Ranger design 15-1815 Guide d'installation

Taper
Guide d'installation
INSTALLATION GUIDE
15-1815 Max Rack Driver Side
( For Double Drop Down Max Rack )
MAX RACK DOUBLE SIDE
Passenger Side Mechanism ( 15-1810 )
Crossbows ( 15-1806 )
Driver Side Mechanism ( 15-1815 )
ORDER OF OPERATION
MAX RACK SINGLE SIDE
Operations # 1 + 2 + 4
Operations # 1 + 2 + 3 + 4
Operation
1
Operation
2
Operation
3
You are
here
Operation
4
OPTIONAL: Applicable only
for Max Rack Double Side.
Mounting Tracks
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 3
QUICK START GUIDE
q 1.1 Setup................................................................................................................................................
q 1.2 Rear crossbow assembly.................................................................................................................
q 1.3 Front crossbow assembly................................................................................................................
q 1.4 For overhead lifter assembly............................................................................................................
4 to 6
7 to 14
15 to 20
21
Phase 1 - Assembly
REQUIRED ITEMS FOR COMPLETE MAX RACK
2
PERSONS
q Cordless Impact
q Ratchet
q Tape Measure
q Marker
q Ladder
q 3/16" Impact Bit
q 9/16" Wrench
q 7/16" Socket
q 1/2" Socket
q Sawhorse ( Optional )
q Box
NOTE: Use Sawhorses if possible, or use the box as a at protective surface on the ground.
q 2.1 Max Rack Height Label Installation................................................................................................. 22
23 to 28
Phase 2 - Installation
MAX RACK END USER GUIDE.................................................................................................
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 4
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
Item No. Description Qty.
10-432 Interlocking Hook 2
10-837 Arm Socket Driver Side 1
10-825 Pivot Center Tube 1
10-831 Shoulder Retaining Wedge 3
10-850 Pivot Bracket, Left 1
10-859 Ladder Lock Hinge 1
10-860 Ladder Lock Hook 1
79-954 Max Rack Height Label 1
15-4292 Front Hook 1
18-2503 Lock Frame - Driver Side 1
18-2504 Hook Frame - Driver Side 1
18-2505 Rear Bar - Driver Side 1
18-2506 Front Bar - Driver Side 1
15-1810-IFK1 Install Fastener First Kit for 15-1810 1
15-1810-IFK2 Install Fastener Second Kit for 15-1810 1
15-1810-IFK3 Install Fastener Third Kit for 15-1810 1
1.1.2 Verify all parts are present.
10-432
15-4292
10-859
10-837
10-850
10-860
10-831
18-2503
18-2504
10-825
18-2506
18-2505
79-954
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 5
1.1.3 Fastener kits.
# 98-117
Flat Washer
5/16" OD, 3/4"
SS18-8
14×
Carriage Bolt
5/16"-18 × 1-1/4"
SS304
# 90-495
14×
# 94-105
Hex Nut
5/16"-18
SS316wax
14×
# 98-123
Lock Washer
5/16"
SS304
14×
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
#90-495 Carriage Bolt 5/16" × 1-1/4"
14×
#98-117 Flat Washer
#94-111 Lock Nut
#90-563 Carriage Bolt 5/16" × 5-1/2"
#98-117 Flat Washer
#94-111 Lock Nut
#98-117 Flat Washer
#94-111 Lock Nut
#90-495 Carriage Bolt 5/16" × 1-1/4"
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
#90-507 Carriage Bolt 5/16" × 2"
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
Install Fastener Kit for 15-1810-IFK1 Fastener Assembly
Install Fastener Kit for 15-1810-IKF2 Fastener Assembly
# 98-117
Flat Washer
5/16" OD, 3/4"
SS18-8
# 94-105
Hex Nut
5/16"-18
SS316wax
4x
# 98-123
Lock Washer
5/16"
SS304
Carriage Bolt
5/16"-18 × 2"
SS304
# 90-507
# 94-111
Lock Nut
5/16"
SS304wax
Carriage Bolt
5/16"-18 × 5-1/2"
SS304
# 90-563
Carriage Bolt
5/16"-18 × 1-1/4"
SS304
# 90-495
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 6
#98-113 Flat Washer
#90-115 Hex Bolt 1/4" × 1"
#98-119 Lock Washer
# 98-113
Flat Washer
1/4" OD, 5/8"
SS18-8
# 98-119
Lock Washer
1/4"
SS304
Hex Bolt
1/4"-20 × 1"
SS304
# 90-115
#90-229 Hex Bolt 5/16" × 2-1/4"
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
#98-117 Flat Washer
NOTE: The carriage bolts should
be installed.
16×
#90-487 Carriage Bolt 5/16" × 3/4"
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
Install Fastener Kit for 15-1810-IFK3 Fastener Assembly
Install Fastener kit for 15-1806-IFK Fastener Assembly
# 98-117
Flat Washer
5/16" OD, 3/4"
SS18-8
Hex Bolt
5/16"-18 × 2-1/4"
SS304
# 90-229
# 94-105
Hex Nut
5/16"-18
SS316wax
4x
# 98-123
Lock Washer
5/16"
SS304
NOTE: These Fastener kits are from Max Rack Crossbow.
# 90-487
16×
Carriage Bolt
5/16"-18 × 3/4"
SS304
# 94-105
Hex Nut
5/16"-18
SS304
16×
# 98-117
16×
Flat Washer
5/16" OD, 3/4"
SS18-8
# 98-123
16×
Lock Washer
5/16"
SS304
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 7
PUSH
PUSH
REAR CROSSBOW
PHASE 1 – ASSEMBLY
1.2 REAR CROSSBOW ASSEMBLY
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
#90-495 Carriage Bolt 5/16" × 1-1/4"
1.2.2 Slide the Interlocking Hook with the bolts to the driver end of the rear crossbow.
NOTE: Leave the bolts loose to allow for adjustment.
FASTENERS USED ( 15-1810-IFK1 )
leave the bolts loose.
1.2.1 Put at washers, lock washers and hex nuts in the holes of the Interlocking Hook, then push the
hex nut using one nger while attaching the carriage bolt to the hex nut.
SLIDE ( 25" )
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REAR CROSSBOW
#90-495 Carriage Bolt 5/16" × 1-1/4"
#90-487 Carriage Bolt 5/16" × 3/4"
1.2.3 • Slide 6 bolts on top of the driver end of the rear crossbow.
• Slide 4 bolts under the rear crossbow on driver end.
• Attach end crossbow plastic plug on driver end of the rear crossbow.
FASTENERS USED ( 15-1810-IFK1 )
6× / TOP
FASTENERS USED ( 15-1806-IFK )
4× / UNDER
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 9
1.2.4 Place the lock frame ( driver side ) on top of the rear crossbow using the 4 last bolts and template,
then complete the attachment using the at washer, lock washer and hex nut.
REAR CROSSBOW
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
FASTENERS USED ( 15-1810-IFK1 )
hand-tighten the nuts.
FRONT OF THE VAN
NOTE: Cut the cardboard for easier usage.
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 10
SLIDE
REAR CROSSBOW
REAR CROSSBOW
Remove this nut
Pull the bolt back ush with
the face of the main pull back
1.2.5 Slide the rear bar ( driver side ) through the tube under the lock frame ( driver side ).
1.2.6 Remove the nut shown in the picture ( shipping purposes only ), then pull the
bolt back ush with the face of the main pull back.
LONG BAR
FRONT VIEW
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Make sure that the hole of
the retaining wedge is on the
bottom
SLIDE
REAR CROSSBOW
REAR CROSSBOW
1.2.7 Slide 2 shoulder retaining wedges and the pivot bracket on the rear end of the rear bar.
NOTE: Pay attention to the position of the retaining wedges and pivot bracket.
1.2.8 Attach the pivot bracket to the crossbow using the 2 bolts, then lock it with a
at washer, lock washer and hex nut.
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
FASTENERS USED ( 15-1810-IFK1 )
hand-tighten the nuts.
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 12
REAR CROSSBOW
REAR CROSSBOW
1.2.9 Bolt the 2 retaining wedges to the rear bar.
1.2.10 Attach the pivot end of the gas spring to the ball stud.
NOTE: Move the pivot arm DOWN to align the hole to the gas spring.
UNDER
TOOLS
q Ratchet
q 7/16" Socket
#98-113 Flat Washer
#90-115 Hex Bolt 1/4" × 1"
#98-119 Lock Washer
FASTENERS USED ( 15-1810-IFK2 )
do not overtighten the bolts.
TOOLS
q Flat Screw Driver
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 13
REAR CROSSBOW
1× / BOTTOM
1.2.11 Bolt the pivot arm to the main pull back.
NOTE: Be careful not to overtighten.
TOOLS
q Ratchet
q 1/2" Socket
#98-117 Flat Washer
#94-111 Lock Nut
#90-495 Carriage Bolt 5/16" × 1-1/4"
#98-117 Flat Washer
#94-111 Lock Nut
FASTENERS USED ( 15-1810-IFK2 )
1× / TOP
1.2.12 Remove the pin and attach the lock hinge to the lock frame.
NOTE: Tighten the nut to allow the rotation.
REAR CROSSBOW
Tighten the nut to
allow the rotation
TOOLS
q Cordless Impact
q 1/2" Socket
#98-117 Flat Washer
#94-111 Lock Nut
#90-563 Carriage Bolt 5/16" × 5-1/2"
FASTENERS USED ( 15-1810-IFK2 )
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 14
1.2.13 Bolt the lock hook to the lock hinge.
NOTE: Lock hook can be assembled upside down to accommodate different ladder rail size.
1.2.14 Attach the arm socket to the rear end of the rear bar.
WARNING: For a secure and proper installation, it is important for the lock washer
and lock nut to be placed in the assigned slot as shown.
REAR CROSSBOW
REAR CROSSBOW
HARDWARE USED
#90-229 Hex Bolt 5/16" × 2-1/4"
#98-123 Lock Washer
#94-105 Lock Nut
#98-117 Flat Washer
TOOLS
q Cordless Impact
q 1/2" Socket
TOOLS
q Cordless Impact
q 1/2" Socket
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
#90-507 Carriage Bolt 5/16" × 2"
FASTENERS USED ( 15-1810-IFK2 )
Lock Washer
Flat Washer
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 15
PUSH
PUSH
PHASE 1 – ASSEMBLY
1.3 FRONT CROSSBOW ASSEMBLY
SLIDE
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
#90-495 Carriage Bolt 5/16" × 1-1/4"
FRONT CROSSBOW
NOTE: If you have a third bar crossbow stop here and don’t do all the next step.
Open the third bar crossbow box and follow the installation guide to coplete your Max Rack.
1.3.2 Slide the interlocking hook with the bolts to the front crossbow.
NOTE: Leave the bolts loose to allow for adjustment.
FASTENERS USED ( 15-1810-IFK1 )
leave the bolts loose.
1.3.1 Put at washers, lock washers and hex nuts in the holes of the Interlocking Hook, then push the
hex nut using one nger while attaching the carriage bolt to the hex nut.
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 16
FRONT CROSSBOW
1.3.3 • Slide 4 bolts on top of the driver end of the front crossbow.
• Slide 4 bolts under the front crossbow on driver ends.
• Attach end crossbow plastic plug on both end of the front crossbow.
#90-495 Carriage Bolt 5/16" × 1-1/4"
#90-487 Carriage Bolt 5/16" × 3/4"
FASTENERS USED ( 15-1810-IFK1 )
4× / TOP
FASTENERS USED ( 15-1806-IFK )
4× / UNDER
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 17
1.3.4 Place the hook frame ( driver side ) on top of the front crossbow using the 4 bolts and template,
then complete the attachment using the at washer, lock washer and hex nut.
FRONT CROSSBOW
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
FASTENERS USED ( 15-1810-IFK1 )
hand-tighten the nuts.
NOTE: Cut the cardboard for easier usage.
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 18
SLIDE
UNDER
FRONT CROSSBOW
1.3.5 Slide the front bar ( driver side ) through the tube under the
hook frame ( driver side ).
FRONT CROSSBOW
Remove this nut
Pull the bolt back ush with
the face of the pull back
1.3.6 Remove the nut shown in the picture ( shipping purposes only ), then pull the
bolt back ush with the face of the pull back
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 19
FRONT CROSSBOW
FRONT CROSSBOW
1.3.7 Attach 1 retaining wedge on the front end of the front bar.
( Be careful not to overtighten )
NOTE: Pay attention to the position of the retaining wedge.
1.3.8 Attach the pivot end of the gas spring to the ball stud.
NOTE: Move the pivot arm DOWN to align the hole to the gas spring.
TOOLS
q Ratchet
q 7/16" Socket
#98-113 Flat Washer
#90-115 Hex Bolt 1/4" × 1"
#98-119 Lock Washer
FASTENERS USED ( 15-1810-IFK2 )
do not overtighten the bolts.
TOOLS
q Flat Screw Driver
For technical support, contact us at 1-800-565-5321 15-1815 Installation Guide | REV. F6 | Page 20
TOOLS
q Cordless Impact
q 1/2" Impact Bit
FRONT CROSSBOW
TOOLS
q Ratchet
q 1/2" Socket
1× / BOTTOM
#98-117 Flat Washer
#94-111 Lock Nut
#90-495 Carriage Bolt 5/16" × 1-1/4"
#98-117 Flat Washer
#94-111 Lock Nut
1.3.9 Bolt the pivot arm to the hook frame.
NOTE: Be careful not to overtighten.
FASTENERS USED ( 15-1810-IFK2 )
1× / TOP
FRONT CROSSBOW
1.3.10 Attach the front hook to the 2 carriage bolts on top of the hook frame.
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
FASTENERS USED ( 15-1810-IFK2 )
12"
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Ranger design 15-1815 Guide d'installation

Taper
Guide d'installation

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