Genie GCL-GT Operator / Installation Manual

NOT FOR RESIDENTIAL USE

This Installation Manual provides the information

a GCL-GT™ Commercial / Industrial Door Operator.

WITH EXCLUSIVE FEATURES:

MultiVolt®

EZ Limit®

PROPER APPLICATION

Operator Type Door Type Max Door Weight/HP

Trolley Sectional 1/2HP = 1310 lbs.

(Standard, Sidemount

(Standard or Low

3/4HP = 1450 lbs.

or Dual)

Headroom Track only)

1HP = 1650 lbs.

Heavy Duty Operator

GCL-GT

™

112074.502351 05-14

TROLLEY

required to install, troubleshoot and maintain

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Table of Contents

Section 1 How to use this manual ................................................. 1.1

Section 2 Safety Information & Instructions ......................... 2.1-2.2

Section 3 Critical Installation Information ............................ 3.1-3.4

Section 4 Installation ............................................................ 4.1-4.10

Drawbar Assembly ...............................................................4.1-4.4

Operator Installation .......................................................... 4.5-4.8

Connection to the Door ............................................................4.9

Clutch Adjustment .................................................................... 4.10

Section 5 Wiring ..................................................................... 5.1-5.13

Safety Information/ Line Voltage Wiring .................... 5.1-5.2

Low Voltage Control Wiring ....................................................5.3

External Wire Diagram ...............................................................5.4

Wall Control ...................................................................................5.5

Interlock Switches .......................................................................5.6

Monitored Photocell Wiring ....................................................5.7

Sensing Edge Wiring .......................................................... 5.8-5.9

External Radio Installation ................................................... 5.10

Motor Connection/ Safety Instructions .................. 5.11-5.13

Section 6 Operator Setup Procedures .................................. 6.1-6.10

Setting Close Direction ...............................................................6.2

Setting Braking Rate ....................................................................6.3

Setting Travel Limits ....................................................................6.4

Setting Limit Overrun ..................................................................6.5

Setting Open & Close Modes ....................................................6.6

(Optional) Transmitter Programming....................................6.7

(Optional) Mid-Stop Limit Setting ..........................................6.8

Resetting the MRT ....................................................................... 6.9

Section 7 Special Operational Features ..................................7.1-7.2

Operator Cycle Count ................................................................7.1

GDO & Display Firmware ..........................................................7.1

Operator Type...............................................................................7.2

Section 8 Troubleshooting ......................................................8.1-8.5

Display Operation .......................................................................8.1

Error Codes .............................................................................8.1-8.2

Run Codes ...............................................................................8.2-8.3

Troubleshooting Example using Codes ..............................8.3

LED Indicators ...............................................................................8.4

Safe-T-Beam® Troubleshooting Chart .................................8.5

Section 9 Service & Maintenance ................................................... 9.1

Preventive Maintenance Schedule .........................................9.1

Section 10

Appendixes ........................................................ 10.1-10.11

Appendix A ........................................................................10.1-10.7

Operator Parts Breakdown ...............................................10.1

Motor Options .......................................................................10.2

Output Shaft Parts Breakdown .......................................10.3

Rail Parts Breakdown ..........................................................10.4

Carriage/Door Arms Parts Breakdown .........................10.5

Basic Electric Box Parts Breakdown ...............................10.6

Electric Box Layout ..............................................................10.7

Appendix B ..................................................................................10.8

Screw Terminal Assignments ..........................................10.8

Appendix C ...................................................................... 10.9-10.11

Run Codes ...............................................................................10.9

Error Codes ...............................................................10.10-10.11

Section 11 Warranty .......................................................................11.1

TOC

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Monitored Reversing Devices ..............................................6.10

1.1

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Section 1: How to use this manual

The 11 sections of this Installation Manual provide the information required to install, troubleshoot and

maintain an GCL-GT™ commercial/industrial door operator.

Section 2

Provides important defining information related to safety terminology used throughout this manual, as well as safety related instructions which

must be followed at all times while doing any steps/tasks/instructions detailed in this manual.

Section 3

Details pre-installation concerns/issues/decisions that are recommended to be considered and/or resolved prior to beginning any commercial door

operator installation.

Sections 4-6

Provides step by step installation and set-up instructions for the GT™ commercial door operator. Each section is written such that it must be

followed in a step by step order to complete a successful installation.

Sections 7-8

Details important features and troubleshooting information for typical installation and normal operations that may occur.

Sections 9-11

Provides related information on service and maintenance items, operator drawings for use in troubleshooting and service activities, along with

important warranty and returned goods policy information.

Failure to correctly perform all steps in sections 4-6 can result in serious injury or death.

WARNING

AVERTISSEMENT

Ne pas effectuer correctement toutes les étapes dans les sections 4-6 peut entraîner des

blessures graves voire la mort.

2.1

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Section 2: Safety Information & Instructions

WARNING

Commercial/Industrial Sectional and Rolling Steel Doors are large, heavy objects that move with the help of springs

under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause

injuries, your safety and the safety of others depend on you reading the information in this manual. If you have any

questions or do not under stand the information presented, call your nearest service representative. For the number

of your local Genie® Dealer, call 800-OK-GENIE, and for Genie® Factory Technical Advice, call 800-843-4084.

In this Manual, the words Danger, Warning, and Caution are used to stress important safety information. The word:

DANGER

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

indicates a potentially hazardous situation which, if not avoided, may result in injury or property damage.

The word NOTE is used to indicate important steps to be followed or important considerations.

IMPORTANT

READ PRIOR TO ANY DOOR OPERATION

POTENTIAL HAZARD EFFECT PREVENTION

Do Not operate unless the doorway is in sight and free of

obstructions. Keep people clear of opening while door is moving.

Do Not allow children to play with the door operator.

Do Not change operator control to momentary contact unless an

external reversing means is installed.

Do Not operate a door that jams or one that has a broken spring.

Could result in

Serious Injury

or Death

Turn off electrical power before removing operator cover.

When replacing the cover, make sure wires are not pinched or near

moving parts.

Operator must be electrically grounded.

Do Not try to remove, repair or adjust springs or anything to which

door spring parts are fastened, such as, wood block, steel bracket,

cable or any other structure or like item.

Repairs and adjustments must be made by a trained service

representative using proper tools and instructions.

HIGH SPRING TENSION

WARNING

MOVING DOOR

1. Read manual and warnings carefully.

2. Keep the door in good working condition.

Periodically lubricate all moving parts of door.

3. If door has a sensing edge, check

operations monthly. Make any necessary

repairs to keep it functional.

4. AT LEAST twice a year, manually operate

door. The Door should open and close freely.

If it does not, the door must be taken out of

service and a trained service representative

must correct the condition

causing

the malfunction.

5. The Operator Motor is protected against

overheating by an internal t

hermal protector.

If the operator ceases to function because

motor protector has tripped, a trained service

technician may need to correct the condition

which caused the overheating. When motor

has cooled, thermal protector will

automatically reset and normal operation can

be resumed.

6. In case of power failure, the door can be

operat

ed manually by pulling the release

cable to disconnect the operator drive system.

7. Keep instructions in a prominent location

near the pushbutton.

Could result in

Serious Injury

or Death

WARNING

Could result in

Serious Injury

or Death

WARNING

ELECTRICAL SHOCK

2.2

Section 2: Safety Information & Instructions

www.geniecompany.com 04-14

AVERTISSEMENT

Les portes de garage commerciales/industrielles à sections et en acier roulantes sont de gros objets lourds qui fonctionnent à l’aide de ressorts soumis à une haute tension et

de moteurs électriques. Dans la mesure où les objets en mouvement, les ressorts sous tension et les moteurs électriques peuvent entraîner des blessures, votre sécurité et celle

des autres exigent que vous preniez connaissance des informations stipulées dans ce manuel. Si vous avez des questions ou si vous ne comprenez pas les informations

ci-incluses, veuillez contacter le représentant de service le plus près. Pour obtenir le numéro du revendeur Genie® local, appelez le +1 (800)-OK-GENIE, et pour obtenir

des conseils techniques de l'usine Genie®, appelez le +1 (800)-843-4084.

Dans ce manuel, les mots Danger, Avertissement, et Attention sont utilisés pour faire ressortir d’importantes informations relatives à la sécurité. Le mot :

DANGER

signale une situation dangereuse imminente qui si elle n'est pas évitée, risque d'entraîner des blessures graves, voire mortelles.

Le terme REMARQUE est utilisé pour signaler les étapes importantes à suivre ou d’importants éléments à prendre en considération.

DANGER POTENTIEL

EFFET

PRÉVENTION

Utiliser uniquement si la porte est en vue et libre de tout obstacle. Ne laisser personne

se tenir dans l’ouverture de la porte pendant qu’elle est en mouvement.

Ne pas permettre aux enfants de jouer avec l’opérateur de la porte.

Ne pas modifier la commande de l'opérateur à contact momentané à moins qu'un moyen

d'inversion externe soit installé.

Ne pas faire fonctionner une porte qui bloque ou dont le ressort est cassé.

Pourrait entraîner

des blessures

graves voire la mort

AVERTISSEMENT

Pourrait entraîner

des blessures

graves voire la mort

CHOC ÉLECTRIQUE

TENSION ÉLEVÉE DU RESSORT

PORTE EN MOUVEMENT

ATTENTION

signale une situation potentiellement dangereuse qui, si elle n'est pas évitée, risque d'entraîner des blessures ou des dommages matériels.

AVERTISSEMENT

signale une situation potentiellement dangereuse qui, si elle n'est pas évitée, risque d'entraîner la mort ou des blessures graves.

Pourrait entraîner

des blessures

graves voire la mort

Couper le courant avant d’enlever le couvercle de l'opérateur.

Lorsque le couvercle doit être remplacé, s’assurer que les fils ne sont ni

coincés ni près des pièces mobiles.

L’opérateur doit être correctement mis à la terre.

Ne pas essayer d’enlever, réparer ni ajuster les ressorts ou toute autre pièce à laquelle le

ressort de la porte est attaché, y compris blocs de bois, supports en acier, câbles ou autres

articles semblables.

Les réparations et les réglages doivent être effectués par technicien qualifié qui se sert

d’outils appropriés et qui respecte les instructions.

AVERTISSEMENT

3.1

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Job

Site Issues to Consider/Concerns

The following list of items should be considered prior to selecting an operator for a given job site.

1-Available power supply.

2-Type of door.

3-Potential operator mounting obstructions. Items to consider include, but are not limited to: side room, room above door shaft,

room below door shaft, available mounting

surface integrity, power supply location, and convenient chain hoist and release cable positioning.

4-Size of door for appropriate

operator torque and door travel speed selection.

dustiness 5-Operator mounting environment. Items to consider include operator location and dampness,

and corrosiveness of the location.

6-Door activation needs/requirements. Examples include 3 button control stations, 1 button control stations, radio controls, pull

cords, loop detectors, photoelectric controls,

key switches, etc. See “Entrapment Protection” section below.

7-Interlock switches are required under certain conditions for

doors with pass doors and door locks. See page 5.6.

8-Accessory equipment. Exa

mples are reversing edges and/or photocell beams (required for

doors set to operate as momentary contact,), auxiliary control relays, warning lights, etc.

Section

3:

Critical

Installation

Information

ENTRAPMENT PROTECTION

The installation of a fail safe external reversing device (such as a monitored reversing edge or photocell system, etc.) is required on all momentary contact electronically

operated commercial doors. If such a reversing device is not installed, the operator will revert to a constant contact control switch for operation (Closing only).

The Reversing Devices currently UL Approved are:

MillerEdge ME and MT series monitored edge sensors used in combination with Timer-Close Module P/N OPABTCGX.S

MillerEdge ME and MT series monitored edge sensors used in combination with MillerEdge Interface Module OPAKMEIGX.S. (Direct connect through STB inputs.)

4)

Residential Safe-T-Beam® Monitored Photocells - P/N 37220R (GSTB-BX) & 38176R.S (includes extension brackets).

5)

Series II Commercial Safe-T-Beam® Monitored Photocells - P/N OPAKPE.S and OPAKPEN4GX.S (NEMA 4).

1)

2)

6) Monitored Retro-Reflective Photoeye - P/N OPGAKRPEN4X.S

MillerEdge Wireless monitored edge sensor OPAKMMWE.S.

3)

WARNING:

DO NOT apply line voltage until instructed to do so.

AVERTISSEMENT:

NE PAS mettre sous tension tant que l'instruction n'est pas donnée de le faire.

3.2

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Section

3: Critical Installation Information

CAUTION:

Check working condition of door before installing the operator. Door must be free from sticking and binding.

If equipped, deactivate any door locking device(s). Door repairs and adjustments, including cables and spring assemblies MUST

be made by a trained service representative using proper tools and instructions.

ATTENTION:

Vérifiez l'état de fonctionnement de la porte avant d'installer l'opérateur.

La porte doit pouvoir bouger librement et ne pas coincer. Désactivez tous les dispositifs de verrouillage de la porte (si équipés).

Les réparations et les réglages de porte, plus particulièrement pour les câbles et les ressorts DOIVENT être effectués par un

technicien qualifié qui se sert d’outils appropriés et qui respecte les instructions.

Mult

— Offers all (available) voltage combinations in both single, and 3-phase units.

EZ Limit

®

— Features patent pending electro-mechanical design that sets limits through the control panel that are maintainable even through a power outage.

New Features:

MultiVolt

®

3.3

www.geniecompany.com 05-14

Section 3: Critical Installation Information

ENTRAPMENT PROTECTION

The TG-LCG ™ can be used with the following UL Listed entrapment devices in compliance with UL325 requirements active starting August 29, 2010.

.NOITCERID ESOLC EHT NI NOITAREPO TCATNOC YRATNEMOM WOLLA TON LLIW ROTAREPO EHT ,DELLATSNI SI SECIVED TNEMPARTNE LANRETXE DEROTINOM ESEHT FO ENO LITNU

Type

Mounting

Max.

Door

Weight

(Lbs)

16GA.

Flush

Steel

16GA.

Flush

Steel

Insulated

20GA.

Ribbed

Steel

20GA.

Ribbed

Steel

Insulated

24GA.

Ribbed

Steel

24GA.

Ribbed

Steel

Insulated

Nominal

24GA.

Ribbed

Steel

Nominal

24GA.

Ribbed Steel

Insulated

PU/FIP

Insulated

PU/FIP

1.38"

1/8" Glass

1.38"

Glass

1.38"

Insulated

PU/FIP

2"

Insulated

PU/FIP

2"

20GA.

Yes

UL Lis tedHPModel

T=Trolley

Aluminum

D

oor S eries ->

Note: Total door weight, and not the square footage, is the critical factor in selecting the proper operator.

Square footage measurements are based on "square doors." (Example=16' x 16')

NOTE: Doors that require special windloading and wide doors, normally require increased strutting (reinforcement). Strutting doors can significantly increase door

weight beyond weight shown. Consult Customer Service for the impact of wind load andstrutting on square foot limits.

NOTE: "PU-FIP" stands for "polyurethane, foamed-in-place." If no notation is present, insulation is "polystyrene, layed-in-place."

Sectional Door Chart (sq. ft.)

GCL-GT™ 1/2

GCL-GT™ 3/4

GCL-GT™ 1

Yes

GCL-GT™ 3

216 216 ins. 220 220 ins. 2415 2415 ins. 2411 2411 ins. 125 150 200 200-20 5150 5200 451 452

CommercialSteelInsulated&Non-Insulated Thermospan Thermomark

Exterior

Insulated

PU/FIP

Raised

Panel

1.38"

Insulated

1/4" or 1/2"

PU/FIP

Raised

Panel

2"

TSC 1310 300 256 410 280 520 400 320 320 256 430 430 350 450 430 400 320

TSC 1450 340 256 450 320 540 410 320 320 256 450 450 400 480 460 400 350

TSC 1650 390 290 510 380 580 410 320 320 256 480 480 420 510 490 400 400

SC 3696 700 500 700 560 770 600 320 320 256 480 900 680 530 680 400 400

Miller Edge ME & MT series monitored edge sensors used in

combination with OPABTCGX.S Timer-Close Module or MillerEdge

Interface Module OPAKMEIGX.S. Miller Edge Wireless monitored edge sensor OPAKMMWE.S

ANY WIDTH

Residential Safe-T-Beams® P/N 37220R (GSTB-BX) and 38176R.S (includes ext. brkt’s)

Commercial Photoeye Kit P/N OPAKPE.S and OPAKPEN4GX.S (NEMA 4)

LISTED DEVICES

ALLOWABLE DOOR WIDTH

30 FEET

35 FEET

Monitored Retro-Refective Photoeye Kit P/N OPGAKRPEN4X.S

3.4

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IMPORTANT

INSTALLATION INSTRUCTIONS

WARNING-

To reduce the risk of severe

injury or death:

READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

Install only on a properly operating and balanced door. A door that is

operating improperly could cause severe injury. Have qualified service

personnel make repairs to cables, spring assemblies and other

hardware before installing the operator.

Remove all pull ropes and remove, or make inoperative, all locks

(unless mechanically and/or electronically interlocked to the power

unit) that are connected to the door before installing the operator.

Install the door operator at least 8 feet above the floor if the operator

has exposed moving parts.

Do not connect the door operator to the power source until

instructed to do so.

Locate the control station: (a) within sight of the door, (b) a minimum

of 5 feet above the floor so that small children cannot reach it, and

(c) away from all moving parts of the door.

Install the Entrapment Warning Placard next to the control station

and in a prominent location.

For products having a manual release, instruct the end user on the

operation of the manual release.

IMPORTANT

INSTRUCTIONS D’INSTALLATION

AVERTISSEMENT-

Pour réduire les risques de

blessures graves ou de mort :

1)

LIRE ET RESPECTER TOUTES LES INSTRUCTIONS D'INSTALLATION.

2)

Installez uniquement sur une porte fonctionnant correctement et bien

équilibrée. Une porte qui fonctionne mal peut provoquer des blessures

graves. Demandez à un technicien qualifié d'effectuer les réparations

des câbles, des ressorts et de toute autre quincaillerie avant de

procéder à l'installation de l'opérateur.

Retirez toutes les cordes de traction ainsi que tous les verrous ou

rendez-les inopérants (à moins qu'ils ne soient mécaniquement et/ou

électroniquement interverrouillés à l'unité motrices) qui sont connectés

à la porte avant de procéderà l'installation de l'opérateur.

Installez l'opérateur de la porte à 2,4 m minimum au-dessus du sol

lorsque des pièces mobiles de l'opérateur sont exposées.

Ne pas raccorder l'opérateur de la porte à la source d’alimentation

avant que l'instruction ne soit donnée de le faire.

Installez la station de commande : (a) en vue de la porte, (b) à 1,5 m

minimum au-dessus du sol pour que les jeunes enfants ne puissent

pas l'atteindre, et (c) à l'écart de toutes les pièces mobiles de la porte.

Installez le poster d'avertissement de pincement à côté de la station de

commande à un endroit bien en vue.

Pour les produits ayant un déclenchement manuel, indiquez à l'utilisateur

comment déclencher manuellement.

3)

4)

5)

6)

7)

8)

1)

2)

3)

4)

5)

6)

7)

8)

Section 3: Critical Installation Information

4.1

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NOTE: Drawbar tracks must be (29) inches longer than the door’s height. Tracks

have been sized properly and pre-punched for the chain guide assemblies from

the factory.

The Trolley Operator consists of the Power Unit (A), Drawbar Track (B),

Chain Guides (C), Front Spreader (D), Front Idler Pulley (E), Drive Chain (F), Drive

Sprocket (G) and Drawbar Arm (H)**. The Drawbar track length, chain length and

quantity of chain guides will vary by door heights. Fig. 1.

1) Attach Track to Power Unit using four (4) 7/16”-14 x 1” hex

bolts, 7/16”-14 hex nuts and 7/16” lock washers (provided). Fig. 2.

Section 4: Installation

Drawbar Assembly

Figure 1

A

B

G

F

C

E

D

** Trolley Units are also available in Sidemount and

Dual Trolley versions.

HP KIT PART NO.

1/2, 3/4, 1 Sidemount Trolley Kit OPAKSMTHX.S

1/2, 3/4, 1 Dual Trolley Kit OPAKDTHX.S

SIDEMOUNT TROLLEY utilizes a HOIST Operator

in combination with a Sidemount Trolley Kit.

HEX HEAD

BOLTS

Figure 2

H

4.2

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Drawbar Assembly (continued)

2) Attach the chain guide assemblies to the drawbar tracks using track

bolts and locknuts (provided). Fig. 3.

Figure 3

CHAIN GUIDE BRACKET

TRACK BOLTS

/LOCKNUTS

PLASTIC CHAIN GUIDE

NOTE: Space chain guides evenly between operator and header. Add a chain

guide for every 4 feet of door height per chart.

NOTE: Chain Guide mounting holes have been pre-drilled at standard loca-

tions along the track. If different locations are needed, hole size should be

9/32" dia. Be sure to de-burr the holes.

UNDER 12’

12’ to 16’ 16’ to 20’ 20’ to 24’

2 3 4 5

CAUTION

Verify that screws are properly seated in track. Failure to seat

screws can cause carriage to bind in door track

Vérifiez que les vis sont bien en place dans la piste. Si les vis sont

mallogées, le chariot peut se coincer dans la piste de la porte.

ATTENTION

4.3

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Drawbar Assembly (continued)

3) Insert the carriage into the tracks as shown in Fig. 4.

NOTE: The end of the carriage with the chain tension adjustment bolt should be

toward the operator.

CARRIAGE

RAIL

Figure 4

NOTE: For building of the spreader bracket assembly on a Dual Trolley or

Sidemount Trolley unit see the separate Drawbar instruction sheet for

Sidemount and Dual Trolley models.

OPERATOR

DOOR

Figure 5

FRONT

SPREADER

BRACKET

WASHER

COTTER PIN

IDLER PIN

IDLER PULLEY

TRACK BOLTS

/LOCKNUTS

DO NOT INSTALL

SLEEVE

WASHER

& COTTER PIN

THIS SIDE

4) Place the spreader bracket in position around the drawbar track. Do not

insert the track bolts and lock nuts at this time. The spreader

bracket will be held in place (temporarily) by the idler pin which holds

the pulley.

5) Install the idler pulley inside the track by inserting the 7/16” x 7” idler

pin through one side of the track and as you feed it through an idler

sleeve and the idler pulley followed by the second sleeve . Place a fender

washer (7/16” x 1-1/4”) over each end of idler pin. Secure idler pin by inserting

a cotter pin through the hole in each end of idler pin . Fig. 5

4.4

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6) Uncoil the drawbar chain and install by routing the chain over the chain

guides (A) and around the drive sprocket (B) on the output shaft as shown

in Fig. 6.

7) Attach to Chain Tension Adjusting Bolt (C) using a master link (provided).

8) Pass the other end of the chain between the front spreader bracket and

the idler pulley (D). Make certain the chain is not twisted.

9) Attach the chain to the carriage (E) using a master link.

10) Insert the Adjusting Bolt through the hole in the Carriage and place the

tensioning spring, flat washer and adjusting nut onto the bolt. Detail A,

Fig 6.

11) Tighten Chain so that it will not jump a sprockets or pulley. Add locknut.

Check to ensure the following:

• The chain is properly engaging the output sprocket.

• The chain is not twisted.

Drawbar Assembly (continued)

Detail A

CHAIN

TENSION

ADJUSTMENT

SCREW

FLAT WASHER

LOCKNUT

ADJUSTING NUT

TENSIONING

SPRING

MASTER

LINK

MASTER

LINK

Figure 6

A

C

D

E

B

•

DO NOT apply line voltage until instructed to do so.

WARNING

•

NE PAS mettre sous tension tant que l'instruction n'est

pas donnée de le faire.

AVERTISSEMENT

4.5

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Drawbar Installation

•

Repairs and adjustments, including particularly to cables and

spring assemblies under high tension, must be made by a

trained service representative using proper tools and instructions.

WARNING

•

Les réparations et les réglages, plus particulièrement aux câbles

et ensembles de ressort sous tension élevée doivent être

effectués par un professionnel qui se sert d’outils appropriés

et qui respecte les instructions.

AVERTISSEMENT

CAUTION

Check the working condition of the door before installing the operator.

The Door must be free from sticking and binding. If the door is equipped

with a latching device, secure the locking bar in the open (unlocked)

position.

If the door lock is to remain functional, an interlock switch MUST be

installed which will prevent operation of the door whenever the door

lock is engaged. Refer to the Wiring Instructions, section 5, of this

manual for proper connection of the interlock switch.

ATTENTION

Vérifiez l'état de fonctionnement de la porte avant d'installer l'opérateur.

La porte doit pouvoir bouger librement. Si la porte est équipée d'un

dispositif de verrouillage, fixez la barre de verrouillage en position

ouverte (déverrouillée).

Si le verrouillage de la porte doit rester fonctionnel, un commutateur de

verrouillage DOIT être installé pour empêcher le fonctionnement de la

porte chaque fois que le verrouillage de la porte est engagé. Reportez-

vous aux instructions de câblage, section 5, de ce manuel pour établir

une connexion correcte de l'interrupteur de verrouillage.

4.6

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1) Measure the width of the door to determine the center. Make a vertical

line above the door, as shown in Fig. 7. (If the vertical line is not in line with

a door stile, a means of attaching the door bracket to the door must be

provided. This can be accomplished by spanning the center of the door’s

top section (between the top and bottom rail) with a suitable material

such as wood or steel).

2) Prepare for attaching drawbar to header. If woodwork, or other suitable

material is not already in place, securely affix a 2” x 6” block of wood or

metal plate as shown in Fig. 7.

3) Center the block/plate on the header.

4) Mark the door’s vertical center line on this block/plate.

5) Use a level, as shown in

Fig. 8 (pg 4.7) to find the highest point of travel

for the the door.

6) Mark a horizontal line across the vertical line you made on the header

at 5” above the highest point of door travel.

Drawbar Installation (continued)

VERTICAL LINE

(SEE STEP 1)

HEADER

ATTACHMENT MATERIAL

(SEE STEP 2)

HORIZONTAL LINE

(SEE STEP 6)

CENTERLINE

OF DOOR

Figure 7

NOTE: On torsion spring doors with an uneven number of panels, the operator

may be attached to the stile nearest to the center.

4.7

www.geniecompany.com 05-14

Drawbar Installtion (continued)

2" X 6"

HEADER

MARK A HORIZONTAL LINE

5"

ABOVE HIGHEST POINT OF TRAVEL

LEVEL

HIGHEST POINT

OF TRAVEL

Figure 8

7) Raise the door end (idler pulley) of the drawbar while resting the operator

on the floor or other desired material.

8) Position the spreader bracket on your centerline with its bottom edge on

your horizontal mark. Fig. 9.

• Fasten spreader bracket to header using fasteners appropriate for the

header material.

Figure 9

4.8

www.geniecompany.com 05-14

1) Raise the operator and position it so that the drawbar tracks are

level and perpendicular to the face of the door (or the stile where

the door bracket will be attached). Fig. 10.

2) Lock the drawbar tracks into the spreader bracket using the

two (2)

Track bolts (1/4”-20 X 9/16”) and two(2) locknuts.

3) Secure the operator in position by installing steel angles (not

provided) between the ceiling superstructure and the operator

power unit. Fig. 11.

Drawbar Installation (continued)

TRACK BOLTS

& LOCK NUTS

ROPE, CABLE,

CHAIN, ETC.

LEVEL

WALL WALL

TRACK

90°

DOOR FROM ABOVE

Figure 10

DRILL HOLE IN ANGLE

AND MOUNT USING

REAR SUPPORT

CARRIAGE BOLT

STEEL

ANGLES

(NOT INCLUDED)

Figure 11

NOTE: Track bolts MUST be installed from inside the track.

4.9

www.geniecompany.com 12-13

Connection to the Door

SPRING

BOX

Attach to door using

1/4" -20 x 2 -1/4"

carriage bolts w/nuts

(or as recommended

by door

manufacturer)

DOOR CENTER LINE

TOP DOOR

ROLLER

Figure 12

Figure 13

SPRING BOX

BOTTOMED OUT

DAMAGED RAIL

1) Pull down on the drawbar arm locking sleeve and attach to carriage.

2) Position the spring box on the door as shown in Fig. 12, with

mounting holes on the door centerline. (Even with or above top

door roller).

NOTE: Make sure to use reinforcement bracket when attaching spring box to

door. Do not attach door bracket directly to door section.

3) For wood doors fasten the spring box to the door using two

1/4” -20 X 2-1/4” carriage bolts and nuts. For metal doors use two

1/4”- 20 self tapping sheet metal screws, or as recommended by the

door manufacturer.

4) Use two (2) 1/4-20 X 1” bolts and nuts to attach the door

arms together.

NOTE: If the door strut interferes with the mounting of the spring box,

position it below the strut. DO NOT, in any way, cut or modify the strut.

Make sure that Spring Box does not bottom out when door closes. Fig. 13.

WRONG CORRECT

4.10

www.geniecompany.com 12-13

NOTE: The clutch is intended to provide protection for the door, the operator

and associated equipment. It is not intended for entrapment protection.

These Operators have a motor reversing feature that is integrated with the clutch

assembly. If an obstruction is placed in the pathway of the door during operation

the motor will stop and reverse when the clutch begins to slip. Therefore,

the adjustment of the clutch should be such that the door and operator function

in this manner. The steps for clutch adjustment follow:

Clutch Adjustment Fig. 14

NOTE: Periodically check the system for proper clutch action. If clutch starts to slip

after working properly for some time, check manual operation of door BEFORE

adjusting clutch. The door may not be operating freely or the counterbalance

spring may need adjusting. Repairs and adjustments must be performed by a

trained service representative using proper tools and instructions.

Adjusting the Clutch

Clutch Parts

The GCL-GT™ Clutch does not require any disassembly to adjust.

1) All adjustments should be made in very small amounts

(e.g. turning adjustment bolts 1/4 turn at a time).

2) When making adjustments, be sure to turn all 3 adjustment

bolts an equal amount. Fig 14.

— To increase tension, turn adjustment bolts clockwise.

— To decrease tension, turn adjustment bolts

counter-clockwise.

3) Clutch needs to be agjusted to a tension just above what is

required to open and close door without clutch slippage.

ADJUSTMENT

BOLTS

Figure 14

The Trolley Operators have a friction style clutch that can be adjusted.

Item Part Number Description Qty

111583.0001 CLUTCH ASSY, TROLLEY

1 080105.0404 BOLT, HH, PLD, 1/4-20 X 1/2" L 3

2 100169.0002 PLATE, LOCK 1

3 100168.0000 PLATE, CLUTCH THRUST 2

4 100167.0000 LINING, CLUTCH 1.50 X 2.50 2

5 111521.0001 GEAR, #41, 20 TOOTH, 1/2 PITCH 1

6 600170.0000 WASHER, BELVILLE 2

7 100172.0004 SHAFT, CLUTCH, 1.00 DIA 1

8 607037.1006 SCREW, SET, 10-32 X 3/8 2

1

2

3

4

5

4

3

6

7

8

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