Powermatic 1792200HK Manuel utilisateur

Marque: Powermatic

Modèle: 1792200HK

Taper: Manuel utilisateur

Operating Instructions and Parts Manual

Mobile Cyclone Dust Collector

Model PM2200

Powermatic

427 New Sanford Road

LaVergne, Tennessee 37086 Part No. M-1792200B

Ph.: 800-274-6848 Edition 4 12/2017

For serial # 17090036 and higher

This .pdf document is bookmarked

1.0 IMPORTANT SAFETY

INSTRUCTIONS

When using an electrical appliance, basic

precautions should always be followed, including

the following:

READ ALL INSTRUCTIONS BEFORE USING THIS

DUST COLLECTOR.

WARNING – To reduce the risk of fire,

electric shock, or injury:

1. Read and understand entire owner’s manual

before attempting assembly or operation.

2. Read and understand the warnings posted on

the machine and in this manual.

3. Replace warning labels if they become

obscured or removed.

4. This dust collector is designed and intended for

use by properly trained and experienced

personnel only. If you are not familiar with the

proper and safe operation of a dust collector, do

not use until proper training and knowledge

have been obtained.

5. Do not use this dust collector for other than its

intended use. If used for other purposes,

Powermatic disclaims any real or implied

warranty and holds itself harmless from any

injury that may result from that use.

6. Always wear protective eye wear when

operating machinery. Eye wear shall be impact

resistant, protective safety glasses with side

shields which comply with ANSI Z87.1

specifications. Use of eye wear which does not

comply with ANSI Z87.1 specifications could

result in severe injury from breakage of eye

protection. (Everyday eyeglasses only have

impact resistant lenses; they are NOT safety

glasses.)

7. Keep hair, loose clothing, fingers, and all parts

of body away from openings and moving parts.

8. Wear hearing protection (plugs or muffs) if

noise exceeds safe levels.

9. WARNING: Drilling, sawing, sanding or

machining wood products generates wood dust

and other substances known to the State of

California to cause cancer. Avoid inhaling dust

generated from wood products or use a dust

mask or other safeguards to avoid inhaling dust

generated from wood products.

10. Wood products emit chemicals known to the

State of California to cause birth defects or

other reproductive harm. (California Health and

Safety Code Section 25249.6)

11. Do not operate this machine while tired or under

the influence of drugs, alcohol or any

medication.

12. Make certain the switch is in the OFF position

before connecting the machine to the power

supply. Turn off all controls before unplugging.

13. Make certain the machine is properly grounded.

Connect to a properly grounded outlet only. See

Grounding Instructions.

14. Make all machine adjustments or maintenance

with the machine unplugged from the power

source.

15. Remove adjusting keys and wrenches. Form a

habit of checking to see that keys and adjusting

wrenches are removed from the machine

before turning it on.

16. Keep safety guards in place at all times when

the machine is in use. If removed for

maintenance purposes, use extreme caution

and replace the guards immediately after

maintenance is complete.

17. Check damaged parts. Before further use of the

machine, a guard or other part that is damaged

should be carefully checked to determine that it

will operate properly and perform its intended

function. Check for alignment of moving parts,

binding of moving parts, breakage of parts,

mounting and any other conditions that may

affect its operation. A guard or other part that is

damaged should be properly repaired or

replaced.

18. Provide for adequate space surrounding work

area and non-glare, overhead lighting.

19. Keep the floor around the machine clean and

free of scrap material, oil and grease.

20. Keep visitors a safe distance from the work

area. Keep children away.

21. Make your workshop child proof with padlocks,

master switches or by removing starter keys.

22. Give your work undivided attention. Looking

around, carrying on a conversation and “horse-

play” are careless acts that can result in serious

injury.

23. The dust collector is intended for indoor use. To

reduce the risk of electric shock, do not use

outdoors or on wet surfaces.

24. Do not use this dust collector for anything

except wood dust. Materials such as liquids,

metal shavings, metal dust, screws, glass,

plastic or rock can cause sparks and/or damage

when coming into contact with any part of the

dust collector.

25. Do not use to pick up anything that is burning or

smoking, such as cigarettes, matches or hot

ashes.

26. Do not use to pick up flammable or combustible

liquids such as gasoline, or use in areas where

they may be present.

27. Do not pull or carry by cord, use cord as a

handle, close a door on cord, or pull cord

around sharp edges or corners. Do not run dust

collector over cord. Keep cord away from

heated surfaces.

28. Do not use this dust collector with a damaged

cord or plug. If the unit is not working as it

should, has been dropped, damaged, left

outdoors, or dropped into water, return it to a

service center.

29. Do not unplug by pulling on cord. To unplug,

grasp the plug, not the cord.

30. Do not use without dust bag and/or filters in

place.

31. Do not handle plug or machine with wet hands.

32. Do not put any objects into the openings. Do not

use with any opening blocked; keep free of

dust, lint, hair, and anything that may reduce air

flow.

33. Do not operate without hose connected to the

inlet. Place cap on unused inlet port. Hazardous

moving parts inside. Unplug before removing or

connecting inlet or inlet guard.

34. Use recommended accessories; improper

accessories may be hazardous.

35. Maintain tools with care. Follow instructions for

lubricating and changing accessories.

36. Turn off machine and disconnect from power

before cleaning. Use a brush or compressed air

to remove chips or debris; do not use bare

hands.

37. Do not leave the machine when it is plugged in.

Unplug from outlet when not in use and before

servicing.

38. Do not stand on the machine. Serious injury

could occur if the machine tips over.

39. Use proper extension cord. Make sure your

extension cord is in good condition. When using

an extension cord, use one heavy enough to

carry the current your product will draw. An

undersized cord will cause a drop in line voltage

resulting in loss of power and overheating. Sect.

6.2, Table 2 shows correct size to use

depending upon cord length and nameplate

ampere rating. If in doubt, use the next heavier

gauge. The smaller the gauge number, the

heavier the cord.

40. The dust collector is intended for household

use.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or possible

machine damage.

This means that if precautions are not heeded, it may result in serious, or possibly even fatal,

injury.

SAVE THESE INSTRUCTIONS

2.0 Table of contents

Section Page

1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2

2.0 Table of contents ............................................................................................................................................ 4

3.0 About this manual .......................................................................................................................................... 4

4.0 Specifications for Powermatic Cyclone Dust Collector .................................................................................. 5

5.0 Setup and assembly ....................................................................................................................................... 7

5.1 Unpacking and cleanup .............................................................................................................................. 7

5.2 Shipping contents ....................................................................................................................................... 7

5.3 Tools required for assembly ....................................................................................................................... 8

5.4 Assembly .................................................................................................................................................... 8

6.0 Electrical connections .................................................................................................................................. 10

6.1 GROUNDING INSTRUCTIONS ............................................................................................................... 11

6.2 Extension cords ........................................................................................................................................ 11

7.0 Operations .................................................................................................................................................... 11

7.1 Start/stop ................................................................................................................................................... 11

7.2 Safety Key ................................................................................................................................................ 12

7.3 Remote controller ...................................................................................................................................... 12

7.4 Dust hose connection ............................................................................................................................... 12

7.5 Filter auto clean ........................................................................................................................................ 12

8.0 User-maintenance ........................................................................................................................................ 13

8.1 Thermal overload reset ............................................................................................................................ 13

8.2 Cleaning and bag inspection .................................................................................................................... 13

8.3 Motor inspection ....................................................................................................................................... 13

8.4 Additional servicing .................................................................................................................................. 13

9.0 Optional accessories .................................................................................................................................... 13

10.0 Troubleshooting PM2200 Cyclone Dust Collector ..................................................................................... 14

10.1 Electrical and motor problems ................................................................................................................ 14

10.2 Performance problems ........................................................................................................................... 15

11.0 Replacement Parts ..................................................................................................................................... 15

11.1.1 PM2200 Cyclone Dust Collector – Exploded View .............................................................................. 16

11.1.2 PM2200 Cyclone Dust Collector – Parts List ...................................................................................... 17

12.0 Electrical Connections for PM2200 Cyclone DC ........................................................................................ 19

13.0 Warranty and service ................................................................................................................................. 20

3.0 About this manual

This manual is provided by Powermatic, covering the safe operation and maintenance procedures for a

Powermatic Model PM2200 Cyclone Dust Collector. This manual contains instructions on installation, safety

precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has

been designed and constructed to provide consistent, long-term operation if used in accordance with the

instructions as set forth in this document.

This manual is not intended to be an exhaustive guide to dust removal strategies, installation of shop duct work,

or the use of optional dust collection accessories. Additional knowledge may be obtained from experienced users

or trade articles. Whatever accepted methods are used, always make personal safety a priority.

If there are questions or comments about this product, please contact your local supplier or Powermatic.

Powermatic can also be reached at our web site: www.powermatic.com.

Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.

4.0 Specifications for Powermatic Cyclone Dust Collector

Table 1

Model number

PM2200

Stock

numbers

Complete kit with HEPA filter 1792200HK

Main unit 1792200B

Stand 1792200S

HEPA canister filter 1792200H

Motor and electrical

Motor type totally enclosed fan cooled, induction, capacitor start

Horsepower 3HP (2.2kW)

Phase Single

Voltage 230 V

Cycle 60 Hz

Listed FLA (full load amps) 16 A

Starting amps 65 A

Running amps (no load) 6 A

Start capacitor 250MFD 250VAC

Run capacitor

35μF 400VAC

On/off switch Magnetic contactor with overload protection

Motor speed 3450 RPM

Power cord 12AWG x 3C, SJT, 6 ft.

Power plug included 6-20P

Recommended circuit size

20 A

Sound emission

78 dB at 9.84 ft (3m)

Remote control system Radio frequency (FCC approved); range up to 50 ft. (15m)

RC transmitter battery 2 x AA, 1.5V

Timer setting 2,4,6,8 hours

Capacities

Inlet diameter 8 in. (203 mm)

Inlet adaptors, number of 3

Inlet adaptors, diameter of 4 in. (100 mm)

Air Flow

1543 CFM (40.8 m

/min)

Air Velocity

4380 FPM (22.4 m/s)

Static pressure loss (WC)

2.24 inH

O (57 mmH

Maximum static pressure loss (WC)

14.30 inH

O (363 mmH

Impeller

Diameter 15.8 in. (403 mm)

Fin thickness 14 ga.

Type radial fin

Material steel

Canister filter

Filter type cartridge and spunbond polyester

Canister filter diameter 14-9/16 in. (370 mm)

Canister filter length 31-3/8 in. (1000 mm)

Filter surface area 46.82 sq. ft. (4.35 m

)

HEPA Filter efficiency rating 100% of 2 micron particles, 100% of 1 micron particles

Cleaning system Automatic when stop button is pushed

Collection bags

Bag material polyethylene

Drum collection bag size (Dia. x L) 38-9/16 x 47-1/4 in. (980 x 1200 mm)

Canister collection bag size (Dia. x L) 19-11/16 x 23-5/8 in. (500 x 600 mm)

PM22002

Collection drum

Capacity 63 gal. (75.7 L)

Diameter 24-1/2 in. (622 mm)

Height 32-1/2 in. (825 mm)

Material steel

Main materials

Frame steel tubing, sheet metal

Body/housing sheet metal

Paint finish powder coat

Dimensions

Footprint/base dimensions (LxW) 54-1/2 x 31-7/8 (1385 x 810/mm)

Overall dimensions, assembled (LxWxH) 54-1/2 x 31-7/8 x 85-1/4 in. (1385 x 810 x 2165 mm)

Shipping dimensions

(LxWxH)

Box #1 base machine 48 x 27-9/16 x 43-11/16 in. (1220 x 700 x 1110 mm)

Box #2 frame 69-11/16 x 28-3/8 x 17-3/4 in. (1770 x 720 x 450 mm)

Box #3 canister filter 52-3/8 x 19-7/8 x 20 in. (1330 x 505 x 510 mm)

Weights

Net weight, full kit assembled 359 lb (163 kg)

Box #1, base machine only

Net weight 257 lb (117 kg)

Shipping weight 295 lb (134 kg)

Box #2, frame only

Net weight 79 lb (36 kg)

Shipping weight 92 lb (42 kg)

Box #3, canister filter only

Net weight 22 lb (10 kg)

Shipping weight 34 lb (15.6 kg)

Subject to local/national electrical codes. Recommendation based upon dedicated circuit.

The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace

conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks

involved only.

Test condition: 8-in. inlet with standard canister filter installed.

L = length, W = width, H = height

The specifications in this manual were current at time of publication, but because of our policy of continuous

improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring

obligations.

Read and understand the

entire contents of this manual before attempting

assembly or operation. Failure to comply may

cause serious injury.

5.0 Setup and assembly

5.1 Unpacking and cleanup

Remove all contents from shipping carton and

compare to the contents list in this manual. If

shipping damage or any part shortages are

identified, contact your distributor. Do not discard

carton or packing material until dust collector is

assembled and running satisfactorily.

5.2 Shipping contents

Box #1 (Figure 1)

1 Main housing assembly – A

1 Base – B

1 Upper drum – C

1 Lower drum – D

1 Drum lid – E

1 Inlet adaptor – F

1 Hose – J

2 Hose clamps – K

1 Cone – L

1 Drum handle – N

1 Cone clamp – P

2 Fixed casters – Q

2 Swivel casters – R

4 Drum casters – S

1 Polyethylene drum collection bag – U

2 Hoses 2in. – V

4 Hose clamps 2.5in. – W

1 Drum clamp – X

2 Hose hangers – Y

2 Rolls foam tape, 1x38L in. (30x970mm) – FT138

2 Quick connectors – QC

1 Roll foam tape, 1x25L in. (30x635mm) – FT125

Box #2 (Figure 2)

1 Support frame – SF

1 Quick-release handle – G

1 Right panel – H

1 Left panel with neg. pressure gauge – I

1 Remote controller with batteries – RC

Box #3 (Figure 2)

1 Canister filter assembly – CF

1 Bag clamp – M

1 Polyethylene canister collection bag – T

1 Roll foam tape, 3/4x50L in. (20x1265mm) –

FT3/4

Hardware package (Figure 3)

36 Hex flange hd screw, 5/16x1/2 – HP1

4 Phillips pan hd screw, #10-24x3/8 – HP2

2 Phillips pan hd screw, 1/4x1/2 – HP3

8 Hex flange hd screw, 5/16x3/4 – HP4

8 Phillips pan hd screw, M5x8 – HP5

1 Open end wrench, 10/12mm – HP6

Figure 1: box #1 contents (not to scale)

Figure 2: box #2 and #3 contents

Figure 3: # PM2200-HP hardware package

contents (not to scale)

5.3 Tools required for assembly

12mm wrench (provided)

Cross-point (Phillips) screwdriver

5.4 Assembly

1. Install fixed casters (Q, Figure 4) and swivel

casters (R) to threaded holes in base (B), with

hex flange bolts (HP1). Note that fixed casters

are mounted below platform side of base, as

shown.

2. Attach support frame (SF) to base (B) with hex

flange bolts (HP1). Make sure support frame is

oriented properly – the long end of lower brace

will face toward front, or drum side.

Figure 4

3. Use a hoist with straps/hooks through the eye

bolts (EB, Figure 5) to raise housing assembly.

Use properly rated lifting

equipment connected to the eye bolts atop

unit. Failure to comply may result in serious

injury.

4. Position main housing (A, Figure 5) onto

support frame (SF) and secure with hex flange

bolts (HP1).

Figure 5

5. Attach left panel (I, Figure 6), and right panel

(H) to frame (SF) with hex flange bolts (HP1).

NOTE: Feed switch cords through to top of

housing before tightening screws on left panel.

Figure 6

6. Assemble upper drum (C, Figure 7) and lower

drum (D) and secure with drum clamp (X) by

tightening screw.

7. Install handle (N) with screws (HP3).

8. Install casters (S) into threaded holes beneath

drum.

Figure 7

9. Assemble cone (L, Figure 8) to housing (A) and

secure with cone clamp (P). Tighten screw on

clamp.

10. Paste 1-inch wide strip of foam tape (FT1)

around cone (L) just above bottom lip.

11. Paste 1-inch wide strip of foam tape (FT1)

around flange of drum lid (E).

12. Install hose (J) to cone and drum lid with hose

clamps (K).

13. Install quick-release handle (G) to flanges of

cone with pan head screws (HP5).

14. Attach quick-release handle to drum lid (E)

using nuts (E

Figure 8

15. Push inlet adaptor (F, Figure 9) onto housing

port and tighten with screw (F

Figure 9

16. Install canister filter (CF, Figure 10) to housing,

aligning the rod finial (CF

) with the slot in the

reduction motor platform.

17. Tighten canister filter to housing using eight hex

flange bolts (HP4).

Figure 10

18. Mount hoses (V, Figure 11) to the two ports on

housing (A) and secure with hose clamps (W).

19. Position hoses (V) in hose hangers (Y) and

secure hangers to frame with pan head screws

(HP2).

20. Connect main motor cord and reduction motor

cord, as shown in Figure 11 insets.

Figure 11

21. Apply 3/4-in. wide strip of foam tape (FT3/4,

Figure 12) to lower end of canister filter, just

above the lip.

22. Install canister collection bag (T) beneath

canister filter and secure with bag clamp (M).

Figure 12

23. Slide free end of pressure gauge tube onto

housing. See Figure 13.

24. Connect free ends of hoses (V) to quick

connectors (QC) using hose clamps (W). See

Figure 14. Push connectors onto lower drum

ports.

Figure 13

Figure 14

6.0 Electrical connections

All electrical connections must

be done by a qualified electrician in compliance

with all local codes and ordinances. Failure to

comply may result in serious injury.

The PM2200 Dust Collector is rated at single-phase,

230-volt power only. The dust collector comes with

a plug designed for use on a circuit with a grounded

outlet that looks like the one pictured in Figure 15.

Keep in mind that a circuit being used by other

machines, tools, lights, heaters, etc. at the same

time will add to the electrical load. A dedicated

circuit to the dust collector will offer best results

since dust collectors are generally used while other

tools are running.

Before connecting to power source, be sure switch

is in off position.

It is recommended that the dust collector be

connected to a dedicated 20 amp circuit with circuit

breaker or fuse. If connected to a circuit protected

by fuse, use time delay fuse marked “D”. Local

codes take precedence over recommendations.

6.1 GROUNDING INSTRUCTIONS

This appliance must be grounded. If it should

malfunction or breakdown, grounding provides a

path of least resistance for electric current to reduce

the risk of electric shock. This appliance is equipped

with a cord having an equipment-grounding

conductor and grounding plug.

The plug must be inserted into an appropriate outlet

that is properly installed and grounded in

accordance with all local codes and ordinances.

Improper connection of the

equipment-grounding conductor can result in a

risk of electric shock. Check with a qualified

electrician or service person if you are in doubt

as to whether the outlet is properly grounded.

Do not modify the plug provided with the

appliance – if it will not fit the outlet, have a

proper outlet installed by a qualified electrician.

The conductor with insulation having an outer

surface that is green with or without yellow stripes is

the equipment-grounding conductor. If repair or

replacement of the electric cord or plug is

necessary, do not connect the equipment-grounding

conductor to a live terminal.

Use only 3-wire extension cords that have 3-prong

grounding plugs and 3-pole receptacles that accept

the tool's plug.

Repair or replace damaged or worn cord

immediately.

Figure 15

This appliance is intended for use on a circuit having

a nominal rating more than 120 V and is factory-

equipped with a specific electric cord and plug to

permit connection to a proper electric circuit. Make

sure that the appliance is connected to an outlet

having the same configuration as the plug. No

adapter should be used with this appliance. If the

appliance must be reconnected for use on a

different type of electric circuit, the reconnection

should be made by qualified service personnel; and

after reconnection, the appliance should comply

with all local codes and ordinances.

6.2 Extension cords

The use of extension cords is discouraged; try to

position machines near the power source. If an

extension cord is necessary, make sure it is in good

condition. When using an extension cord, be sure to

use one heavy enough to carry the current your

product will draw. An undersized cord will cause a

drop in line voltage resulting in loss of power and

overheating. Table 2 shows correct size to use

depending on cord length and nameplate ampere

rating. If in doubt, use the next heavier gauge. The

smaller the gauge number, the heavier the cord.

Ampere Rating Volts Total length of cord in feet

Than

Not

Than

240 50 100 200 300

AWG

0 6 18 16 16 14

6 10 18 16 14 12

10 12 16 16 14 12

12 16 14 12

Not

Recommended

Table 2: Extension cord recommendations

7.0 Operations

7.1 Start/stop

Power Indicator Light – The start switch has a

power indicator lamp which is on whenever there is

power connected to the collector, not just when the

machine is running. Do not assume that no light

means there is no power to the machine. If the bulb

is bad, there will be no indication. Always check

before use.

Do not rely that no light means

no power to the machine. Always check for

power first. Failure to comply may cause serious

injury!

Refer to Figure 16:

Start (A) – Press the green start switch.

When power is connected to the machine, the green

light is always on regardless of whether the collector

is running or not.

Stop (B) – Press the red switch to stop.

Reset – If the dust collector stops without pressing

the stop button, as the result of a tripped fuse or

circuit breaker:

1. Press red button (C) to reset.

2. Press green button (A) to restart machine.

Figure 16

7.2 Safety Key

The start/stop switch comes equipped with a

magnetic safety key. See Figure 16. When in place

on the switch, the magnetic safety key trips a relay

which allows the machine to start and stop when the

respective switches are pressed. Being magnetic,

the safety key can be removed to make the machine

inoperable.

When using the machine, place the key on the

switch cover lining up the arrow on the key with the

REMOVE arrow on the cover. Then rotate the key

so the arrow lines up with the LOCK arrow. This

prevents the safety key from vibrating loose when

the machine is operating.

7.3 Remote controller

The RF (radio frequency) remote controller operates

on 2 AAA batteries (included). The batteries will

need replacing periodically. The remote controller

has an effective range up to approximately 50 feet

(15 meters).

Press the + or – button to select desired timer

setting: 2, 4, 6 or 8 hours. The dust collector will stop

automatically at end of selected period. For

continuous operation (no timer) select infinity (

position.

Figure 17

7.3.1 Remote controller reset

If the remote controller begins to function

improperly, it should be cleared and reset.

To clear the remote controller, press and hold reset

button (Figure 18) for 3 seconds until receiver

“beeps” 3 times.

To reset the controller:

1. Press reset button for 1 second until receiver

“beeps” once.

2. Press and hold “ON” button on the remote

controller until receiver “beeps” twice. (If you

are using multiple remotes, perform step 2 on

each remote before proceeding.)

3. Press and hold reset button (C) for 3 seconds

until receiver “beeps” 3 times.

The remote controller is now ready.

Figure 18

7.4 Dust hose connection

Use proper type hose to connect dust collector to

machine(s) being operated. Dryer vent hose is not

acceptable for this purpose. Secure hose at both

ends with proper clamps.

If an inlet port is not being used, it should remain

capped. An open port will diminish the machine’s

efficiency, and may create a safety hazard.

Contact your nearest Powermatic distributor for a

line of Dust Collector hoses and accessories. You

can customize your installation and obtain

maximum performance with dust hoods, hoses,

clamps, fittings, and blast gates.

7.5 Filter auto clean

Canister filter cleaning is automatic. When the dust

collector is shut off, the cleaning baffles will rotate

one direction for 5 seconds, then the opposite

direction for 5 seconds.

8.0 User-maintenance

Turn OFF dust collector and

remove plug from power source before

performing any adjustments or maintenance.

Failure to comply may result in serious injury.

8.1 Thermal overload reset

The switch box contains overload protection to help

prevent damage to the motor. The relay will open

the circuit (shut off dust collector) if motor is drawing

excessive current during extended periods of

operation.

If the overload is tripped, allow machine to cool

down for several minutes. Then press breaker reset

button (C, Figure 16) and restart dust collector.

8.2 Cleaning and bag inspection

Empty or replace canister and drum collection bags

when full.

8.3 Motor inspection

Make frequent inspections of motor fan, and blow

out (with low pressure air hose) or vacuum any

accumulation of foreign material to maintain normal

motor ventilation.

8.4 Additional servicing

Any other servicing should be performed by an

authorized service representative.

9.0 Optional accessories

Part no. Description

717511

Canister Collection Bag (pkg. of 5)

717531

Drum Collection Bag (pkg. of 5)

Table 3

10.0 Troubleshooting PM2200 Cyclone Dust Collector

10.1 Electrical and motor problems

Symptom Possible Cause Correction*

Motor will not start. No incoming current. Check connections at plug or circuit panel.

Safety key missing from switch. Install safety key.

Motor overheated, relay tripped. Allow machine to cool, then press reset

button and restart.

Low voltage. Check power line for proper voltage.

Open circuit in motor or loose

connection.

Inspect all connections to switch box and

motor for loose or open connections.

Faulty start switch. Inspect and replace switch if needed.

Faulty start capacitor. Replace capacitor.

Faulty motor. Inspect and replace motor if needed.

Motor will not start:

fuse blows or circuit

breaker trips.

Too many machines on shared

circuit.

Connect dust collector to dedicated circuit.

Short circuit in line cord or plug. Inspect cord or plug for damaged

insulation and shorted wires.

Short circuit in motor or loose

connections.

Inspect all connections on motor for loose

or shorted terminals or worn insulation.

Incorrect fuse or circuit breaker in

power line.

Install correct fuse or circuit breaker at

power source.

Motor overheats. Motor overloaded. Reduce load on motor.

Air circulation through motor is

restricted.

Clean motor fan with compressed air to

restore normal air circulation.

Motor stalls, resulting

in blown fuses or

tripped circuit.

Motor overloaded. Reduce load on motor.

Short circuit in motor or loose

connections.

Inspect connections on motor for loose or

shorted terminals or worn insulation.

Low voltage. Correct low voltage conditions.

Incorrect fuse or circuit breaker in

power line.

Install correct fuse or circuit breaker.

Loud noise or

vibrations coming from

machine.

Loose fasteners. Inspect machine and tighten all fasteners.

Motor fan is hitting the cover. Tighten fan or shim cover. Replace fan

cover if damaged.

Impeller is damaged. Replace impeller.

Remote controller fails

to activate machine.

Stop button still engaged. Disengage stop button.

Batteries drained. Replace batteries.

Remote needs resetting. Follow instructions for clearing and

resetting.

* WARNING: Some corrections may require a qualified electrician.

10.2 Performance problems

Symptom Possible Cause Correction

Poor performance; lack

of suction.

Hose improperly secured at dust

origination point.

Inspect and remedy.

Inlet port is open. Cap unused inlet ports.

Collection bag is full. Empty bag (check sight window).

Collection drum not sealed properly. Inspect drum for leaks, make sure lid is

tight.

Canister filter is dirty. Clean filter.

Wood has excess moisture content. Use lumber with lower moisture content.

Obstruction in dust hose or inlet port. Inspect and clear obstruction.

Dust hose too long. Move collector closer to dust source and

use shorter hose.

Excess dust or large

chips backing up into

canister filter.

Collection drum not sealed properly. Inspect drum for leaks, make sure lid is

tight.

Collection bag full. Empty bag (check sight window).

11.0 Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-

274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of

your machine available when you call will allow us to serve you quickly and accurately.

Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from

Powermatic.

Some parts are shown for reference only, and may not be available individually.

11.1.1 PM2200 Cyclone Dust Collector – Exploded View

51-1

7-1

21-1

31-1

31-5

31-2

31-4

31-3

72A

59A

11.1.2 PM2200 Cyclone Dust Collector – Parts List

Index No Part No Description Size Qty

1 ................ PM2200-001 .............. Motor........................................................................ 3HP, 230V .................... 1

................. PM2200-01SC ........... Start Capacitor (not shown) ..................................... 250MFD, 250VAC ......... 1

................. PM2200-01RC .......... Running Capacitor (not shown) ............................... 35μF, 400V ................... 1

................. JCDC1.5-01FC .......... Fan Cover (not shown) ............................................ ..................................... 1

................. JCDC1.5-01CF .......... Cooling Fan (not shown) ......................................... ..................................... 1

................. JCDC3-01CS ............ Centrifugal Switch (not shown) ................................ ..................................... 1

2 ................ TS-0570021 .............. Hex Nut .................................................................... 5/16"-18 ........................ 4

3 ................ TS-0720081 .............. Lock Washer ............................................................ 5/16” .............................. 4

4 ................ JCDC2-06 ................. Key........................................................................... 7x7x25 mm ................... 1

5 ................ JCDC1.5-08 .............. Eye Bolt ................................................................... 5/16” .............................. 2

6 ................ JCDC1.5-02 .............. Strain Relief ............................................................. M20-13B/PG20 ............. 2

7 ................ PM2200-007 .............. Motor Cord with Male Connector ............................ ...................................... 1

7-1 ............. PM2200-0071 ............ Motor Cord with Female Connector ......................... ...................................... 1

8 ................ JCDC2-07 ................. Rubber Seal ............................................................. ...................................... 1

9 ................ TS-0081031 .............. Hex Cap Screw ........................................................ 5/16”-18x3/4” .............. 18

10 .............. PM2200-010 .............. Motor Plate .............................................................. ...................................... 1

11 .............. TS-0051051 .............. Hex Cap Screw ........................................................ 5/16”-18x1” ................... 4

12 .............. PM2200-012 .............. Impeller .................................................................... Dia. 15.8” ...................... 1

13 .............. TS-0271071 .............. Socket Set Screw .................................................... 3/8”-16x3/4” .................. 1

14 .............. PM2200-014 .............. Impeller Washer....................................................... ...................................... 1

15 .............. TS-1503051 .............. Socket Head Cap Screw ......................................... M6x20 ........................... 1

16 .............. PM2200-016B ........... Main Housing (serial #17090036 and higher) .......... ...................................... 1

17 .............. TS-081C022 .............. Pan HD Phillips Machine Screw .............................. #10-24x3/8” ................... 3

18 .............. PM2200-018 .............. Wire Clip .................................................................. UC4 ............................... 2

19 .............. PM2200-019 .............. Reducing Motor ....................................................... 15W, 230V .................... 1

20 .............. JBTS10MJS-620 ....... Pan Head Screw ...................................................... M4x60 ........................... 4

21 .............. PM2200-021 .............. Reducing Motor Cord with Male Connector ............. ...................................... 1

21-1 ........... PM2200-0211 ............ Reducing Motor Cord with Female Connector ........ ...................................... 1

22 .............. PM2200-022 .............. Inlet .......................................................................... 8”x4”x3 .......................... 1

.................. PM2200-022A ........... Inlet Adaptor Assembly (#17,22 thru 24) ................. ...................................... 1

23 .............. JCDC1.5-20 .............. Inlet Adaptor Cap ..................................................... 4" ................................... 2

24 .............. JCDC1.5-19 .............. Chain ....................................................................... ...................................... 2

25 .............. PM2200-025 .............. Right Panel .............................................................. ...................................... 1

26 .............. PM2200-026 .............. Hose Hanger............................................................ ...................................... 2

27 .............. TS-081C022 .............. Pan HD Phillips Machine Screw .............................. #10-24x3/8” ................... 4

28 .............. PM2200-028B ........... Support Frame (serial #17090036 and higher) ........ ...................................... 1

29 .............. PM2200-029 .............. Strain Relief ............................................................. MP-16 ........................... 1

30 .............. JCDC1.5-02 .............. Strain Relief ............................................................. M20-13B/PG20 ............. 1

31 .............. PM2200-031 .............. Control Box Assembly (#31-1 thru 31-5) ................. ...................................... 1

31-1 ........... PM2200-031-1 .......... Control Box Back Cover .......................................... ...................................... 1

31-2 ........... JCDC2-21-4 .............. Remote Control Transmitter .................................... ...................................... 1

31-3 .......... PM2200-031CB ......... Circuit Board ............................................................ ...................................... 1

31-4 .......... JCDC3-21-6 .............. Overload Protector................................................... 28A ............................... 1

31-5 ........... PM2200-031-5 .......... Contactor ................................................................. MA-18 ........................... 1

32 .............. TS-2284082 .............. Pan HD Phillips Machine Screw .............................. M4-0.7x8 ....................... 2

33 .............. PM2200-033 .............. Clear Hose ............................................................... Dia. 8mm ...................... 1

34 .............. PM2200-034 .............. Negative Pressure Gauge ....................................... ...................................... 1

35 .............. PM2200-035 .............. Adaptor .................................................................... ...................................... 1

36 .............. TS-0267061 .............. Socket Set Screw .................................................... 1/4”-20x5/8” .................. 1

37 .............. PM2200-037 .............. Remote Control Transmitter .................................... ...................................... 1

.................. .................................. Battery (not shown).................................................. AAA, 1.5V ..................... 2

38 .............. TS-081F032 .............. Pan HD Phillips Machine Screw .............................. 1/4”-20x1/2” .................. 2

39 .............. 3520B-140 ................. Powermatic Logo ..................................................... ...................................... 1

40 .............. 5512797 .................... Pan HD Phillips Machine Screw .............................. M5-0.8x25 ..................... 2

41 .............. PM2200-041 .............. ON-OFF Switch Assembly ....................................... ...................................... 1

................. PM2000-298 .............. Safety Key for Magnetic Switch (not shown) ........... ...................................... 1

42 .............. PM2200-042 .............. Left Panel ................................................................ ...................................... 1

43 .............. JCDC3-23 ................. Power Cord w/ 6-20P plug ....................................... 12AWG x 3C ................. 1

44 .............. F012439 .................... Serrated Hex Flange Screw..................................... 5/16”-18x1/2” .............. 42

45 .............. PM2200-045B ........... Base (serial #17090036 and higher)........................ ...................................... 1

Index No Part No Description Size Qty

46 .............. JCDC3-33 ................. Swivel Caster ........................................................... 3” ................................... 2

47 .............. JCDC3-33-1 .............. Swivel Caster w/ Brake ............................................ 3” ................................... 2

48 .............. 717531 ...................... Drum Collection Bag (pkg. of 5)............................... 980 x 1200 /mm ............ 1

49 .............. JMS10SCMS-72 ....... Pan HD Phillips Machine Screw .............................. M5-0.8x8 ..................... 16

50 .............. PM2200-050 .............. Quick Lever Assembly ............................................. ...................................... 1

51 .............. TS-0561082 .............. Hex Nut .................................................................... 3/8”-16 .......................... 2

51-1 ........... TS-0640091 .............. Nylon Lock Hex Nut ................................................. 3/8”-16 .......................... 2

52 .............. JCDC1.5-42 .............. Handle ..................................................................... ...................................... 1

53 .............. TS-081F031 .............. Flat Head Phillips Mach Screw ................................ 1/4”-20x1/2” .................. 2

54 .............. JCDC1.5-44 .............. Rubber Pad ............................................................. ...................................... 1

55 .............. JCDC1.5-45 .............. PC Plate................................................................... ...................................... 1

56 .............. JCDC1.5-46 .............. Rivet......................................................................... 4-2 ............................... 12

57 .............. PM2200-057 .............. Upper Collection Drum ............................................ ...................................... 1

58 .............. PM2200-058 .............. Drum Clamp............................................................. ...................................... 1

59 .............. PM2200-059 .............. Lower Collection Drum ............................................ ...................................... 1

59A ............ PM2200-059A ........... Collection Drum Assembly (#52 thru 61, 91) ........... ...................................... 1

60 .............. JCDC2-49 ................. Swivel Caster ........................................................... 2” ................................... 4

61 .............. TS-0050111 .............. Hex Cap Screw ........................................................ 1/4”-20x2-1/2” ............... 2

62 .............. PM2200-062 .............. Housing.................................................................... ...................................... 1

63 .............. JCDC2-35 ................. Clamp ..................................................................... Dia. 500mm .................. 1

64 .............. PM2200-064 .............. Cone ........................................................................ ...................................... 1

65 .............. JCDC2-39 ................. Foam Tape .............................................................. L970 x W30 x T1 /mm ... 2

66 .............. JCDC2-40 ................. Hose Clamp ............................................................. 12-1/2" .......................... 2

67 .............. JCDC2-41 ................. Hose ........................................................................ Dia. 12" ......................... 1

68 .............. PM2200-068 .............. Drum Lid .................................................................. ...................................... 1

69 .............. 717511 ...................... Canister Collection Bag (pkg. of 5) .......................... 600 x 500 /mm .............. 1

70 .............. JCDC1.5-60 .............. Clamp ..................................................................... ...................................... 1

71 .............. JCDC1.5-59 .............. Foam Tape .............................................................. L1265 x W20 x T3 /mm . 1

72 .............. PM2200-072H ........... Canister Filter – HEPA............................................. ...................................... 1

72A ............ 1792200H .................. HEPA Filter, complete (includes #44,49,69-72,75-79,81-88) ......................... 1

73 .............. PM2200-073 .............. Hose Clamp ............................................................. Dia. 2" ........................... 4

74 .............. PM2200-074 .............. Hose ........................................................................ Dia. 2" ........................... 2

75 .............. JCDC1.5-69 .............. Support Plate ........................................................... ...................................... 2

76 .............. JCDC1.5-63 .............. Bearing Cover .......................................................... ...................................... 2

77 .............. JCDC1.5-62 .............. Oil-retaining Bearing ................................................ ..................................... 2

78 .............. JCDC1.5-52 .............. Socket HD Button Screw ......................................... M5x6 ............................. 6

79 .............. PM2200-079 .............. Canister Fixing Plate................................................ ...................................... 1

80 .............. PM2200-080 .............. Rod Kit ..................................................................... ...................................... 1

81 .............. TS-1540031 .............. Hex Nut .................................................................... M5 ................................. 2

82 .............. TS-1522041 .............. Socket Set Screw .................................................... M5-0.8x12 ..................... 2

83 .............. PM2200-083 .............. Rod .......................................................................... ...................................... 1

84 .............. PM2200-084 .............. Spindle ..................................................................... ...................................... 1

85 .............. JCDC1.5-65 .............. Fixing Block ............................................................. ...................................... 2

86 .............. JCDC1.5-66 .............. Scraper .................................................................... ...................................... 2

87 .............. TS-1481031 .............. Hex Cap Screw ........................................................ M5-0.8x12 ..................... 8

88 .............. TS-1540031 .............. Hex Nut .................................................................... M5-0.8

........................... 4

89 .............. SWSS3-201 .............. Open End Wrench ................................................... 10-12 mm ...................... 1

90 .............. 5711571 .................... Pan HD Phillips Machine Screw .............................. 3/16”x1/4” ...................... 1

91 .............. PM2200-091 .............. Quick Connector ...................................................... ...................................... 2

92 .............. PM2200-092 .............. Foam Tape .............................................................. L640 x W30 x T1/mm .... 1

12.0 Electrical Connections for PM2200 Cyclone DC

13.0 Warranty and service

Powermatic

warrants every product it sells against manufacturers’ defects. If one of our tools needs service or

repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period

The general warranty lasts for the time period specified in the literature included with your product or on the official

Powermatic branded website.

• Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart

below)

• Accessories carry a limited warranty of one year from the date of receipt.

• Consumable items are defined as expendable parts or accessories expected to become inoperable within a

reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Covered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty

does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,

improper repair, alterations or lack of maintenance. Powermatic woodworking machinery is designed to be used with

Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended

guidelines may void the warranty. The exceptions are acrylics and other natural items that are made specifically for

wood turning.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a

Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support

Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof

of initial purchase when calling. If a product requires further inspection, the Technical Service representative will

explain and assist with any additional action needed. Powermatic has Authorized Service Centers located throughout

the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service

Center Locator on the Powermatic website.

More Information

Powermatic is constantly adding new products. For complete, up-to-date product information, check with your local

distributor or visit the Powermatic website.

How State Law Applies

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

POWERMATIC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH

PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS

FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW

LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR

FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF

OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR

CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

Powermatic sells through distributors only. The specifications listed in Powermatic printed materials and on the official

Powermatic website are given as general information and are not binding. Powermatic reserves the right to effect at

any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem

necessary for any reason whatsoever.

Product Listing with Warranty Period

90 Days – Parts; Consumable items

1 Year – Motors, Machine Accessories

2 Year – Woodworking Machinery used for industrial or commercial purposes

5 Year – Woodworking Machinery

NOTE: Powermatic is a division of JPW Industries, Inc. References in this document to Powermatic also apply to

JPW Industries, Inc., or any of its successors in interest to the Powermatic brand.

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