Struers ProntoPress-2 Manuel utilisateur

Prontopress-2

Instruction Manual

Gebrauchsanweisung

Mode d’emploi

Valid from Serial No.: 3772001

Manual No.:13777003

Date of Release: 09.05.1994

Prontopress-2

Instruction Manual

Safety Precaution Sheet

To be read carefully

before use

1. The operator should be fully aware of the use of the apparatus

according to the Instruction Manual.

2. Be sure that the actual voltage corresponds to the voltage stated on the

back of the apparatus and the heating/cooling unit.

3. Be sure that the water tubings/connections are without leaks.

4. Be sure that the heating/cooling unit is correctly mounted on the press

with the mounting cylinder before starting the process.

5. Be sure that the top closure is correctly mounted, before starting the

process.

6. Keep the mounting pressure below the red area of the manometer.

The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper

installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for

damage(s) to the user or the equipment.

Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified

technician (electromechanical, electronic, mechanical, pneumatic, etc.).

IMPORTANT

Always

state

Serial

No

and

Voltage/fre

-

quency

if

you

have

technical questions

or

when

ordering

spare parts.

You

will

find

the

Serial

No.

and

Voltage

on

the

front

cover

of

this manual

or

on an

attached

label

below.

If

in

doubt

consult

the

rating

plate

of

the

ma-

chine itself.

We

may

also

need

the

Date

and

Article

No

of

the

manual.

This

information

is

found

on

the

front

cover.

The

following restrictions should

be

observed,

as

violation

of

the

restrictions

may

cause

cancellation

of

Struers legal obligations:

Instruction

Manuals

A

Struers

Instruction

Manual

may

only

be

used

in

connection

with

Struers

equipment

covered

by

the

Instruction Manual.

Service

Manuals

A

Struers

Service Manual

may

only

be

used by

a

trained

technician authorized

by

Struers.

The

Service

Manual

may

only

be

used

in

connection

with

Struers

equipment covered

by

the

Service

Manual.

Struers

assumes

no

responsibility

for

errors

in

the

manual

text/illustrations.

The

information

in

this

manual

is

subject

to

changes

without

notice.

The

manual

may

mention

accessories

or

parts

not

included

in

the

present version

of

the

equipment.

The

contents

of

this

manual

is

the

property

of

Struers.

Reproduction

of

any

part

of

this

manual

without

the

written permission

of

Struers

is

not

allowed.

All

rights

reserved.

©

Struers

1994.

Struers

NS

Valhejs

Allé

176

DK-261

0

Rødovre/copenhagen

Denmark

~

Telephone

÷45

36708090

~

Fax

÷4531

41

6544

Prontopress-2

Instruction

Manual

Table

of

Contents

1.

Installation

2.

Operation

3.

Accessories

and

Consumables.

4.

Maintenance

5.

Trouble-Shooting

6.

Technical

Data

Page

5

7

12

15

16

17

Prontopress-2

(Installation)

Instruction

Manual

1.

Installation

1.1

Packing List

1

Prontopress-2

1

Tube spanner

for

fixing bolts, width

13

mm

1

Allen

key 5

mm for

oil

screw,

fig.

2.9, and

draining

screw.

2

Spanners

for

securing

the

lower

ram

(19

and

22

mm)

1

Bayonet

closure

(fig.

1.12)

1

Funnel

1

Measuring

spoon

1

Water

hose

1

Filter

fitting

1

Fitting

1

Transmission fitting

1

Hose for

water outlet

(1,5

m)

1

Hose for

connecting

water

from

base

unit

to

embedding

unit

(0.65

m)

5

Hose clips

1

Fuse

3

Resin

samples

(resin

3,

resin

5

and

resin

6)

1

Mould

Release

Wax

1.1.1

Packing

List

for

Mounting

Cylinder

(Accessory)

The

easily

exchangeable

cylinders come

in

the

following

sizes:

25,

30

and

40

mm

and

1”,

1¼”

and

1½”

inside

diameter.

Apart

from

the

cylinders

the

case

further

contains:

1

Lower

ram

1

Upper

ram

1

Syringe

with

heat

conductive

paste

1.2 Before

First

Time

Use

of

the

Press

The

transit

screw

on

the rear

plate

of

the

press

mentioned

in

the

text

under

“See

manual” must

be

unscrewed

before

using

the press.

Under

the screw

in

the

fitting

situated

in

the rear

plate

is

placed a

piece

of

felt

(meant)

for

purifying

the

air

intake

in

the press. When the

press

is

working

the

hydraulic

oil

gets

hot

and

it

should

be

possible

for

it

to

expand

without

causing

an

excess

pressure

in

the press.

Keep

the screw

for

later user

when moving

the

press from

the

premisses.

Do

not

mount

another

screw

with head

or

the

like.

5

Prontopress-2

(Installation)

Instruction

Manual

1.3

Connection

to

Power, Removal

of

Oil

Screw

Check

the

voltage

and

frequency

on

the

identification

plate

on

the rear

side

of

the press.

Connect

the

base

unit

to

the

mains

voltage

with

a

single-phase plug

to

be

connected

as

follows:

Yellow/green:

earth

Brown:

phase

Blue:

neutral

Remove

oil

screw

(fig.

2.9) to

allow the

press

to

“breathe”.

A

felt disc

under

the screw

prevents

dirt

from

entering.

Keep

the

screw

for

mounting

in

case of

transport

of

press.

1.4

Connection

of

Cooling

Water

Mount

the

hoses

as

follows:

•

The short

hose

between

the

branches

fig.

2.4

and 2.5.

a

The

outlet

hose on

the branch

fig. 2.6.

•

The

inlet

hose on

the

branch

fig. 2.3.

•

The

inlet

hose

is

connected

to

a water

tap.

a

The

outlet

hose

is

taken

to

a

drain.

When

the

hoses

are

connected

to

branch

fig.

2.5

and

fig.

2.6,

make

sure

that

they are

not

pushed

all

the way

up

towards the

back

plate

of

the

mounting

unit.

The

hose

clamps

should

be

firmly

tightened

to

avoid

water

leakage.j

1.5

Assembly

and

Exchange of

Mounting

Cylinder

Screw

the

lower

ram

onto

the

piston

rod

using

the

two keys

19

and

22

mm.

Pull

out

the

locking

on

the

back of

the

flange

(fig.

2.8).

Place

the

cylinder

over

the

lower

ram and

screw

it

into

the

threaded

ring

until

the locking

engages

with the

hole

in

the

cylinder.

Smear

a

layer

of

‘Heat

conductive

paste’

on

the

outer

surface

of

the

cylinder.

Lower

the

embedding

unit

onto

the

cylinder,

after which

the

press

is

ready

for

operation.

To

exchange

the

cylinder

lift

off

the embedding

unit

and

pull

out

the

locking

pin.

Unscrew

the

cylinder

and

demount

the

lower

ram.

Mount

the

new

cylinder

and ram

as described

above.

If

it

proves difficult

to

pull

the

unit

off

the

cylinder,

cool

the

cylinder

down

and

then heat

it

for

10-20

seconds.

This

causes

the

unit

to

expand,

and

it

may

now

easily

be

pulled off.

6

Prontopress-2

(Operation)

Instruction

Manual

2.

Operation

2.1

Introduction

Prontopress-2

is

an

automatic hydraulic

mounting

press

for

metallographic

laboratories.

2.2 Embedding

Unit

The

press

is

supplied

with

an

embedding

unit

incorporating a heating/cooling

element.

Moulding

cylinders

and

rams

are

delivered

separately

according

to

requirement.

The

embedding

unit

will

accept

standard

moulding

cylinders

of

inside

diameters

between

25

and

40

mm

including

1”,

1¼”

and

1½”.

A

thermistor

ensures

accurate

control

of

the

temperature

of

the

heating/cooling

element.

The

pressure

in

the moulding

cylinder

is

established between

the

upper

and

lower

rams.

The

upper

ram

is

kept down

in

the

cylinder by

means

of

a

bayonet

closure

on

the

upper

rim

of

the

cylinder,

and

the

lower

end of

the

cylinder

is

held

in

place

on

the base

unit

by

a threaded

ring.

The

lower

ram

is

placed

on

the

piston

rod,

see

below.

2.3

Base

Unit

The

base

unit

consists

of

a motor

driven

hydraulic

pump,

a

high

pressure

cylinder

and

automatic

controls

for

compressive

force,

heating-

and

cooling

time

and

heating

temperature.

The

compressive

force

is

produced

by a

hydraulic

system

comprising a

pump,

a

high-pressure

cylinder

and

a pressure

regulator.

The pump

is

driven

by a

reversible

electric

motor.

When the

motor

runs

in

one

direction,

the

oil

is

pumped

from

the

reservoir

into

the

primary

side

of

the

high-pressure

cylinder,

and

the piston

rod

ascends. When the

motor

reverses,

oil is

pumped

into

the

secondary

side

of

the

high-pressure cylinder,

whereby

the piston

rod

descends.

7

Prontopress-2 (Operation)

Instruction

Manual

2.4

Controls

Power Switch

(fig.

2.10)

Switch

on

the

press

by

pressing

the power

switch

(fig.

2.10).

The

main

pilot

light

(fig.

1

.8)

turns

on.

Three-way

Toggle

Switch

(fig. 1.2)

Controls

the

position of

the

piston

rod.

Only

when

the

switch

is

set

to

the

neutral

position

in

the

middle

the

press can

perform

the embedding

cycle.

Auto Start

(fig.

1.1)

Starts

the

embedding

cycle,

with

the

preset

heating/cooling

time.

Timers

(fig.

1.4-5)

Heating and

cooling times

can

be

preset,

but

cannot

be

adjusted during

the

operation of

the press.

During

heating

the

(fig.

1

.9)

light

comes

on.

During

cooling

the

(fig.

1

.10)

light

comes

on.

“Force”

(fig.

1.6)

The

pressure

can

be

preset

by

turning

this

knob

and

it

can

be

adjusted

while

the

press

is

operating.

The

pressure

can

be

read

on

the

manometer

and

should

not

exceed

40

kN

(fig.

1.7).

Knob

°C

(fig.

1.3)

The

process

temperature

can

be

adjusted

by turning

the knob

to

the

desired

temperature. Normal setting:

180°C.

Thermo

Fuse

(fig.

2.7)

The

thermo

fuse

protects the

pump

motor

against

overload.

Press

for

reset.

Melting Fuse

(fig.

6.86)

Protects

the

heating/cooling

element

against

overheating.

8

Prontopress-2

(Operation)

Instruction

Manual

2.5

Mounting

Take

the

lower

ram to

its

top

position

by

setting

the

three-way

switch

(fig. 1.2)

to

its

upper

position.

Apply

Mould

Release

Wax

to

the

lower

ram and

place

the

specimen

on

the

lower

ram.

Then

take

the

latter

to

its

bottom

position

by

setting

the

three-way

switch

to

the

lower

position.

Pour

resin

into

the

cylinder

and

apply

Mould

Release

Powder

to

the

upper

part of

the

cylinder

and to

the

upper

ram.

Pass

the

upper ram

so

far

down

into

the

cylinder

that

the

bayonet

closure

can

engage

with

the

cylinder

and

then

turn

the

bayonet

closure

90°

clockwise

by turning

the handle

(green

point

on

the

bayonet

closure

should

be

in

position

opposite

the

corresponding

green

point

on

the

heating/cooling

unit).

Set

the

process

parameters

(see

section

6.2).

Press

(fig. 1.1),

after

which

the

entire

operation

will proceed

automatically.

When

the

cooling

has

stopped,

the

specimen

can

be

removed.

Set

the

three-way

switch

(fig.

1.2)

briefly

to

“down”.

Release

the

bayonet

closure

by turning

it

90°back

using

the handle

(green

point

on

the bayonet

closure

should

be

in

position

opposite

the

corresponding

green

point

on

the

heating/cooling

unit).

Set

the

three-way

switch

to

“up”

for

ejection of

bayonet

closure

and

specimen

from

the

cylinder.

When

the

specimen

has

been

ejected,

set

the

three-way

switch

to

“neutral”,

and

the

press

is

ready

for

the

2.6

Mounting

Data

The

data

stated below

should

be

considered as a guide

for

obtaining

a

perfect,

completely

cooled

mount.

Depending

on

the

individual

demands

to

the mount, the

specimen

size

and

the

type

and

quantity

of

resin,

the

listed

times

can

be

optimized. See

also

the

chapter

“Hints”.

Suggested

data

for

all

resins:

Cylinder

Dia.

Quantity Pressure Heating Time

Cooling

Time

25

mm/i”

20

ml

15

kN

6

mm

4

mm

30

mm/i

¼”

30

ml

20

kN

8

mm

4

mm

4Omm/1½”

40m1

35kN

10mm

4mm

NB

Thermostat

on

maximum.

When

using

Resin

3,

the

supply

of

cooling

water

must be

reduced

to

0.1

I/mm.

9

2.7

Hints

Resin

1

and

3

Resin

3

is

not

electrically

conductive,

can

be

used

in

conjunction

with

Resin

1

to

provide

an

insulating surface

with

Resin

1

as

the

conductive

backing.

Resin

4,

5

and

6

When

using

the rather expensive resins

4

and

5,

these

can

be used

in

the

bottom

of

the

cylinder,

which

is

then filled

up

with the

less

expensive

bakelite

resin.

Pre-mount

is

best

suited

for

routine

mounting

of

large

numbers of

specimens

where,

due to

their

compact

form

and

the addition

of

an

intermediate

ram,

two

mounts can

be

produced

in

one

process

(max.

040

mm).

Because of

its

compact

form,

Pre-mount already

exerts

a

certain

pressure

on

the

specimen

from

the

start

of

the

mounting

process,

making

it

suitable

for

use only

with

pressure-resistant

specimens.

Mould

Release

Wax

Distance

to

cylinder

wall

Small

specimens

Clean

specimens

Must

always

be

applied

to

the

mounting

rams

in

a

thin

layer

before

the

mounting

process

begins. This

prevents

the adhesive

qualities

of

the resins

from making

it

difficult

to remove

the

mounts

afterwards.

The

distance

between

the

specimen

and

the

cylinder

wall

must

be

minimum

3

mm (1/8”)

to

avoid cracks

in

the

resin.

This

goes

especially

for

specimens

with

sharp

edges.

Small

thin

specimens

can

be

stabilized by

means

of

Struers

mounting

clips,

available

in

metal

and

in

plastic

(see

the

chapter “Consumables”).

The

specimens

must

be

clean,

dry

and

free

from

grease.

If

necessary

clean

with

alcohol

or

another

suitable

degreasing

fluid.

Pressure

Preheating

The

recommended

maximum

pressures

vary

from

15

kN for

025

mm

to

35

kN for

o40

mm

specimens.

The pressure

must

never

exceed

55

kN

and

be

less

than

15

kN.

For

porous

and/or

pressure

sensitive

specimens,

such

as

minerals,

electronic

parts

etc.,

it

is

an

advantage

to

soften the

resin

by

heating,

before

applying pressure.

This

is

mostly

advantageous

when

using

thermoplastic

resins

and

especially

Resin

3.

Example of

time parameters

to

be

used

together

with

Resin

3:

Preheating

with

low

pressure:

12

mm

Heating

with

pressure:

½

mm

Cooling:

5

mm

Prontopress-2

(Operation)

Instruction

Manual

10

Heating

time

The

heating

time

can

be

optimized

depending

on

the

specimen

size

and

the

quantity

of

resin

used.

Cooling

time

A

cooling

time

of

4-5

mm

ms

mostly

suitable. Note that

when

Resin

3

is

used,

the

supply

of

cooling

water

should

be

reduced

to

0.1

1/mm. It

is

also

sometimes necessary

to

increase

the

cooling time

for

Resin

3.

Temperature

Porous

specimens

Pressure

sensitive

specimens

Temperature

sensitive

specimens

The mentioned

heating/cooling

times

are

based

on

the

thermostat

being

set

on

maximum.

If

the

temperature

is

reduced the

recommended

heating time

should

be

longer.

The

temperature

used

during

the

mounting

process

can

be

reduced

to

a

minimum

of

110°C

for

all

resins.

Thermoplastic

resins

(especially

Resin 3)

penetrate

well

into

porous

specimens.

The

best

results

are

obtained

by

preheating

the

resin

(see

“Preheatmng”).

NB

For

very

porous

specimens,

hot

compression mounting

should

be

avoided.

Cold

mounting

should

be used

instead (Epof

ix

with vacuum

impregnation).

Thermoplastic

resins

(especially

Resin

3)

should

be

used.

The

best

results

are

obtained

by

preheating

the

resin

(see

“Preheating”).

NB

For

very

pressure

sensitive

specimens,

hot

compression

mounting

should

be

avoided.

Cold

mounting

should

be used

instead.

The

temperature

used

during

the

mounting

process

can

be

reduced

to

a

minimum

of

110°C

for

all

resins.

NB

For

very

temperature

sensitive

specimens,

hot

compression

mounting

should

be

avoided.

Cold

mounting

(Epofix)

should

be used

instead.

Prontopress-2

(Operation)

Instruction

Manual

11

Prontopress-2

Instruction

Manual

3.

Accessories and

Consumables

3.1

Accessories

(Accessories)

Soecification

Code

Top

closures

Standard

bayonet

closure

Advanced bayonet

closure.

Makes

it

possible

to

place

the

upper

ram

individually,

according

to

the

height

of

the specimen. Built-in

device

secures

easy

opening

and

cIosin~

PREBA

PRENY

Mounting

cylinder

set

Mounting

cylinder

set,

including upper

ram and

lower

ram,

interchangeable:

Diameter

25

mm

Diameter

1”

Diameter

30

mm

Diameter

1¼”

Diameter

1½”

Diameter

40

mm

PROMI

PROON

PROTE

PROQU

PROHA

PROIF

Intermediate

ram

Makes

it

possible

to

mount

two

specimens

simulta-

neously. Please

state cylinder

diameter

PRODO

Struers Engraver,

complete

With

1

hard point,

220

V,

50-60

Hz

As

above,

but

115

V,

50-60

Hz

ENGRA

12

Prontopress-2

(Accessories)

Instruction

Manual

3.2 Consumables

Hot

compression

mounting

resins

Resin

1

and

3

are thermoplastic.

Resin

4, 5,

6

and Pre-mount

are

thermosetting.

Resin

Characteristics Application

Code

(Quantity)

Resin

1

Material:

acrylic

Classification:

thermoplastic

Powder

color:

dark grey

Filler: Fe-powder

Specific

property:

electrically conductive

Mounting

of ferrous

specimens

and

aluminium

alloys

for

e.g.

electrolytic

polishing

RESFE

(net

0.75

kg)

Resin

3

(transparent)

Material:

acrylic

Classification:

thermoplastic

Powder

color:

white

Specific

properties:

transparent,

low viscosity

Mounting

of

irregularly

shaped specimens

and

of

specimens with

a

rough

surface.

Penetrates

well

into

cracks

and

pores.

Provides

crystal-clear mounts

-

a

major

benefit

if

the

objective

is

to

grind

to

a

certain

point

in

the

specimen

RESNO

(net

0.75

kg)

RESYV

(net

7.5

kg)

Resin

4

Material: diallylphtalate

Classification: thermosetting

Powder

color:

green

Filler: glass fibers

Specific

properties:

hard,

wear

resistant,

highly

resistant

to

chemicals

The

glass fibers result

in

a

very

hard

mount.

This

resin

is

a

good

choice

when

specimens

with

high

edge

retention

and

planeness are

required

RESDI

(net

0.75

kg)

RESTY

(net

7.5

kg)

Resin

5

Material:

epoxy

Classification:

thermosetting

Powder

color: black

Filler: minerals, glass fibers

Specific

properties:

hard,

wear

resistant,

highly

resistant

to

chemicals

This

epoxy

resin,

containing

minerals

and

glass

fibers,

gives

a

very

hard

mount.

Due

to

its

outstanding

adhesion

to

the

specimen

it

provides

an

extremely

good

edge

retention.

Suitable

for

all

purposes

requiring

optimal

edge

retention

and

plane-

ness

RESIF

(net

0.75

kg)

RESEN

(net

7.5

kg)

Resin

6

Material:

phenolic

(bakelite)

Classification:

thermosetting

Powder

color:

brown

Filler: wood

Specific

~operty:

inexpensive

Serial

mounting.

Especially

suitable

for

routine

mounts

RESBA

(net

0.70

kg)

RESUK

(net

7.5 kg)

Pre-mount

Material:

phenolic

(bakelite)

Classification:

thermosetting

Color:

black

Filler: wood

Specific

properties:

easy

to

handle,

extremely

uniform

mounts

Shape:

cylindrical pills

for

cyl.dia.

25

mm!1

‘,

height

16

mm

(RESUN)

for

cyl.dia.

30

mm!11/4,

height

16mm

(RESGI)

for

cyl.dia.

40

mrrill

1/2~’,

height

16

mm (RESAM)

Serial

mounting

of

specimens

of

uncomplicated

shapes.

The pills

can

be

immediately placed

in

the

mounting

press.

Quick,

easy

and

clean

to use

RESUN

(net

10

kg!

about

1100

pcs.)

RESGI

(net

10

kg!

about.

760

pcs.)

RESAM

(net

10

kg!

about

460

pcs.)

13

Prontopress-2

Instruction

Manual

(Accessories)

Code

Mould

Release

Wax

Heat

Conductive

Paste

Fixation

Clips

Multiclips

Sample Identification

Discs

Prevents the

specimens

from

sticking to

the

rams,

net

53

g

Paste

for

improving the

heat

transmission between

the

mounting

cylinder

and

the

heating/cooling

unit,

net

100

g

Metal clips for

retaining

small

specimens,

9

mm,

100

pcs

Same

as

above, but

6

mm,

100

pcs

Plastic

clips for

retaining

small

specimens,

50 pcs.

Struers

Sample

Identification

Discs,

pack of

20

sheets,

each

containing

15

discs

PREWA

PREPA

CLIPS

.CLIMO

CLIPE

IDENT

14

Prontopress-2

Instruction

Manual

4.

Maintenance

(Maintenance)

Apart

from

cleaning

and

exchange

of

oil

the base

unit

requires

no

regular

maintenance.

However, moving

parts

may

be

greased.

Fuse

(fig.

2.11) For

replacement

of

the

fuse,

unscrew

the

black

plastic button

and remove

the

fuse.

Replace

with

fuse

of

the

right

amperage.

4.1

Cleaning

Clean with

a

dry

cloth

(do

not

use

compressed

air).

Moulding

cylinders

and

rams

must

be

kept

clean.

The

cylinder

may

be

cleaned

by passing

the

lower

ram

up

through

the

cylinder

without

producing

a

mount.

For

a

more

thorough

cleaning

remove

the

cylinder. Cylinder

and

rams

are

cleaned

in

alcohol

or

acetone

or

possibly

in

an

ultrasonic

cleaner.

Rams

may

be

polished

with

6

pm

or

3

pm

diamond

on

a

soft

polishing

cloth

(DP-Nap).

4.2

Exchanging

the

Oil

The

hydraulic

oil

must

be

exchanged

at

intervals.

The

first

oil

exchange

must

take place

after

1000

hours of operation

and,

after

that,

at

every

3000

hours

of

operation,

or at

intervals

of

max. 10

years.

The

press

is

drained

of

oil

through

the drain

plug

in

the

bottom

of

the press.

When

the

press

has been

drained

of

oil,

the

embedding

unit

(fig.

1.11)

is

removed, and

the

press

is

turned

upside

down. Now

3

I

of

oil

are

filled

through

the

drain

hole

and

the

plug

is

mounted.

Recommended

type

of

oil

Mobil

DTE

18

or

similar

hydraulic

oil

having

a

viscosity

of

95c

St

(12°E)

at

40°C.

15

Prontopress-2

Instruction

Manual

5.

Trouble-Shooting

(Trouble-Shooting)

Error

I

Cause

I

Action

Resin

1

or3

Lack

of conductivity

No

contact

to specimen due to

use

of

an

excessive

amount

of

Resin

3

Make a

new

mount.

Possibly place

the

entire

mount

with specimen

in

a

slightly

larger

cylinder

Lack

of

conductivity

Insufficient curing

of

resin

Reinsert mount

in

the

press for

re

-

processing

at

prolonged

heating

times

The

metal

particles

are

removed in

the

electrolytic

process

Excessive grinding time

Too

little

amount

of

Resin

3

Make

a

new mount

Use

more

Resin

3

Resin

3

Whiteness

on

specimen

surface

or

in

the

middle

of specimen

Insufficient curing

(moist

resin)

Prolong heating

time

possibly

repro-

cess

the

faulty mount.

The

resin

may

be

dried

by

exposing

the

open

con

-

tainer

to

30°-70°C

Mount

white

or

cotton

balled,

espe-

cially

if

the

mount

is

high

Too

rapid

cooling

insufficient curing

(moist

resin)

Reduce

height

of

mount.

Lower

the

temperature

and

prolonged

the

heat

-

ing

time.

Reduce

the

cooling

water

supply

and prolong

cooling

time.

Resin

4

Bulging

mount

Insufficient

cooling

Increase

the

cooling

time

Individual

grains

visible

in

the

resin

Insufficient

curing

Increase

the heating

time

and/or

temperature

Specimen

sticks to

the

ram

No

Mould Release

Wax

applied/heating

too

brief

Apply

Mould Release

Wax.

Heat

longer

Resin

6

and

Pre-moulds

Bulging

mounts

Parts

of mount

become

light

or

color-

less

on

contact with

alcohol

Insufficient cooling

Insufficient

curing

Increase

cooling

time

Increase heating

time and/or

temper

-

ature

16

Power

Process

temperature

6.

Technical

Data

6.1

Embedding

Unit

Voltage

Power

Compressive

force

External

dimensions

Weight

Fuses

6.2

Base

Unit

220

V

or

115

V,

50-60

Hz.

270

W

0-40

kN

Width:

300

mm

Depth:

330

mm

Height:

530

mm

47kg

115

V

16

AT

220 V 8 AT

Prontopress-2

Instruction

Manual

(Technical

Data)

1400

W

105°-i

85°C

(221

°-365°F)

Cooling

coil

6

x

4,3

mm dia.

copper pipe for

tap

water:

0-16°C

(32°-60°F)

17

Prontopress-2

Gebrauchsanweisung

Prontopress-2

Sicherheitshinweise

Vor

Gebrauch

bitte

sorgfa~tig

lesen

1.

Der

Operateur

soilte

mit

der

Anwendung

des

Gerates

laut

der

Gebrauchsanweisung

vertraut

sein.

2.

Nicht

vergessen

zu

kontroUieren,

ob

die

vorhandene

Spannung

der

auf

der

Ruckseite des

Gerätes

und

auf

der

Heiz/Kuhleinheit angefuhrten

Spannung

entspricht.

3.

Dafür

sorgen,

daB

die

Wasserschläuche/Ver

-

bindungen

dicht sind.

4.

Dafür sorgen

daB

die

Heiz/Kühleinheit

korrekt

auf

der

Presse

mit dem

Einbettungszylinder

montiert

ist,

bevor

der

Vorgang gestartet

wird.

5.

Dafür

sorgen,

daB

der

obere

VerschluB

korrekt

montiert

ist,

bevor der

Vorgang gestartet

wird.

6.

Den

Einbettungsdruck

unter

dem

roten

Feid

des

Manometers

halten.

Für

die

Benützung

der

Gerate bzw.

der

Macchinen

sind

die

Verbrauchsmaterialien

von

Struers

vorgesehen.

Falls

unzulassiger

Gebrauch,

ialsche

Installation, Veranderung, Vernachlässigung,

unsachgemal3e

Reparatur

oder

em

Unfatl

vorliegt,

übernimmt

Struers

weder die

Verantwortung

für

Schäden

des

Benutzers,

noch

für

solche

am

Gerat.

Die

für

Kundendienst

und

Reparatur

erforderliche

Demontage irgendwelcher

Teile

des

Gerätes

bzw.

der

Maschine

sollte

immer

nur

von

qualifiziertem

Fachpersonat

(Elektromechanik, Elektronik, Pneumatik

usw.)

vorgenommen

werden.

WICHTIG

Geben

Sie

blUe

bet

technischen

Anfragen

oder bet

der

Besteltung

von

Ersatzteiten

immer

die

Seriennummer

und

die

Span-

nun

g/Frequenz

an.

Diese

Angaben

finden

ste

entweder

auf

dem

Deckblatt

der

vortiegenden

Gebrauchsanweisung,

auf

dem

unten

angebrachten

Schitd

oder

auf

dem Typenschitd

des

Gerätes

setbst.

Datum

und

Artikelnummer

der

Gebrauchs

-

anweisung

sind

u.U.

auch

zu

nennen.

Diese

Information

finden

Ste

ebenfatis

auf

dem

Deckbtatt.

Beachten

Sie

bitte

die

nachstehend

genannten

Einschrankungen.

Zuwiderhandlung

kann

die

Haftung

der

Firma

Struers

beschrttnken

oder

aufheben:

Gebrauchsanweisunpen

Eine

von

der

Firma

Struers

verOffentlichte

Gebrauchsanweisung

dart

nur auf

solche

Struers

Gerttte

angewendet

werden,

für

die

diese

Gebrauchsanweisung

ausdrücklich

bestimmt

ist.

Wartunpshandbücher

Em

von

der

Firma

Struers

verOffentlichtes

Wartungshandbuch

dart

nur

von

ausgebildeten

Technikern

benutzt

werden,

die

von

Struers dazu

berechtigt wurden. Das

Wartungshandbuch

dart

nur

für

die

Struers

Gerãte

angewendet

werden,

für

die

es

ausdrücklich

bestimmt

ist.

Struers

übemimmt für lrrtümer

in

Text

und Bild

der

Veroffenttichungen

keine

Verantwortung.

Wir

behalten

uns das

Recht vor, den

Inhalt

der

Gebrauchsanweisungen

und

Wartungshandbü

-

cher jederzeit

und

ohne

Vorankündigung

zu

ändern.

In

den

Gebrauchsanweisungen

und

Wartungshandbüchern

können

Zubehär

und

Teile

erwähnt

sein,

die

nicht

Gegenstand

oder

Teil

der

laufenden Gerateversion

sind.

Der

Inhatt

der

Gebrauchsanweisungen

und

Wartungshandbücher

ist Eigentum

der

Firma

Struers.

Kein

Tell dart

ohne

schriftliche

Geneh

-

migung

des

Herausgebers

reproduziert

werden.

Alle

Rechte

vorbehalten

©

Struers

9.

Mai

1994.

Struers

A/S

ValhøjsAlle

176

DK-261

0

Rødovre/Copenhagen

Denmark

~

Telephone

+45

36

708090

~Fax+4531 416544

Prontopress-2

Gebrauchsanweisung

Inhaltsverzeichnis

Seite

1

Inbetriebnahme

23

2.

Bedienung

25

3.

Zubehor

und

Verbrauchsmaterialien

30

4.

wartung

33

5..

Fehlersuche

34

6..

Technische

Daten

35

Prontopress-2 (Inbetriebnahme)

Gebrauchsanweisung

1.

lnbetriebnahme

1.1

Packliste

1

Prontopress-2

1

RohrschluBel

für

Befestigungsbolzen,

13 mm

SchlüBelweite

1

lmbuBschlüBel (5

mm)

für

Olschraube

(Fig.

2.9) und

Ent

-

leerungsschraube.

2

GabelschlüBel

für

den Unterstempel

(19

und 22

mm)

1

Topbajonett

(Fig.

1.12)

1

Trichter

1

MeBlöffel

1

Wasserschlauch

1

Filterarmatur

1

Armatur

1

Transmissionsarmatur

1

Schlauch

für

Wasserablauf

(1,5

mm)

1

Schlauch

für

Wasserverbindung

von

Grundeinheit

zur

Einbettungseinheit

(0,65

m)

5

Spannbänder

1

Sicherung

3

Resinproben (Resin

3,

Resin

5

und

Resin

6)

1

Mould Release

Wax

(Gleitmittel)

1.1.1

Einbettungszylinder

(Zubehör)

Die

leicht

auswechselbaren

Zylinder

sind

in

den

GröBen

25,

30

und

40 mm

und

1

“,

1.1/4” und

1.1/2”

lieferbar.

AuBer

dem Zylinder

gibt

es:

1

Unterstempel

1

Oberstempel

1

Spritze

mit

wärmeleitender

Paste.

1.2

Bevor

Gebrauch der

Presse

Die

im

Texte

unter

“Siehe Manual”

erwähnte

Föderschraube

an

der

hinterwand

der

Presse

soIl

bevor

der

Presse

abgeschraubt

werden.

Unter

der

Schraube

in

der

an

der

Hinterwand plazierten

Armatur

ist

em

Stückchen

Filt

zur

Reinigung

des

Luftansaugs angebracht.

Wenn

die

Presse

arbeitet,

wird

das

hydraulische

01

angeheizt

und

muB

dafür

de

MOglichkeit

haben

sich

auszudehnen,

ohne

daB

in

der

Presse

em

Uberdruck

entsteht.

Die

Schraube

müBte

für

eine

eventuell

spätere

Forderung aufgehoben

werden.

Keine

neue

Schraube

mm

z.B.

einem

Loch

oder

ähnlichem

soIl

eingeschraubt

werden.

23

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