Ranger design 15-1815 Guide d'installation

INSTALLATION GUIDE

15-1815 Max Rack Driver Side

( For Double Drop Down Max Rack )

MAX RACK DOUBLE SIDE

Passenger Side Mechanism ( 15-1810 )

Crossbows ( 15-1806 )

Driver Side Mechanism ( 15-1815 )

ORDER OF OPERATION

MAX RACK SINGLE SIDE

Operations # 1 + 2 + 4

Operations # 1 + 2 + 3 + 4

Operation

1

Operation

2

Operation

3

You are

here

Operation

4

OPTIONAL: Applicable only

for Max Rack Double Side.

Mounting Tracks

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 3

QUICK START GUIDE

q 1.1 Setup................................................................................................................................................

q 1.2 Rear crossbow assembly.................................................................................................................

q 1.3 Front crossbow assembly................................................................................................................

q 1.4 For overhead lifter assembly............................................................................................................

4 to 6

7 to 14

15 to 20

21

Phase 1 - Assembly

REQUIRED ITEMS FOR COMPLETE MAX RACK

2

PERSONS

q Cordless Impact

q Ratchet

q Tape Measure

q Marker

q Ladder

q 3/16" Impact Bit

q 9/16" Wrench

q 7/16" Socket

q 1/2" Socket

q Sawhorse ( Optional )

q Box

NOTE: Use Sawhorses if possible, or use the box as a at protective surface on the ground.

q 2.1 Max Rack Height Label Installation................................................................................................. 22

23 to 28

Phase 2 - Installation

MAX RACK END USER GUIDE.................................................................................................

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 4

PHASE 1 – ASSEMBLY

1.1 SETUP

1.1.1 Unpack components; compare with the bill of materials.

Item No. Description Qty.

10-432 Interlocking Hook 2

10-837 Arm Socket Driver Side 1

10-825 Pivot Center Tube 1

10-831 Shoulder Retaining Wedge 3

10-850 Pivot Bracket, Left 1

10-859 Ladder Lock Hinge 1

10-860 Ladder Lock Hook 1

79-954 Max Rack Height Label 1

15-4292 Front Hook 1

18-2503 Lock Frame - Driver Side 1

18-2504 Hook Frame - Driver Side 1

18-2505 Rear Bar - Driver Side 1

18-2506 Front Bar - Driver Side 1

15-1810-IFK1 Install Fastener First Kit for 15-1810 1

15-1810-IFK2 Install Fastener Second Kit for 15-1810 1

15-1810-IFK3 Install Fastener Third Kit for 15-1810 1

1.1.2 Verify all parts are present.

10-432

15-4292

10-859

10-837

10-850

10-860

10-831

18-2503

18-2504

10-825

18-2506

18-2505

79-954

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 5

1.1.3 Fastener kits.

# 98-117

Flat Washer

5/16" OD, 3/4"

SS18-8

14×

Carriage Bolt

5/16"-18 × 1-1/4"

SS304

# 90-495

14×

# 94-105

Hex Nut

5/16"-18

SS316wax

14×

# 98-123

Lock Washer

5/16"

SS304

14×

#98-123 Lock Washer

#98-117 Flat Washer

#94-105 Hex Nut

#90-495 Carriage Bolt 5/16" × 1-1/4"

14×

#98-117 Flat Washer

#94-111 Lock Nut

#90-563 Carriage Bolt 5/16" × 5-1/2"

1×

#98-117 Flat Washer

#94-111 Lock Nut

2×

#98-117 Flat Washer

#94-111 Lock Nut

#90-495 Carriage Bolt 5/16" × 1-1/4"

2×

#98-123 Lock Washer

#98-117 Flat Washer

#94-105 Hex Nut

#90-507 Carriage Bolt 5/16" × 2"

2×

#98-123 Lock Washer

#98-117 Flat Washer

#94-105 Hex Nut

2×

Install Fastener Kit for 15-1810-IFK1 Fastener Assembly

Install Fastener Kit for 15-1810-IKF2 Fastener Assembly

# 98-117

Flat Washer

5/16" OD, 3/4"

SS18-8

9×

# 94-105

Hex Nut

5/16"-18

SS316wax

4x

# 98-123

Lock Washer

5/16"

SS304

4×

Carriage Bolt

5/16"-18 × 2"

SS304

# 90-507

2×

# 94-111

Lock Nut

5/16"

SS304wax

5×

Carriage Bolt

5/16"-18 × 5-1/2"

SS304

# 90-563

1×

Carriage Bolt

5/16"-18 × 1-1/4"

SS304

# 90-495

2×

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 6

#98-113 Flat Washer

#90-115 Hex Bolt 1/4" × 1"

#98-119 Lock Washer

3×

# 98-113

Flat Washer

1/4" OD, 5/8"

SS18-8

3×

# 98-119

Lock Washer

1/4"

SS304

3×

Hex Bolt

1/4"-20 × 1"

SS304

# 90-115

3×

#90-229 Hex Bolt 5/16" × 2-1/4"

#98-123 Lock Washer

#94-105 Hex Nut

#98-117 Flat Washer

4×

NOTE: The carriage bolts should

be installed.

16×

#90-487 Carriage Bolt 5/16" × 3/4"

#98-123 Lock Washer

#94-105 Hex Nut

#98-117 Flat Washer

Install Fastener Kit for 15-1810-IFK3 Fastener Assembly

Install Fastener kit for 15-1806-IFK Fastener Assembly

# 98-117

Flat Washer

5/16" OD, 3/4"

SS18-8

8×

Hex Bolt

5/16"-18 × 2-1/4"

SS304

# 90-229

4×

# 94-105

Hex Nut

5/16"-18

SS316wax

4x

# 98-123

Lock Washer

5/16"

SS304

4×

NOTE: These Fastener kits are from Max Rack Crossbow.

# 90-487

16×

Carriage Bolt

5/16"-18 × 3/4"

SS304

# 94-105

Hex Nut

5/16"-18

SS304

16×

# 98-117

16×

Flat Washer

5/16" OD, 3/4"

SS18-8

# 98-123

16×

Lock Washer

5/16"

SS304

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 7

PUSH

REAR CROSSBOW

PHASE 1 – ASSEMBLY

1.2 REAR CROSSBOW ASSEMBLY

#98-123 Lock Washer

#98-117 Flat Washer

#94-105 Hex Nut

#90-495 Carriage Bolt 5/16" × 1-1/4"

1.2.2 Slide the Interlocking Hook with the bolts to the driver end of the rear crossbow.

NOTE: Leave the bolts loose to allow for adjustment.

FASTENERS USED ( 15-1810-IFK1 )

2× leave the bolts loose.

1.2.1 Put at washers, lock washers and hex nuts in the holes of the Interlocking Hook, then push the

hex nut using one nger while attaching the carriage bolt to the hex nut.

SLIDE ( 25" )

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REAR CROSSBOW

#90-495 Carriage Bolt 5/16" × 1-1/4"

#90-487 Carriage Bolt 5/16" × 3/4"

1.2.3 • Slide 6 bolts on top of the driver end of the rear crossbow.

• Slide 4 bolts under the rear crossbow on driver end.

• Attach end crossbow plastic plug on driver end of the rear crossbow.

FASTENERS USED ( 15-1810-IFK1 )

6× / TOP

FASTENERS USED ( 15-1806-IFK )

4× / UNDER

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 9

1.2.4 Place the lock frame ( driver side ) on top of the rear crossbow using the 4 last bolts and template,

then complete the attachment using the at washer, lock washer and hex nut.

REAR CROSSBOW

#98-123 Lock Washer

#98-117 Flat Washer

#94-105 Hex Nut

FASTENERS USED ( 15-1810-IFK1 )

4× hand-tighten the nuts.

FRONT OF THE VAN

NOTE: Cut the cardboard for easier usage.

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 10

SLIDE

REAR CROSSBOW

Remove this nut

Pull the bolt back ush with

the face of the main pull back

1.2.5 Slide the rear bar ( driver side ) through the tube under the lock frame ( driver side ).

1.2.6 Remove the nut shown in the picture ( shipping purposes only ), then pull the

bolt back ush with the face of the main pull back.

LONG BAR

FRONT VIEW

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Make sure that the hole of

the retaining wedge is on the

bottom

SLIDE

REAR CROSSBOW

1.2.7 Slide 2 shoulder retaining wedges and the pivot bracket on the rear end of the rear bar.

NOTE: Pay attention to the position of the retaining wedges and pivot bracket.

1.2.8 Attach the pivot bracket to the crossbow using the 2 bolts, then lock it with a

at washer, lock washer and hex nut.

#98-123 Lock Washer

#98-117 Flat Washer

#94-105 Hex Nut

FASTENERS USED ( 15-1810-IFK1 )

2× hand-tighten the nuts.

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 12

REAR CROSSBOW

1.2.9 Bolt the 2 retaining wedges to the rear bar.

1.2.10 Attach the pivot end of the gas spring to the ball stud.

NOTE: Move the pivot arm DOWN to align the hole to the gas spring.

UNDER

TOOLS

q Ratchet

q 7/16" Socket

#98-113 Flat Washer

#90-115 Hex Bolt 1/4" × 1"

#98-119 Lock Washer

FASTENERS USED ( 15-1810-IFK2 )

2× do not overtighten the bolts.

TOOLS

q Flat Screw Driver

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 13

REAR CROSSBOW

1× / BOTTOM

1.2.11 Bolt the pivot arm to the main pull back.

NOTE: Be careful not to overtighten.

TOOLS

q Ratchet

q 1/2" Socket

#98-117 Flat Washer

#94-111 Lock Nut

#90-495 Carriage Bolt 5/16" × 1-1/4"

#98-117 Flat Washer

#94-111 Lock Nut

FASTENERS USED ( 15-1810-IFK2 )

1× / TOP

1.2.12 Remove the pin and attach the lock hinge to the lock frame.

NOTE: Tighten the nut to allow the rotation.

REAR CROSSBOW

Tighten the nut to

allow the rotation

TOOLS

q Cordless Impact

q 1/2" Socket

#98-117 Flat Washer

#94-111 Lock Nut

#90-563 Carriage Bolt 5/16" × 5-1/2"

FASTENERS USED ( 15-1810-IFK2 )

1×

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 14

1.2.13 Bolt the lock hook to the lock hinge.

NOTE: Lock hook can be assembled upside down to accommodate different ladder rail size.

1.2.14 Attach the arm socket to the rear end of the rear bar.

WARNING: For a secure and proper installation, it is important for the lock washer

and lock nut to be placed in the assigned slot as shown.

REAR CROSSBOW

HARDWARE USED

1×

#90-229 Hex Bolt 5/16" × 2-1/4"

#98-123 Lock Washer

#94-105 Lock Nut

#98-117 Flat Washer

TOOLS

q Cordless Impact

q 1/2" Socket

TOOLS

q Cordless Impact

q 1/2" Socket

#98-123 Lock Washer

#98-117 Flat Washer

#94-105 Hex Nut

#90-507 Carriage Bolt 5/16" × 2"

FASTENERS USED ( 15-1810-IFK2 )

2×

Lock Washer

Flat Washer

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 15

PUSH

PHASE 1 – ASSEMBLY

1.3 FRONT CROSSBOW ASSEMBLY

SLIDE

#98-123 Lock Washer

#98-117 Flat Washer

#94-105 Hex Nut

#90-495 Carriage Bolt 5/16" × 1-1/4"

FRONT CROSSBOW

NOTE: If you have a third bar crossbow stop here and don’t do all the next step.

Open the third bar crossbow box and follow the installation guide to coplete your Max Rack.

1.3.2 Slide the interlocking hook with the bolts to the front crossbow.

NOTE: Leave the bolts loose to allow for adjustment.

FASTENERS USED ( 15-1810-IFK1 )

2× leave the bolts loose.

1.3.1 Put at washers, lock washers and hex nuts in the holes of the Interlocking Hook, then push the

hex nut using one nger while attaching the carriage bolt to the hex nut.

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 16

FRONT CROSSBOW

1.3.3 • Slide 4 bolts on top of the driver end of the front crossbow.

• Slide 4 bolts under the front crossbow on driver ends.

• Attach end crossbow plastic plug on both end of the front crossbow.

#90-495 Carriage Bolt 5/16" × 1-1/4"

#90-487 Carriage Bolt 5/16" × 3/4"

FASTENERS USED ( 15-1810-IFK1 )

4× / TOP

FASTENERS USED ( 15-1806-IFK )

4× / UNDER

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 17

1.3.4 Place the hook frame ( driver side ) on top of the front crossbow using the 4 bolts and template,

then complete the attachment using the at washer, lock washer and hex nut.

FRONT CROSSBOW

#98-123 Lock Washer

#98-117 Flat Washer

#94-105 Hex Nut

FASTENERS USED ( 15-1810-IFK1 )

4× hand-tighten the nuts.

NOTE: Cut the cardboard for easier usage.

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 18

SLIDE

UNDER

FRONT CROSSBOW

1.3.5 Slide the front bar ( driver side ) through the tube under the

hook frame ( driver side ).

FRONT CROSSBOW

Remove this nut

Pull the bolt back ush with

the face of the pull back

1.3.6 Remove the nut shown in the picture ( shipping purposes only ), then pull the

bolt back ush with the face of the pull back

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 19

FRONT CROSSBOW

1.3.7 Attach 1 retaining wedge on the front end of the front bar.

( Be careful not to overtighten )

NOTE: Pay attention to the position of the retaining wedge.

1.3.8 Attach the pivot end of the gas spring to the ball stud.

NOTE: Move the pivot arm DOWN to align the hole to the gas spring.

TOOLS

q Ratchet

q 7/16" Socket

#98-113 Flat Washer

#90-115 Hex Bolt 1/4" × 1"

#98-119 Lock Washer

FASTENERS USED ( 15-1810-IFK2 )

1× do not overtighten the bolts.

TOOLS

q Flat Screw Driver

For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 20

TOOLS

q Cordless Impact

q 1/2" Impact Bit

FRONT CROSSBOW

TOOLS

q Ratchet

q 1/2" Socket

1× / BOTTOM

#98-117 Flat Washer

#94-111 Lock Nut

#90-495 Carriage Bolt 5/16" × 1-1/4"

#98-117 Flat Washer

#94-111 Lock Nut

1.3.9 Bolt the pivot arm to the hook frame.

NOTE: Be careful not to overtighten.

FASTENERS USED ( 15-1810-IFK2 )

1× / TOP

FRONT CROSSBOW

1.3.10 Attach the front hook to the 2 carriage bolts on top of the hook frame.

#98-123 Lock Washer

#98-117 Flat Washer

#94-105 Hex Nut

FASTENERS USED ( 15-1810-IFK2 )

2×

12"

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