Invacare EC-Track Installation & Technical Description

Invacare® EC-Track®

Installation & Technical Description,

Installation og teknisk beskrivelse,

Installation et description technique,

Montering og teknisk beskrivelse,

Montering och teknisk beskrivning

enRailsystemforceilinghoistRobin®/Robin

Mover®

ServiceManual................................3

daSkinnesystemtilRobin®/RobinMover®

løftemotor

Servicemanual.................................29

frSystèmederailspourlève-personnesurrail

Robin®/RobinMover®

Manueldemaintenance........................55

no

SkinnesystemfortakmontertRobin®-/Robin

Mover®-løfter

Servicehåndbok................................83

svSkensystemförtaklyftenRobin®/RobinMover®

Servicemanual.................................109

PROVIDER:Keepthismanual.

TheproceduresinthismanualMUSTbeperformedbyaqualied

technician.

Allrightsreserved.Republication,duplicationormodicationinwholeorinpartisprohibitedwithoutpriorwritten

permissionfromInvacare.Trademarksareidentiedby™and®.AlltrademarksareownedbyorlicensedtoInvacare

Corporationoritssubsidiariesunlessotherwisenoted.

Contents

1General.........................................4

1.1Aboutthismanual..............................4

1.2GeneralSafety.................................4

1.3WarrantyInformation...........................4

2Railsystem......................................5

2.1Singlerailsystem..............................5

2.2Traversesystem................................6

2.3RoomTransfer.................................7

2.4Rails,Brackets&Accessories......................8

3Installation.......................................14

3.1GeneralInstallationInstructions....................14

3.2CeilingMountingSystem.........................14

3.2.1ConcreteCeiling.............................14

3.2.2ConcreteCeilingwithSuspendedCeiling...........15

3.2.3WoodenCeiling.............................17

3.3Wallinstallation–endhungrail...................18

3.3.1RailproleMandL..........................18

3.4Wallinstallation–sidehungbracketorside/endhung

bracket.....................................19

3.5Curves......................................19

3.6Railcoupling..................................20

3.6.1RailcouplingforproleMandL................20

3.6.2RailcouplingforproleS......................20

3.7Wallsupportlegs..............................20

3.8Mountingtraversesystem........................21

3.9Installationoftrackswitches......................22

3.10Transitcoupling...............................22

3.10.1Adjustingtheholeinthewall/dooropening.......22

3.10.2Installingthetransitcoupling..................23

3.10.3Installingandconnectingcontrolbuttonand

powersupply..............................24

3.10.4Installingatraversesystemwithlockxturefor

transitcoupling.............................24

3.10.5Installationofasinglerailforacouplingsystem....24

3.10.6Mountingthepositioningxturesonparallelrail

S-proleandM/L-proles.....................24

3.11Installingtheceilinghoisttotherailsystem..........25

3.11.1InstallingRobin®............................25

3.11.2InstallingRobin®Mover......................26

3.12Inspection/checkoftherailsystem...............26

4TechnicalData....................................28

4.1Therailsystem................................28

4.2Dimensionsfordifferenttrackinstallations............28

Invacare®EC-Track®

1General

1.1Aboutthismanual

Thisinstallationmanualisintendedasaninstructionwhen

planningandcarryingouttheinstallation.Inorderto

ensuresafetywhenhandlingtheproduct,readthemanual

carefullyandfollowthesafetyinstructions.

Forpre-saleanduserinformation,pleaseseetheuser

manual.FindtheusermanualonInvacare’swebsiteor

contactyourInvacarerepresentative(seeaddressesatthe

endofthismanual).

Symbolsinthismanual

Inthismanual,hazardsareindicatedbysymbols.The

symbolsareaccompaniedbyasignalwordthatindicates

theseverityoftherisk.

WARNING

Indicatesahazardoussituationthatcould

resultinseriousinjuryordeathifitisnot

avoided.

CAUTION

Indicatesahazardoussituationthatcould

resultinminororslightinjuryifitisnot

avoided.

IMPORTANT

Indicatesahazardoussituationthatcould

resultindamagetopropertyifitisnot

avoided.

TipsandRecommendations

Givesusefultips,recommendationsand

informationforefcient,trouble-freeuse.

Givesinformationabouttherequiredtools.

ThisproductfeaturestheCEmark,in

compliancewiththeMedicalDevice

Regulation2017/745Class1.Thelaunchdate

ofthisproductisstatedintheCEdeclaration

ofconformity.

1.2GeneralSafety

WARNING!

Safetyrulesbeforeinstallation

–Allinstallationsmustcomplywiththenational

rulesandstandards.

–Useonlyapprovedinstallationcomponents.

–Ateverypointofsuspension,theroof/ceiling

structuremustbeabletowithstandastatic

loadofatleast300kg.

–Beforemountingarailsystem,theroof,

walls,andoormustbeexaminedcarefully.

Determinetheexactmaterialsinvolvedinthe

roofandwalls.Thisexaminationmustonly

becarriedoutbyasuitablyqualiedperson.

–Therailsystemmustbemountedonlyby

suitablyqualiedpersons.

StressTest

InaccordancewiththeEuropeanstandardEN10535,the

systemshallbestresstestedwith300kg.Thisshouldbe

doneateachxingpoint.Thistestistobecarriedout

asatestingofthesubstratum’sabilitytokeeptherail

systeminplace.Thistestshallbecarriedoutbyasuitably

qualiedperson.

1.3WarrantyInformation

Termsandconditionsofthewarrantyarepartofthe

generaltermsandconditionsparticulartotheindividual

countriesinwhichthisproductissold.

ContactinformationforyourlocalInvacareofceislocated

insidethebackcoverofthismanual.

4

1586749-C

Railsystem

2Railsystem

2.1Singlerailsystem

Asinglerailsystemissuitedinsituationswherethelifting

isdoneatspecicorlimitedplaces(e.g.underneaththe

track).

Asinglerailsystemconsistsofonestraightrail.Thisrail

maybemountedparalleltothewallsordiagonallyinthe

room.

Therailsystemcanbeoptionallyextendedwithcurves

withanglesof30°,45°,60°and90°.

Therailsystemcanbeinstalledonthewallortheceiling.

Withasinglerailsystemitispossibletohidethe

installationintheceilingsothatonlytheopeningofthe

railisvisible.

1586749-C5

Invacare®EC-Track®

2.2Traversesystem

Atraversesystemissuitedforcaseswhenanunlimitednumberofliftingplacesisrequiredintheroom.

Atraversesystemconsistsoftwoparallelrailsmountedontheceilingorthewall.Ineachparallelrail,atraversetrolleyis

insertedwitchcantravelthefulllengthoftheparallelrails,fromendstoptoendstop.

Acrosstheparallelrailsatraverserailismountedtothetwotraversetrolleys.Thisinstallationcanbecarriedoutin

differentways,asshownintheillustrationsbelow.Withahoisttrolleyinsertedinthetraverserail,thehoistcantravel

thefulllengthofthetraverserail.

Thesystempermitsanunlimitednumberofliftingplaces,sincethetraversesystemcoverstheentireroom.

Combinationsoftraversesystems

RailsCombinationPossiblecombinations

Parallel:S-Prole

Traverse:S-Prole

Under-hungtraverse:

Between-hungtraverse:

Parallel:S-Prole

Traverse:M-Prole

Under-hungtraverse:

Partlybetween-hung

traverse:

Parallel:S-Prole

Traverse:L-Prole

Under-hungtraverse:

Parallel:M-Prole

Traverse:M-Prole

Under-hungtraverse:

Between-hungtraverse:

Partlybetween-hung

traverse:

Parallel:M-Prole

Traverse:L-Prole

Under-hungtraverse:

61586749-C

Railsystem

RailsCombinationPossiblecombinations

Parallel:L-Prole

Traverse:L-Prole

Under-hungtraverse:

Between-hungtraverse:

Partlybetween-hung

traverse:

2.3RoomTransfer

Roomtransferwithtwohoists

RoomtransfercanbedonebyusingtwoRobinhoists;

oneineachroom.Toeasethisoperation,anInvacare

room-to-roomtrolleyisused.

Roomtransferispossibleinbothsingle-orroomcovering

installations.Itisimportantthattherailsarelocated

asclosetothedoorwayaspossible.Wheninstallinga

roomcoveringrailsystemintendedforroomtransfer,

thetraverserailmustbeinstalledperpendiculartothe

wallwiththedoorway.Thedistancebetweenthetwo

endstopbuffersmustnotexceed600mm.Toobtainthe

bestpossibleresultduringroomtransfer,theremustbea

minimumdistanceof1.85mbetweentheoorandthe

undersideofthehoist.Thismustbekeptinmindduring

installationoftherailsystem.

Roomtransferwithtransit(transitcoupling)

Asanalternativetheroomtransfercanbeachievedby

aninstalledtransitcoupling.

Thecouplingcanbeusedtoconnecteithertwotraverse

systemsoronetraversesystemandonesinglerailsystem.

Thecouplingisoperatedelectricallybyacontrolbutton

mountedonthewall.Thecouplingisdeliveredwitha

standardlengthof800mm.

Forfurtherinformationseechapters2.4Rails,Brackets&

Accessories,page8and3.10Transitcoupling,page22.

1586749-C

7

Invacare®EC-Track®

2.4Rails,Brackets&Accessories

RailprolesS,M,L

Type

Description

Info

RailproleSMax.length=7.8m

Max.spanwithoutsupport:

2m

RailproleMMax.length=7.8m

Max.spanwithoutsupport:

4m

RailproleLMax.length=7.8m

Max.spanwithoutsupport:

8m

color:white

Curves30°,45°,60°,90°

Type

Description

Info

Curve30°

RailproleSwithcurve30°

and2x200mmstraightrail

Curve45°

RailproleSwithcurve45°

and2x200mmstraightrail

Curve60°

RailproleSwithcurve60°

and2x200mmstraightrail

Curve90°

RailproleSwithcurve90°

and2x600mmstraightrail

Allcurveshavearadiusof

400mm.

Allcurvesaresupplied

asrightorleftcurves.

Characteristicsforrightand

left,seechapter3.5Curves,

page19

Ceilingbrackets

Type

Description

Info

Ceilingbracket,QuickCeilingbracketswithhidden

xingparts.Tobeused

forceilinginstallationof

single-railandtraverse

systems.

Sizes(WxDxH):

•30x68x14mm

(forcurves)

•70x68x14mm

(forordinaryceiling

supension)

•120x68x14mm

(forrailcoupling)

Installation:Seechapter3.2

CeilingMountingSystem,

page14.

Ceilingbracket,Quick,

Traverse

Bracketsfortraverse

systemandsidehung

wallinstallation

Thebracketismounted

beneaththetraversetrolley,

attheunderhungandpartly

between-hungtraverse

assembly.

81586749-C

Railsystem

Type

Description

Info

Ceilingbracket,StandardCeilingbracketswithvisible

xingparts

Tobeusedforceiling

installationofsingle-railand

traversesystems.

Sizes(WxDxH):

•30x146x14mm(for

curves)

•70x146x14mm(for

ordinaryceiling

supension)

•120x146x14mm(for

railcoupling)

Standardceilingbracketwith

lock

Ceilingbracketwithlock

screwmeasuring(70x146).

Usedforceilinginstallation,

withmin.1perstraight

rail.Thisensuresthatthe

railisnotdisplacedafter

installation.

Sizes(WxDxH):

•70x146x14mm

Shims

Type

Description

Info

Shimforstandardceiling

bracket

Availableforceilingbrackets

in30,70,120mmwidth.

Height:

•1mm

•3mm

•5mm

Shimsaretobeusedin

installationstocompensate

possibledifferencesofthe

heightintheroof/ceiling

structure.

1586749-C9

Invacare®EC-Track®

Wallbrackets

Type

Description

Info

Wallbracket,endhungTobeusedwheninstalling

trackstoawall.Theycanbe

usedwhenthewallshave

sufcientlyhighcarrying

capacitywhenmounting

straightanddiagonallytoa

wall.

Tobeusedwithinserttubes

andconsole.

Installation:Seechapter3.3

Wallinstallation–endhung

rail,page18.

Wallbrackets,sidehungTobeusedwheninstalling

trackssidehung.Canbe

appliedifthewallhas

sufcientstrength.

Installation:Seechapter3.4

Wallinstallation–sidehung

bracketorside/endhung

bracket,page19

Wallbracket,sideandend

hung

Tobeusedwheninstalling

trackseithersideorend

hung.Canbeappliedifthe

wallhassufcientstrength.

Installation:Seechapter3.4

Wallinstallation–sidehung

bracketorside/endhung

bracket,page19

Inserttubes

Type

Description

Info

InserttubeforrailproleM

orL

Tobeusedwhenmounting

railendhungtowall,when

couplingtworails,orwhen

mountingrailsdiagonallyin

aroom.

•Inserttubeforrail

proleM:Length800

mm.

•Inserttubeforrail

proleL:Length1m.

Inserttubeissupplied

dependingontheparticular

mountingsituation.

Wallsupportleg,consoleandwallsupportfoot

Type

Description

Info

WallsupportlegTobeusedifthewalldoes

nothavesufcientcarrying

capacitywhenmountingthe

railtothewall.Maybeused

forthemonorailsystemsas

wellasthetraversesystems.

Leglength:2.6m/3m

Installation:Seechapter3.7

Wallsupportlegs,page20

WallsupportconsoleTheconsoleisalsoused

togetherwiththeendhung

wallbracketwhenmounting

straightordiagonal.

WallsupportfootLowfootforroomswithout

skirtingboard

Highfootforroomswith

skirtingboardpanalongthe

oor

101586749-C

Railsystem

EndStop

Type

Description

Info

Endstop Theendstopismounted

atallrailoutlets,which

ensuresthatthetrolleysdo

notleavetherailsystem.

Whentheendstopis

mounted,therubberplugis

tofacetowardsthetrolley.

endstopfortraverserail Whenthetraversesystemis

between-hung,thetraverse

railsendstopistobe

mountedinthetraverse

trolley.

Whentherailsaremounted

toawall,theendstopisto

beplacedsofarintotherail

thatthehoistdoesnothit

thewall

Insomecountries/localareasthereisademandfordoublesecuringoftheendstops.Suchextrasecuringcanbe

achievedbyinstallingoneofthefollowing:

•M5x16mmthreadformingscrew(e.g.Bufab/SweboltMRXorequal),10mmfromeachendoftherail,25mm

fromtherailunderside(thescrewcanbeinstalledinapre-drilledholeØ4,3mm).

•Ø6,3x22mmthreadformingscrew(e.g.Bufab/SweboltR6Borequal),10mmfromeachendoftherail,18

mmfromtherailunderside.

Trolleys

Type

Description

Info

HoistTrolley

The hoist trolley is used for

individual mono rail systems

as well as traverse systems.

The hoist trolley is used

when a Robin ceiling hoist is

to be mounted in the track

system.

TraverseTrolley Thetraversetrolleyisused

whenmountingatraverse

system.Foratraverse

system,2traversetrolleys

arealwaysused.

Room-To-RoomTrolley Theroom-to-roomtrolleyis

usedwhenatransferfrom

oneroomtoanotheris

required,typicallythrougha

doorway.

1586749-C

11

Invacare®EC-Track®

RailEndPlugs

Type

Description

Info

RailendplugS,M,LRailendplugsaresupplied

forrailprolesof3sizes.

Color:white.

Tobeusedattheclosureof

bothendsofallrails.

Mounting:Pressintotherail

proleaftertherailsystem

ismounted.

Pendles

Type

Description

Info

Pendles,adjustablePendlesareappliedifthere

isaneedforinstallinga

lowerrailsystemthanthe

originalceilinglevel.Canbe

usedinhiddeninstallationas

wellasvisibleinstallations.

Sizes(adjustablelength):

•200–300mm

•280–460mm

•440–740mm

Installation:See3.2.2

ConcreteCeilingwith

SuspendedCeiling,page15.

TrackSwitch

Type

Description

Info

Trackswitch,manualThetrackswitchismanually

operatedandisinstalled

withastandardceiling

bracket.Thetrackswitchis

usedincombinationwitha

ceilinginstalledsinglerail

systemwithS-prole,where

achangeindirectionis

requiredduringmovement

ofthepatient.

Installation:Seechapter3.9

Installationoftrackswitches,

page22

TransitCoupling

Type

Description

Info

TransitcouplingThetransitcouplingis

operatedelectricallyand

mountedwithpendlesin

theceilingonbothsidesof

thewall.Length:800mm.

Thecouplingisusedfor

movementofapatientfrom

oneroomtoanother.

•intraversesystemswith

S-,M,-andL-rails.

Controlbutton(forthe

wall),andatransformerare

enclosedwhendelivered.

Installation:Seechapter3.6

Railcoupling,page20

12

1586749-C

Railsystem

Type

Description

Info

•inasinglerailsystem

withonlyS-prolerails.

Lockxturefortraverse

proleS

Tobemountedonthe

traverseproleinthe

endthatiscoupled.Itis

mountedtoensurethatthe

traverserailandcoupling

arelockedandconnected

correctlybeforeroom

transfercanbedone.

Lockxturefortraverse

proleM/L

Tobemountedonthe

traverseproleinthe

endthatiscoupled.Itis

mountedtoensurethatthe

traverserailandcoupling

arelockedandconnected

correctlybeforeroom

transfercanbecarriedout.

Positioningxturesfor

parallelrailS-prole

Tobemountedonthe

parallelrail,closetothe

coupling,topositionthe

traverserailcorrectlyin

proportiontothecoupling.

Positioningxturesfor

parallelrailM/L-prole

Tobemountedonthe

parallelrail,closetothe

coupling,topositionthe

traverserailcorrectlyin

proportiontothecoupling.

1586749-C13

Invacare®EC-Track®

3Installation

3.1GeneralInstallationInstructions

Beforeinstallingarailsystem,acarefulandaccurate

measuringoftheroomisessential.Itisequallyimportant

todeterminetheconditionoftheceiling,thewallsand

theoorinordertodecidewhethertomounttherailson

theceilingoronthewalls.Next,youneedtodecidehow

manyliftingplacesareneededintheroom.

Whendeningtheliftingplaces,anindividualassessment

isrequired,whichtakesintoconsiderationthebuildofthe

individualuserandnumberofnurses.

Thefollowingplacementoftypicalliftingplacesmaybe

usedasarecommendedguideline:

Bed1mfrominsideofthebed

headend

Toilet150mmfromthefront

edge

Bathtub

1/3wayup(sitting

position),½wayup

(recliningposition)

Changingtable1mfromtheheadendof

thetable

Whenmeasuringfortheselectedrailsystem,takeinto

considerationasuitableparkingplaceforthehoistwhenit

isnotinuse.Asuitablespotcouldbenearawall,where

thehoistchargerismountedonthewall.

Checkthecustomizedrailaswellasthebracketsandother

accessoriesagainstthedrawing.

Checkthatanyburrsandmetalshavingshavebeen

removedfromtherailstopreventthisdebrisfromgetting

stuckinthetrolleywheelsproducingnoiseanderratic

operation.

Incaseofsinglerailsandcurvedrailsneedingcoupling,

usetheenclosedpipepins.

1.Pushthepipepinshalfwayintotheonerail.Holes

aredrilledtoØ3.2mmintherailthattheprevious

mentionedrailistobeconnectedto.Thenthenext

railisinsertedoverthepipepins.

2.Pushthenextrailintotheprotrudingpins.Donot

drillfurtherholesintherstrail.

3.Mountthebracketforrailcoupling.

When installing a traverse system where the parallel rails

are running from wall to wall, the minimum distance from

rail to wall must be 60 mm, insert the traverse trolley and

the rail end stop into the parallel rails before installation.

If not, the parallel rails must end min. 350 mm from the

wall to permit subsequently installation of the trolley.

When installing a mono rail system or a traverse rail in a

traverse system, it is important that the rail at one end

stops min. 160 mm from the wall to permit subsequently

installation of the hoist trolley.

At secondary installation of Robin Mover the distance

must be minimum 300 mm.

Wheninstallingrailswithbracketsdirectlyontheceiling,

makesurethattheceilingisevenandhorizontal.(Shims

ofrespectively1mm,3mmand5mmthickness,maybe

usedtoleveloutanyunevenness.)

Keyholefortheinstallationpoint

AnyEC-Tracksystemmustbepreparedwithaninstallation

pointforthehoist.

Thisinstallationpointappearsasa32mmroundmilled

grooveonthebottomoftherailinwhichthehoististo

beinstalled.Thismilledgrooveiscalledkeyhole.

Wheninstallingtherailsystem,itiscrucialthatthis

installationpointisplacedaccordingtotheinstructions

below.

1.Generally,thekeyholemustalwaysbeplacedasclose

aspossibletotheendofarail.However,itmustbe

atleast250mmawayfromtherailend.

2.Iftherailgoesfromwalltowall,itshouldbeplaced

min.400mmfromtherailproleend.

3.Ifatraversesystemismounted,thekeyholeshould

beplacedascloseaspossibleacrosstheendofthe

rail.However,itmustbeatleast250mmawayfrom

therailend.

Ifthetraverserailcontinuesallthewayouttothe

walls,itshouldbeplacedmin.400mmfromtheend

oftherail.

3.2CeilingMountingSystem

3.2.1ConcreteCeiling

Whenreferringtomountinginconcreteceilings,we

differentiatebetweenmassiveconcrete(factorymoulded

concreteelements,prestressedconcretesurfaces,armored

concrete)andhollowsurfaces.

MountingwithQuickCeilingBracket

Whenusingquickceilingttings,allceilingttingsareto

bemountedintheceiling.Thentherailmaybemounted

inthese.Atleast3ceilingttingsshallbeusedperrail.

Theremustsubsequentlybemax.700mmbetweeneach

tting.Theremustbemax.200mmfromtheendofthe

railtothersttting.

Measureuptoallttingsatthesametime.Itisimportant

thatthedrilledholesareonastraightline.Theprecise

markingfortheholesistobecarriedoutusinglaser

technique,chalkline,etc.

Mountinginmassiveconcreteandhollowsurfaces:

14

1586749-C

Installation

1.Drillholeswitha15mmhammerdrilltoadepthof

54mm.Blowholesclean.

2.InsertM12strokeanchorsintothehole(e.g.Hilti

HKD-SM12orequal).

Whenusingasettingtool(e.g.HiltiHSD-GM12x50

orequal),theanchorwillbecorrectlyfastenedinthe

concrete.

3.Mountthequickttingbyscrewingthepre-mounted

threadedrodinthestrokeanchor.

Itisimportantthatanadhesiveisusedonatting

andnutwhenthethreadedrodismountedtotting.

Inordertoensuretheachievementofmax.

strength,thethreadedrodshouldbescrewedmin.

14mmintotheanchor.

Whenusingastrokeanchorincombination

withthequickbracket,optimumaccuracyisa

requirement.Asanalternative,twocomponent

adhesivemortarforconcretecanberecommended.

Whenallttingsaremounted,pushthehoisttrolley

intotherail.Thehoisttrolleymayfacebothways.If

thetraversetrolleyistobemountedintotherail,itis

importantthatthisfacescorrectlyinconnectiontothe

followingmountingofthetraverserail.

Theendstopismountedinbothendsoftherail.Theend

stopispushedintotherailwiththerubberplugrst,and

fastenedinitiallylooselywithyourngers.

Liftuptherail,adjustthelengthofitandfastenitinto

allceilingttings.

Placetheadjustableendstopscorrectlyandtighten

appropriately.Itisimportantthattheendstopisplaced

sothatthehoistdoesnothitthewall.

Forparallelrailsinatraversesystem,itisimportantthat

theendstopisplacedsothatthetraversetrolleyshitthe

endstopatthesametime.

MountingwithStandardCeilingBracket

Theceilingbracketsarepushedontotherailand

distributedwithmax.2mbetweeneachbracketand200

mmfromthelastbracketattheendoftherail.Useat

leastthreebracketsperrail.Itisrecommendedtousean

unevennumberofbrackets,ifonlyonepersonisinstalling

therail.Thus,onebracketisplacedonthecentercreating

balancewhentherailishungintherstbolt.

Inatleastoneendoftherail,useabracketwith

lockingscrewtobesecuredtotherail.

1.Measurefortheholefortheoneexpansionboltof

thecenterbracket.

Drilltheholetoadepthofapprox.80mmwithan

8mm.impactdrillbit.Theholeisdeeperthanthe

expansionboltlengthtofacilitatedismountinglater

on.Fordismounting,youcanthendrivetheboltfully

ininsteadofpullingitout.

2.DriveanexpansionboltM8x75(e.g.HiltiHSAor

equal)in,leavingsufcientroomforthebracket

thickness(6mm),thelockingwasher(2mm)andthe

nut(7mm)plusalittleallowance.Whenyouhave

driveninthebolt,removethenutandthewasher.

3.Insertthehoisttrolleyintherail.Thetrolleycanbe

orientedinbothdirections.

4.Ifyouareinstallingthetraversetrolley,makesurethat

itiscorrectlyorientedforthesubsequentinstallation

ofthetraverserail.

5.Installendstopsatbothendsoftherail.Insertthe

adjustableendstopsintherailwiththerubberplug

siderstandthesteelplatetowardstothebottomof

therail.Fingertightenthescrews.

6.Lifttherailinplace,mountthewashersandnutsand

tightenthemlightly.Adjusttheraillengthwiseand

anglewise,andtightenthenut.

7.Drilltheholeforthebracketintheoneendofthe

railbutontheoppositesideoftherail.Drivein

theexpansionbolt,makethenaladjustmentsand

tighten.

Next,drilltheremainingholesatoneendofthe

bracketslot.Ifthedrillbithitsareinforcementbar

beforetheholeis(50mm)deep,simplydrillatthe

otherendoftheslot.Ifthedrillhitsthereinforcement

barsagain,movethebracketapprox.20-25mmalong

therail.Thebracketwillthencoverthefailedholes.

Iftheholedepthisbetween50-70mm,use

anextensionboltM8x57.

8.Driveintheremainingexpansionbolts,placethe

washersandnutsandtighten.

9.Positiontheadjustablerailstopscorrectlyandtighten.

Makesuretopositiontheendstopssothatthehoist

doesnothitthewall.

Wheninstallingparallelrailinatraversesystem,be

suretopositiontheendstopsattheexactsame

pointstoensurethatthetraversetrolleyhittheend

stopssimultaneously.

3.2.2ConcreteCeilingwithSuspendedCeiling

Forroomswithsuspendedceilingswhicharedifcultto

dismount,itisrecommendedtochooseasolutionwith

wall-mountedorwallsupportmountedrails.

Ifthefalseceilingcanbeeasilyremovedorincaseofa

newmountingofaxedsuspendedceiling,werecommend

aninstallationwithloweringbracketsforaestheticreasons.

Forthissolution,usethelowestrailproleS.

MountingwithPendlingBrackets

Inthecaseofceilingmounting,itmayoftenbenecessary

topendletheraildownward.Thisneedmayariseinthe

evenofmountinginaroomwithasuspendedceiling,

whereyouhavetopendlebetweentheoriginalceilingand

thesuspendedceiling,oriftheceilingissohighthatyou

havetopendletheraildowninordertoensurethatthe

hoist’sliftingintervalsareusedaswellaspossible.

Therearemorepossibilitieswhencarryingoutamounting

withpendles:

1586749-C15

Invacare®EC-Track®

A–Pendlingusingthreadedrodsandroundspacerpipes,

cuton-siteattheinstallationplace.Mountingbyusingthis

methodisdescribedindetailinthissection.

B–Mountingusingadjustablependles.Thispendle

consistsofanupperandlowerpart.Bypushingtheupper

partontotheoutsideofthelowerpart,theadjustable

pendlemaycoveragiveninterval.Asstandard,apendle

canbesuppliedwiththefollowingintervals:

•200–300mm

•280–460mm

•440–740mm

Whenthecorrectpendlespacinghasbeendeterminedin

connectionwiththeassembly,thependleispulledout

tothislength,andfastenedwithascrew.Thenaholeis

drilledallthewaythroughtoanM8x65bolttolockthe

pendleinthedesiredlength.

Theupperpartofthependleshouldbemountedinthe

ceilingasdescribedinchapters3.2.1ConcreteCeiling,

page14

and3.2.3WoodenCeiling,page17aswhen

mountingwithstandardbracket.

Thelowerpartofthependleshouldbeattachedtothe

nalstandardceilingtting,asshowninthesketchbelow:

•1.Pendle,upperpart

•2.Pendleunderpart

•3.Spacerpipethroughloweredceiling,Ø15

•4.Standardceilingbracket

•5.Throughlockingbolt,M8x65

Thependlemayalsobesuppliedwithpredetermined

dimensions,avoidingadjustmenton-site.

Rememberalsotoorderceilingbracketswhen

orderingpendle.

RemovableSuspendedCeiling

Incaseofaremovablesuspendedceiling,thespaceabove

thesuspendedceilingisaccessibleandpendlebrackets

andrailcanbeinstalledatthesametime.

•Concreteceiling.

•ExpansionboltsM8x75,2pcs.

•Yoke(Steelplateforeveninstallationsurface),1pcs.

3mm.

•M8nuts,4pcs.

•M8couplingnuts,2pcs.(Collectingsleeve).

•M8lockednuts,2pcs.

•AluminiumpipesØ40,2pcs.

•Ceilingbracket(standard),1pcs.

•Removablesuspendedceiling.

•M8threadedrods,2pcs.

•Lockingwashers,2pcs.11x35x2.

(AnHKDanchorcanbeusedasanalternative,whichthe

rodsarexeddirectlyinto).

1.Togettherightlengthofthependlingbrackets,use

thedistancebetweentheconcreteceilingandthe

lowerfaceofthesuspendedceilingasyourstarting

point.

Thisdistanceisusedtodeterminethelengthofthe

pendlebracketpipeandthethreadedrod.Their

lengthmustequalthepreviouslymeasureddistance

describedabove.

2.Wheninstalling,rstinstalltheyokeforthecenter

ceilingbracket.Todothis,followtheinstructions

fortheinstallationdirectlyinaconcreteceiling.In

thiscase,however,theholesaredrilledforboth

expansionsboltsatthesametime.

3.Whendrivingintheexpansionbolts,leaveapprox.

15mmprotrudingbelowthenut,sothatyoucan

screwthecouplingnutontoittohalfitslength.

Counter-tightenthecouplingnutagainsttheexpansion

boltnut.Measurefortheholeinasuspendedceiling

anddrill/cutthisholetoØ40mm.

4.AttachanM8nutontothethreadedrod(approx.20

mmontotherod)andscrewtherodintothecoupling

nutuntilithitstheexpansionboltandcounter-tighten

thenut.

5.Aftercompletion,pushthetwoaluminiumpipesinto

theholesandfastentherailasdescribedintheusual

instructioninstructions.

Thedistancebetweenthesuspendedceilingand

theceilingbracketmustbemin.1-5mmto

preventdamagestothefalseceiling.

FixedSuspendedCeiling

Incaseofaxedsuspendedceiling,therailinstallationis

carriedoutintwosteps.Theloweringbrackettherefore

needstobesecuredwithoutthesupportfromtheceiling

bracket.

•Concreteceiling.

•ExpansionboltsM8x75,2pcs.

•Yokes,(Steelplateforeveninstallationsurface),2

pcs.3mm.

•M8nuts,6pcs.

•M8couplingnuts,2pcs.

•M8lockingnuts,2pcs.

•AluminiumpipesØ40,2pcs.

•DistancepipesØ20(ornutsandwashers),2pcs.

•Ceilingbracket(standard),1pcs.

•Suspendedceiling.

161586749-C

Installation

•M8threadedrods,2pcs.

•Lockingwashers,2pcs.

(AHKDanchorcanbeusedasanalternative,whichthe

rodsarexeddirectlyinto).

1.Cutthependlebracketpipetoalengthequallingthe

distancemeasuredbetweentheconcreteceilingand

thelowerfaceofthesuspendedceilingminus50mm.

Thislengthisappropriateforadoublegypsumlayerin

theceilingandanextraallowanceof12mm.

2.Cutthethreadedrodtoalengthequallingthedistance

betweentheconcreteceilingandthelowerfaceof

thesuspendedceilingminus10mm.

3.Wheninstalling,rstinstallthetopyokeforthecenter

bracketoftherailInstalltheyokeasdescribedin

theinstallationinstructionsfordirectinstallationina

concreteceiling.Inthiscase,however,drillbothholes

fortheexpansionboltsatthesametime.

4.Whendrivingintheexpansionbolts,leaveapprox.

15mmtoprotrudingbelowthenut,sothatyou

canscrewthecouplingnutontoittoitshalflength.

Counter-tightenthecouplingnutagainsttheexpansion

boltnut.

5.Attachanutapprox.20mmontothethreadedrod

andscrewthethreadedrodintothecouplingnut,until

ittouchestheexpansionbolt,andcounter-tighten

thenut.

6.Attachthebottomyokeandsecureitwithnuts.

Avoidpaintonthebottomsectionofthe

threadedrodsuntiltheinstallationiscomplete.

7.Preparetherestoftheinstallationpointsaftera

carefulandaccuratemeasuring.

Firststepoftheinstallationisnowcompleteand

theconstructionofthesuspendedceilingcanbe

completed.

Inthenalinstallation,positionthedistancepipeinthe

suspendedceiling.Thispipewillprotectthesuspended

ceiling.Cutthedistancepipetoalengthcreatinga

distanceof1-5mmbetweenthelowerfaceofthe

suspendedceilingandtheupperfaceoftheinstallation

bracket;insteadofpipes,nutsandwasherscanbeused

toensuretherecommendeddistance.

3.2.3WoodenCeiling

CAUTION!

–Donotinstallrailstoawoodenceilingwith

tensionscrews,suchascoachscrews.

–Donotinstallrailstoawoodenceilingwith

plainwoodscrews,withouthavingperformed

ariskassessment.

QuickBracket

Insomecases,mountingtoaceilingtimberworkmaybe

analternativetomountingtowallorwallsupport.

Itisprovidedthattheceilingtimberworkisaccessible

fromabove.Whenbeingmountedintheceilingtimber

work,exchangeshouldbeplacedasreinforcement.When

reinforcing,itisimportanttoselectexchangewoodthat

isdimensionedtotoleratethedistancebetweentwo

ceilingbeams,sosufcientcarryingcapacityisachieved.

Whenhavingmarkeduptoallceilingbracketsinthe

ceiling,youshouldexaminewhetherthereisfreespace

abovetheceilingmaterial.Whenthisisdone,holeswith

adiameterofØ12.5mmaredrilledthroughtheceiling

material.Theholesmaynowbelocalizedfromabove,

theycanbepreparedfortheexchanges,andyoumay

measurehowlongthethreadedrodsshouldbe.The

exchangeshouldcoveratleasttwoceilingbeamsoneach

sideofthesuspensionpoint.Whenusingexchanges,

two45x95mmexchangesshouldbeplacedparallelto

eachother,atadistanceof14mm,providingapassage

foranM12threadedrod.Fordeterminingthelengthof

thethreadedrod,determinetheceilingbeam’sheight+

lengthofexchangewood+ceilingmaterial+60mmfor

washerandnuts.

Placetheadaptedthreadedrodbetweentheexchange

woodandputinawasherandnutbeforethethreaded

rodisguidedfurtherdownthroughtheceilingandposition

itwithanaluminiumplate,atighteningwasherandnut

overtheexchangewood.Thealuminiumplateisscrewed

intotheexchangewoodfromthetop.Letapproximately

25mmthreadedrodprotrudedownundertheceiling

material.Aquickceilingbracketmaynowbescrewedonto

thethreadedrodbeneaththeceilingmaterial.Theceiling

bracketisfastenedwithanM12lownut.Thethreaded

rodistobescrewedentirelythroughthenut,butmust

protrudefurtherdownthatbelowthetting.

Whenmountingthebracketandnut,itisimportantto

useadhesiveonbracketaswellasnut.Whenallbrackets

aremounted,liftuptherail,adjustthelengthandsecure

it.Beforetherailisfasteneduptotheceiling,whichis

donefromabovetheceiling,itshouldbecheckedthatthe

exchangewoodisrestingonbothceilingbeams.Ifnot,

somethingshouldbeplacedbetween.

Thenutovertheexchangewoodisnowsecuredcarefully

untilthebracketliesevenlywiththeceilingmaterial.Itis

importantnottotightensomuchthattheceilingmaterial

ispulledupbetweentheceilingbeams.Whenthisis

done,asteelplateisplacedinaroundthethreadedrod

belowtheexchangewood,andthenutissecuredupinto

thesteelplate,thuslockingtheposition.

Finally,alocknutissecuredagainstthenutontheupside

oftheexchangewood.Trolleys,endstopandrailend

plugsaremountedasdescribedinsection5.2.1.

StandardBracket

•ThreadedrodsM10,2pcs.

•M10nuts4pcs.

•Yoke1pcs.

•Braces45x90x1500mm,2pcs.

1586749-C

17

Invacare®EC-Track®

•Beamlayer.

•Underroof/ceiling.

•Ceilingbracket,1pcs.

•LockingnutsM10,2pcs.

•Washer,2pcs.11x35x2.

In some cases, installation with passing screws may be an

alternative to wall or wall support installation.

This requires that the roof beam layer can be accessed

from above. This is often the case in one-storied houses.

To reinforce the roof beam layer, exchanges of 45x95 mm

are placed edgeways.

Instead of the expansion bolts, a M10 threaded rod of

appropriate length is used. An installation plate (yoke

rests on top of the braces.

The exchange must rest on the roof beams on both sides

of the suspension. If this is not possible, the exchange

must be secured to prevent them from tilting when loaded.

The minimum number of three mounting points per rail

for concrete ceiling does not apply to wooden ceilings.

Here, the max. free span determines the number of

mounting points.

The rest of the installation process is similar to the process

for concrete ceilings. It is, however, necessary to drill

both holes for the center bracket (the standard bracket at

the same time.

Cut the threaded rods to appropriate length and attach

the washers and M10 nuts locking nuts.

The threaded rods are to be screwed from below and up

through the yoke. The yoke is fastened from above to the

exchanges with nails and screws.

Before the rail is fastened to the ceiling, which is done

from above, you should double-check that the exchange

wood is resting on two ceiling beams. If not, something

should be placed between.

Be careful when tightening the nuts to prevent damage to

the suspended ceiling.

3.3 Wall installation – end hung rail

The following are recommendations only. Alternatively,

expansion bolts with the similar thickness and quality can

be applied. Always follow the recommendations from

your supplier.

For freely suspended installation, the end of the rails

may be attached to the wall with wall brackets or wall

support. Choose wall support, if you are in doubt of

the load bearing capacity of the wall material. When

installing freely suspended rails, the max. rail length must

be observed, depending on the selected rail prole. The

distance between the walls must be max. 2 m for rail

prole S , 4 m for rail prole M an d 8 m for rail prole L.

If you need to mount or dismount a hoist trolley after

installation, the distance from one wall to the rail must

be at least 160 mm. At secondary installation of Robin

Mover, the distance must be minimum 300 mm. If you

need to mount or dismount the traverse trolley after

installation, the distance between the one wall and the rail

must be at least 350 mm. (Minimum distance from rail to

wall must always be 60 mm. If you have a wall-mounted

rail prole S , y ou c annot m ount o r d ismount the trolley

after installation.

3.3.1RailproleMandL

Wheninstallingwallbracketsorwallsupportlegs,leavea

gapfromtheceilingtotheupperedgeofthewallbracket

oroorsupport.Thegapshouldbeatleast:

•80mmforrailproleM

•150mmforrailproleL

Whenusingwallsupportlegs,cutthesupportlegprole

toanappropriatelengthattheoorend.

Remembertomakeallowancefortheoorsupport

foot.

Incaseofskirtingboards,eitherusethehighwallsupport

foot,orcutawaytheskirtingboard.

Alwaysinstallwallsupportlegsrightatthewallintheir

fulllength.

Markforholesusingalevel,anddrilltheholes.

Concretewall

Whenmountingafreelyhangingrailintoaconcretewall,

awallbracketshouldbeusedformounting.

Formounting,werecommendusingeitherexpansionbolts

M10x68(e.g.HiltiHSAorequal),drillingdepthmin.60

mm,Ø10,oradhesivemortar(e.g.HiltiHIT-HY150and

HASM10orequal),drillingdepthmin.95mm,Ø12(when

mountedinwetrooms,usestainlesssteelHASquality

A4-70).

Brickwall

Whenmountingintobricks,ordinarywallbracketsshould

beused.However,werecommendusingoorsupportsif

thebrickwallisveryporous.

Formountingintomassivebricks,werecommendusing

adhesivemortar(e.g.HiltiHIT-HY50andHASM10or

equal),drillingdepthmin.90mmin½brickand170mm

in1/1brick,Ø12.,(whenmountedinwetrooms,use

stainlesssteelHASqualityA4-70).

Formountinginhollowbricks,werecommendusingeither

aframesheerconnector(e.g.HiltiHRDUGTorequal),

drillingdepthmin.80mm,Ø10,oradhesivemortar(e.g.

HiltiHIT-HY20,andHASM10orequal),drillingdepthmin.

95mm,Ø16.

Formountingintoporousbrickwork,werecommendusing

adhesivemortar(e.g.HiltiHIT-HY50andHASM10or

equal),drillingdepthmin.90mmin½brickand170

181586749-C

Installation

mmin1/1brick,Ø12.Ifwallsupportsareusedwhen

mounting,useHASM8,drillingdepthmin.80mm,Ø10.

Lightweightconcrete

Whenmountinginlightconcrete,youmayeitherusewall

bracketsorwallsupports,dependingontheconditionof

thewall.Formounting,werecommendusingadhesive

mortar(e.g.HiltiHIT-HY50andHASM10orequal),

drillingdepthmin.90mm,Ø12(M8formountingofwall

supports).

Youmayalsousealightconcretesheerconnector(e.g.

HiltiHGN,HUD-110Lorequal),drillingdepthmin.90

mm,Ø10/HUD-18L,drillingdepthmin.80mm,Ø8.

Gypsumwall

Referalsotochapter3.7Wallsupportlegs,page20.

1.Completetheinstallationofthewallbracketorthe

wallsupportlegwithconsole,wallsupportfootand

plugsforcoveringthescrewholes.

2.Insertthehoisttrolleyorthetraversetrolleyintherail.

Thehoisttrolleycanbeorientedinbothdirections,

whereastheorientationofthetraversetrolleymust

correspondtothelayoutofthetraversesystem.

3.Insertendstopsatbothendsoftherailand

nger-tightenthematrst.

4.Inserttheinsertiontubeintherail.Theholeinthe

tubemustfaceoutwards.

5.Lifttherailwhileholdingontotheinsertiontubeto

preventitfromslidingintotherail.

6.Mounttheinsertiontubeontheconsoleatthewall

bracketorthewallsupportleg.

7.Adjusttheraillengthwisetoachievethecorrect

distancebetweenthewallandtherail.

8.Theremustbeanoverlapofatleast300mmbetween

therailandtheinsertiontube.Checktoverifyby

lookingthroughtheinspectionholeonthesideofthe

rail.Theinspectionholeislocatedexactly300mm

fromtheendoftherail

9.Whentherailisproperlypositioned,drillaØ7mm

holethroughtherailandtheinsertiontube,approx.

100mmfromtheendoftherail.Securetherailin

positionwithpassingboltsM6withlockingnuts.

10.Afterpositioningtherail,adjusttheendstoptoits

properposition.Whenpositioningtheendstop,

makesurethatthehoistwillnothitthewall.Witha

traversesystem,ensurethatthetwotraversetrolleys

hittheendstopsimultaneously.

Angular,wall-mounted

Therailcanbemounteddiagonallyintheroom.Therail

mustbeangledmax.45°.

Themountingiscarriedoutasdescribedforordinarywall

mountingwithorwithoutwallsupports.However,the

tubeisdeliveredpreparedforangledmounting.

3.4Wallinstallation–sidehungbracket

orside/endhungbracket

Wheninstallingarailsystemsidehung,theparallelrails

canbeinstalledclosetothewall.

Wheninstallingarailsystemsidehung,thewallmusthave

suchstrength,thatwallsupportlegsareunnecessary.

WheninstallingSprole,2000mmisthemaximum

distancebetweeneachxationpoint,butatleast3points

arenecessary.

WheninstallingMprole,4000mmisthemaximum

distancebetweeneachxationpoint,butatleast3points

arenecessary.

Alwaysmeasurethedistancebetweenbothwalls

accurately,inthecorrectheightandlocationofthesystem.

Thewallbracketcanbeadjusted+/-6mm.Ifmoreis

required,useaplateof6mmbetweenbracketandwall.

Finalappearanceisinuencedbytheparallelism

betweenwallandrail.Beaccurate.

Thetraversesystemmeasurementshere,istheroomsize

measured,deducted206mm(ifbetween-hunginstalled),

and62mm(ifunder-hunginstalled).

Again,thisrequiresanaccuratemeasurementaswell

assomeconsideringoftheadjustabilityduetowall

unevenness.

Wallinstallationdependsonthestructureofthewall.

Alwaysfollowrecommendationsinchapter3.3.1Rail

proleMandL,page18.Afterinstallingthewallbrackets

andthetwoparallelrails,followinstructionsinsection3.8

Mountingtraversesystem,page21

.

3.5Curves

Followingcurvesareavailable:

•Angle30°0.2+0.2mstraightends

•Angle45°0.2+0.2mstraightends

•Angle60°0.2+0.2mstraightends

•Angle90°0.6+0.6mstraightends

Allcurveshavearadiusof400mm.

Thecurvesareavailablewithright-handbendsand

left-handbends.Itisespeciallyimportanttodistinguish

betweenrightandleftcurves,whenseveralcurvesare

includedinthesamerailsystem.

RL

1586749-C19

Invacare®EC-Track®

•Leftcurves(L):MountingchannelsAfacingoutfrom

thecurve.

•Rightcurves(R):MountingchannelsAfacinginward

intothecurve.

Pipepinsandcouplingbracketswithlockscrewsareused

tocouplecurveswithstraightrails.

Bracketpositionsonthecurves

Angle30°0.2+0.2mstraightends:Acouplingbracketat

bothends,ifthecurveisconnectedtostraightrails.

Angle45°0.2+0.2mstraightends:Acouplingbracketat

bothends,ifthecurveisconnectedtostraightrailsanda

narrowbracketatthemiddleofthecurve.

Angle60°0.2+0.2mstraightends:Onecouplingbracket,

atbothendsifthecurveisconnectedtostraightrailsand

anarrowbracketatthemiddleofthecurve.

Angle90°0.6+0.6mstraightends:Onecouplingbracket,

ifthecurveisconnectedtostraightrailsandanarrow

bracketatthemiddleofthecurve.

Forinstallationinstructionsforcurves,seesection:5.2.1.1,

section5.2.1.2.

3.6Railcoupling

3.6.1RailcouplingforproleMandL

Thefollowingitemsareusedforrailcoupling:

•RailproleMno.1.

•RailproleMno.2.

•Insertiontube(forproleM).

•Couplingbracket(quickorstandard).

•Pipepins.

•Stopscrews.

•BoltM6.

•Washer.

•M6locknuts.

Pushtheinsertiontubehalfwayintorailproleno.1and

secureitwithapassingbolt.Furthermore,drilltheholes

forthepipepinsinrailproleno.2upto3.2mmina

depthcorrespondingtohalfthelengthofthepipepins.

Guidethepipepinshalfwayintorailproleno.1and

squeezethemtogetherintheend.

Pushthecouplingbrackethalfwayontorailproleno.1

andsecureitwiththestopscrew.

Thecouplingbracketisonlyrequiredwhenmountingthe

railontheceiling.Ifyouarecouplingatraverserail,the

couplingbracketisnotrequired.Pushtogetherrailprole

no.2andno.1andsecurethemwiththelockingscrew

inthecouplingbracketandthepassingbolt.

Installthecoupledrailusingtheinstructionsforinstallation

ofstraightrailproles,seesection5.2.

Whencouplinglongrails,itcanbedifculttoliftthe

coupledrailinonepiece.Inthiscase,rstinstalltherst

railontheceiling.Thenliftupthenextrailwhichhas

beenpreparedforcouplingandpushtherailstogether.

3.6.2RailcouplingforproleS

Thefollowingitemsareusedforrailcoupling:

•Railproleno.1

•Railproleno.2

•Couplingbracket(quickorstandard)

•Pipepins

•Stopscrews

1.Drilltheholesforthepipepinsinrailproleno.2up

to3.2mminadepthcorrespondingtohalfthelength

ofthepipepins.

2.Drivethepipepinshalfwayintorailproleno.1and

squeezethemtogetherintheend.

3.Pushthecouplingbrackethalfwayontorailproleno.

1andsecureitwiththestopscrew.

4.Insertrailproleno.2intothecouplingbracketand

drivethetworailstogether.

5.Tightenthestopscrewonrailproleno.2.

6.Installthecoupledrailsusingtheinstructionsfor

installationofstraightrailproles.

IMPORTANT!

Whencouplinglongrails,itcanbedifcultto

liftupthecoupledrailinonepiece.

–Inthiscase,rstinstalltherstrailonthe

ceiling.Thenliftthenextrailwhichhasbeen

preparedforcouplingandpushtherails

together.

3.7Wallsupportlegs

Wallsupportlegsareusedforinstallationongypsumwalls

andwallsofotherlightweightplatematerial.

201586749-C

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