Vulcan Vulcan VCCB60 Le manuel du propriétaire

Catégorie
Cuisinières
Taper
Le manuel du propriétaire
© ITW Food Equipment Group, LLC
3600 North Point Blvd.
Baltimore, MD 21222
RETAIN THIS MANUAL FOR FUTURE USE
FORM F-36952 (9-15)
INSTALLATION & OPERATION MANUAL
GAS CHARBROILERS
MODELS
VCCB25
VCCB36
VCCB47
VCCB60
VCCB72
SCB25
SCB36
SCB47
SCB60
SCB72
VCCB47
SCB47
For additional information on Vulcan or to locate an authorized parts and
service provider in your area, visit our website at www.vulcanequipment.com
- 2 -
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO
INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD
START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS
MANUAL.
POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN
THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE
OBTAINED FROM THE LOCAL GAS SUPPLIER.
IMPORTANT
IN THE EVENT A GAS ODOR IS DETECTED, SHUT
DOWN UNITS AT MAIN SHUTOFF VALVE AND
CONTACT THE LOCAL GAS COMPANY OR GAS
SUPPLIER FOR SERVICE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
IN THE EVENT OF A POWER FAILURE, DO NOT
ATTEMPT TO OPERATE THIS DEVICE.
- 3 -
INSTALLATION, OPERATION AND CARE OF
GAS CHARBROILERS
GENERAL
Gas Countertop Charbroilers are designed for commercial use only and feature fast,
efficient gas heat. Each burner is controlled by an adjustable gas valve. Cast radiants
are located directly above each burner to maintain uniform temperature. Radiants are
easily removed for cleaning when cool.
Heavy-duty, cast iron top grates are reversible to allow all or part of the cooking grid
surface to be level or sloped. Grooves, cast in the top grates, permit fat runoff and
reduce flaring when tilted towards the front. A grease drawer is provided to collect fat
run-off; it opens to the front for inspection or drain-off.
Model
Number of Burners
BTU/hr Input Rating
VCCB25, SCB25
4
58,000
VCCB36, SCB36
6
87,000
VCCB47, SCB47
8
116,000
VCCB60, SCB60
11
159,500
VCCB72, SCB72
13
188,500
INSTALLATION
UNPACKING
This charbroiler was inspected before leaving the factory. The carrier assumes full
responsibility for the safe delivery upon acceptance of the shipment. Check for possible
shipping damage immediately after receipt.
If the charbroiler is found to be damaged, complete the following steps:
1. Carrier must be notified within 5 business days of receipt.
2. Carriers local terminal must be notified immediately upon discovery (note time,
date, and who was spoken to), and follow up and confirm with written or
electronic communication.
3. All original packing materials must be kept for inspection purposes.
4. The charbroiler cannot have been moved, installed, or modified.
5. Notify Vulcan Customer Service immediately at 800-814-2028
Carefully unpack your charbroiler and make sure that no parts are discarded with
packaging material. A pressure regulator designed to operate with the broiler has been
supplied and must be installed before the charbroiler is placed into service (Refer to GAS
PRESSURE REGULATOR INSTALLATION in this manual).
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LOCATION
The installation location must be kept free and clear of combustibles. Do not obstruct the
flow of combustion and ventilation air. DO NOT install the charbroiler adjacent to fryers
unless following the provisions detailed by local codes and/or the applicable sections of
ANSI-Z223.1/NFPA #54 (latest edition) and NFPA #96 (latest edition) in the United States
of America or CAN/CSA 149.1 (latest edition) and CAN/CSA149.2 (latest edition) in
Canada.
Sufficient air should be allowed to enter the room to compensate for the amount of air
removed by any ventilating system and for combustion of the gas burners. Do not
obstruct the air flow into and around the appliance. Do not obstruct the flow of flue gases
through and above the broiler's top grate. Position the broiler in its final location. Check
that there are sufficient clearances to service the broiler and to make the required gas
supply connection(s). Provide 24" clearance at the front for cleaning, maintenance,
service and proper operation.
This broiler is for use in non-combustible locations only. Installation in combustible
locations is prohibited unless following the provisions detailed by local codes and/or the
applicable sections of ANSI-Z223.1/NFPA #54 (latest edition) and NFPA #96 (latest
edition) in the United States of America or CAN/CSA 149.1 (latest edition) and
CAN/CSA149.2 (latest edition) in Canada and approved by the authority having
jurisdiction.
Non-combustible Construction
Minimum Clearances
BACK
Above grid level
3”
Below grid level
3”
RIGHT SIDE
Above grid level
0”
Below grid level
0”
LEFT SIDE
Above grid level
0”
Below grid level
0”
INSTALLATION CODES AND STANDARDS
The Charbroiler must be installed in accordance with:
In the United States of America:
1. State and local codes.
2. National Fuel Gas Code, ANSI-Z223.1/NFPA #54 (latest edition). This shall include but
not be limited to: NFPA #54 Section 10.3.5.2 for Venting. Copies may be obtained
from The American Gas Association Accredited Standards Committee Z223, @ 400
N. Capital St. NW, Washington, DC 20001 or the Secretary Standards Council, NFPA,
1 Batterymarch Park Quincy, MA 02169-7471
NOTE: In the Commonwealth of Massachusetts
All gas appliances vented through a ventilation hood or exhaust system equipped with
a damper or with a power means of exhaust shall comply with 248 CMR.
- 5 -
3. NFPA Standard # 96 Vapor Removal from Cooking Equipment, latest edition, available
from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
In Canada:
1. Local codes.
2. CAN/CSA-B149.1 Natural Gas Installation (latest edition)
3. CAN/CSA-B149.2 Propane Installation Code (latest edition), available from the
Canadian Gas Association, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3
BURNERS, RADIANTS, AND TOP GRATES
The top grates are shipped flat (top-side down) from the factory. For broiling, the top grates can be left
in the flat position or reversed so they slope forward for grease run-off. Remove the cast iron grates
and radiants. Inspect and remove the shipping restraints used during shipping to hold the burners.
Reassemble the radiants and top grates. See Fig. 1.
Burners
Radiants
Top Grates
Fig. 1
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COMPONENT PARTS
The charbroiler comes with several standard parts as
illustrated. Each can be easily removed and installed easily
by hand for cleaning and maintenance. Note that the Burner
and Deflector are an assembly and are NOT designed to be
disassembled.
LEVELING
It is important that the charbroiler is level front to back and left to right. Areas of uneven
heat distribution will occur on an unleveled unit. The charbroiler is equipped with
adjustable legs. Turn the feet at the bottom of the legs to adjust to level. The unit should
be rechecked for level anytime it has been moved.
VENTILATION HOOD
The broiler should be installed under a suitable ventilation hood. For safe operation and
proper ventilation, keep the space between the charbroiler and vent hood free from any
obstructions.
GAS CONNECTION
All gas supply connections and any pipe joint compound must be resistant to
the action of propane gases.
Purge the supply line to clean out any dust, dirt, or any foreign matter before connecting
the line to the unit.
Codes require that a gas shut-off valve be installed in the gas line ahead of the
charbroiler. The gas supply line must be at least the equivalent of ¾ iron pipe.
60 and 72 models have a gas inlet at each end of the unit. The unit will arrive from the
factory with a metal cap on one end and a dust cover on the other. You may move the
metal cap to the other end and use which ever connection point is most convenient to the
available supply outlet. Do not connect both of the available charbroiler gas inlets to the
gas supply.
A pressure regulator is supplied and must be installed outside of the broiler when making
the gas supply connection. Standard orifices are set for 5"WC (Water Column) for
Natural Gas 10"WC (Water Column) for Propane. Use the
1
/
8
pipe tap on the burner
manifold for checking pressure. Make sure the gas piping is clean and free of
obstructions, dirt, and piping compound.
- 7 -
An adequate gas supply is necessary. Undersized or low pressure lines will restrict the
volume of gas required for satisfactory performance. A minimum supply pressure of 7"
W.C. for natural gas and 11" W.C. for propane gas is recommended. With all units
operating simultaneously, the manifold pressure on all units should not show any
appreciable drop.
When testing the gas supply piping system, if test pressures exceed ½ psig (3.45 kPa),
the charbroiler and its individual shutoff valve must be disconnected from the gas supply
piping system. When test pressures are ½ psig (3.45 kPa) or less, the charbroiler must
be isolated from the gas supply piping system by closing its individual manual shut-off
valve during any pressure testing of the system.
Prior to lighting, check all joints in the gas supply line for leaks.
Use soap and water solution. Do not use an open flame.
GAS PRESSURE REGULATOR INSTALLATION
This charbroiler is supplied with a gas pressure regulator preset at 5 Water Column
(W.C.) for natural gas and 10 W.C. for propane gas. No further adjustment should be
required. Install the regulator as close to the charbroiler on the gas supply line as
possible. Make sure that the arrow on the underside of the regulator is oriented in the
direction of gas flow to the charbroiler (Fig. 2) and the regulator is positioned with the
vent plug and adjustment screw upright (Fig. 3).
Fig. 2
Fig. 3
The minimum supply pressure (upstream of the regulator) should be 7-9 W.C. for natural
gas and 11-12 W.C. for propane gas. At no time should the charbroiler be connected to
supply pressure greater than ½ psig (3.45 kPa) or 14 W.C.
- 8 -
CASTER EQUIPPED CHARBROILERS
Charbroilers mounted on stands with casters must use a flexible connector (not supplied)
that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69
CSA 6.16 and a quick -disconnect device that complies with the Standard for Quick-
Disconnect Devices for use With Gas Fuel, ANSI-Z21.41 CSA 6.9. In addition, adequate
means must be provided to limit movement of the broiler without depending on the
connector and the quick-disconnect device or its associated piping to limit broiler
movement. Attach the restraining device at the rear of the charbroiler. If disconnection of
the restraint is necessary, turn off the gas supply before disconnection. Reconnect the
restraint prior to turning the gas supply on and return the charbroiler to its installation
position.
Note: If the Charbroiler is installed on casters and is moved for any reason, it is
recommended that it be re-leveled (see LEVELING).
OPERATION
The charbroiler and its parts are hot. Use care when operating,
cleaning or servicing the charbroiler.
CONTROLS Fig. 5
Each burner is independently controlled by an infinite heat control valve. Once the pilots
are lit, turning the control knob to the ON position will light each burner. The burners will
be in the full ON position when the control knobs are turned all the way to the left. The
burners will be in the full OFF position when the control knobs are turned all the way to
the right. See Fig. 5.
There is one pilot for each burner. The charbroiler is equipped with standing,
unmonitored pilots. Gas will flow from the pilots as soon as the main gas supply to the
unit is turned on.
Standing pilots should be adjusted to provide a slight yellow tip on the flame. Air shutters
on the main burners must be individually adjusted to provide a blue flame. All traces of
yellow should be adjusted out of the burner flame.
The charbroiler is a free vented appliance. All products of combustion and the heat
generated by the burners pass through the grates. When meat is placed on the grates,
this blocks the venting and causes a temperature build-up.
CONTROL KNOBS
OFF
ON
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LIGHTING THE GAS PILOT
1. Turn main gas shut-off valve and
the individual burner gas valves OFF.
Wait 5 minutes.
2. Remove the top grates and radiants.
Turn the main gas shut-off valve ON.
Light pilots using a lit taper. See Fig. 6.
Adjust the pilot valve screw until
the pilot flame has a slight yellow tip.
3. To light the burners, turn the
individual burner valves ON.
4. If the burners fail to light, turn all
valves and the main gas shut-off
to the OFF position and contact an
authorized service agency.
PILOT ADJUSTMENT
TO COMPLETELY SHUTDOWN THE BURNERS AND PILOT LIGHTS
For complete shutdown: Turn the main gas shut-off valve OFF. (Make sure all individual
burner valves are off before relighting.)
PREHEATING THE CHARBROILER
Allow the charbroiler to preheat for 30 minutes. Rub grates with cooking oil before using.
Fig. 7
FIG. 6
Pilot
Using a flathead screwdriver, turn the
slotted hex-head pilot adjustment
screw clockwise to decrease the
flame, and counter clockwise to
increase the flame. See Fig. 7.
Pilot Adjustment Screws
- 10 -
Never cover surface of unit with pans or other objects in attempt to burn off
or clean debris from unit. This will cause a buildup of heat that can damage and warp
components of the charbroiler.
MAINTENANCE
The charbroiler and its parts are hot. Use care when operating,
cleaning or servicing the charbroiler.
VENT SYSTEM
At least twice a year the exhaust hood (venting system) should be examined and cleaned.
LUBRICATION
All valves, at the first sign of sticking, should be lubricated by a trained technician using
high temperature grease.
SERVICE
Contact your local Service Agency for any repairs or adjustments needed on this
equipment. For a complete listing of service and parts depots refer to
www.vulcanequipment.com. When calling for service, the following information should be
available from the appliance identification plate: Model Number and Serial Number.
CLEANING
Scrape top grates during broiling with a wire
brush to keep the grates clean. Do not
allow debris to accumulate on the grates.
Top grates may be immersed in strong
commercial cleaning compound overnight.
In the morning, rinse with hot water to
remove any residues of cleaning compound.
Thoroughly dry and apply cooking oil to
prevent rusting.
Stainless steel surfaces may be cleaned
using damp cloth with mild detergent and
water solution.
Crumb trays should be emptied regularly
when cool.
Places where fat, grease, or food can
accumulate must be cleaned regularly.
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TROUBLESHOOTING
Uneven heating, sides
burning A. Burner valves improperly adjusted
B. Fluctuating gas pressure
C. Improperly adjusted burner
Too much top heat A. Burner valves adjusted too high
B. Faulty ventilation
C. Overrated gas pressure
D. Improperly adjusted burner
Uneven heat side to side A. Burner valves improperly adjusted
B. Appliance is not level side to side
C. Improperly adjusted burner
Uneven heat front to back A. Appliance is not level front to back
B. Faulty ventilation
C. Improperly adjusted burner
Pilot outage A. Pilot flame is set too low. Adjust pilot to allow for gas flow.
B. Obstruction in pilot orifice
C. Low gas pressure.
Yellow burner flames A. Open burner shutters until flames are blue
Lifting burner flames A. Close burner shutters until flames touch burner
Fluctuating gas pressure A. Check for clogged vent on regulator
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PLATE RAIL ACCESSORY INSTALLATION
The charbroiler and its parts are hot. Use care when operating, cleaning or
servicing the charbroiler.
1. Brackets are reversible align holes on bottom of plate with slots on the bracket as shown. Attach parts
using the included self-tapping screws. Repeat for other side.
2. Mate the plate assembly to the charbroiler bullnose and align slots with screws in the front panel. Remove
screws from front panel and reinsert through the mount brackets.
BRACKET
PLATE
SLOTS & HOLES
MATE PLATE TO
BULLNOSE
ATTACH
SCREWS
- 13 -
SPLASH ACCESSORY INSTALLATION
The charbroiler and its parts are hot. Use care when operating,
cleaning or servicing the charbroiler.
1
2
BACK VIEW
- 14 -
WOOD SMOKER BOX ACCESSORY
The charbroiler and its parts are
hot. Use care when operating, cleaning or
servicing the charbroiler.
WOOD SMOKER BOX INSTALLATION
1. Remove all the radiants and the top grates.
2. Remove the deflectors from the burner assemblies.
BEFORE AFTER
3. Remove the legs, crumb trays, crumb tray
guides, center crumb tray guide assemblies
and crumb tray stop screws.
4. Set charbroiler in place so that the leg mounting
points align with the holes on the wood smoker
box.
5. Secure the charbroiler in place with four 3/8-16 X
3/4L hex head bolts and 3/8” washers. The bolts
should pass through the wood smoker box and
be threaded into the charbroiler leg mounting
points.
6. Reinstall the charbroiler burners, radiants and
top grates.
WOOD SMOKER BOX CLEANING
1. Daily, when unit is cool, empty cooled burner debris from
the wood trays.
2. Clean wood trays and tray racks.
Figure. S2
Figure. S3
Figure. S1
CENTER TRAY GUIDE
TRAY STOP SCREWS
SIDE TRAY GUIDES
BOTTOM VIEW OF CHARBROILER
- 15 -
The charbroiler and its parts are
hot. Use care when operating, cleaning or
servicing the charbroiler.
WOOD SMOKER BOX OPERATION
1. The recommended wood log size is 12” long by 4” in
diameter and 1-1/2 lb in weight each.
2. Add approximately 2 gallons of water to each wood
tray.
3. Place one piece of wood under each burner in the
wood trays-one per wood tray grate cavity. Figure.S5.
Place the wood pieces on the wood tray grate, 8” to 10”
from the front of the crumb tray handle. Figure.S6.
There will be one less piece of wood than the total
number of burners on 60”(10 pieces) and 72” (12
pieces) models.
4. Ensure that the wood trays are pushed all the way
in before lighting the charbroiler burners. After adding
the wood pieces and the water, the charbroiler will need
30 minutes preheat time for proper smoking to start.
5. The wood logs and the water will need to be
replenished every 3 hrs. when the burner valves are set
to the full ON position. This may vary with different
applications. The wood should only be replaced after it
breaks down and falls through the wood tray grates.
6. Keep a water spray bottle on hand for spraying water
onto the wood pieces and extinguishing the flare ups
that may occur during normal cooking operation.
To get the best performance, the wood should be
allowed to burn as embers.
Do not put wood in tray without tray grates in
place.
Do not use larger wood or replenish more
than recommended or necessary. This will cause a
buildup of heat that can damage and warp components of
the charbroiler.
Figure. S4
Figure. S5
Figure. S6
Figure. S7
Figure. S8
- 16 -
NOTES
- 16 -
REMARQUES
- 15 -
Le gril et ses pièces
sont chauds. Faites attention lorsque vous employez,
nettoyez ou entretenez ce gril
FONCTIONNEMENT DU FUMOIR À BOIS
1. Il est recommandé que chaque bûche de bois mesure
12 po (30 cm) de long par 4 po (10 cm) de diamètre et
pèse 1.5 lb (680 g).
2. Ajoutez environ 7,5 litres d’eau dans chaque plateau à
bois.
3. Placez un morceau de bois sous chaque brûleur dans
les plateaux à bois, à raison de un par cavité de grille
du plateau à bois. Figure.S5. Placez les morceaux de
bois sur la grille du plateau à bois, à 8 ou 10 po (20 à
25 cm) de l'avant de la poignée du ramasse-miettes.
Figure.S6.
Pour les modèles de 60 po (152 cm) et ceux de 72 po
(183 cm), comptez un morceau de bois de moins que
le nombre total de brûleurs (ce qui donne
respectivement 10 et 12 morceaux de bois).
4. Vérifiez que les plateaux à bois sont bien poussés à
fond avant d’allumer les brûleurs du gril. Après avoir
ajouté les morceaux de bois et l’eau, 30 minutes de
préchauffage seront nécessaires au gril avant que le
fumage ne commence réellement.
5. Vous devrez remettre des bûches de bois et de l’eau
toutes les 3 heures si les valves du brûleur sont
réglées sur la commande à grand feu. Cette durée
peut varier en fonction des utilisations. Le bois doit
uniquement être remplacé après s’être décomposé,
une fois qu’il est tombé à travers les grilles des
plateaux à bois.
6. Veillez à garder à proximité un vaporisateur d'eau pour
asperger les morceaux de bois et éteindre les flammes
pouvant survenir lors d’une cuisson normale.
Pour obtenir le meilleur rendement possible, le bois
doit pouvoir se consumer sous forme de braises.
Ne mettez pas de bois sur le plateau si les grilles
ne sont pas installées.
N’utilisez pas de morceaux de bois trop grands et
ne réalimentez pas plus que de besoin. Cela pourrait en
effet provoquer une augmentation de la chaleur pouvant
endommager ou déformer les composants du gril.
Figure. S4
Figure. S5
Figure. S6
Avant
680 g
Figure. S7
Figure. S8
7.5 litres
30 cm
10 cm
10 cm
20 à 25 cm
- 14 -
FUMOIR À BOIS (ACCESSOIRE)
Le gril et ses
pièces sont chauds. Faites attention lorsque
vous employez, nettoyez ou entretenez ce gril.
INSTALLATION DU FUMOIR À BOIS
1. Retirez tous les radiants et les grilles supérieures.
2. Retirez les déflecteurs des systèmes de brûleurs.
AVANT APRÈS
3. Retirez les pattes, les ramasse-miettes, les guides des
ramasse-miettes, le système de guide central du
ramasse-miettes et les vis supérieures des ramasse-
miettes.
4. Positionnez le gril de manière à ce que les ferrures
d’attache des pattes soient alignées avec les orifices
présents sur le fumoir à bois.
5. Fixez le gril avec quatre boulons à tête hexagonale de
3/8-16 X 3/4L po et des rondelles de 3/8 po. Les
boulons doivent passer à travers le fumoir à bois et être
vissés aux ferrures d’attache des pattes du gril.
6. Remontez les brûleurs, les radiants et les grilles
supérieures.
NETTOYAGE DU FUMOIR À BOIS
1. Videz les débris présents sur les plateaux à bois
quotidiennement, une fois l’appareil refroidi.
2. Nettoyez les plateaux à bois et les grilles des plateaux.
Figure. S1
Figure. S2
Figure. S3
GUIDE DU PLATEAU CENTRAL
VIS SUPERIEURES DES
RAMASSE-MIETTES
GUIDES LATERAUX DES RAMASSE-MIETTES
VUE ARRIÈRE DU GRIL
- 13 -
INSTALLATION DES ACCESSOIRES DE LA PAROI
CONTRE LES ÉCLABOUSSURES
Le gril et ses pièces sont chauds. Faites attention lorsque
vous employez, nettoyez ou entretenez ce gril.
REMARQUES
1
2
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Vulcan Vulcan VCCB60 Le manuel du propriétaire

Catégorie
Cuisinières
Taper
Le manuel du propriétaire

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