Struers LaboForce-3 Manuel utilisateur

Manual No.: 15217001

Date of Release .08.20

LaboForce-3

Instruction Manual

LaboForce-3

Instruction Manual

Always state Serial No and Voltage/frequency if you have technical questions or when ordering spare parts.

You will find the Serial No. and Voltage on the type plate of the machine itself. We may also need the Date

and Article No of the manual. This information is found on the front cover.

The following restrictions should be observed, as violation of the restrictions may cause cancellation of

Struers legal obligations:

Instruction Manuals: Struers Instruction Manual may only be used in connection with Struers equipment

covered by the Instruction Manual.

Service Manuals: Struers Service Manual may only be used by a trained technician authorised by Struers.

The Service Manual may only be used in connection with Struers equipment covered by the Service Manual.

Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is

subject to changes without notice. The manual may mention accessories or parts not included in the present

version of the equipment.

Original instructions. The contents of this manual is the property of Struers. Reproduction of any part of

this manual without the written permission of Struers is not allowed.

Struers A/S

Pederstrupvej 84

DK-2750 Ballerup

Denmark

Telephone +45 44 600 800

Fax +45 44 600 801

LaboForce-3

Instruction Manual

LaboForce-3

Safety Precaution Sheet

To be read carefully

before use

1. The operator should be fully aware of the use of the machine according

to the Instruction Manual. The machine must be mounted securely on

the grinding/polishing machine.

2. Be sure that the actual voltage corresponds to the voltage stated on the

back of the machine. The machine must be earthed.

3. Blue lubricant: follow the current safety rules for handling, mixing, filling,

emptying and disposal of the alcohol-based lubricant.

4. If you observe malfunctions or hear unusual noises - stop the machine

and call technical service.

The equipment should only be used for its intended purpose and as detailed in the Instruction Manual.

The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper

installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for

damage(s) to the user or the equipment.

Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified

technician (electromechanical, electronic, mechanical, pneumatic, etc.).

LaboForce-3

Instruction Manual

Disposal

Equipment marked with a WEEE symbol contain electrical and

electronic components and must not be disposed of as general

waste.

Please contact your local authorities for information on the correct

method of disposal in accordance with national legislation.

LaboForce-3

Instruction Manual

1

User’s Guide

Table of Contents Page

1.Getting Started

Checking the Contents ....................................................................... 2

Getting Acquainted with LaboForce-3 ................................................ 2

Setting up LaboForce-3 ...................................................................... 3

Adjusting the Specimen Mover Position ............................................. 3

Distance to Preparation Disc .................................................... 3

Disc Margin ........................................................................................ 4

Connecting LaboForce-3 .................................................................... 4

Supplying Power ....................................................................... 4

Communication ......................................................................... 4

Mounting a Drip Lubricator ................................................................. 5

Mounting a LaboDoser Dosing Unit ................................................... 5

2.Operation

Inserting a Specimen ......................................................................... 6

Adjusting the Force ............................................................................ 6

Operating LaboForce-3 ...................................................................... 6

Replacing the Specimen Mover Plate ................................................ 6

Operating a Drip Lubricator ................................................................ 7

Changing Lubricant ............................................................................ 7

LaboForce-3

Instruction Manual

2

1. Getting Started

In the packing box you should find the following parts:

1 LaboForce-3

1 Allen-key 2.5 mm for securing the specimen mover plate

1 Allen-key 1.5 mm for the thrust pad screw

6 Extra screws M4 for securing the specimen mover plate

1 Nut, M16

3 Washers, 1 mm for levelling of column height

3 Washers, 3 mm for levelling of column height

1 Set of Instruction Manuals

Take a moment to familiarise yourself with the location and

names of the LaboForce-3 components.

LaboForce-3 mounted on LaboPol-5 (accessory):

 Drip lubricator (accessory)

 Handle (Behind , not shown)

 Spring housing

 Adjustment screw

 Specimen mover plate

Checking the Contents

Getting Acquainted with

LaboForce-3

Instruction Manual

3

LaboForce-3 is made for mounting on Struers grinding/polishing

machines, LaboPol-1, -2, -4, -5, -6, -21 or -25.

 Remove the plastic lid from the pre-punched hole for the

LaboForce-3 column. Turn the LaboPol machine onto its left-

hand side.

 Lead the LaboForce-3 column through the hole. Mount the nut

and tighten loosely using a 24 mm spanner.

 Raise the LaboPol to its upright position.

 Unlock LaboForce-3 and let it move to the upright position.

 Place the specimen mover plate on the three columns and

secure it with three screws. Use the enclosed 2.5 mm Allen key.

 Go to paragraph ‘Adjusting the Specimen Mover Position’.

 Remove the plastic lid from the pre-punched hole for the

LaboForce column. Move the LaboPol to the left so that the

part of the machine where LaboForce-3 is to be mounted is free

of the table.

 Lead the LaboForce-3 column through the hole. Mount the nut

and tighten loosely using a 24 mm spanner.

 Move the LaboPol back onto the table.

 Unlock LaboForce-3 and let it move to the upright position.

 Place the specimen mover plate on the three columns and

secure it with three screws. Use the enclosed 2.5 mm Allen key.

 Go to paragraph ‘Adjusting the Specimen Mover Position’.

To ensure that LaboForce-3 works correctly you need to adjust the

distance between the specimen mover plate and the preparation

disc of your grinding/polishing machine.

 Place a ø200 mm preparation disc on the grinding/polishing

machine.

The distance between the specimen mover plate and the

preparation disc should be about 2 - 2.5 mm. If the distance is

too small, you must:

− Remove LaboForce-3 from the grinding/polishing machine.

− Attach 1 or more additional washers (1-3 mm). Grease the

washers and fasten them under the column, using the

grease as an adhesive.

− Mount LaboForce-3 in its hole again and tighten the nut

loosely.

− Repeat the above procedure until the correct distance is

achieved.

Setting up LaboForce-3

On LaboPol-1/ -2/-4/-5/-6

On LaboPol-21/-25

Adjusting the Specimen Mover

Position

Distance to Preparation Disc

LaboForce-3

Instruction Manual

4

Before the final tightening of the nut you must check the margin

between the holes of the specimen mover plate and the edge of the

grinding/polishing disc. The distance should be:

Diameter of the

Holes Disc Margin

40 mm 1.5 mm

1½" 2.5 mm

1¼" 6.0 mm

30 mm 6.5 mm

25 mm 9.0 mm

 Connect the power cable to the socket on the back of the

LaboPol machine, .

LaboForce-3 is provided with a communication cable. Connect the

plug to the socket on the back of LaboPol, .

To enable communication between LaboForce-3 and LaboPol, set

the switch  to ‘on’.

Disc Margin

IMPORTANT

Having adjusted the disc margin, tighten the nut firmly.

The column should now remain in position.

Connecting LaboForce-3

Supplying Power

IMPORTANT

Check that the mains voltage corresponds to the voltage stated on the type

plate on the back of the machine.

Communication

LaboForce-3

Instruction Manual

5

The drip lubricator can be mounted on LaboForce-3 to supply the

necessary lubricant during the preparation process.

 Remove the drip lubricator from its box.

 Loosen the finger screw underneath LaboForce-3.

 Guide the bottom plate of the drip lubricator onto the finger

screw and the positioning pin underneath the LaboForce-3, and

tighten the finger screw again.

 Hold the lubricant bottle with one hand and remove the top lid.

 Fill the bottle with lubricant.

 Place the lid on the bottle and the drip lubricator is ready to

use.

Follow the Instructions for Use that are supplied with the Dosing

Unit.

Mounting a Drip Lubricator

(Accessory)

Mounting a LaboDoser Dosing

Unit (Accessory)

LaboForce-3

Instruction Manual

6

2. Operation

 Lift the thrust pad on the adjustment screw to make room for

the specimen.

 Place the specimen in one of the holes of the specimen mover

plate and lower the thrust pad.

Adjust the force by turning the adjustment screw. The

indications on the spring housing correspond to the actual

force in Newton as stated below:

Indication Force

(0) 0-5 N

1 10 N

2 20 N

3 30 N

4 40 N

 Press LaboForce-3 down into the operating position.

 Place 1 to 3 specimens in the specimen mover plate.

 Adjust the force.

 Adjust the lubricant dosing level.

 Press START 

 Carry out the planned preparation step and press STOP

on LaboPol.



 Stop lubricant dosing:

Drip Lubricator: Close the valve on the drip lubricator.

LaboDoser: Stops automatically after the pre-set time

on

LaboPol when finished.

As the specimens must fit the holes in the specimen mover

plate quite accurately, the specimen mover plate has to be

changed when samples of another size are to be prepared.

 Unlock LaboForce-3 and let it move into upright position.

 Unscrew the fastening screws of the specimen mover plate

using the Allen key.

 Place the new specimen mover plate on the three columns and

secure it with the three screws.

 Lower LaboForce-3 again and press gently to lock the machine.

Inserting a Specimen

Adjusting the Force

4

3

2

1

Operating LaboForce-3

Remember

It is not possible to start LaboForce-3 on LaboPol when the specimen

mover is lifted to upright position.

Replacing the

Specimen Mover Plate

LaboForce-3

Instruction Manual

7

 Position the dosing nozzle in the correct position over the

preparation disc.

 Open the valve and adjust the lubricant dosing level.

 After the preparation step has been completed close the valve

to stop lubricant dosing.

 Remove the drip lubricator from LaboForce-3

 Hold the lubricant bottle firmly and remove the top lid.

 Pour out the lubricant, and fill the bottle with a mild soap

solution.

 Open the valve and clean the tube.

 Exchange the soap water with clean water and repeat the

above procedure.

 Empty the lubricator.

 Put the lubricator back on LaboForce-3 and tighten the finger

screw.

 Refill with lubricant and mount the top lid.

Follow the Instructions for Use that are supplied with the Dosing

Unit.

Operating a Drip Lubricator

(Accessory)

Changing Lubricant

Drip Lubricant

(Accessory)

LaboDoser Dosing Unit

(Accessory)

LaboForce-3

Instruction Manual

8

Reference Guide

Table of Contents Page

1.Accessories ............................................................................. 9

2.Struers Metalog Guide™ .................................................... 10

3.Maintenance

Every Day ......................................................................................... 11

Every Week ...................................................................................... 11

Every Month ..................................................................................... 11

4.Trouble-Shooting .................................................................. 12

5.Technical Data ...................................................................... 13

LaboForce-3

Instruction Manual

9

1. Accessories

Please refer to the LaboForce brochure for details of the range

available.

Remember...

Struers offers a comprehensive range of consumables for grinding and

polishing. Please ask for separate leaflets.

LaboForce-3

Instruction Manual

10

2. Struers Metalog Guide™

LaboForce-3 is designed for preparation of most materials. In

Struers Metalog Guide™ you will find a detailed description of

grinding/polishing methods for automated mechanical specimen

preparation.

Struers Metalog Guide™ offers preparation methods for the most

common materials, based on a simple analysis of two key

properties: hardness and ductility. Finding the right method is

easy, and the guide will also give you information on choice of

consumables. Always consult Struers Metalog Guide™ on the

Struers website for the correct preparation method for each

specimen.

Metalog Guide™

A complete guide to materialographic specimen preparation.

struers.com/KNOWLEDGE/Metalog Guide.

LaboForce-3

Instruction Manual

11

3. Maintenance

Clean the specimen holder plate with a damp cloth.

Clean LaboForce-3 with a damp cloth.

 Remove the drip lubricator from LaboForce-3

 Hold the lubricant bottle firmly and remove the top lid.

 Pour out the lubricant, and fill the bottle with a mild soap

solution.

 Open the valve to also clean the tube.

 Exchange the soap water with water and repeat the above.

 Empty the lubricator.

 Put the lubricator back on LaboForce-3 and tighten the finger

screw.

 Refill with lubricant and mount the top lid.

Follow the Instructions for Use that are supplied with the Dosing

Unit.

The necessary friction on the springs for the sample load is

generated by friction pins located behind the indicators in the

spring housing. The pins need to be adjusted with an Allen-key

from time to time to ensure a constant force level.

Every Day

Every Week

Cleaning a Drip Lubricator

Cleaning a LaboDoser Dosing

Unit

Every Month

LaboForce-3

Instruction Manual

12

4. Trouble-Shooting

Error Cause Action

The specimen mover

does not start when

LaboPol is started.

The switch for the specimen mover on the

back of LaboPol is set to “off” Set the switch to “on”

Specimen holder plate

vibrates Specimen holder plate unbalanced

Specimen holder plate screws loose Replace specimen holder plate

Tighten specimen holder plate

screws

The preparation disc

runs unevenly or stops Force too high Lower force

The column starts to

turn Bottom nut of column is loose Tighten the nut at the base of

column immediately (See Section

INSTALLATION)

Bad or unusual

preparation results

from the same method

The adjustment screw turns by itself, leading

to differing forces Increase friction by turning the

friction screw in the spring

housing

Replace the friction pins if

necessary

LaboForce-3

Instruction Manual

13

5. Technical Data

Subject Specifications

Motor output 25 W

Torque at disc Continuous 1 Nm

Amperage

The motor is equipped with a thermal

switch for protection against overload.

0.27 A/220-240 V

0.55 A/100-120 V

Rotational speed 250 rpm at 50/60 Hz

Force per specimen Min. approximately 5 N, max. approx. 40 N

Safety Standard Please refer to the Declaration of Conformity

Noise Level 60 dB (A) running at idle, at a distance of 0.25m/10” from the machine

Power Supply LaboForce-3 is connected directly to LaboPol-1/5 or LaboPol-21

Dimensions and

Weight Width 185 mm/7.5” (including drip lubricator)

Depth 325 mm/12.8”

Height 320 mm/12.6” (above grinding/polishing disc)

Weight 9.5 kg/21 lbs

LaboForce-3

Instruction Manual

14

Quick Reference

 Lift the thrust pad to make room for the specimen.

 Place the specimen in the specimen holder plate hole and lower

the thrust pad. Make sure that the specimen diameter matches

the specimen holder plate hole.

 Adjust the force by turning the adjustment screw.

 Stop the grinding/polishing machine.

 Unlock the LaboForce-3 handle and let it move into upright

position.

 Change the disc on the turntable.

 Lower LaboForce-3 again and press gently to lock the machine.

 Lower LaboForce-3 and press gently to lock the machine in

position.

 Place 1 to 3 specimens in the specimen holder plate on the

chosen surface.

 Adjust the lubricant dosing level.

 Press START 

 Perform the preparation step and press STOP

on LaboPol.



 Stop lubricant dosing

Drip Lubricator: Close the valve on the drip lubricator

LaboDoser: Stops automatically after the pre-set time.

on the

LaboPol.

Inserting a Specimen

Replacing a

Grinding/Polishing Disc

Starting a Preparation Step

LaboForce-3

Gebrauchsanweisung

Handbuch Nr.: 15217001

Auslieferungsdatum 07.08.2012

LaboForce-3

Gebrauchsanweisung

Geben Sie bitte bei technischen Anfragen oder bei der Bestellung von Ersatzteilen immer die Seriennummer

und die Spannung/Frequenz an. Diese Angaben finden Sie auf dem am Gerät angebrachten Typenschild.

Datum und Artikelnummer der Gebrauchsanweisung sind uns u.U. ebenfalls mitzuteilen. Diese Information

finden Sie auf dem Deckblatt der Gebrauchsanweisung.

Beachten Sie bitte die nachstehend genannten Einschränkungen.

Zuwiderhandlung kann die Haftung der Firma Struers beschränken oder aufheben:

Gebrauchsanweisungen:

Eine von der Firma Struers veröffentlichte Gebrauchsanweisung darf nur in Zusammenhang mit den Struers

Geräten benützt werden, für die diese Gebrauchsanweisung ausdrücklich bestimmt ist.

Wartungshandbücher:

Ein von der Firma Struers veröffentlichtes Wartungshandbuch darf nur von ausgebildeten Technikern

benutzt werden, die von Struers dazu berechtigt wurden. Das Wartungshandbuch darf nur in

Zusammenhang mit dem Struers Gerät benützt werden, für das dieses Wartungshandbuch ausdrücklich

bestimmt ist.

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uns das Recht vor, den Inhalt der Gebrauchsanweisungen und Wartungshandbücher jederzeit und ohne

Vorankündigung zu ändern. In den Gebrauchsanweisungen und Wartungshandbüchern können Zubehör

und Teile erwähnt sein, die nicht Gegenstand oder Teil der laufenden Geräteversion sind.

Originalgebrauchsanweisung. Inhalt von Gebrauchsanweisungen/Wartungshandbücher ist Eigentum der

Firma Struers. Kein Teil dieser Veröffentlichungen darf ohne schriftliche Genehmigung von Struers

reproduziert werden.

Struers A/S

Pederstrupvej 84

DK-2750 Ballerup

Dänemark

Telephon +45 44 600 800

Fax +45 44 600 801

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