoneintheeldby

the installer. It is also very important that the condensate line is not exposed to freezing temperatures, or any other type

of blockage. Plastic tubing must be the only material used for the condensate line. Steel, brass, copper or others will be

subject to corrosion or deterioration. A second vent may be necessary to prevent condensate line vacuum lock if a long

horizontal run is used. Also, an increase in pipe size may be necessary to drain properly. Support of the condensation line

may be necessary to avoid blockage of the condensate ow.

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7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

2. TECHNICAL DATA

2.1 PERFORMANCE

- HT 1.450

Central Heating MAX MIN

0-2,000 Ft

0-610 m

2,000-4,500 Ft

610-1,370 m

Heat Input (Gross)

Btu/h

kW

167,194 159,346 55,618

49.0 46.7 16.3

Heat Output (modulating)

Btu/h

kW

153,546 146,380 52,205

45.0 42.9 15.3

CO

2

Setting Gas A (Natural Gas) % 8.7 8.7 8.4

Gas Rate A (Natural Gas)

ft

3

/h

m

3

/h

164.8 156.9 54.8

4.67 4.45 1.55

CO

2

Setting Gas E (LPG Gas) % 10.0 10.0 9.8

Gas Rate E (LPG Gas)

ft

3

/h

m

3

/h

63.7 60.7 21.2

1.81 1.72 0.60

CH Water Temp. (Approx.)

°F

°C

176

80

Domestic Hot Water with external tank MAX

Outlet Water Temp.

(Approx.)

°F

°C

140

60

- HT 1.650

Central Heating MAX MIN

0-2,000 Ft

0-610 m

2,000-4,500 Ft

610-1,370 m

Heat Input (Gross)

Btu/h

kW

241,597 229,978 73,361

70.8 67.4 21.5

Heat Output (modulating)

Btu/h

kW

221,789 211,211 69,266

65.0 61.9 20.3

CO

2

Setting Gas A (Natural Gas) % 8.7 8.7 8.4

Gas Rate A (Natural Gas)

ft

3

/h

m

3

/h

238.0 226.6 72.3

6.75 6.42 2.05

CO

2

Setting Gas E (LPG Gas) % 10.0 10.0 9.8

Gas Rate E (LPG Gas)

ft

3

/h

m

3

/h

92.0 87.6 27.9

2.61 2.48 0.79

CH Water Temp. (Approx.)

°F

°C

176

80

Domestic Hot Water with external tank MAX

Outlet Water Temp.

(Approx.)

°F

°C

140

60

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7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

Central Heating (Sealed System)

Max System Pressure 30.0 psi / 2.11 bar

Min System Pressure 7.25 psi / 0.5 bar

Max System temperature 176 °F / 80 °C

Pressure Relief Valve Setting 30.0 psi / 2.11 bar

Flow Connection 1” / 33.2 mm

Return Connection 1” / 33.2 mm

Relief Valve Connection 3/4” / 26.4 mm

Recommended System Pressure (cold) 21.7 psi / 1.5 bar

2.2 SYSTEM

Burner Stainless Steel

Main Heat exchanger Stainless Steel

Injector 0.33 in (8.5 mm) / ** Without

Fan EBM RG 148/1200 - 3633

Gas Valve SIT 848 SIGMA

2.3 COMPONENTS

Minimum Clearances for Servicing

Top 8.66 in / 220.0 mm

Bottom 9.84 in / 250.0 mm

Sides 1.77 in / 45.0 mm

Front 17.71 in / 450.0 mm

Flue Terminal Size Concentric System 4.92 in / 125.0 mm

Flue Terminal Size 2-Pipe Flue System 3.14 in / 80.0 mm

Flue Terminal Protruding 4.52 in / 115.0 mm

Lift Weight * 141.1 lb / 64.0 kg

** 158.7 lb / 72.0 kg

2.4 INSTALLATION

Dimensions Height 37.40 in / 950.0 mm

Width 23.62 in / 600.0 mm

Depth 18.35 in / 466.0 mm

Gas Connection 3/4”

Primary Water Content 0.79 gal USA / 3.6 l

Air Duct Diameter 4.92 in / 125.0 mm

Flue Duct Diameter 3.15 in / 80.0 mm

2.5 GENERAL

Supply 120 V 60 Hz

Power Consumption 3,139 Btu /h - 92 W

Internal Fuse F 3.15 A

Electrode Spark Gap 0.14” to 0.18” / 3.5 mm to 4.5 mm

2.6 ELECTRICAL

* HT 1.450

** HT 1.650

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7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

2.7 EXCHANGERS PRESSURE DROP

Graph 1

The electrical specications of the pump must be as follows:

-120VAC;60Hz;10µF;0.82Acosf 0.9.

Note:

If the specications of the installed pump are different, a relay must be wired between the boiler control circuit board

and the pump.

The minimum water ow rate must be as follows:

* HT 1.450 = 3.7 gpm

* HT 1.650 = 4.4 gpm

with a central heating water pressure between 1 and 1.5 bar (14.5 and 21.7 psi).

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7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

Figure 1

Legend:

boiler drain point

pressure gauge

condensate trap

central heating NTC sensor

105 °C / 221 °F overheat thermostat

gas valve

heat exchanger

flame sensor electrode

burner

ignition electrode

air/gas mixture header

mixer with venturi

gas orifice

fan

flue thermostat

air pressure switch

coaxial fitting

automatic air vent

low water cutoff

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

GAS HEATING RETURN DRAIN

FLOW FLOW TRAP

SEALED CHAMBER

0507_0806_CG_1724

1. With a demand for heating, the pump circulates water through the primary circuit.

2. The combustion fan will then come on and begin to run at ignition speed.

3. Once the fan reaches ignition speed the control board will allow power to ow to the spark generator and gas valve

creating ignition in the combustion chamber. The ame sensor will acknowledge the presence of a ame in the com-

bustion chamber and send a signal to the control board.

4. The temperature sensor will send a signal to the control board allowing the control board to increase / decrease the

speed of the fan. The combustion fan will in turn modulate the gas rate accordingly.

5. Once the central heating loop temperature exceeds the central heating loop setpoint the unit will shutdown and go

through a 3 minute time delay (burner pause time) before another call for heat.

6. During this time the pump will run for an additional three minutes to dissipate any residual heat.

2.8 BOILER SCHEMATIC

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7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

3. GENERAL BOILER INFORMATION

WARNING

The boiler and its gas valve must be disconnected from the gas supply piping system during any pressure testing of that

system at test pressures in excess of 1/2 psi (3.5 kPa).

The boiler must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any

pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

The boiler shall be installed such that the gas ignition system components are protected from water (dripping, spraying,

rain, etc.) during appliance operation and service (circulator replacement, condensate trap, control replacement, etc.)

The safety valve supplied with the gas boiler, has to be connected by the installer as shown in ﬁgure 2.1.

SERVICE CLEARANCES

1.77 in / 45.0 mm

8.66 in / 220.0 mm

9.84 in / 250.0 mm

23.62 in /

600.0 mm

37.40 in / 950.0 mm

Minimum clearance

of 17.71 in / 450.0 mm

from front of boiler

Minimum

clearances

Fig. 3

18.35 in /

466.0 mm

0610_1803

Fig. 2

A Gas inlet (3/4” / 19.05mm)

B Heating ow (3/4” / 19.05mm)

C Heating return (3/4” / 19.05mm)

D position of the Shutoff device

Fig. 2.1

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7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

1. Check for nearby connections to:

 • Systemwaterpiping

 • Ventingconnections

 • Gassupplypiping

 • Electricalpower

2. Check the area around the boiler. Remove any combustible materials, gasoline and other flammable liquids.

3. Ensure the Boiler’s gas control system components are protected from dripping or spraying water.

3.1 SELECTING THE BOILER LOCATION

WARNING

•Theboilermustnotbeinstalledoncarpeting.

•Keepboilerareaclearandfreefromammablevaporsandliquid.

WARNING

Failure to keep boiler area clear and free of combustible materials, gasoline and other flammable liquids and

vapors can result in severe personal injury, death or substantial property damage.

CLEARANCES REQUIRED

FOR CLOSET INSTALLATION

CLEARANCES

FOR COMBUSTIBLES

0 in / 0 mm between the Back of the Unit and the wall

Note: It is recommended that service clearances are considered when locating a suitable area for the unit.

Fig. 4

1.77 in /

45.0 mm

1.77 in /

45.0 mm

1.57 in /

40.0 mm

1.77 in / 45.0 mm

23.62 in /

600.0 mm

0610_1804

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7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

1 Decide the position of the boiler taking into account the clearances required for servicing and the flue terminal position.

3.2 POSITIONING THE BOILER

2 Tape the template to the wall (ensure it is level and upright) and mark the position of the holes for the boiler mounting

bracket and plumbing connections. If rear exit flue is to be used, mark the position of the hole for the flue.

3 If side exit flue is to be used, continue to mark the horizontal centre line of the flue across the wall to the side wall, then

along the side wall (ensure the lines are level). This will give the position of the centre of the hole for the flue.

4 Cut the 4.92 in / 125.0 mm diameter hole in the wall for the concentric flue.

WARNING

Remove any combustible materials, gasoline and other flammable liquids away from the hot water pipes.

0510_0312

MR: G1” heating flow and DHW heater flow if it’s

installed

GAS: G3/4” gas inlet to the boiler

RR: G1” heating return and DHW heater return if

it’s installed

height 950

width 600

axe conduit

des fumées

NOTE: Include condensate drain point

Drill holes with a Ø 0.47 in (12.0 mm)

NOTE: 1.0 mm = 0.04 in

14

7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

1 Lift the boiler and hang it on the wall.

2 Adjust the position of the boiler.

3.3 FIT THE BOILER

1. You must thoroughly ush the system (without boiler connected) to remove sediment. The high-efciency heat exchanger

can be damaged by build up or corrosion due to sediment.

Note: It is recommended that a water treatment product be utilized for sediment removal

2. For zoned systems, ush each zone separately through a purge valve. (If purge valves and isolation valves are not

already installed, install them to properly clean the system.)

3. Flush system until water runs clean and you are sure piping is free of sediment.

3.4 CLEAN SYSTEM TO REMOVE SEDIMENT

The HT 1.450 model requires a gas rate of 164.8 ft

3

/h (4.67 m

3

/h) for Natural Gas and 63.7 ft

3

/h (1.81 m

3

/h) for Liquid Pro-

pane Gas (LP) for HT 1.450 model and the HT 1.650 model requires a gas rate at 238.0 ft

3

/h (6.75 m

3

/h) for Natural Gas and

92.0 ft

3

/h (2.61 m

3

/h) for Liquid Propane for HT 1.650 model. The meter and supply pipes must be capable of delivering

this quantity of gas in addition to the demand from any other appliances in the house. The boiler requires at least a 3/4”

gas supply pipe. The complete installation, including the meter, must be tested for gas leak and purged.

3.5 GAS SUPPLY

The boiler requires a 120V 60Hz power supply. Ensure the electrical supply is polarized.

The boiler must be grounded.

There must only be one common isolator, providing complete electrical isolation, for the boiler and any external controls.

Using PVC insulated cable 18 AWGx3C 221 °F / 105 °C.

All wiring must be installed in accordance with requirements of National Electrical Code and any additional national, state,

or local code requirements having jurisdiction. All wiring must be N.E.C. Class 1. Boiler must be electrically grounded in

accordance with the National Electrical Code, ANSI/NFPA No. 70-latest edition.

In Canada, installation must conform to CSA C22.1 Canadian Electrical Code Part 1 and any local codes.

3.6.1 Install Room Thermostat

Install room thermostat on an inside wall. Never install where it will be inuenced by drafts, hot or cold water pipes, lighting

xtures, television, sun rays or near a replace.

3.6 ELECTRICAL SUPPLY

The boiler does not require any air vents in the room in which it is installed, or when installed in a cupboard or compartment.

If it is provided with its own intake air vent refer to section 4.

3.7 AIR SUPPLY

WARNING

The boiler and its gas connections must be leak tested before placing the boiler in operation.

CAUTION

For installation that incorporates standing radiators and systems with manual vents at the high points. Starting with

the nearest manual air vent, open vent until water ows out, then close vent. Repeat procedure, working your way

toward furthest air vent. It may be necessary to install a basket strainer in an older system where larger amounts

of sediment may be present. Annual cleaning of the strainer may be necessary.

15

7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

3.8 DOMESTIC HOT WATER MODE (WITH EXTERNAL WATER TANK)

The frost protection mode is integrated into the appliance when left in the domestic hot water or central heating posi-

tion. If the temperature falls below 41 °F / 5° C the boiler will fire on its minimum setting until a flow temperature of 86 °F

/ 30 °C is reached.

3.9 FROST PROTECTION MODE

With the selector switch in either, the central heating or domestic hot water position, the pump will automatically oper-

ate for 1 minute in every 24 hours to prevent ceasing.

3.10 PUMP PROTECTION

Run the gas supply line in accordance with all applicable codes.

Locate and install manual shutoff valve before the gas valve as shown in figure 2 (D) - section 3, in accordance with

state and local requirements.

3.11 GAS PIPING

DANGER

Water temperature over 125 °F (51 °C) can cause severe burns instantly, or death from scalds. Children, disabled,

and elderly are at highest risk of being scalded. See user’s instructions before setting the water temperature.

WARNING

A sediment trap must be provided upstream of the gas controls.

1. Priority is given to the domestic hot water supply. A demand at a tap or shower will override any central heating requi-

rement.

2. The combustion fan will then come on and begin to run at ignition speed.

3. Once the fan reaches ignition speed the control board will allow power to ow to the spark generator and gas valve

creating ignition in the combustion chamber. The ame sensor will acknowledge the presence of the ame. In the

combustion chamber and send a signal to the control board.

4. The temperature sensors will send a signal to the control board allowing the control board to increase/ decrease the

speed of the fan. The combustion fan will in turn modulate the gas rate accordingly.

5. When the domestic hot water demand ceases the burner will extinguish, unless there is a demand for central heating.

A Domestic Hot Water mode is available only with an external water tank (see Section 11.2).

16

7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

GENERAL

1. Install the boiler venting system in accordance with these instructions and with the National Fuel Gas Code, ANSIZ223.1/

NFPA 54, CAN/CSA B149.1, and/or applicable provisions of local building codes.

2. This boiler is a direct vent appliance according to ANSI Z21.13/CSA4.9 standard.

4. VENT SYSTEM

Determine exhaust vent location

a) See illustration within this section of clearances for the location of the exit terminals of direct-vent venting systems.

b) Provide a minimum of 1 foot distance from any door, operable window, or gravity intake into any building.

c) Provide a minimum of 1 foot clearance from the bottom of the exhaust above the expected snow accumulation level.

Snow removal may be necessary to maintain clearance.

d) Provide 4 feet horizontal clearance from electrical meters, gas meters, gas regulators and relief equipment. In no case

shall the exit terminal be above or below the aforementioned equipment unless the 4 foot horizontal distance is main-

tained.

e) Do not locate the exhaust over public walkways where condensate could drip and/or freeze and create a nuisance or

hazard.

f) When adjacent to a public walkway, locate exit terminal at least 7 feet above grade.

g) Do not locate the exhaust directly under roof overhangs to prevent icicles from forming.

h) Provide a 4 foot clearance from the inside corner of vertical walls, chimneys, etc., as well as horizontal corners created

by roof overhangs.

Determine air intake vent location

a) Provide 1 foot clearance from the bottom of the intake air vent and the grade.

b) Do not locate intake air vent in a parking area where machinery may damage the pipe.

c) When venting with a two-pipe system. Minimum distance between exhaust vent and intake air vent on a single boiler

is 8.0 in (203.0 mm) center-to-center.

EXHAUST VENT AND INTAKE AIR VENT

This boiler is a direct vent appliance according to ANSI Z21.13/CSA4.9 standard.

The intake and exhaust venting methods are detailed in the Venting Section. Do not attempt to install the Boiler using

any other means. Be sure to locate the boiler such that the air intake and exhaust vent piping can be routed through the

building and properly terminated.

DANGER

Ensure the exhaust and intake piping comply with these instructions regarding the vent system. Inspect nished

combustion air intake and exhaust piping thoroughly to ensure all joints are well secured and airtight and comply

with all applicable code requirements, as well as with the instructions provided in this manual. Failure to provide a

properly installed vent system will cause severe personal injury or death.

WARNING

This vent system will operate with a positive pressure in the pipe. Do not connect vent connectors serving applian-

ces vented by natural draft into any portion of mechanical draft systems operating under positive pressure. Follow

the venting instructions below carefully. Failure to do so may result in severe personal injury, death, or substantial

property damage.

• DonotuseFoamCorePipeinanyportionoftheexhaustpipingfromthisboiler.UseofFoamCorePipemay

result in severe personal injury, death, or substantial property damage.

• Cellularfoamcorepipingmaybeusedonairinletpipingonly.Neverusecellularfoamcorematerialforexhaust

vent piping.

17

7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

INSTALLING EXHAUST VENT AND INTAKE AIR VENT

4.1 VENTING INSTRUCTIONS

4.1.1 Concentric venting

1. Examine all components for possible shipping damage, prior to installation.

2. This venting system must be free to expand and contract.

3. The venting system must be supported in accordance with these instructions.

4. The vent system must have unrestricted movement through walls, ceilings and roof penetrations.

5. Check for proper joint construction when joining pipe to ttings.

6. If venting is penetrating ceilings and oors, the openings must have restopping provided in joist areas and the

installation of restop spacer assemblies.

7. Roof ashing parts are shown in the manual. Standard roof ashing methods should be employed to install roof

ashing.

8. Except for installation in single and two-family dwellings, metal venting systems which extend through any storey

above that on which the boiler is located are to be provided with enclosures having a re resistance equal to or

greater than that of the oor or roof assembly through which they pass.

9. Wall and roof openings must be framed to provide support and the attachment of termination assemblies.

Please Note:

The manual uses the terms ‘vent’, ‘venting’ and ‘ue’ interchangeably. All references to ‘ue’ are synonymous with

‘vent’ or ‘venting’.

WARNING

Check all measurements before cutting. Clearance to combustible materials when using a concentric vent system

is zero.

Note:

To x ue pipes to the wall, supports should be approximately 3.28 feet (1.0 meter) from each other. Supports should be

xed along the joint point of each pipe.

DANGER

Ensure that the flow of combustion and ventilation air are not obstructed.

BAXI urges users to install CO detectors in buildings where the boiler is located, even though such detec-

tors may not be required by local law. The CO detectors should be calibrated regularly as specified by the

manufacturer.

WT

(X)

WT

(X)

Fig. 5

WT = Wall Thickness

Fig. 5.1

min. 5,12 in (130.0 mm)

max. 13,78 in (350.0 mm)

1,97 in (50.0 mm)

18

7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

Concentric Vent Screw Placement

Two screws must be fastened through the outer intake

pipe behind the gaskets at equal distances approx.

180º apart. Please note the screws used should be no

larger than No. 8 - ½” sheet metal screws and must be

zinc coated. The length of this screws should be 0.75 in

(19.0 mm).

WARNING

All concentric venting must be fastened together using screws.

Note:

Dual ue venting is not to be fastened with screws. This procedure only pertains to concentric venting.

WARNING

Before securing the screws ensure the pipe has been pushed in a minimum of 1 3/4” (45 mm) into the gasketed

end of the other pipe.

IMPORTANT

To insert the pipes use only silicone grease supplied with the exhaust pipes. The silicone grease has to be used only

in the smaller seal of the exhaust pipes. Do not use other types of grease. Do not apply to large seal.

Fig. 6

0.98 in (25.0 mm)

1.77 in (45.0 mm)

0.75 in (19.0 mm)

19

7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

Concentric Vent Support

All venting must be fixed every 3.28 ft (1.0 m) using steel strapping or equivalent.

Note:

Ensure that the vent is sloped towards the boiler of approximately 0.39 in for every 3.28 ft (1.0 cm for every 1.0 m).

For horizontal ues a minor deviation from the horizontal is allowable, provided it results in a downward slope

towards the boiler.

Additional ue components are available as follows:

• 3.28ft/1.0mue

• 90°bend

• 45°bend

Vertical ue terminal assembly Refer to the separate installation instructions supplied with the assembly.

WARNING

If an extra 90° bend is used, this reduces the maximum ue length by 3.28 ft / 1.0 m.

Each 45° bend used reduces the maximum ue length by 1.64 ft / 0.5 m.

A: Steel strapping or equivalent

Fig. 7

A

Under no circumstances must the ue length (including allowances for extra bends) exceed 32.80 ft / 10.0 metres.

1. Locate the ue elbow on the adaptor at the top of the boiler. Set the elbow to the required orientation (rear, right or

left).

2. Measure the distance from the outside wall face to the elbow (Fig. 5). This dimension will be known as ‘X’.

3. To dimension ‘X’ add “Y” + 1.97 in (50.0 mm). This is the total dimension of the ducts.

4. Taking the air duct, mark the above dimension. Measure the length of waste material, and transfer the dimension to

the ue duct.

5. Remove the waste from both ducts (ue and air ducts). Ensure that the cut ends are square and free from burrs.

6. Insert the flue duct into the air duct and pass them through the hole in the wall

WARNING

• Checkallmeasurementsbeforecutting.Clearanceto combustible materialswhenusing a concentricvent

system is zero.

• Afterinstallingductsmakesurethatthereisnorecirculationofcombustionbyusingaregularlycalibrated

analyzer.

• Ensure a minimum downward slope of 0.39 in for every 3.28 ft of duct length toward the boiler, at least 2° (gure

5.1).

• Ensure that the terminal is positioned with the slots to the bottom (gure 5.1).

20

7110242.02 - enINSTALLATION AND SERVICING INSTRUCTIONS

Flue Options

1. The boiler can be tted with ue systems as illustrated.

2. The standard ue is suitable only for horizontal applications.

3. Maximum permissible equivalent ue lengths are:

Concentric and vertical ue = 32.80 ft / 10.0 m

4. Any additional “in line” bends in the ue system must be taken into consideration.

The equivalent lengths for the concentric bends are:

45° bend 1.64 ft / 0.5 m

90° bend 3.28 ft / 1.0 m

The elbow supplied with the standard horizontal ue is not included in any equivalent length calculations

5. The illustrations opposite show examples of maximum equivalent lengths.

6. Instructions for guidance and tting are included in each kit.

L max = 32.80 ft / 10.0 m

L max = 29.52 ft / 9.0 mL max = 26.24 ft / 8.0 m

0902_0407

Fig. 9

L max = 32.80 ft / 10.0 m

L max = 29.52 ft / 9.0 m

0902_0406

Fig. 8

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