Struers ProntoPress-10 Manuel utilisateur

Manual No.: 15067003

Date of Release 11.01.2008

ProntoPress-10

Instruction Manual

ProntoPress-10

Instruction Manual

Table of Contents Page

User’s Guide ..............................................................1

Reference Guide.......................................................21

Quick Reference Card .............................................54

Always state Serial No and Voltage/frequency if you have technical questions or when ordering spare parts.

You will find the Serial No. and Voltage on the type plate of the machine itself. We may also need the Date

and Article No of the manual. This information is found on the front cover.

The following restrictions should be observed, as violation of the restrictions may cause cancellation of

Struers legal obligations:

Instruction Manuals: Struers Instruction Manual may only be used in connection with Struers equipment

covered by the Instruction Manual.

Service Manuals: Struers Service Manual may only be used by a trained technician authorised by Struers.

The Service Manual may only be used in connection with Struers equipment covered by the Service Manual.

Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is

subject to changes without notice. The manual may mention accessories or parts not included in the present

version of the equipment.

The contents of this manual is the property of Struers. Reproduction of any part of this manual without the

written permission of Struers is not allowed.

Struers A/S

Pederstrupvej 84

DK-2750 Ballerup

Denmark

Telephone +45 44 600 800

Fax +45 44 600 801

ProntoPress-10

Instruction Manual

ProntoPress-10

Safety Precaution Sheet

To be read carefully

before use

1. The operator should be fully aware of the use of the machine according

to the Instruction Manual.

2. The machine must be placed in a well ventilated room on a working

table with adequate height for handy operation.

3. Be sure that the actual voltage corresponds to the voltage stated on the

back of the machine and on the heating/cooling unit. The machine must

be earthed.

4. Be sure that the water connections are mounted correctly and without

leaks. The main water supply should be turned on when the machine is

in use.

Struers recommend that the mains water supply is shut off or

disconnected if the machine is to be left unattended.

5. Be sure that the outlet hose is attached to the water outlet system in a

safe way.

6. Be sure that the mounting unit is correctly assembled on the press

before starting the process.

7. Be sure that the top closure with upper ram is either correctly mounted

on the mounting cylinder or completely removed from the mounting

cylinder before starting the press.

8. Do not operate the mounting press with a higher force/pressure than

recommended for the actual cylinder diameter and resin in Struers

Application Guide for Hot Mounting.

9. Following a heating cycle, ensure the mounting cylinder is cooled for a

minimum of two minutes before opening.

10. Do not operate the machine whilst assembling or disassembling the

mounting unit.

The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper

installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for

damage(s) to the user or the equipment.

Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified

technician (electromechanical, electronic, mechanical, pneumatic, etc.).

ProntoPress-10

Instruction Manual

1

User’s Guide

Table of Contents Page

1. Getting Started

Checking the Contents of Packing...................................................3

ProntoPress-10........................................................................... 3

Mounting Unit ...........................................................................3

Unpacking ProntoPress-10...............................................................3

Placing ProntoPress-10 ....................................................................3

Transport Screw Cap........................................................................3

Getting Acquainted with ProntoPress-10........................................ 4

Noise Level........................................................................................5

Supplying Power............................................................................... 5

Supplying Water...............................................................................5

Water Inlet.................................................................................5

Water Outlet..............................................................................5

Assembling the Mounting Unit........................................................ 6

Removing the Cover ..................................................................6

Installing the lower ram ...........................................................6

Installing the Mounting Unit....................................................6

Installing the Cover................................................................... 7

Installing the Dust Protection Ring ......................................... 7

Installing the Swivel Arm.........................................................7

Mounting of the Top Closure ....................................................7

Disassembling the Mounting Unit................................................... 7

Removing the Swivel Arm......................................................... 7

Descending the Lower Ram ......................................................7

Removing the Dust Protection Ring ......................................... 7

Removing the Cover ..................................................................8

Removing the Mounting Unit .......................................................... 8

Removing the lower ram ..................................................................8

Changing the Mounting Unit........................................................... 8

Software Settings.............................................................................. 9

Configuration Menu ..................................................................9

Setting the Language ..............................................................10

Setting the Cylinder Diameter ............................................... 11

ProntoPress-10

Instruction Manual

2

2. Basic Operations

Using the Controls.......................................................................... 12

Front Panel Controls of ProntoPress-10 ................................12

Groups of Keys......................................................................... 12

Acoustic Signals....................................................................... 12

Display .....................................................................................14

Main Switch............................................................................. 14

Mounting Method Options .............................................................15

Select a Mounting Method ...................................................... 15

Method Edit ............................................................................. 17

Placing the Specimen .....................................................................18

Pouring Resin over the Specimen...........................................18

Placing Two Specimens .................................................................. 19

Installing the Top Closure.............................................................. 19

Starting the Mounting Process ...................................................... 20

Display during the Mounting Process .................................... 20

Stopping the Mounting Process .....................................................20

Removing the Top Closure .............................................................20

ProntoPress-10

Instruction Manual

3

1. Getting Started

In the packing box you should find the following parts:

1 ProntoPress-10 machine

1 Swivel arm

1 Pressure hose

1 Filter gasket

1 Gasket

1 Reduction ring with gasket

2 Measuring spoons for mounting resin

1 Funnel

1 Air filter

1 Set of Instruction manuals

1 Mounting unit

1 Top closure with upper ram

1 Lower ram

1 Piston pin

1 Dust protection ring

1 Mould release agent (FASTI)

1 Scraper (PROAN)

ProntoPress-10 is detached from the bottom of the packing case

by removing the four screws from below.

ProntoPress-10 should be placed on a steady table with an

adequate working height. The machine must be placed close to

the power supply, water mains and water outlet facilities. If water

recirculation is used, there must be room under the table for the

Recirculation Cooling Unit (TRECI).

Carry out the following procedure before using the machine for

the first time Exchange the transport screw cap  with the

enclosed air filter , to equalise the pressure in the hydraulic

system.

Checking the Contents of

Packing

ProntoPress-10

Mounting Unit

Unpacking ProntoPress-10

Placing ProntoPress-10

Transport Screw Cap

The transport screw cap  is situated

underneath the cover for the mounting unit.

ProntoPress-10

Instruction Manual

4

Take a moment to familiarise yourself with the location and

names of the ProntoPress-10 components.

 Front panel

 Top closure

 Main switch

 Mounting unit

 Dust protection ring

 Cover for mounting unit

 Swivel arm for top closure

Getting Acquainted with

ProntoPress-10

➀

➅

➃

➄➁

➂

➆

ProntoPress-10

Instruction Manual

5

The noise level of the machine is 60 dB (A) measured when the

pump is running, at a distance of 1.0 m/39.4" from the machine.

ProntoPress-10 is factory mounted with an electric cable. Mount a

plug on the cable:

Brown: phase

Blue: neutral

Yellow/green: earth

Water for cooling may be supplied from the water mains or a

Recirculation Cooling Unit.

Mount the pressure hose onto the water inlet tube (pos.1) on the

back of the machine:

 Insert the filter gasket in the coupling nut with the flat side

against the pressure hose.

 Tighten the coupling nut completely.

 Water inlet

 Water outlet tube

Mount the other end of the pressure hose on the water mains tap

for cold water:

 Mount the reduction ring with gasket on the water mains tap,

if necessary.

 Introduce the gasket and tighten the coupling nut completely.

 Lead the water outlet tube (pos. 2) to the drain and be

absolutely sure to place the hose with a steady downward slope

and without any obstructions.

 Attach the water outlet tube to the water outlet system.

Noise Level

Supplying Power

IMPORTANT

Check that the mains voltage corresponds to the voltage stated on the type

plate on the machine. Do not operate the machine before the transit screw

cap has been exchanged with the enclosed air filter.

Supplying Water

➀

➃

➄

➁

Water Inlet

IMPORTANT

Only connect to cold water

Water Outlet

ProntoPress-10

Instruction Manual

6

 Loosen the catch (pos. 4).

 Press gently on both sides of the cover, to release it, and lift it

up.

 Place the lower ram on the top of the piston rod.

 Turn the lower ram so that the holes in the axle journal on top

of the rod and ram line up, and insert the piston pin.

 Make sure that the ends of the pin do not protrude.

 Mounting cylinder

 Fixation screw

 Upper quick coupling for cooling water

 Lower quick coupling for cooling water

 Plug

Assembling the Mounting Unit

Removing the Cover

➀

➃

➄

➁

Installing the lower ram

Important

The axle journal is part of the machine’s safety mechanism to protect

against damage to the machine. If it breaks, it must only be replaced with a

Struers replacement part or the safety mechanism may not function.

Installing the Mounting Unit

➀

➂

➃

➄

➁

IMPORTANT

Do not operate the machine whilst installing the mounting unit

 Catch

ProntoPress-10

Instruction Manual

7

 Unscrew the fixation screw about 10 mm.

 Place the mounting cylinder over the lower ram with the

fixation screw in the position shown.

 Turn the mounting unit in a clockwise direction until it stops.

 Tighten the fixation screw completely.

 Mount the tube with the straight quick coupling on the lower

quick coupling of the mounting unit (pos. 4) and push to

connect. Make sure that the ring comes to stop in the extreme

end of the quick coupling.

 Mount the tube with the elbow quick coupling on the upper

quick coupling of the mounting unit (pos. 3) and push to

connect. Make sure that the ring comes to stop in the extreme

end of the quick coupling.

 Mount the plug (pos. 5) in the socket. Tighten the coupling nut.

 Introduce the barb in the front of the opening for the cover.

 Introduce the barbs on both sides of the cover in the cabinet.

Press the sides of the cabinet gently.

 Press the rear end of the cover in so that the catch engages.

Place the dust protection ring around the mounting cylinder. The

concave side should face upwards.

Insert the rod in the hole at the top of the cover for the mounting

unit.

Introduce the top closure in the hole at the top of the swivel arm.

Lift the swivel arm out of the hole at the top of the cover for the

mounting unit.

 Switch on the main power of the machine.

 Press the key RAM DOWN N to lower the ram to its lower

limit.

Lift up the dust protection ring.

➀

➃

➄

➁

Installing the Cover

Installing the

Dust Protection Ring

Installing the Swivel Arm

Mounting of the Top Closure

Disassembling

the Mounting Unit

Removing the Swivel Arm

Descending the Lower Ram

Removing the

Dust Protection Ring

 Catch

ProntoPress-10

Instruction Manual

8

 Press the catch (pos. 4).

 Press gently on both sides of the cover, to release it, and lift it

up.

 Mounting cylinder

 Fixation screw

 Upper quick coupling for cooling water

 Lower quick coupling for cooling water

 Plug

 Disconnect the plug (pos. 5) in the socket. Loosen the coupling

nut and pull.

 Disconnect the tube with elbow quick coupling on the upper

quick coupling on the mounting unit (pos. 3). Pull the ring.

Wait 5 seconds to allow the water to flow out of the cooling coil.

 Disconnect the tube with straight quick coupling on the lower

quick coupling on the mounting unit (pos. 4). Pull the ring.

 Unscrew the fixation screw about 10 mm.

 Turn the mounting unit in an anti-clockwise direction until it

stops.

 Lift the mounting unit.

 Push the piston pin out of the lower ram.

Follow the instructions for Removing the Mounting Unit and

Installing the Mounting Unit.

Removing the Cover

➀

➃

➄

➁

Removing the Mounting Unit

➀

➂

➃

➄

➁

IMPORTANT

Do not operate the machine whilst removing the mounting unit

Removing the lower ram

Important

The axle journal is part of the machine’s safety mechanism to protect

against damage to the machine. Please see: Maintenance. If it breaks, it

must only be replaced with a Struers replacement part or the safety

mechanism may not function.

Changing the Mounting Unit

 Catch

ProntoPress-10

Instruction Manual

9

Switch on the power at the main switch. The following display

will appear briefly:

ProntoPress-10

Version: 2.0

The mounting press will start in the same state, as when the

voltage was last switched off. The display to appear could be the

Select Method Group Menu. If the heading in the display is

different, press Esc until the Select Method Group Menu appears.

The Select Method Group Menu is the highest level in the menu

structure. From here you can go to configuration, manual

functions, select mounting methods in the database and open the

mounting methods.

SELECT METHOD GROUP 

1. STRUERS 2. GROUP NUMBER 2

3. GROUP NUMBER 3 4. GROUP NUMBER 4

F1:CONFIG. F3:MAN. FUNC.

D

F1 Press F1 to activate the Configuration Menu.

D

CONFIGURATION 

Cylinder Diameter: 50 mm

Temperature Unit: CELSIUS

Force or Pressure: FORCE Unit: kN

D

Software Settings

Configuration Menu

ProntoPress-10

Instruction Manual

10

mO

mN

Press MENU UP/DOWN mO N to select the Language

parameter.

D

CONFIGURATION 

Language: ENGLISH

Countdown mode: COUNT FROM START

D

e Press ENTER e to activate the

Language Options.

D

LANGUAGE

ENGLISH DEUTSCH

FRANCAIS JAPANESE

D

mO

mN

Press MENU UP/DOWN mO N to select the Language

you prefer.

D

e

Press ENTER e to accept a language.

The Configuration Menu now appears in the language

you have chosen.

Setting the Language

PLEASE NOTE

Voltage versions for 220 - 240 V:

include the languages English, French and German

Voltage versions for 100 - 120 V:

include the languages English, French and Japanese

ProntoPress-10

Instruction Manual

11

The cylinder diameter has to be set, in order to have the right

values of force or pressure. When a cylinder diameter is changed,

the database values of force or pressure in the methods will

automatically change to maintain the conditions in the mounting

cylinder.

Note: The counter, which warns the user to clean the rams after

200 mountings, will be reset when a new cylinder diameter is

selected. It is therefore important to clean away any old cured

resin beneath the lower ram when changing cylinder diameter.

Please see the instructions in the ‘Maintenance’ section.

mO

mN

Press MENU UP/DOWN mO N to select the Cylinder

parameters.

D

CONFIGURATION 

Cylinder Diameter: 50 mm

Temperature Unit: CELSIUS

Force or Pressure: FORCE Unit: kN

D

e Press ENTER e to activate the Cylinder Diameter

Menu.

D

CYLINDER DIAMETER

25 mm 30 mm 40 mm 50 mm

1 1/4" 1 1/2"

D

mO

mN

Press MENU UP/DOWN mO N to select the diameter

for the cylinder, which is mounted.

D

e Press ENTER e to accept the diameter.

D

Esc Press Esc to return to the Select Method Group Menu.

Setting the Temperature Unit, Force or Pressure Mode, Force

Unit, Pressure Unit and Countdown Mode: See the section

Advanced Operations.

Setting the Cylinder Diameter

ProntoPress-10

Instruction Manual

12

2. Basic Operations

A Programming and monitoring functions.

B Operation controls for the mounting cylinder.

 Short Beep: when a key is pressed, a short beep indicates that

the command has been accepted.

 Long Beep: a long beep indicates that the key is inactive at

that moment.

 A sequence of four double beeps indicates an error.

 Three long beeps: indicate that the mounting process is

finished.

Using the Controls

Front Panel Controls of

ProntoPress-10

Groups of Keys

A

coustic Signals

ProntoPress-10

Instruction Manual

13

Pos. No. Key Function Pos. No. Key Function



MAIN

SWITCH

Turns the main power of the

machine on/off. The main switch

is located at the right hand side

of the cabinet.

2

FUNCTION

KEY

F2 Control for various purposes.



POWER

POWER Lights up when the main power

is on. 3

FUNCTION

KEY

F3 Control for various purposes.



START

s Starts the automatic mounting

process. 4

FUNCTION

KEY

F4 Control for various purposes.



STOP

o Stops the mounting process.

Stops upward or downward

movement of the lower ram.

5

MENU

UP

mO Moves the cursor/page up or

increases the parameter value.



RAM

UP

O Starts the upward movement of

the lower ram. The ram

automatically stops when the

upper limit is reached.

6

MENU

DOWN

mN Moves the cursor/page down or

decreases the parameter value.



RAM

DOWN

N Starts the downward movement

of the lower ram. The ram

automatically stops when the

lower limit is reached.

7

Esc Esc Leaves the present menu,

moves back one step or cancels

changes.

1

FUNCTION

KEY

F1 Control for various purposes. 8

ENTER

e Selects a menu or allows editing

of the marked parameters.

ProntoPress-10

Instruction Manual

14

SELECT METHOD GROUP 

1. STRUERS 2. GROUP NUMBER 2

3. GROUP NUMBER 3 4. GROUP NUMBER 4

F1:CONFIG. F3:MAN. FUNC.

A Heading.

B Flashing text. Cursor.

C Function key options.

D Arrow indicates that there are more lines in the picture.

 Front panel

 Main switch

Display

Please Note

The examples of display screens in this Instruction Manual show a number

of possible texts. The actual display screen may differ from the examples in

the Instruction Manual.

➀

➅

➃

➄➁

➂

➆

Main Switch

B

C

D

A

ProntoPress-10

Instruction Manual

15

The mounting press will start in the same state, as when the

voltage was last switched off. If a mounting method was selected

at that time, this method will appear on the display.

Grp: 2 Method: 3 Resin:MultiFast

HEAT: Time: 7:00 T: 180°C F: 20 kN

COOLING: Rate: HIGH Time: 3:00

F1:SELECT PREHEATING

 If this mounting method can be used again, go to the section

Starting the Mounting Process.

 If a new mounting method should be used, go to the section

Selecting a Mounting Method.

 If some of the parameters have to be changed, go to the section

Method Edit.

The display should show the Method Group Menu:

SELECT METHOD GROUP 

1. STRUERS 2. GROUP NUMBER 2

3. GROUP NUMBER 3 4. GROUP NUMBER 4

F1:CONFIG. F3:MAN. FUNC.

If the heading in the display is different:

Esc Press Esc, until a display with the above heading

appears.

D

mO

mN Press MENU UP/DOWN O N until you reach the

desired Method Group, e.g. GROUP NUMBER 2.

D

e Press ENTER e, to accept the group.

D

Mounting Method Options

Select a Mounting Method

ProntoPress-10

Instruction Manual

16

Group:GROUP NUMBER 2 SELECT METHOD 

1. METHOD 1 2.METHOD 2

3. METHOD 3 4.EMPTY METHOD

F1:COPY F3:RESET F4:RENAME

D

mO

mN Press MENU UP/DOWN O N until you reach the

desired Method, e.g. METHOD 3.

D

Group:GROUP NUMBER 2 SELECT METHOD 

1. METHOD 1 2.METHOD 2

3. METHOD 3 4.EMPTY METHOD

F1:COPY F3:RESET F4:RENAME

D

e Press ENTER e, to see the method.

D

Grp: 2 Method: 3 Resin:MultiFast

HEAT: Time: 7:00 T: 180°C F: 20 kN

COOLING: Rate: HIGH Time: 3:00

F1:SELECT PREHEATING

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