Fire Magic Aurora Portable Grill Manuel utilisateur

1

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.

PORTABLE OUTDOOR

GAS GRILLS

DANGER:

IF YOU SMELL GAS:

1. Shut off the gas to the appliance.

2. Extinguish any open ﬂame.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your

gas supplier or the ﬁre department.

WARNING:

1. Do not store or use gasoline or other

ﬂammable vapors and liquids in the

vicinity of this or any other appliance.

2. An LP cylinder not connected for use

shall not be stored in the vicinity of this

or any other appliance.

CODE AND SUPPLY REQUIREMENTS: This grill

must be installed in accordance with local codes

and ordinances, or, in the absence of local codes,

with either the latest National Fuel Gas Code

(ANSI Z223.1/NFPA 54), and Natural Gas and

Propane Storage and Handling Installation Code

(CSA-B149.1).

This appliance and its dedicated manual shutoff

valve must be disconnected from the gas-supply

piping system when testing the system at pressures

in excess of ½ psig (3.5 kPa).

This appliance must be isolated from the gas-supply

piping system by closing its dedicated manual

shutoff valve during any pressure testing of the gas-

supply system at pressures up to and including ½

psig (3.5 kPa).

All electrical outlets in the vicinity of the grill must

be properly grounded in accordance with local

codes, or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the

Canadian Electrical Code, CSA C22.1, whichever

is applicable.

Keep all electrical-supply cords and fuel-supply

hoses away from any heated surface.

Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746

WARNING:

Improper installation, adjustment, alteration,

service, or maintenance can cause injury

or property damage. For proper installation,

refer to the installation instructions. For

assistance or additional information, consult

a qualiﬁed professional service technician,

service agency, or the gas supplier.

INSTALLATION AND

OWNER’S MANUAL

INSTALLER: Leave these instructions with consumer.

CONSUMER: Retain for future reference.

SAFETY AND WARNING CODES

Proper operation of your grill

requires prompt and periodic

maintenance. See the SERVICING

AND CLEANING section for details.

Certiﬁed to: ANSI Z21.58

CSA 1.6

US

®

C

ONLY TO BE USED OUTDOORS

Cooking Grid U.S.

Patent Nos.

D857,453

D862,984

REV 0 - B - 2006190955

L-C2-608

A430s, A540s, & A660s

A540s model shown

2

IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER L’INSTALLATION OU L’UTILISATION

GRIL EXTÉRIEUR DE GAZ DU PORTATIF

DANGER:

SI VOUS SENTEZ LE GAZ :

1. Coupez le gaz à l’appareil.

2. Éteignez-vous n’importe quelle ﬂamme nue.

3. Ouvrez le couvercle si équipé d’un four.

4. Si l’odeur continue, gardez loin de

l’appareil et appelez immédiatement

votre département de fournisseur ou de

feu de gaz.

AVERTISSEMENT:

1. Ne stockez pas ou n’employez pas

l’essence ou d’autres vapeurs et liquides

inﬂammables à proximité de ceci ou

d’aucun autre appareil.

2. Un cylindre de propane non relié pour

l’usage ne sera pas stocké à proximité

de ceci ou d’aucun autre appareil.

CONDITIONS DE CODE ET D’APPROVISIONNEMENT:

Ce gril doit être installé selon des codes et des ordonnances

locaux, ou, en l’absence des codes locaux, avec l’un ou l’autre

le plus défunt Code national de gaz de carburant (norme ANSI

Z223.1/NFPA 54), et Stockage de gaz naturel et de propane

et manipulation du code d’installation (CSA-B149.1).

Cet appareil et ses différents robinets d’isolement doivent être

démontés du gaz-fournissent le système sifﬂant en examinant

le système aux pressions au-dessus du ½ psig (kPa 3.5).

Cet appareil doit être isolé dans gaz-fournissent le système

sifﬂant par fermeture que ses différents robinets d’isolement

manuels pendant tous les essais sous pression du gaz-

fournissent le système aux pressions jusques et y compris

le ½ psig (kPa 3.5).

Toutes les sorties électriques à proximité du gril doivent être

correctement fondues selon des codes locaux, ou en l’absence

de local code, avec le code électrique national, ANSI/NFPA

70, ou le code électrique canadien, CSA C22.1, celui qui est

applicable.

Maintenez tout électrique-fournissent des cordes et carburant-

fournissent des tuyaux partis de n’importe quelle surface de

chauffage.

INSTALLATEUR : Laissez ces instructions avec le consommateur.

CONSOMMATEUR : Maintenez pour la future référence.

AVERTISSEMENT:

L’installation inexacte, l’ajustement, le

changement, le service, ou l’entretien

peuvent causer des dommages ou des

dégats matériels. Référez-vous à ce manuel.

Pour de l'aide ou des renseignements

supplémentaires, consulter un technicien

professionnel qualifié de service, une

agence de service ou le fournisseur de gaz.

SÛRETÉ ET CODES D’AVERTISSEMENT

• Ce gril est pour ultilisation à l’extérieur seulement.

Si l’appareil est entreposé à l’intérieur, enlever les

bouteilles et les laisser à l’extérieur.

• Ne pas ranger le gril immédiatement aprés l’avoir utilisé.

le laisser refroidir avant de le déplacer ou de la ranger.

Le non respect de cette mesure de sécurité pourrait

entraîner un incendie causant des dommages à la

propriété, des blessures ou la mort.

• Ne pas utiliser cet appareil sous une surface combustible.

• Ne pas utiliser cet appareil sous un auvent. Le non

respect de cette mesure de sécurité pourrait entraîner

un incendie ou des blessures.

• Dégagement minimal entre les parois latérales et l’arriére

de l’appareil et la construction combustible (45.7 cm à

partir des parois latérales et 45.7cm à partir de l’arriére).

• Le régulareur de pression de gaz prévu avec cet appareil

de cuisson à gaz pour l’extérieur doit être utilisé. Ce

régulateur est réglé pour une pression de sortie de 5

pouces de colonne de l’eau pour le gaz naturel, et 10

pouces pour le propane.

• LE RÉGULATEUR INCLUS D’APPAREILS EST ÉVALUÉ

POUR LE MAXIMUM DE 1/2 (LIVRES PAR POUCE

CARRÉ). SI VOTRE OFFRE DE GAZ EST 1/2 PLUS

GRAND QUE (LIVRES PAR POUCE CARRÉ), UN

RÉGULATEUR ADDITIONNEL DOIT ÊTRE INSTALLÉ

AVANT LE GRIL. VOIR LA SECTION DE CONDITIONS

D’OFFRE DE GAZ POUR LA PRESSION APPROPRIÉE

D’OFFRE DE GAZ.

• Ne couvrez jamais la surface entière de cuisine ou de

gril de gauffreuses ou de casseroles. La surchauffe se

produira et les brûleurs ne seront pas très performants

quand la chaleur de combustion est emprisonnée au-

dessous de la surface à cuire.

• Ne pulvérisez jamais l’eau sur une unité chaude de gaz,

comme ceci peut endommager des composants de

porcelaine ou de fer de fonte.

• Une fuite de GPL peut causer une incendie ou une

explosion si enflammée entraînant des blessures

corporelles graves ou la mort.

• Communiquez avec le fournisseur de GPL pour les

réparations ou pour disposer de qules bouteille ou du

GPL non utilisé.

INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE

Certiﬁé à la norme: ANSI Z21.58 / CSA 1.6

À UTILISER UNIQUEMENT À L'EXTÉRIEUR

Grille de cuisson Numéros de brevets américains:

D857,453 D862,984

REV 0 - B - 2006190955

L-C2-608

3

CONTENTS

GETTING STARTED

REV 0 - B - 2006190955

L-C2-608

GETTING STARTED

INSTALLATION, OPERATION, AND SAFETY

INFORMATION ��4

ELECTRICAL CONNECTIONS ��4

GAS SAFETY INFORMATION ��5

WARNING ��5

WHEN USING PROPANE GAS ��5

WHEN USING NATURAL GAS ��5

INSTALLATION SAFETY GUIDELINES��5

OPERATING THE UNIT SAFELY AND CORRECTLY ��5

SAFE USE & MAINTENANCE OF PROPANE GAS

CYLINDERS ��7

INSTALLATION REQUIREMENTS ��8

OVERHEAD CONSTRUCTION AND EXHAUST HOOD

REQUIREMENTS

��8

REAR WALL CLEARANCES ��9

SIDE WALL / CORNER WALL CLEARANCES

(if applicable)

��9

COMBUSTION AIR AND COOLING AIRFLOW ��10

GAS-SUPPLY PLUMBING REQUIREMENTS ��10

ELECTRICAL SAFETY ��11

MODEL SPECIFICATIONS ��12

GRILL WIRING DIAGRAM ��12

AURORA GRILL REPLACEMENT PARTS LIST ��14

INSTALLATION

INSTALLATION ��17

LOCATION PREPARATION ��17

WHEELS AND CASTERS ��17

CONNECT THE GAS SUPPLY ��17

INSTALL THE FLAVOR GRIDS ��18

CONNECT THE POWER SUPPLY TO LINE POWER ��20

INSTALL THE SIDEBURNER SHELF (if equipped) ��21

USE, CARE, & SERVICE

IDENTIFICATION OF GRILL CONTROLS ��22

USING THE GRILL ��23

LIGHTING (IGNITION) INSTRUCTIONS ��25

ELECTRONIC LIGHTING ��25

MANUAL LIGHTING ��25

SHUTTING OFF THE UNIT �� 25

OPTIONAL ROTISSERIE INSTRUCTIONS ��26

OPTIONAL INFRARED BURNER OPERATION ��27

USING THE FOLDING SHELF ��28

PAPER TOWEL HOLDER ��28

SERVICING AND CLEANING ��29

CLEANING YOUR GRILL �� 29

REPLACING HALOGEN BULBS �� 31

CONTROL PANEL REMOVAL ��32

SYSTEM RESET ��33

BURNER(S) REMOVAL ��33

CONVERT GAS TYPE / CHECK BURNER ORIFICES ��34

AIR SHUTTER ADJUSTMENT �� 36

NOTES PAGE ��38

TROUBLESHOOTING �� 39

WARRANTY ��40

4

1. The outdoor appliance and surrounding area MUST

remain clear of ﬂammable substances such as gasoline,

yard debris, wood, etc. Maintain a minimum horizontal

clearance of 18" (in all directions) from combustible

materials/items.

2. Do not block the 1" front air inlet along the bottom of

the control panel. See the COMBUSTION AIR AND

COOLING AIRFLOW section under INSTALLATION

REQUIREMENTS for details.

3. This unit must be installed so that the vent

openings on the cabinet remain clear and free at

all times. See the GAS SAFETY INFORMATION

section.

4. When using propane gas: the propane cylinder,

regulator, and rubber hose must be in a location

not subject to temperatures above 125° F (51° C).

5. The back burner cover, sideburner, or IR burner cover

(if equipped) must be removed before using the burner.

6. The ﬂames on each burner burn evenly along the

entire burner with a steady ﬂame (mostly blue). If

burner ﬂames are not normal, check and clean the

oriﬁce and burner/venturi tubes for insects and insect

nests. A clogged tube can lead to a ﬁre beneath the

unit. A proper ﬂame pattern will ensure safe operation

and optimal performance. Adjust the air shutter as

needed (see AIR SHUTTER ADJUSTMENT section).

7. The in-line gas valve or gas cylinder valve must always

be shut OFF when the unit is not in use.

8. The drip collector holes must be clear and unobstructed.

Excessive grease deposits can result in a grease ﬁre.

9. Whenever reconnecting any wires, apply a small

amount of dielectric grease to the male connector,

then make the connection. This will ensure conductivity

and prevent moisture from affecting the contact.

10. Wear gloves and use extreme caution whenever

installing and handling this product and its accessories

as certain components have sharp edges that can

cause personal injury.

WARNING: NEVER cover more than 75% of the cooking or grill surface with griddles or pans. Overheating will occur,

and burners will not perform properly when combustion heat is trapped below the cooking surface.

IMPORTANT

IN THE EVENT OF A GREASE FIRE, IMMEDIATELY SHUT OFF THE MAIN GAS VALVE TO THE UNIT. KEEP THE LID

OPEN AND ALLOW THE FIRE TO EXTINGUISH ITSELF. KEEP AT A SAFE DISTANCE. A THOROUGH INSPECTION BY

A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN SHOULD BE CONDUCTED BEFORE FUTURE USE OF YOUR

UNIT. THE SERVICE TECHNICIAN WILL CHECK THE SYSTEM FOR GAS LEAKS AND WILL CHECK ALL ELECTRICAL

WIRING FOR DAMAGE. ALL GAS LEAKS AND WIRING MUST BE REPAIRED PRIOR TO FUTURE USE.

ELECTRICAL CONNECTIONS

A 120VAC (15 AMP minimum) GFCI GROUNDED 3-wire receptacle (not included) is required within

the vicinity of the unit to provide power to it. The GFCI receptacle must be a WEATHER-PROOF IN-USE

COVERED RECEPTACLE.

• Observe the National Electric Code and all local codes.

• Verify proper polarity of the receptacle.

• If an extension cord is used, ensure it is a 3-wire GROUNDED cord that is rated for the power of the

equipment, and is approved for outdoor use with a W-A marking. DO NOT use 2-prong adapters.

• DO NOT TAMPER WITH THE EXTENSION CORD OR THE UNIT POWER-SUPPLY CORD.

Important: ONLY REPLACE THE INTERIOR OVEN LIGHTS WITH 12V / 10 WATT HALOGEN BULB(S).

The unit serial number tag can be found afﬁxed to the grill body behind the control panel (on an

aluminum tag) and on the underside of the drip tray handle (on a thermal label). It is recommended

that the drip tray ﬁrst be removed and cleaned / emptied of its contents, then turned over to view.

The unit rating label is located inside of the control panel.

INSTALLATION, OPERATION, AND SAFETY INFORMATION

5

WARNING

This appliance MUST be installed and operated according to the information below.

FAILURE TO PROPERLY VENT THE GRILL CABINET MAY RESULT IN A FIRE OR EXPLOSION CAUSING

PROPERTY DAMAGE, BODILY INJURY, OR DEATH.

A leaking gas connection or valve unintentionally left open will create a hazard.

WHEN USING PROPANE GAS

• Propane gas (also known as L.P. gas) is heavier than air and will accumulate or pool in an inadequately

vented enclosure or recessed area.

• If a pool of propane gas is ignited, an explosion will occur. Adequate venting at the ﬂoor level of the cabinet

eliminates this danger.

• DO NOT store a spare propane-gas cylinder in or near the unit.

WHEN USING NATURAL GAS

• Natural gas is lighter than air and will accumulate at the top of an inadequately vented enclosure.

• If an accumulation of natural gas is ignited, an explosion will occur. Adequate venting at the top of the cabinet

eliminates this danger.

INSTALLATION SAFETY GUIDELINES

THIS UNIT MUST BE INSTALLED SO THAT THE VENT OPENINGS ON THE CABINET REMAIN CLEAR AND

FREE AT ALL TIMES.

The gas cylinder, regulator, and rubber hose must be in a location not subject to temperatures above

125° F (51° C).

IF A PROPANE CYLINDER IS INSTALLED INSIDE OF THE CABINET, THE GUIDELINES FOUND IN THE SAFE

USE & MAINTENANCE OF PROPANE GAS CYLINDERS SECTION MUST BE FOLLOWED.

WHEN OPERATING THIS GAS APPLIANCE, ALL INSTRUCTIONS AND WARNINGS

MUST BE OBSERVED. FAILURE TO DO SO MAY RESULT IN A FIRE OR EXPLOSION

CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH.

Every time you use the unit, make sure that:

1. The area around the unit is clear and free from combustible materials, gasoline and ﬂammable vapors/liquids.

2. There is no blockage of the airﬂow through the vent openings located on the cabinet.

3. The hose is inspected (if applicable). See SAFE USE & MAINTENANCE OF PROPANE-GAS CYLINDERS section.

DO NOT store any combustible materials, gasoline, and any other ﬂammable vapors/liquids in the vicinity of the

unit. Provide adequate clearance for servicing and operation.

GAS SAFETY INFORMATION

OPERATING THE UNIT SAFELY AND CORRECTLY

6

U

L

Fig. 6-1 type coupleur de ﬁl de point culminant d’I

Valve

de

décompression

QCC

Type 1

Valve

Ajustage de précision

en laiton de ﬁl de

point culminant

Indicateur

de niveau

de liquide

(facultatif)

Écrou de main avec le

ﬁl de point culminant.

Régulateur

Passage

Tuyau

Volant de commande

main dans le sens des aiguilles d’une montre pour engager les

ﬁls et pour serrer jusqu’à ce que douillettement. L’utilisation des

pinces ou de la clé ne devrait pas être nécessaire. Seulement

le propane marqué par cylindres doit être employé.

Pour débrancher: Tournez l’écrou de main dans le sens

contraire des aiguilles d’une montre jusqu’à isolé (ﬁg. 6-1).

Important: Avant d’employer le unité, et ensuite chaque

fois que le cylindre est enlevé et rattaché,

examinez tous les raccordements pour

déceler les fuites. Arrêtez les valves de unité

et ouvrez la valve principale de cylindre, puis

vériﬁez les raccordements avec de l’eau

savonneux. Réparez toutes les fuites avant

d’allumer le unité.

ATTENTION: Tournez toujours la valve principale de cylindre

de propane au loin après chaque utilisation,

et avant de déplacer le unité et le cylindre, ou

débrancher l’accouplement. Cette valve doit

rester fermée et le cylindre a débranché alors

que l’appareil n’est pas en service, quoique

l’écoulement de gaz soit arrêté par un dispositif

de sûreté quand le coupleur est débranché.

Inspectez soigneusement l’ensemble de tuyau chaque fois

avant que le gaz soit allumé. Un tuyau ﬁssuré ou efﬁloché doit

être immédiatement remplacé.

Si l'appareil est stocké à l'intérieur, le cylindre doit être disconnected

et a enlevé. Des cylindres Disconnected doivent être stockés

dehors, hors de la portée des enfants, avec les prises de valve

ﬁletées étroitement installées, et ne doivent pas être stockés dans

un bâtiment, le garage, ou n'importe quel autre secteur inclus.

POUR VOTRE SÛRETÉ

a. Ne stockez pas un cylindre de gaz disponible de propane

dessous ou ne vous approchez pas de cet appareil.

b. Ne remplissez jamais cylindre au delà de 80 pour cent de

plein.

c. SI L’INFORMATION DANS “A” ET “B” N’EST PAS SUIVIE

EXACTEMENT, UN FEU CAUSANT LA MORT OU DES

DOMMAGES SÉRIEUX PEUT SE PRODUIRE.

IMPORTANT POUR VOTRE SÛRETÉ

LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE.

En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements.

LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE.

CYLINDRE ET CONDITIONS ET

CARACTÉRISTIQUES DE CONNECTEUR

a. Les bouteilles, les vannes et les tuyaux de propane doivent

être entretenus et inspectés avant chaque utilisation. Ils

doivent être remplacés en cas de dommages visibles. Si

le tuyau est coupé ou présente des signes d’abrasion ou

d’usure, il doit être remplacé avant utilisation (voir e.).

b. Cette unité, lorsqu'elle est utilisée avec une bouteille, doit

être connectée à une bouteille standard de gaz propane de

5 gallons (20 lb) équipée d'un dispositif anti-débordement

répertorié. L’appareil est obligatoire sur toutes les bouteilles

vendues depuis le 1er octobre 1998 aﬁn d’empêcher tout

remplissage excessif.

c. Les dimensions du cylindre doivent être d'environ 12 "(30,5 cm)

de diamètre et 18" (45,7 cm) de hauteur. Les bouteilles doivent

être construites et marquées conformément aux spéciﬁcations

du ministère des Transports (DOT) pour les bouteilles à gaz LP

ou à la norme relative aux bouteilles, sphères et tubes pour le

transport des marchandises dangereuses et à la Commission,

CAN / CSA-B339, selon le cas.

d. Le cylindre doit inclure un collier pour protéger la valve

de cylindre et le circuit d’alimentation de cylindre doit être

assuré le retrait de vapeur.

e. Le montage du régulateur de pression et le ﬂexible (Fig. 6-1)

fourni avec cet appareil au gaz en plein air (modèles au

propane seulement) doit être utilisé. Assemblées d'origine et

régulateur de pression et le tuyau de remplacement doivent

être ceux spéciﬁés par le fabricant pour le raccordement d'un

dispositif de cylindre de liaison identiﬁée comme de type I

par le ANSI Z 21.58/CGA 1.6 (voir liste des pièces pour les

informations de commande).

f. La valve de cylindre de gaz de propane doit être équipée

d’un dispositif d’accouplement de raccordement de

cylindre, décrit comme type I dans la norme déﬁnie dans le

e. de paragraphe ci-dessus. Ce dispositif est généralement

décrit comme coupleur de ﬁl de point culminant.

g. Si votre cylindre de gaz de propane vient avec une prise

de la poussière, placez le bouchon anti-poussière sur la

sortie de valve de cylindre toutes les fois que le cylindre

n’est pas en service.

OPÉRATION DE COUPLEUR

Pour relier le regulator/hose à l’ajustage de précision de

valve de cylindre de gaz de propane: Serrez l’écrou de main

sur le régulateur au-dessus de l’ajustage de précision de ﬁl

de point culminant sur la valve de cylindre. Tournez l’écrou de

1

2

3

4

FIXATION DU CYLINDRE DE GAZ DE PROPANE

1. Soulevez la poignée de

verrouillage pour ouvrir

le plateau et pour tirer à

l’extérieur.

3. Avec le cylindre de gaz en place et relié,

glissez le plateau de nouveau dans la poignée

de verrouillage de chariot et de serrure en

poussant fermement en bas.

2. Placez le cylindre de gaz de propane gainent fermement sur

le plateau avec la base insérée dans le trou central et le collier

s’ouvrant au dos. Suivez les instructions de relier ci-dessus

l’approvisionnement.

Fig. 6-2

Fig. 6-3

Fig. 6-5

Fig. 6-4

Ouverture

de Collier

UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE

7

U

L

Fig. 7-1 Type I Acme thread coupler

Pressure

relief

valve

QCC

Type 1

valve

Brass Acme

thread ﬁtting

Liquid level

indicator

(optional)

Hand nut with Acme

thread

Regulator

Vent

Hose

Hand wheel

The use of pliers or a wrench should not be necessary. Only

cylinders marked “propane” may be used.

To disconnect: Turn the hand nut counterclockwise until

detached (Fig. 7-1).

Important: Before using the unit, and after each time

the cylinder is removed and reattached,

check the hose for wear (see a.) and check

all connections for leaks. Turn off the unit

valves and open the main cylinder valve,

then check connections with soapy water.

Repair any leaks before lighting the unit.

CAUTION: Always turn the propane cylinder main valve

off after each use, and before moving the unit

and cylinder or disconnecting the coupling.

This valve must remain closed and the

cylinder disconnected while the appliance

is not in use, even though the gas ﬂow is

stopped by a safety feature when the coupler

is disconnected.

Carefully inspect the hose assembly each time before the

gas is turned on. A cracked or frayed hose must be replaced

immediately.

If the appliance is stored indoors, the cylinder must be

disconnected and removed. Disconnected cylinders must be

stored outdoors, out of the reach of children, with threaded

valve plugs tightly installed, and must not be stored in a

building, garage, or any other enclosed area.

FOR YOUR SAFETY

a. DO NOT store a spare propane-gas cylinder under or

near this appliance.

b. NEVER ﬁll the cylinder beyond 80-percent full.

c. IF THE INFORMATION IN a. AND b. IS NOT FOLLOWED

EXACTLY, A FIRE CAUSING DEATH OR SERIOUS

INJURY MAY OCCUR.

IMPORTANT FOR YOUR SAFETY

READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER.

When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed.

FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION.

CYLINDER/CONNECTOR REQUIREMENTS

a. Propane-gas cylinders, valves, and hoses must be

maintained in good condition and inspected before each use

of appliance. They must be replaced if there is any visible

damage. If hose is cut or shows excessive abrasion or wear,

it must be replaced before using appliance (see e.).

b. This unit, when used with a cylinder, should be connected

to a standard 5-gallon (20 lb.) propane-gas cylinder

equipped with a listed overﬁlling prevention device. The

device has been required on all cylinders sold since

October 1,1998, to prevent overﬁlling.

c. Cylinder dimensions should be approximately 12" (30.5

cm) in diameter and 18" (45.7 cm) high. Cylinders must

be constructed and marked in accordance with the U.S.

Department of Transportation (D.O.T.) Speciﬁcations for

LP-Gas Cylinders, or the Standard for Cylinders, Spheres,

and Tubes for Transportation of Dangerous Goods and

Commission, CAN/CSA-B339, as applicable.

d. The cylinder used must include a collar to protect the

cylinder valve, and the cylinder supply system must be

arranged for vapor withdrawal.

e. The pressure regulator and hose assembly (Fig. 7-1)

supplied with this outdoor gas appliance (L.P. models

only) must be used. Original and replacement pressure

regulator and hose assemblies must be those speciﬁed by

the manufacturer for connection with a cylinder connecting

device identiﬁed as Type I by the ANSI Z 21.58/CGA 1.6

(see PARTS LIST for ordering information).

f. The propane-gas cylinder valve must be equipped with

a cylinder connection device, described as Type I in the

standard deﬁned in paragraph e. above. This device is

commonly described as an Acme thread coupler.

g. If the propane-gas cylinder comes with a dust plug, place

the dust cap on the cylinder valve outlet whenever the

cylinder is not in use.

COUPLER OPERATION

To connect the regulator/hose assembly to the propane-

gas cylinder valve ﬁtting: Press the hand nut on the regulator

over the Acme thread ﬁtting on the cylinder valve. Turn the hand

nut clockwise to engage the threads and tighten until snug.

SECURING THE PROPANE-GAS CYLINDER

1. Lift latch handle to unlock

tray and pull outward.

3. With gas cylinder in place and connected, slide

tray back into cart and lock latch handle by

pushing ﬁrmly downward.

2. Set propane-gas cylinder into the sleeve of the extended tray with

base inserted into center hole and collar opening to back. Follow

instructions above to connect supply.

Collar

Opening

Fig. 7-2

Fig. 7-3

Fig. 7-5

Fig. 7-4

SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS

8

Installation must be performed by a qualiﬁed professional

service technician.

This unit is designed for outdoor use only. DO NOT use this

unit inside a building, garage, or enclosed area. DO NOT use

this unit in or on a recreational vehicle or boat.

OVERHEAD CONSTRUCTION AND EXHAUST

HOOD REQUIREMENTS

A minimum 5 foot clearance is required between the cooking

surface and the overhead construction.

When installed under combustible overhead construction,

the area above the cooking surface of the unit must be

covered with an exhaust hood. The exhaust hood provides

the protection for the combustible overhead construction.

See exhaust hood information below and Fig. 8-1.

Important: DO NOT use this appliance under unprotected

combustible overhead construction.

When installed under overhead non-combustible construction,

an exhaust hood is highly recommended; see exhaust hood

information below and Fig. 8-1.

Exhaust Hood

When using an exhaust hood, the area above the cooking

surface of the grill must be covered with a hood larger than

the cooking area of the grill, and with a minimum of 1200

CFM (cubic feet per minute) rated exhaust fan for proper

outdoor application.

INSTALLATION REQUIREMENTS

Fig. 8-1 Overhead requirements

Min.

5'

OVERHEAD CONSTRUCTION

EXHAUST

HOOD

Combustible overhead

construction:

Exhaust hood required

Non-combustible

overhead construction:

Exhaust hood highly recommended

N

O

N

C

O

M

B

U

S

T

I

B

L

E

W

A

L

9

REAR WALL CLEARANCES

For the minimum clearances between the unit and rear walls,

your setup must fall within one (or more) of the following:

A. Clearance between unit and strictly non-combustible

rear wall

(i.e. brick wall, see Fig. 9-1)

• The unit must have a minimum clearance of 4" from

the non-combustible rear wall.

(To allow for proper ventilation and prevent dangerous

overheating.)

B. Clearance between unit and a protected combustible

rear wall

(i.e. a non-combustible wall in front of a combustible wall

to serve as a barrier. This can be accomplished by brick,

or a metal stud ﬁnished with non-combustible substrate,

see Fig. 9-2)

• The unit must have a minimum clearance of 14" from

the protected combustible rear wall.

(The 4" non-combustible material plus an additional 10"

clearance between the unit and protected rear wall.)

C. Clearance between unit and combustible rear wall

• The unit must have a minimum clearance of 18" from

the combustible rear wall (see Fig. 9-3).

SIDE WALL / CORNER WALL CLEARANCES

(if applicable)

The unit must have a minimum clearance of 24" from any

side walls (to account for variables in airﬂow that could affect

performance). See Fig. 9-4.

INSTALLATION REQUIREMENTS (Cont.)

Fig. 9-3 Clearance 'C' Diagram

Combustible

Min.

18"

(Clearance required

for rear wall)

Fig. 9-1 Clearance 'A' Diagram

Non-combustible

Min.

4"

(Clearance required for

rear wall)

Fig. 9-2 Clearance 'B' Diagram

Min.

14"

Non-combustible

substrate

Non-combustible 4"

Com-

bustible

(Clearance required for

rear wall)

Fig. 9-4 Side/corner wall clearance

Min.

24"

10

The control panel MUST remain removable for servicing (see

CONTROL PANEL REMOVAL section).

COMBUSTION AIR AND COOLING AIRFLOW

Proper airﬂow (front-to-back, Fig. 10-1) MUST be maintained

for the unit to perform as it was designed. If airﬂow is blocked,

overheating and poor combustion will result. Do not block the

1" front air inlet along the bottom of the control panel.

CAUTION: Wind blowing into or across the rear oven lid

vent (Fig. 10-3) can cause poor performance

and/or dangerous overheating. Orient the grill

so that the prevailing wind blows toward the

front of the grill (Fig. 10-2). A wind deﬂector

is available for purchase to assist in proper

airﬂow during windy conditions. See Table

1 for model numbers. Follow the instructions

included with the wind deﬂector for installation.

GAS-SUPPLY PLUMBING REQUIREMENTS

For natural gas or a household propane system, rigid

1

/

2

" or

3

/

4

" black steel pipe or local code-approved pipe is required

to conduct the gas supply to the unit. Contact your local gas

supplier. Connect this pipe to the C.S.A.-approved quick

connect hose (attached). Apply only joint compounds that are

resistant to all gasses on all NPT pipe ﬁttings except ﬂare

ﬁttings. Make sure to tighten all ﬁttings securely.

Note: If

1

/

2

" pipe is used with natural gas, it should be

no longer than 20'.

Important: A shut-off valve (not included) in the gas

line is required. It provides for safety when

the unit is not in use and for convenient

maintenance and repair. It must be installed

within 6 feet of the unit and must be easily

accessible. Use a pipe joint compound

resistant to all gasses on all male ﬁttings

except ﬂare ﬁttings.

GAS SUPPLY AND MANIFOLD PRESSURES:

For natural gas - normal 7" water column (w.c.), minimum

5", maximum 10

1

/

2

". For propane gas - normal 11" w.c.,

minimum 10", maximum 13".

INSTALLATION REQUIREMENTS (Cont.)

CORRECT

PLACE GRILL SO PREVAILING

WIND BLOWS TOWARD FRONT

OF GRILL

Fig. 10-2 Airﬂow direction - CORRECT

(1" front air inlet)

Fig. 10-1 Airﬂow diagram

YOU MUST PROTECT

REAR OVEN VENT FROM

PREVAILING WIND

Rear oven lid vent

INCORRECT

Fig. 10-3 Airﬂow direction - INCORRECT

11

• To protect against electric shock, do not immerse cord or plugs in water or other liquid.

• Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.

• Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance

malfunctions or has been damaged in any manner. Contact the manufacturer for repair.

• Do not let the cord hang over the edge of a table or touch hot surfaces.

• Do not use an outdoor cooking gas appliance for purposes other than intended.

• When connecting, ﬁrst connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.

• Use only a properly wired and inspected 120VAC (15 AMP minimum) Ground Fault Circuit Interrupter

(GFCI) GROUNDED 3-wire receptacle with this outdoor cooking gas appliance.

• The GFCI receptacle must be a WEATHER-PROOF IN-USE COVERED RECEPTACLE.

• Never remove the grounding plug or use with an adapter of 2 prongs.

• Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved

for outdoor use with a W-A marking.

• The provisions of the National Electric Code as well as any local codes must be observed when

installing the product.

ELECTRICAL SAFETY

12

MODEL SPECIFICATIONS

A430s A540s A660s

Main burner quantity

N/P oriﬁce drill size

2

#42 / #54

3

#44 / #55

3

#42 / #54

Backburner *

N/P oriﬁce drill size

#52 / #59 #48 / #56 #48 / #56

Sideburner *

N/P oriﬁce drill size

#50 / #58 #50 / #58 #50 / #58

Infrared searing burner *

N/P oriﬁce drill size

#49 / #56 #49 / #56 #45 / #55

Wind deﬂector model # (not included) 23728-19 23732-20 23732-20

Burner maintenance kit model # (not included) MK-1

Grill complete maintenance kit model # (not included) MCK-1

NAT to LP conversion kit (w/ tank tray) model # 24336-21

Input electrical requirements

100~240 VAC / 1.90A max. / 50/60 Hz / GFCI outlet

Electrical output

13 VDC / 150 Watts

Oven lights rating 12V / 10 watt halogen bulb

*

If equipped

Note: In addition, a wire diagram speciﬁc to your unit can

be found afﬁxed to the inside of the control panel.

*

A660s model shown. Model wire

diagrams may vary.

Power

supply

Wire harness

assembly

Valve

manifold

Ground

wire

Main burner igniters

Backburner igniter

(if equipped)

Interior

oven light

Light

switch

Main

burner 1

Main

burner 2

Main

burner 3

Side burner

(if equipped)

Sideburner igniter

(if equipped)

GRILL WIRING DIAGRAM

*

Back burner

(if equipped)

LED disk

(large)

LED disk

(small)

Table 1 - Product Speciﬁcations

Interior

oven light

13

MODEL SPECIFICATIONS (cont.)

Model

Height Width Depth

Floor to top

(with oven)

Floor to top

of shelf

(C)

Left to right Front to back

Cart base

(D)

(with shelves)

Cart base

(H)

Maximum

outer

(I)

Open (A)

Closed

(B)

Up

(E)

Down*

(F)

1 Up / 1 Down

(G)

A430s

57

1

/4" 50" 37" 26" 55

3

/4" 35

1

/4" 45

1

/2" 21

3

/4" 26"

A540s

57

1

/4" 50" 37" 32

1

/2" 62

1

/4" 41

1

/2" 52" 21

3

/4" 26"

A660s

60

7

/8" 52" 37" 31

1

/2" 61

1

/4" 40

1

/2" 51" 26 30

1

/2"

*

Only applicable for models without sideburners

I

C

H

E

B

D

F

A

G

Fig. 13-1

Table 2 - Grill Dimensions

14

To order replacement

parts, contact your

local Fire Magic

®

dealer.

2

1

3

6

10

11

12

13

14

15

23

19

8

16

7

20

36

27

28

29

40

35

31

9

17

37

18

22

33

34

38

5

4

52

48

59

21

25

24

AURORA GRILL REPLACEMENT PARTS LIST

32

15

A430s A540s A660s

Item Description Part No. Qty. Part No. Qty. Part No. Qty.

1.

Stainless cooking grid (set of 2 or 3) 3542-DS-2 1 23543-DS-3 1 3544-DS-3 1

2.

Flavor grid (set of 2 or 3) 3063-S-2 1 3064-S-3 1 3070-S-3 1

3.

Main burner 3042-50 2 3042-50 3 3041-50 3

4.

Flame arrester kit 24177-05 2 24177-05 3 24177-05 3

5.

Silicone gasket 24177-06 2 24177-06 3 24177-06 3

6.

Infrared burner * 3065 1 3065 1 3056 1

7.

Oven lid w/ oven thermometer 23729-60 1 23733-60 1 23738-60 1

or

Oven lid w/ window N/A N/A 24170-56 1

3672S-B 1 3673S-B 1 3673S-B 1

24130-11H 1 24170-11H 1 24170-11H 1

24148-010 1 24739-010 1 24739-010 1

3600-02 1 3600-02 1 3600-02 1

N/A N/A 1 3600-05 1

3603-30 1 3606-30 1 3606-30 1

N/A N/A 1 3606-40 1

24187-16 1 24187-16 1 24187-16 1

3613 1 3613 1 3613 1

3620E 1 3620E 1 3620E 1

3519 1 3519 1 3519 1

PR-4 1 PR-4 1 PR-4 1

8. Warming rack

9. Backburner *

10. Backburner cover *

11. Heavy-duty rotisserie motor *

12. Super heavy-duty rotisserie motor *

13. Heavy-duty rotisserie rod *

14. Super heavy-duty rotisserie rod *

15. Rotisserie knob *

16. Meat holder (pair) *

17. Counterbalance *

18. Grid lifter

19. Convertible regulator

20. Valve manifold w/ backburner, w/ side

burner

24330-22 1 24370-22 1 24370-22 1

or

Valve manifold w/o backburner, w/ side burner 24330-24 1 24370-24 1 24370-24 1

or

Valve manifold w/o sideburner, w/ backburner 24330-26 1 24370-26 1 24370-26 1

or

Valve manifold w/o sideburner, w/o backburner 24330-28 1 24370-28 1 24370-28 1

21.

Control panel w/ backburner 24330-55 1 24370-53 1 24370-53 1

or

Control panel w/o backburner 24330-56 1 24370-54 1 24370-54 1

or

Control panel w/o sideburner, w/ backburner 24330-57 1 24170-57 1 24170-57 1

or

Control panel w/o sideburner, w/o backburner 24330-58 1 24170-58 1 24170-58 1

22.

Small knob * 24182-42 1 24182-42 1 24182-42 1

23.

Large knob 24182-41 2 24182-41 3 24182-41 3

* If equipped

†

Not shown

AURORA GRILL REPLACEMENT PARTS LIST (cont.)

16

A430s A540s A660s

Item Description Part No. Qty. Part No. Qty. Part No. Qty.

24.

LED disk (small) * 24182-64 1 24182-64 1 24182-64 1

25.

LED disk (large) 24182-63 2 24182-63 3 24182-63 3

26.

Oven lid thermometer w/ bezel

†

23307 1 23307 1 23307 1

or

Grill top thermometer (window models

†

3573 1 3573 1 3573 1

27.

Drip tray 3084 1 3084 1 3084 1

or

Drip tray w/ match holder 3085 1 3085 1 3085 1

28.

Drip tray liner (set of 4) 3557 1 3557 1 3557 1

29.

Folding shelf 24316-15R/L 1 24316-15R/L 1 24326-15R/L 1

30.

Sideburner shelf (only) *

†

24316-16 1 24316-16 1 24326-16 1

31.

Paper towel holder assembly 25387-11 1 25387-11 1 25387-11 1

32.

Tool holder assembly 25387-12 1 25387-12 1 25387-12 1

33.

Door (left) 24330-19L 1 24370-19L 1 24370-19L 1

34.

Door (right) 24330-19R 1 24370-19R 1 24370-19R 1

35.

Door handle 3900-40 2 3900-40 2 3900-40 2

36.

Caster kit (set of 4) 3400-7 1 3400-7 1 3400-7 1

37.

Sideburner lid * 24336-31 1 24336-31 1 24336-31 1

38.

Propane regulator / hose assy. 5110-07 1 5110-07 1 5110-07 1

or

Natural Gas QD hose

†

5110-03 1 5110-03 1 5110-03 1

39.

Sideburner grid *

†

3552 1 3552 1 3552 1

40.

Sideburner assembly w/ shelf * 24336-35 1 24336-35 1 24336-34 1

41.

Wire harness assembly

†

24177-29 1 24177-29 1 24177-29 1

42.

Backburner electrode *

†

4199-52 1 4199-52 1 4199-52 1

43.

Main burner electrode

†

3199-72 2 3199-72 3 3199-72 3

44.

Natural gas oriﬁce(s)

†

3001-42-2 1 3001-44-3 1 3001-42-3 1

45.

Natural backburner gas oriﬁce(s) *

†

3001-52-1 1 3001-48-1 1 3001-48-1 1

46.

Propane gas oriﬁce(s)

†

3001-54-2 1 3001-55-3 1 3001-54-3 1

47.

Propane backburner gas oriﬁce(s) *

†

3001-59-1 1 3001-56-1 1 3001-56-1 1

48.

Power supply w/ cord 24182-18 1 24182-18 1 24182-18 1

49.

12V / 10 watt halogen light bulb

†

24187-15 2 24187-15 2 24187-15 2

50.

Light lens

†

24187-26 2 24187-26 2 24187-26 2

51.

Lamp assembly

†

24187-28 2 24187-28 2 24187-28 2

52.

Light switch 24182-48 1 24182-48 1 24182-48 1

53.

Propane tank tray *

†

(for replacement only, not conversion)

24336-36 1 24336-36 1 24336-36 1

54.

Magic View window (only) *

†

N/A N/A 24187-45 1

55.

Backburner ﬂex connector *

†

3030-01 1 3030-01 1 3030-08 1

56.

Lighting tube (left)

†

24187-29 1 24187-29 1 24187-65L 1

57.

Lighting tube (center)

†

N/A N/A 24187-65C 1

58.

Lighting tube (right)

†

24187-35 1 24187-35 2 24187-65R 1

59.

Air bafﬂe 24194-40 1 24194-40 1 24194-41 1

* If equipped

†

Not shown

AURORA GRILL REPLACEMENT PARTS LIST (cont.)

17

LOCATION PREPARATION

Prepare a ﬂat, level surface capable of supporting the

weight of the stand-alone grill and convenient to the gas

supply if connecting to a gas line.

WHEELS AND CASTERS

To lock a caster press down on the side of the lever with

the word "ON" stamped on it until it stops and the caster

will not turn. To unlock, press down on the side stamped

"OFF."

INSTALL THE TOOL HOLDER AND PAPERTOWEL

HOLDER

The rectangular mounting bracket for the tool holder and

the paper towel holder come pre-attached to the sides of

the cart.

Unpack the holder portion, squeeze the open ends

together slightly, and install them into the mounting bracket

(see Fig. 17-2). Next, release the hanger so that the ends

extend out through the holes in the top and bottom of the

mounting bracket (Fig. 17-3, 17-4).

When not in use, the racks may be folded back against

the wall of the grill (Fig. 17-3, 17-4).

CONNECT THE GAS SUPPLY

For connecting a propane unit to a portable propane tank,

read the safety warnings and follow the instructions in the

section SAFE USE AND MAINTENANCE OF PROPANE

GAS CYLINDERS.

For household propane or natural gas units:

1. Turn OFF the gas supply at the source. The quick

disconnect hose is pre-installed on the valve manifold

at the manufacturer. Run the hose through the hole

in the bottom rear of the stand-alone unit, to the gas

supply.

2. A shut-off valve is required within 6 feet of the unit.

Connect the quick connect hose to the shut-off valve

OR gas supply (NPT) using a pipe joint compound

resistant to all gasses (see

Fig. 17-5). Tighten securely.

3. Turn all burner valves to the OFF position. Turn the gas

supply on. Then carefully check all gas connections

for leaks with a brush and soapy water before lighting.

NEVER USE A MATCH OR OPEN FLAME TO TEST

FOR LEAKS.

INSTALLATION

Fig. 17-1 Lock/unlock wheels

Fig. 17-3 Tool holder detail

Fig. 17-4 Papertowel holder detail

Fig. 17-2 Install tool holder / papertowel holder

Fig. 17-5 Connecting to a gas line

Gas supply (NPT)

Quick connect hose

(coming from unit)

NPT-to-NPT

shut-off valve

(required, not included,

must be installed within 6

feet of the unit)

Quick connector

(can be connected

directly to gas supply

stub if shut-off valve

installed in-line)

(Grill rear)

Quick connect

hose

18

INSTALLATION (cont.)

INSTALL THE FLAVOR GRIDS

A430 and A540 models: Place the ﬂavor grids directly onto

the studs on the burners. Align the cutouts on the grids to

the lighting tubes. See Fig. 18-1. The slightly larger grids

are designed to be placed over the outside burners,

and the slightly smaller grid over the inner burner.

The ﬂavor grids allow heat from the burners to be evenly

distributed throughout the cooking area.

A660 models: Place the ﬂavor grids onto the front and rear

ﬂavor grid rests. Align the cuouts on the grids to the lighting

tubes. See Fig. 18-2. The short grids are designed to

rest over the outer burners and the tall grid(s) over

the inside burner(s). The ﬂavor grids allow heat from the

burners to be evenly distributed throughout the cooking area.

Place onto studs

Fig. 18-1 Install ﬂavor grids

Fig. 18-2 Install ﬂavor grids

Flavor

grid rest

A430 & A540

models only

A660 models

only

Align cutouts

to lighting

tubes

Align cutouts

to lighting

tubes

19

INSTALLATION (cont.)

INSTALL THE COOKING GRIDS

Note: Wear heat-resistant gloves if necessary.

Note: Do not leave the lifter on any hot surfaces.

1. With the prongs facing downward, insert the notched-

end of the lifter between two grid rods, then rotate, as

shown in Fig. 19-1, A & B.

Note: To balance, insert the notched-end of the lifter in

the middle front half of the cooking grid.

2. Insert the rear pointed-end of the lifter between the

same two rods (Fig. 19-1, B) and carefully lift the

cooking grid and place onto the front and rear grid

rests of the grill (see Fig. 19-2). Repeat for all other

cooking grids.

INSTALL THE DRIP TRAY

Your grill includes a pack of four drip tray liners. Place a

liner into the drip tray as shown in Fig. 19-3, and fully insert

the drip tray into the bottom front of the control panel.

Note: The liner must ﬁt under the rear lip and two front

tabs found on the drip tray.

Fig. 19-1 Install cooking grids

A

B

Fig. 19-3 Install drip tray

Liner

Fig. 19-2 Install cooking grids

20

INSTALLATION (cont.)

INSTALL THE WARMING RACK

Note: Wear heat-resistant gloves if necessary.

1. Locate the warming rack hooks and rear supports found

on the upper portion of the grill oven (see Fig. 20-1).

2. With the warming rack oriented as shown, carefully

rest the rear of the rack onto the rear support plates

(Fig. 20-2, A), then rest the warming rack arms onto

the two lower hooks for use (Fig. 20-2, B). Use the

top hooks for storage (see Fig. 20-1 and Fig. 20-3).

Placing the warming rack in storage position or

removing the warming rack before using the rotisserie

will leave more clearance for the meat being cooked

(if applicable).

CONNECT THE POWER SUPPLY TO LINE

POWER

Connect the cord coming from the rear of the unit to a

120VAC (15 AMP minimum) GFCI GROUNDED 3-wire

receptacle. The GFCI receptacle must be a WEATHER-

PROOF IN-USE COVERED RECEPTACLE.

WARNING: Electrical Grounding Instructions - This

appliance is equipped with a three-pronged

(grounding) plug for your protection

against shock hazard and should be

plugged directly into a properly grounded

three-prong receptacle. Do not cut or

remove the grounding prong from this

plug.

Fig. 20-1 Warming rack hooks

WARMING RACK

POSITIONS

Hooks for storage

Hooks for use

Rear

support

plate

Fig. 20-2 Place warming rack for use

A

B

Fig. 20-3 Place warming rack in storage position

Fig. 20-4 Electrical setup detail

3-wire GROUNDED

cord from unit

120VAC (15 AMP minimum) GFCI

GROUNDED 3-wire receptacle

Install

with front

crossbar on

bottom

Crossbar

on bottom

(Grill

rear)

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