Titan Elite 3000 Manuel utilisateur

Catégorie
Pulvérisateur de peinture
Taper
Manuel utilisateur
ELITE
3000
0120 • Form No. 2402659C / Doc. # 11310564
HIGH PRESSURE AIRLESS
SPRAYER
GROUPE DE PROJECTION À
HAUTE PRESSION
AIRLESS EQUIPO DE ALTA
PRESIÓN PARA PULVERIZAR
OPERATING MANUAL
- EN - OPERATING MANUAL 2
- F - MODE D’EMPLOI 26
- ES - INSTRUCCIONES DE USO 50
2
ORIGINAL OPERATING MANUAL
ELITE 3000
Warning!
Attention: Danger of injury by injection!
Airless units develop extremely high spraying pressures.
Be safety conscious!
1
2
3
Never put your ngers, hands or any other parts of the body into
the spray jet!
Never point the spray gun at yourself, other persons or animals.
Never use the spray gun without safety guard.
Do not treat a spraying injury as a harmless cut. In case of injury
to the skin through coating materials or solvents, consult a doctor
immediately for quick and expert treatment. Inform the doctor
about the coating material or solvent used.
The operating instructions state that the following points must
always be observed before starting up:
1. Faulty units must not be used.
2. Secure Titan spray gun using the trigger lock on the trigger.
3. Ensure that the unit is properly earthed.
4. Check allowable operating pressure of high-pressure hose and spray gun.
5. Check all connections for leaks.
The instructions regarding regular cleaning and maintenance of
the unit must be strictly observed.
Before any work is done on the unit or for every break in work the
following rules must be observed:
1. Release the pressure from spray gun and hose.
2. Secure the Titan spray gun using the trigger lock on the trigger.
3. Switch o unit.
3
CONTENTS
ELITE 3000
1 SAFETY REGULATIONS FOR AIRLESS
SPRAYING ______________________________ 4
1.1 Explanation of symbols used _____________________4
1.2 Grounding instructions _________________________4
1.3 Safety hazards ________________________________4
1.4 Setup on an uneven surface _____________________7
2 OVERVIEW ______________________________ 8
2.1 Application ___________________________________ 8
2.2 Coating material ______________________________8
2.2.1 Coating materials with sharp-edged additional
materials _____________________________________ 8
2.2.2 Filtering _____________________________________8
2.3 Sprayer congurations _________________________9
3 DESCRIPTION OF UNIT __________________ 10
3.1 Airless process _______________________________10
3.2 Functioning of the unit ________________________10
3.3 Explanatory diagram __________________________11
3.4 Adjusting the handle __________________________12
3.5 Technical data _______________________________12
4 STARTUP ______________________________ 13
4.1 Unit with suction system _______________________13
4.2 Unit with upper hopper ________________________ 13
4.3 High pressure hose and spray gun _______________13
4.4 Connection to the mains network _______________13
4.5 Cleaning preserving agent when starting-up of
operation initially _____________________________ 14
4.6 Ventilate unit (hydraulic system) if the sound of
inlet valve is not audible _______________________14
4.7 Taking the unit into operation with
coating material ______________________________14
5 SPRAYING TECHNIQUE __________________ 15
5.1 Cleaning a clogged tip _________________________15
6 HANDLING THE HIGHPRESSURE HOSE ____ 16
7 INTERRUPTION OF WORK ________________ 16
8 CLEANING THE UNIT ____________________ 17
8.1 Cleaning the unit from the outside _______________ 18
8.2 Suction lter _________________________________18
8.3 High-pressure lter ___________________________18
8.4 Cleaning the Airless spray gun __________________19
9 SERVICING _____________________________ 19
9.1 General servicing _____________________________19
9.2 High-pressure hose ___________________________19
10 REPAIRS AT THE UNIT ___________________ 20
10.1 Inlet valve pusher _____________________________20
10.2 Inlet valve ___________________________________20
10.3 Outlet valve _________________________________21
10.4 Pressure control valve _________________________21
10.5 Replacing the power cable _____________________22
10.6 Typical wear parts ____________________________22
10.7 Connection diagram __________________________22
10.8 Remedy in case of faults _______________________24
WARRANTY _________________________________ 25
SPARE PARTS AND ACCESSORIES _____________ 74
Spare parts list for main assembly __________________ 74/75
Spare parts list for cart assembly ___________________ 76/77
Spare parts list for motor / pump assembly __________ 78/79
Spare parts list for pump assembly _________________ 80/81
Spare parts list for outlet valve assembly _______________82
Spare parts list for pusher stem assembly _______________83
Spare parts list for exible suction system ______________84
Spare parts list for rigid suction system ________________85
Spare parts list for lter assembly (optional) _____________86
Spare parts list for hopper (optional) __________________87
ACCESSORIES ____________________________ 88/89
4
SAFETY PRECAUTIONS
ELITE 3000
1 SAFETY REGULATIONS FOR AIRLESS
SPRAYING
1.1
EXPLANATION OF SYMBOLS USED
This manual contains information that must be read and
understood before using the equipment. When you come to
an area that has one of the following symbols, pay particular
attention and make certain to heed the safeguard.
This symbol indicates a potential hazard
that may cause serious injury or loss of life.
Important safety information will follow.
At
tention
This symbol indicates a potential hazard
to you or to the equipment. Important
information that tells how to prevent
damage to the equipment or how to avoid
causes of minor injuries will follow.
Danger of skin injection
Danger of re from solvent and paint fumes
Danger of explosion from solvent, paint
fumes and incompatible materials
Danger of injury from inhalation of harmful
vapors
Danger of electric shock
i
Notes give important information which
should be given special attention.
1.2 GROUNDING INSTRUCTIONS
This product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electric shock by
providing an escape wire for the electric current. This product
is equipped with a cord having a grounding wire with an
appropriate grounding plug. The plug must be plugged into
an outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
WARNING - Improper installation of the
grounding plug can result in a risk of electric
shock.
If repair or replacement of the cord or plug is necessary, do not
connect the green grounding wire to either at blade terminal.
The wire with insulation having a green outer surface with
or without yellow stripes is the grounding wire and must be
connected to the grounding pin.
Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in
doubt as to whether the product is properly grounded. Do not
modify the plug provided. If the plug will not t the outlet,
have the proper outlet installed by a qualied electrician.
This product is for use on a nominal 120 volt circuit and has a
grounding plug that looks like the plug illustrated below. Make
sure that the product is connected to an outlet having the same
conguration as the plug. No adapter should be used with this
product.
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
At
tention
When the sprayer is used with a generator or
uncontrolled line voltage, the use of Titan’s “Line
Surge Protector” (P/N 800-935) is recommended.
IMPORTANT ELECTRICAL INFORMATION
At
tention
Use only a 3-wire extension cord that has a
3-blade grounding plug and a 3-slot receptacle
that will accept the plug on the product.
Make sure your extension cord is in good condition. When
using an extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized cord
will cause a drop in line voltage resulting in loss of power and
overheating.
A 8 or 10 gauge cord is recommended (see chart). If an extension
cord is to be used outdoors, it must be marked with “SJW” or
“SJTW”. For example, a designation of SJTW would indicate
that the cord would be appropriate for outdoor use.
Cord gauge Maximum cord length
8 150 feet
10 100 feet
5
SAFETY PRECAUTIONS
ELITE 3000
1.3 SAFETY HAZARDS
WARNING: INJECTION INJURY
A high pressure stream produced by this
equipment can pierce the skin and underlying
tissues, leading to serious injury and possible
amputation.
Do not treat a spraying injury as a harmless cut. In
case of injury to the skin through coating materials
or solvents, consult a doctor immediately for
quick and expert treatment. Inform the doctor
about the coating material or solvent used.
PREVENTION:
Do not aim the gun at, or spray any person or animal.
Keep hands and other body parts away from the discharge.
For example, do not try to stop leaks with any part of the
body.
NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
ALWAYS keep the tip guard in place while spraying. The tip
guard provides some protection but is mainly a warning
device.
Only use a nozzle tip specied by the manufacturer.
Use caution when cleaning and changing nozzle tips. In
the case where the nozzle tip clogs while spraying, ALWAYS
lock gun trigger, shut pump o, and release all pressure
before servicing, cleaning tip or guard, or changing tip.
Pressure will not be released by turning o the motor. The
PRIME/SPRAY valve or pressure bleed valve must be turned
to their appropriate positions to relieve system pressure.
Do not leave the unit energized or under pressure while
unattended. When the unit is not in use, turn o the unit and
relieve the pressure in accordance with the manufacturer’s
instructions.
High-pressure spray is able to inject toxins into the body
and cause serious bodily injury. In the event that injection
occurs, seek medical attention immediately.
Check hoses and parts for signs of damage, a leak can inject
material into the skin. Inspect hose before each use. Replace
any damaged hoses or parts. Only use TITAN original-high-
pressure hoses in order to ensure functionality, safety and
durability.
This system is capable of producing 3300 PSI / 228 Bar. Only
use replacement parts or accessories that are specied by
the manufacturer and that are rated a minimum of 3300 PSI.
This includes spray tips, nozzle guards, guns, extensions,
ttings, and hose.
Always engage the trigger lock when not spraying. Verify
the trigger lock is functioning properly.
Verify that all connections are secure before operating the
unit.
Know how to stop the unit and bleed pressure quickly. Be
thoroughly familiar with the controls. Pressure will not be
released by turning o the motor. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure.
Always remove the spray tip before ushing or cleaning
the system.
NOTE TO PHYSICIAN: Injection into the skin is
a traumatic injury which can lead to possible
amputation. It is important to treat the injury
as soon as possible. DO NOT delay treatment
to research toxicity. Toxicity is a concern with
some coatings injected directly into the blood
stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.
WARNING: HIGH PRESSURE HOSE
The paint hose can develop leaks from wear,
kinking and abuse. A leak can inject material into
the skin. Inspect the hose before each use.
PREVENTION:
Avoid sharp bending or kinking of the high-pressure hose.
The smallest bending radius amounts to about 8” (20 cm).
Do not drive over the high-pressure hose. Protect against
sharp objects and edges.
Replace any damaged high-pressure hose immediately.
Never repair damaged high-pressure hoses yourself!
Electrostatic charging of spray guns and the high-pressure
hose is discharged through the high-pressure hose. For this
reason the electric resistance between the connections of
the high-pressure hose must be equal to or lower than
1M.
For reasons of function, safety and durability use only
original Titan high-pressure hoses.
Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement of
couplings. Immediately replace the hose if any of these
conditions exist. Never repair a paint hose. Replace it with
another earthed high-pressure hose.
Make sure power cord, air hose and spray hoses are routed
in such a manner to minimize slip, trip and fall hazard.
6
SAFETY PRECAUTIONS
ELITE 3000
WARNING: EXPLOSION OR FIRE
Flammable vapors, such as solvent and paint
vapors, in work area can ignite or explode.
PREVENTION:
Do not spray ammable or combustible materials near
an open ame, pilot lights or sources of ignition such
as hot objects, cigarettes, motors, electrical equipment
and electrical appliances. Avoid creating sparks from
connecting and disconnecting power cords.
Use extreme caution when using materials with a ashpoint
below 100ºF (38ºC). Flashpoint is the temperature that a
uid can produce enough vapors to ignite.
Paint or solvent owing through the equipment is able to
result in static electricity. Static electricity creates a risk of
re or explosion in the presence of paint or solvent fumes.
All parts of the spray system, including the pump, hose
assembly, spray gun and objects in and around the spray
area shall be properly grounded to protect against static
discharge and sparks. Use only conductive or grounded
high-pressure airless paint sprayer hoses specied by the
manufacturer.
Verify that all containers and collection systems are
grounded to prevent static discharge.
Connect to a grounded outlet and use grounded extension
cords (electric models only). Do not use a 3 to 2 adapter.
Do not use a paint or solvent containing halogenated
hydrocarbons. Such as chlorine, bleach mildewcide,
methylene chloride and trichloroethane. They are not
compatible with aluminum. Contact the coating supplier
about compatibility of material with aluminum.
Keep spray area well ventilated. Keep a good supply of
fresh air moving through the area to keep the air within the
spray area free from accumulation of ammable vapors.
Keep pump assembly in well ventilated area. Do not spray
pump assembly.
Do not smoke in the spray area.
Do not operate light switches, engines, or similar spark
producing products in the spray area.
Keep area clean and free of paint or solvent containers,
rags, and other ammable materials.
Know the contents of the paint and solvents being sprayed.
Read all Material Safety Data Sheets (SDS) and container
labels provided with the paints and solvents. Follow the
paint and solvent manufacture’s safety instructions.
Place pump at least 25 feet (7.62 meters) from the spray
object in a well ventilated area (add more hose if necessary).
Flammable vapors are often heavier than air. Floor area
must be extremely well ventilated. The pump contains
arcing parts that emit sparks and can ignite vapors.
Plastic can cause static sparks. Never hang plastic to
enclose spray area. Do not use plastic drop cloths when
spraying ammable material.
Fire extinguisher equipment shall be present and working.
WARNING: HAZARDOUS VAPORS
Paints, solvents, and other materials can be
harmful if inhaled or come in contact with body.
Vapors can cause severe nausea, fainting, or
poisoning.
PREVENTION:
Wear respiratory protection when spraying. Read all
instructions supplied with the mask to be sure it will
provide the necessary protection.
All local regulations regarding protection against
hazardous vapors must be observed.
Wear protective eyewear.
Protective clothing, gloves and possibly skin protection
cream are necessary for the protection of the skin. Observe
the regulations of the manufacturer concerning coating
materials, solvents and cleaning agents in preparation,
processing and cleaning units.
WARNING: GENERAL
This product can cause severe injury or property
damage.
PREVENTION:
Always wear appropriate gloves, eye protection, clothing
and a respirator or mask when painting.
Do not operate or spray near children. Keep children away
from equipment at all times.
Do not overreach or stand on an unstable support. Keep
eective footing and balance at all times.
Stay alert and watch what you are doing.
Do not operate the unit when fatigued or under the
inuence of drugs or alcohol.
Do not kink or over-bend the hose. Airless hose can
develop leaks from wear, kinking and abuse. A leak can
inject material into the skin.
Do not expose the hose to temperatures or pressures in
excess of those specied by manufacturer.
7
GENERAL VIEW OF APPLICATION
ELITE 3000
Do not use the hose as a strength member to pull or lift the
equipment.
Use lowest possible pressure to ush equipment.
Follow all appropriate local, state and national codes
governing ventilation, re prevention and operation.
The United States Government Safety Standards have
been adopted under the Occupational Safety and Health
Act (OSHA). These standards, particularly part 1910 of
the General Standards and part 1926 of the Construction
Standards should be consulted.
Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement
of couplings. Immediately replace hose if any of those
conditions exist. Never repair a paint hose. Replace with a
conductive high-pressure hose.
Do not spray outdoors on windy days.
Always unplug cord from outlet before working on
equipment (electric models only).
1.4 SETUP ON AN UNEVEN SURFACE
The front end must always point downwards in order to avoid
sliding away.
If possible do not use the unit on an inclined surface since the
unit tends to wander through the resulting vibrations.
8
OVERVIEW
ELITE 3000
2 OVERVIEW
2.1
APPLICATION
Elite 3000 is an electric driven unit for the airless atomization of
dierent painting materials. Also it is able to feed the internal
feeded paint roller, which is available as accessory.
Elite 3000 is made for jobs in the workshop and on the building
site.
The Elite 3000’s device output is designed so that dispersions
can be processed indoors and outdoors for small to medium-
sized objects.
When painting, the device is suitable for all kinds of typical
painting jobs, e.g.:
doors, door frames, balustrades, furniture, woodencladding,
fences, radiators (heating) and steel parts.
We recommend using the top container for paintwork.
2.2 COATING MATERIAL
MATERIALS THAT CAN BE SPRAYED
Diluting lacquers and paints or those containing solvents, two-
component coating materials, dispersion and latex paints.
No other materials should be used for spraying without TITAN’s
approval.
i
Pay attention to the Airless quality of the coating
materials to be processed.
The unit is able to process coating materials with up to
20,000 mPas. If highly viscous coating materials cannot be
taken in or the performance of the unit is to low, the paint must
be diluted in accordance with the manufacturer‘s instructions.
i
Attention: Make sure, when stirring up with
motor-driven agitators that no air bubbles are
stirred in. Air bubbles disturb when spraying and
can, in fact, lead to interruption of operation.
2.2.1 COATING MATERIALS WITH SHARPEDGED
ADDITIONAL MATERIALS
These particles have a strong wear and tear eect on valves
and tips, but also on the hose and spray gun. This impairs the
durability of these wearing parts considerably.
2.2.2 FILTERING
Sucient ltering is required for fault-free operation. To this
purpose the unit is equipped with a suction lter (Item 1) and
an insertion lter in the spray gun (Item 2). Regular inspection
of these lters for damage or soiling is urgently recommended.
A high-pressure lter (Item 3) - available as accessory - increases
the ltering surface and will provide even better performance.
1
2
3
9
OVERVIEW
ELITE 3000
2.3 SPRAYER CONFIGURATIONS
The Elite 3000 is oered in multiple congurations. It can either
be used as a high-cart unit with a rigid suction set (Figure 1) or a
low cart unit with a exible suction set (Figure 2).
i
The drip cup (1) can be oriented accordingly
based on the conguration being used.
1
FIGURE 1
1
FIGURE 2
TOPFEED HOPPER ACCESSORY
The low cart conguration can also be used with a top-feed
hopper which is available for separate purchase.
FIGURE 3
i
The pail bracket will need to be removed in order
to install the hopper to the unit.
10
DESCRIPTION OF UNIT
ELITE 3000
3 DESCRIPTION OF UNIT
3.1
AIRLESS PROCESS
The main area of application are thick layers of highly viscous
coating material.
At the Eiite 3000 unit a diaphragm pump takes in the coating
materials and transports it via a high-pressure hose to the spray
gun with the airless tip. Here the coating material atomizes
since it is pressed through the tip core at a maximum pressure
of 3300 PSI (22.8 MPa). This high pressure has the eect of
micro ne atomisation of the coating material.
As no air is used in this process, it is described as an AIRLESS
process.
This method of spraying has the advantages of nest
atomisation, cloudless operation (depending of a correct unit
adjustment) and a smooth, bubblefree surface. As well as these,
the advantages of the speed of work and convenience must be
mentioned.
3.2 FUNCTIONING OF THE UNIT
The following section contains a brief description of the
technical construction for better understanding of the function:
The Eiite 3000 is an electrically driven high-pressure paint
spraying equipment.
The electric motor (1) drives the hydraulic pump via planetary
gears (2). A piston (3) is moved up and down so that hydraulic
oil is moved under the diaphragm (4) which then moves.
In detail:
The downwards movement of the machine opens the disk inlet
valve (5) automatically and coating material is sucked in.
During the upwards movement of the diaphragm, the coating
material is displaced and the outlet valve opens while the inlet
valve is closed.
The coating material ows under high pressure through the
high-pressure hose to the spray gun and is atomized when it
exists from the tip.
The pressure control valve limits the set pressure in the
hydraulic oil circuit and thus also the pressure of the coating
material.
A pressure change when the same tip is used also leads to a
change in the amount of paint atomized.
1
2
3
5
4
11
DESCRIPTION OF UNIT
ELITE 3000
3.3 EXPLANATORY DIAGRAM
i
All information given in this manual applies to
all congurations unless otherwise noted.
INCLUDED:
1. Tip guard with airless tip
2. Spray gun
3. High-pressure hose
4. Extendable handle
5. Spray hose port
6. Pressure control valve
7. Pressure relief valve
8. Pail bracket
9. ON / OFF switch
10. Return hose
11. Suction hose
12. Inlet lter
13. Drip cup
14. Pusher stem
SOLD SEPARATELY:
15. Hopper
16. High pressure lter
12
9
10
11
8
7
1
2
3
5
4
6
11
10
12
7
13
9
4
6
5
16
15
=
Spraying
=
Circulation
7
14
12
DESCRIPTION OF UNIT
ELITE 3000
3.4 ADJUSTING THE HANDLE
The handle can be extended for easier transport. Pull the
handle until the snap buttons (1) hold the handle in place.
To retract, push the snap buttons and push the handle back in.
1
1
1
1
TRANSPORTATION IN A VEHICLE
Secure the unit in the vehicle by means of suitable fasteners.
The device can be placed on its side if necessary. In this case,
please ensure that no attachments are damaged.
Attention: Paint or solvent residues can escape from the
connections!
3.5 TECHNICAL DATA
Voltage : 120 V AC, 50/60 Hz
Fuses : 16 A time-lag
Power cord length: 6 m long, 3 x 1.5 mm²
Max. current consumption: 11 A
Rated input of device: 1.3 kW
Max. operating pressure : 3300 PSI (22.8 MPa)
Volume ow at 1800 PSI (120 bar) 0.60 gal/min
Max. tip size: 0.025”
Max. temperature of the coating
material :
109ºF
Max. viscosity : 20,000 mPas
Empty weight : 90 lbs
Hydraulic oil lling quantity :
Hydraulics housing
Gears (grease)
1.3 liter
45 g
Max. vibration at the spraygun : lower than 2.5 m/s²
Max. sound pressure level: 75 dB (A)*
* Place of measurement: 1 m distance from unit and 1.60
m above oor, 12 MPa (120 bar) operating pressure,
reverberant oor
13
STARTUP
ELITE 3000
4 STARTUP
Press the inlet valve inside the coating material
inlet (4) downwards before starting the
operation. This ensures that the valve is not
blocked or clogged.
4.1 UNIT WITH SUCTION SYSTEM A
1. Ensure that the sealing surfaces of the connections are
clean.
Ensure that the red inlet (1) is inserted in the coating
material inlet (4).
2. Use the enclosed 41 mm wrench to screw the union nut
(2) at the suction hose (3) onto the coating material inlet
(4) and tighten it.
3. Screw the union nut (5) at the return hose (6) to the
connection (7) (22mm).
2
9
4
11
1
3
5
7
6
10
A
4.2 UNIT WITH OPTIONAL HOPPER B
i
The pail bracket will need to be removed in order
to install the hopper to the unit.
1. Ensure that the sealing surfaces of the connections are
clean. Ensure that the red inlet (1) is inserted in the coating
material inlet (4).
2. Screw the union nut (5) on the return pipe (6) onto the
connection (7).
3. Screw the upper hopper (8) onto the coating material inlet
(4).
9
8
4
4
11
1
7
6
10
B
4.3 HIGH PRESSURE HOSE AND SPRAY GUN
1. Screw the high pressure hose (9) onto the hose connection
2. Screw the spray gun (10) onto the high pressure hose
3. Tighten all union nuts on high pressure hose so that no
coating material can escape.
4. Screw the tip holder with the selected tip onto the spray
gun, align tip and tighten union nut.
5. Fully depress the pusher stem (11) to make sure the inlet
ball is free.
Attention
When unscrewing the high pressure hose, hold
rmly on the hose connection with a 22mm
wrench.
4.4 CONNECTION TO THE MAINS NETWORK
Attention
Connection must always be carried out via
an appropriately grounded safety outlet with
residual-current-operated circuit-breaker.
Before connecting the unit to the mains supply, ensure that the
line voltage matches that specied on the unit’s rating plate.
14
STARTUP
ELITE 3000
4.5 CLEANING PRESERVING AGENT WHEN
STARTINGUP OF OPERATION INITIALLY
UNIT WITH SUCTION TUBE
1. Immerse the suction system into a container lled with a
suitable cleaning agent (recommendation: water).
UNIT WITH OPTIONAL HOPPER
2. Fill up hopper with a suitable cleaning agent
(recommendation: water).
3. Set pressure relief valve (1) to ( circulation).
4. Switch the pump ON (Pos. I) using the ON/OFF switch (2).
5. Slowly turn the pressure control knob (3) clockwise.
6. Wait until you can hear the sound of the inlet valve and
cleaning agent ows from the return hose.
7. Turn the pressure control knob (3) back approx. one
rotation.
8. Set pressure relief valve (1) to (spray).
Pressure will increase inside the high pressure hose .
9. Point the tip of the spray gun to inner wall of an open and
empty metal container and pull the trigger at the spray
gun.
10. The pressure is increased by turning the pressure control
knob (3) to the right.
11. Spray the cleaning agent out of the unit for approx.
1 - 2 min. (~5 litres) into the open collecting container.
4.6 VENTILATE UNIT HYDRAULIC SYSTEM
IF THE SOUND OF INLET VALVE IS NOT
AUDIBLE
1. Switch the pump ON (Pos. I) using the ON/OFF switch (2).
2. Turn pressure control knob (3) approximately. three times
counter-clockwise.
3. Set pressure relief valve (1) to (circulation). The
hydraulic system is ventilated. Leave the pump running
for two to three minutes.
4. Then slowly turn pressure control knob (3) clockwise until
you can hear the sound of the inlet valve.
5. If not, repeat points 2 and 4.
3
2
1
4.7 TAKING THE UNIT INTO OPERATION WITH
COATING MATERIAL
UNIT WITH SUCTION TUBE
1. Immerse the suction system into a container lled with
coating material.
UNIT WITH OPTIONAL HOPPER
2. Fill coating material into the hopper.
3. Set pressure relief valve (1) to ( circulation).
4. Switch the pump ON (Pos. I) using the ON/OFF switch (2).
5. Slowly turn the pressure control knob (3) clockwise.
When the noise of the valves changes, the unit is bled
and takes in coating material.
6. If coating material exits from the return hose, turn the
pressure control knob (3) back approx. 1 rotation.
7. Set pressure relief valve (1) to (spray).
Pressure will increase inside the high pressure hose.
8. Pull the trigger of the spray gun and spray into an open
and empty container in order to remove the remaining
cleaning agent from the unit. When coating materials exits
from the tip, close the spray gun.
9. Adjust the spraying pressure by turning the pressure
control knob (3).
10. The unit is ready to spray.
15
SPRAYING TECHNIQUE
ELITE 3000
5 SPRAYING TECHNIQUE
Injection hazard. Do not spray without the tip
guard in place. NEVER trigger the gun unless the
tip is completely turned to either the spray or the
unclog position. ALWAYS engage the gun trigger
lock before removing, replacing or cleaning tip.
A) The key to a good paint job is an even coating over the
entire surface. Keep your arm moving at a constant
speed and keep the spray gun at a constant distance from
the surface. The best spraying distance is 10-12 inches
(25 to 30 cm) between the spray tip and the surface.
25 - 30 cm
A
B) Keep the spray gun at right angles to the surface. This
means moving your entire arm back and forth rather than
just exing your wrist.
Keep the spray gun perpendicular to the surface,
otherwise one end of the pattern will be thicker than the
other.
B
C) Trigger gun after starting the stroke. Release the trigger
before ending the stroke. The spray gun should be
moving when the trigger is pulled and released. Overlap
each stroke by about 30%. This will ensure an even
coating.
25 - 30 cm25 - 30 cm
C
If very sharp edges result or if there are streaks in
the spray jet – increase the operating pressure or
dilute the coating material.
5.1 CLEANING A CLOGGED TIP
If the spray pattern becomes distorted or stops
completely while pulling the trigger, perform the
steps below.
1. Turn the relief valve to PRIME (k circulation).
2. If the tip clogs, rotate the tip handle 180° until the arrow
on the handle is facing the opposite of the spray direction
and the handle clicks in the reverse position.
3. Turn the relief valve to SPRAY (p spray).
4. Trigger the gun once so that the pressure can blow the
clog out. NEVER use the tip in the reverse position for
more than ONE trigger pull at a time. This procedure can
be repeated until the tip is free of clogging.
The ow from the spray tip is at very high pressure.
Contact with any body part may be dangerous.
Do not place nger on gun outlet. Do not point
the gun at any person. Never operate the spray
gun without the proper tip guard.
16
HANDLING THE HIGH PRESSURE HOSE / INTERRUPTION OF WORK
ELITE 3000
6 HANDLING THE HIGHPRESSURE HOSE
The unit is equipped with a high-pressure hose specially suited
for diaphragm pumps.
Danger of injury through leaking high-pressure
hose. Replace any damaged high-pressure hose
immediately.
Never repair defective high-pressure hoses
yourself!
The high-pressure hose is to be handled with care. Avoid sharp
bends and folds: the smallest bending radius is about 20 cm.
Do not drive over the high-pressure hose. Protect against sharp
objects and edges.
Never pull on the high-pressure hose to move the device.
Make sure that the high-pressure hose cannot twist. This can
be avoided by using a Titan spray gun with a swivel joint and a
hose system.
i
When using the high-pressure hose while
working on scaolding, it is best to always guide
the hose along the outside of the scaolding.
i
The risk of damage rises with the age of the high-
pressure hose.
Titan recommends replacing high-pressure
hoses after 6 years.
i
Only use TITAN original-high-pressure hoses with
internal heating in order to ensure functionality,
safety and durability.
7 INTERRUPTION OF WORK
1. Set pressure relief valve to (pressure relief, circulation).
Switch the pump OFF using the ON/OFF switch (Pos. 0).
2. Pull trigger of the spray gun to decrease the pressure of
the high pressure hose and the spray gun.
3. Secure the spray gun trigger, refer to the operating manual
of the spray gun.
4. Remove tip from tip holder and store the tip in a small
vessel with suitable cleaning agent.
5. Leave the suction system immersed in the coating material
or immerse it in the corresponding cleaning agent. The
suction lter and unit should not dry out.
6. Cover the material container in order to prevent the paint
from drying.
i
In using quick-drying or two-component coating
materials, do not fail to rinse unit through with
a suitable cleaning agent during the processing
period.
17
CLEANING THE UNIT
ELITE 3000
8 CLEANING THE UNIT
A clean state is the best method of ensuring operation without
problems. After you have nished spraying, clean the unit.
Under no circumstances should coating material dry and
harden in the unit. The cleaning agent used for cleaning (only
with a ash point above 100ºF (38 °C) must be suitable for the
coating material used.
i
Warm water improves the cleaning eect in the
case of water-dilutable coating materials.
Secure the spray gun, refer to the operating manual of the
spray gun.
Remove and clean the tip and tip holder.
UNIT WITH SUCTION SYSTEM
1. Set pressure relief valve to (circulation).
2. Switch the pump ON (Pos. I) using the ON/OFF switch.
3. Remove the suction system from the material container.
The return pipe hose remains over the material container
until barely any coating material comes out.
4. Immerse the suction system into a container lled with a
suitable cleaning agent
5. Turn the pressure control valve back in order to set a
minimal spraying pressure.
6. Set pressure relief valve to (spray).
7. Pull the trigger of the spray gun in order to pump the
remaining coating material from the suction hose, high-
pressure hose and the spray gun into an open container (if
appropriate, increase the pressure at the pressure control
valve slowly in order to obtain a higher material ow).
The container must be earthed in case of coating
materials which contain solvents (e.g. by using a
metal container).
Caution! Do not pump or spray in container with
small opening (bunghole)!
See safety regulations.
8. Set pressure relief valve to
(circulation).
9. Pump suitable cleaning agent in the circuit for several
minutes.
i
The cleaning eect is increased by alternatively
opening and closing the spray gun.
10. Set pressure relief valve to
(spray).
11. Pump the remaining cleaning agent into an open container
until the pump is empty.
12. Set pressure relief valve to
(circulation).
13. Switch the pump OFF using the ON/OFF switch (Pos. 0).
UNIT WITH OPTIONAL HOPPER
1. Set pressure relief valve to (circulation).
2. Switch the pump ON (Pos. I) using the ON/OFF switch.
3. Turn the pressure control valve back in order to set a
minimal spraying pressure.
4. Set pressure relief valve to
(spray).
5. Pull the trigger of the spray gun in order to pump the
remaining coating material from the hopper, high-
pressure hose and the spray gun into an open container (if
appropriate, increase the pressure at the pressure control
valve slowly in order to obtain a higher material ow).
The container must be earthed in case of coating
materials which contain solvents (e.g. by using a
metal container).
Caution! Do not pump or spray in container with
small opening (bunghole)!
See safety regulations.
6. Fill up hopper with suitable cleaning agent.
7. Set pressure relief valve to (circulation).
8. Pump suitable cleaning agent in the circuit for several
minutes.
9. Set pressure relief valve to
(spray).
10. Pump the remaining cleaning agent from the hopper, high-
pressure hose and the spray gun into an open container
11. Set pressure relief valve to (circulation).
12. Switch the pump OFF using the ON/OFF switch (Pos. 0).
18
CLEANING THE UNIT
ELITE 3000
8.1 CLEANING THE UNIT FROM THE OUTSIDE
Danger of short-circuits caused by water
ingression!
Never spray down the unit with high-pressure or
high-pressure steam cleaners.
At
tention
Do not put the high-pressure hose into solvents.
Use only a wet cloth to wipe down the outside of
the hose.
Wipe down unit externally with a cloth which has been
immersed in a suitable cleaning agent.
8.2 SUCTION FILTER
i
Clean lters always ensure maximum volume,
constant spray pressure and problem-free
functioning of the unit.
1
2
1
SUCTION SYSTEM HOPPER
UNIT WITH SUCTION SYSTEM
1. Unscrew the lter (Item 1) from the suction tube.
2. Clean or replace the lter.
Carry out cleaning with a hard brush and a corresponding
cleaning agent.
UNIT WITH OPTIONAL HOPPER
1. Remove screws with a screwdriver (Item 2).
2. Lift and remove lter disk (1) with a screwdriver
3. Clean or replace the lter disk.
Carry out cleaning with a hard brush and a appropriate
cleaning agent.
8.3 HIGHPRESSURE FILTER OPTIONAL
1. Set pressure relief valve to (pressure relief, circulation).
2. Switch the pump OFF using the ON/OFF switch (Pos. 0).
3. Open the high-pressure lter and clean the lter insert. To
do so:
4. Unscrew the lter housing (1) by hand.
5. Remove the lter insert (2) and pull out the bearing spring
(3).
6. Clean all the parts with the corresponding cleaning agent.
If compressed air is available – blow through the lter
insert and bearing spring.
7. When mounting the lter ensure that the bearing ring (4)
in the lter insert is positioned correctly and check the
O-ring (5) at the lter housing for damage.
8. Screw on the lter housing by hand until it stops (a higher
tightening force only impedes later dismantling).
1
2
4
3
5
19
CLEANING THE UNIT / SERVICING
ELITE 3000
8.4 CLEANING THE AIRLESS SPRAY GUN
i
Clean the spray gun after each use.
1. Rinse airless spray gun with an appropriate cleaning agent.
2. Clean tip thoroughly with appropriate cleaning agent so
that no coating material residue remains.
3. Thoroughly clean the outside of the airless spray gun.
INTAKE FILTER IN AIRLESS SPRAY GUN
1. Unclip the top of the trigger guard (1) from the gun head.
2. Using the bottom of the trigger guard as a wrench, loosen
and remove the handle assembly (2) from the gun head.
3. Pull the old lter (3) out of the gun head. Clean or replace.
4. Slide the new lter, tapered end rst, into the gun head.
5. Thread the handle assembly into the gun head. Tighten
with the trigger wrench.
6. Snap the trigger guard back onto the gun head.
1
2
3
9 SERVICING
9.1
GENERAL SERVICING
i
We strongly recommend having an annual check
carried out by technicians for safety reasons.
Please observe all the applicable national
regulations.
MINIMUM CHECK BEFORE EVERY STARTUP:
1. Check the high-pressure hose, spray gun with rotary joint,
power supply cable with plug for damage.
2. Check whether the pressure gauge can be read.
CHECK AT PERIODICAL INTERVALS:
1. Check inlet and outlet valve according wear. Clean it and
replace worn out parts.
2. Check all lter inserts (spray gun, suction system) clean it
and replace if necessary.
9.2 HIGHPRESSURE HOSE
Inspect the high-pressure hose visually for any notches or
bulges, in particular at the transition in the ttings. It must be
possible to turn the union nuts freely. A conductivity of less
than
1 MΩ must exist across the entire length.
At
tention
Have all the electric tests carried by Titan Service.
The risk of damage rises with the age of the high-
pressure hose.
Titan recommends replacing high-pressure
hoses after 6 years.
20
REPAIRS AT THE UNIT
ELITE 3000
10 REPAIRS AT THE UNIT
Switch the unit o.
Before all repair work: Unplug the power plug
from the outlet.
10.1 INLET VALVE PUSHER
1. Use a 17 mm wrench to screw out the inlet valve button
(Fig. 15, item 1).
2. Replace the wiper (2) and O-ring (3).
1
3
2
10.2 INLET VALVE
DISASSEMBLY
1. Place the included 30 mm wrench on the housing (1).
2. Loosen the housing (1) with light blows of a hammer on
the end of the wrench.
3. Screw out the housing with the inlet valve (2) from the
paint section.
4. Pull of the clasp (3) using the included screwdriver.
5. Place the enclosed 30 mm wrench on the inlet valve (2).
Turn out the inlet valve carefully.
6. Clean the valve seat (4) with a cleaning agent and brush
(ensure that no brush hairs are left behind).
7. Clean the seals (5, 6) and check for damage. Replace, if
necessary.
8. Check all the valve parts for damage. In case of visible wear
replace the inlet valve.
2
4
3
6
1
5
INSTALLATION
1. Insert the inlet valve (2) into the housing (1) and secure with
the clasp (3). Ensure that the (black) seal (5) is mounted in
the housing.
2. Screw the unit from the housing and the inlet valve into the
paint section. The same (black) seal (6) has to be mounted
in the paint section.
3. Tighten the housing with the 30 mm wrench and tighten
with three light blows of the hammer on the end of the
wrench. (Corresponds to approx. 90 Nm tightening
torque).
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Titan Elite 3000 Manuel utilisateur

Catégorie
Pulvérisateur de peinture
Taper
Manuel utilisateur

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