Hobart 4812 Mode d'emploi

INSTALLATION AND OPERATION MANUAL

MANUEL D'INSTALLATION ET D'UTILISATION

INSTALLATIONS UND BEDIENUNGSANLEITUNG

MODEL

4812

ML-136159

FORM 35114 (July 2008)

Page 1 - English

Page

17 - French

Page

33 - German

– 2 –

ENGLISH / CONTENTS

4812 CE Mincer Section Page

Safety Information 1.0 3

Safety Guidelines 1.1 3

Warning Symbols 1.2 3

Liability 1.3 3

Foreword 2.0 4

General Information 3.0 4

Caring for Our Environment 4.0 4

Packaging Material 4.1 4

Disposal of Your Old Appliance 4.2 4

Mincer Dimensions 5.0 5

Table 1 Technical Information 6.0 6

Installation 7.0 7

Un-Packing 7.1 7

Location 7.2 7

Electrical Installation 7.3 7

Commissioning and Operating Instructions 8.0 8

Operator Training 8.1 8

Using for the First Time 8.2 8

Component Identiﬁ cation: 8.3 8

Assembly of Mincing End and Feed Pan 8.4 9

Operation 9.0 9

Controls 9.1 9

Mincing 9.2 9

Cleaning and Sanitizing 10.0 10

Maintenance 11.0 11

Fault Finding 12.0 12

Recommended Spares 13.0 13

Notes 14.0 14

Service Contact Numbers 15.0 15

– 3 –

1.0 SAFETY INFORMATION

The procedures and precautions contained in this manual are understood to apply to the

machinery only when it is used in the prescribed manner. If the machinery is used other than in

the recommended manner, the operator will be responsible for his/her own safety and for the

safety of the other persons who may be involved.

The information in this manual has been prepared to assist the operator to understand,

maintain, and operate the mincer. In order to prevent accidents, read, understand and follow

all the precautions and warnings contained in this manual before installation or operating for

the ﬁ rst time. This manual must be studied to obtain a clear understanding of the mincer and its

capabilities.

1.1 SAFETY GUIDELINES

• Do not hose or pressure clean this appliance. It is vital to adhere to the cleaning instructions

detailed in this manual.

• Do not remove any covers or loosen any ﬁ ttings whilst the machine is operating.

• Ensure this manual is kept in an easily accessible place for future reference near the

mincer.

• All operators must be trained in the safe operation of the mincer and its components.

• Ensure the electrical supply has been isolated before attempting to service or move the

mincer.

• Rotating machinery and electricity are potentially hazardous and may cause injury if

sufﬁ cient precautions are not taken prior to operating or servicing the machine.

• Always have your miner and attachments regularly serviced; at least twice a year, depending

on frequency of use.

1.2 WARNING SYMBOLS

To identify the safety messages in this manual, the following symbols have been used.

The “Warning” symbol is found primarily where the corresponding information is

important for the safe use of the machinery.

The electrical hazard symbol is used when there are risks of an electrical nature.

Prior to servicing the machinery, always disconnect the power cable from the mains

supply.

1.3 LIABILITY

Installations and repairs which are not carried out by Authorized technicians or the use of

other than original spare parts, and any technical alterations to the machine, may affect the

warranty set out in the standard conditions of sale.

– 4 –

2.0 FOREWORD

Hobart reserves the right to alter the design of their products without prior notice. Whilst every

effort is made to ensure this publication reﬂ ects the latest design, the Company cannot guarantee

full compliance. Take pride in your 4812 Mincer - keep it clean and in good mechanical and

electrical condition.

3.0 GENERAL INFORMATION

The information and instructions contained in this manual may not cover all details or variations

in the equipment, not provide for every eventuality to arise with installation, operation, or

maintenance. If additional information is required, please contact your local Hobart ofﬁ ce.

The Model 4812 Mincer has a 0.37 kw (0.5 hp) electric motor. The 4812 will grind meat at a rate

of 3.63 kg per minute (8 pounds), ﬁ rst cut through a plate with 3 mm (1/8 inch) diameter holes.

The machine is rated to operate on 230 volts/ 50 hertz/ 1 phase electrical supply. The mincer is

ﬁ tted with a “no volt release” safety feature to prevent automatic restarting after a supply failure

or disconnection from the mains.

4.0 CARING FOR OUR ENVIRONMENT

4.1 PACKAGING MATERIAL

The pallet and protective polyethylene packing ﬁ lm have been selected from

materials that are environmentally friendly for disposal or can be recycled.

Instead of throwing them away, please ensure they are recycled.

4.2 DISPOSAL OF YOUR OLD APPLIANCE

Old appliances contain materials that can be recycled. Please contact your local waste collection

centre; scrap merchant or local Hobart ofﬁ ce about potential recycling schemes.

– 5 –

5.0 MINCER DIMENSIONS

– 6 –

6.0 TABLE 1 TECHNICAL INFORMATION

Description Units 4812

Motor kW (hp) .373 (.5)

Maximum speed of rotating part (50Hz) rpm 1425

Nominal electrical supply Volts/Hz/ph 230/50/1

Full load current at above voltage Amps 2.9

Locked rotor current at above voltage Amps 15

Recommended fuse size Amps 10

Minimum ambient temperature °C 0

Maximum ambient temperature °C 40

Attachment hub drive size -- #12

Mincer weight (body only) Kg (Lbs) 39 (86)

Mincer with chopping end weight Kg (Lbs) 51 (122)

Noise level dB (A)

##

less than 70

Shipping weight (body only) Kg (Lbs) 48 (105)

Mincing end, shipping weight Kg (Lbs) 10.2 (23)

Shipping dimensions (carton with body only) LxWxH cm 65.5 x 40.5 x 58.5

Storage conditions. Temperature and humidity. °C,

% RH

+5 to +38,

85

Class of appliance -- Class 1

Enclosure IP rating -- IP35

##

In accordance with EN-ISO 12001:1996.

– 7 –

7.0 INSTALLATION

7.1 UN-PACKING

Whenever possible the mincer should be transported to the

installation position in the packaging provided to avoid damage.

Do not use a sharp knife to cut into the box as damage to the

machine may occur. Check for possible shipping damage. If the

unit is found to be damaged, save the packaging material and

contact your nearest Hobart sales ofﬁ ce. Before installing, verify

that the electrical service agrees with the speciﬁ cations on the rating plate located on the front

panel of the mincer below the drive hub.

With the machine in the vicinity of its ﬁ nal position, remove carton from around the machine.

Remove the four bolts holding the machine to the skid. Unpack the mincer attachment carton.

After removing the skid, screw the threaded studs of the four legs (provided) into the tapped

holes in the four corners of the base. The rubber feet on these legs cushion the machine. Under

normal operation, the machines does not need to be bolted down.

7.2 LOCATION

The mincer is not suitable for outdoor installation and must not be installed where

a water jet could be used for cleaning. The mincer must only be operated by trained staff and

must be installed in a area where the use and maintenance is restricted to trained personnel.

The mincer must be installed on a horizontal ﬂ at surface level to a minimum of 1mm in a 1 metre

side to side and front to back. Select a suitable ﬂ at surface that can support the weight of the

mincer and feed pan when full (refer to table 1 for weights and page 5 for dimensions).

7.3 ELECTRICAL INSTALLATION

The electrical installation of the mincer must conform to the local electricity board

regulations. When installed in the United Kingdom the installation must be in accordance

with the current edition of the IEE Regulations for electrical equipment in buildings and

must conform to the requirements of the Electricity at work act.

A competent person must carry out the electrical installation.

The technical data shown in Table 1, page 6 details the electrical requirements for the

mincer. Ensure that the electrical power supply agrees with the machine speciﬁ cation prior to

connection.

The mincer is equipped with a three-wire power supply cord ready for installation of an appropriate

grounding-type attachment plug. The plug and its mating receptacle must be properly grounded.

Contact an electrician. Provide proper fuse or circuit breaker protection.

– 8 –

8.0 COMMISSIONING AND OPERATING INSTRUCTIONS

8.1 OPERATOR TRAINING

Take time to explain the correct operation and cleaning of the mincer to the users, referring to

this manual. Leave this manual with the operator and explain that it is important to use it for

further reference.

8.2 USING FOR THE FIRST TIME

The mincer must be cleaned and sanitized before use. Refer to Cleaning and Sanitizing,

page 10.

8.3 COMPONENT IDENTIFICATION:

ADJUSTING

RING

WORM

MINCER

PLATE

FEED

STOMPER

KNIFE

FEED

PAN

#12 MINCER

CYLINDER

MINCING END

Figure 1

SAUSAGE

STUFFER

(HOG CASING)

SAUSAGE

STUFFER

(SHEEP CASING)

– 9 –

8.4 ASSEMBLY OF MINCING END AND FEED PAN

Make sure the drive hub and socket are clean and clear of any obstruction. Insert the socket end

of the cylinder into the drive hub with a slight twisting motion toward the left. The mincer cylinder

stop pin in the attachment will contact the side of the hole that receives it. Tighten the thumb

screw to secure the mincer cylinder in place.

Removing the mincer cylinder requires loosening the thumb screw three complete turns. The

thumb screw should never be removed. Slide the worm into the cylinder and rotate it until the

square shank of the worm locks into the hub drive. Install the knife on the end of the worm with

the cutting edges out, followed by the grind plate (Fig. 1). The notch on the grind plate aligns

with the pin in the bottom of the mincer cylinder. Thread the adjusting ring on the mincer cylinder

hand tight. Install the feed pan and feed stomper.

The knife and plate depend on meat for lubrication. Therefore, the mincer should

never be operated without meat.

9.0 OPERATION

9.1 CONTROLS

Main power switch:

I (green) ----- Push turns mincer motor ON.

0 (red) ----- Push turns mincer motor OFF

9.2 MINCING

Cut the meat into strips.

Turn the machine ON.

Feed the meat into the mincer using the feed stomper only as needed.

If the strips are cut to the proper size, they will feed without assistance from the stomper; allowing

both hands of the operator free to feed the meat. When running meat through the mincer a

second time, more speed is attained by feeding small quantities at a time rather than by trying

to force large amounts with the feed stomper. The feed pan should always be kept in place on

the cylinder. It not only makes regular feeding easy, but it keeps the mincer attachment ready for

immediate use. The ﬁ neness to which the meat is cut is governed by the size of the holes in the

perforated Grind Plate, not by the tension put on the Adjusting Ring. Do not tighten the Adjusting

Ring more than hand tight. Between uses, remove the entire mincer end and feed pan and place

them in the refrigerator for re-use; or, clean and sanitize, if required.

– 10 –

10.0 CLEANING AND SANITIZING

Disconnect the mains electricity supply before cleaning or servicing this

machine.

Remove the following parts for cleaning; Feed Pan, Adjusting Ring, Grind Plate, Knife, Worm,

and Mincer Cylinder.

The mincer must be thoroughly cleaned and sanitized after installation and before being placed

into service.

Cleaning Supplies (Not Provided)

Recommended cleaning and sanitizing supplies include:

• A 12" handle nylon brush that will slide through the cylinder

• A two compartment pail for cleaning solutions

• A pail for sanitizing solution

• A scrap pail

• Clean cloths

• A spray bottle

NOTE: When using detergents and sanitizers, always refer to the chemical manufacture’s safety

data sheet for hazard, handling, and ﬁ rst aid information. Wear suitable gloves and eye / face

protection.

Prepare a hot detergent solution in one side of the two compartment pail. Fill the other compartment

with warm potable rinse water.

Mix a sanitizing solution by adding one tablespoon of sodium hypochlorite bleach (5.25%) to one

gallon of water in a pail. This makes a 200 ppm solution. Use this solution to ﬁ ll the spray bottle

as well as the pail for sanitizing.

Thoroughly clean and sanitize the feed pan, feed stomper, mincer cylinder assembly, worm

assembly, knife, plate, adjusting ring and machine housing. Refer to Fig. 1 for component

identiﬁ cation.

NOTE: After cleaning, apply a light coat of food grade mineral oil to the cylinder, adjusting ring,

knife, plate and worm before reassembly.

To reassemble, refer to section 8.4, page 9.

– 11 –

11.0 MAINTENANCE

Unplug mincer power cord before cleaning, servicing or removing parts. Replace

parts before use.

MACHINE CLEAN UP

The machine should be thoroughly cleaned at the end of an operating day or after being idle for

an extended period of time. Refer to CLEANING for proper procedure (previous section).

HUB AND CYCLINDER DRAIN

Hub Drain

A drain slot in the trim washer allows any meat juices to drain from the hub. This slot should be

inspected periodically to make sure that it is free of obstructions. A small brush can be used to

remove any material which may have accumulated.

Cylinder Drain

A drain hole at the bottom end of the cylinder allows any meat juices to drain. This hole should

be inspected periodically to make sure that it is free of obstructions. A small wire can be used to

remove any material which may have accumulated.

AIR INTAKE

Under normal operating conditions the motor air intake screen, located in the base of the mincer,

will need little or no attention. However, in some installations where sawdust or other foreign

materials are present in the air, this intake screen may become partially or completely covered.

Where an adverse dust condition does exist, periodically check the screen and wipe clean with

a rag or brush as required.

STORAGE

The mincer should be completely cleaned and covered with a towel or other suitable cover when

it is not to be used in the immediate future.

– 12 –

12.0 FAULT FINDING

Fault Possible cause

Machine will not start. Circuit breaker tripped, check fuse or circuit breaker.

Internal overload tripped, motor overload will auto reset

after cooling.

Product has poor appearance,

comes out soft or mushy.

Knife and/or plate worn, replace knife and plate or

End ring loose, tighten end ring, hand tight only.

Motor comes on, but worm shaft

will not turn.

End ring too tight, tighten end ring hand tight only, or

foreign object caught in cylinder, remove cylinder and

worm to inspect for cause of binding.

– 13 –

13.0 RECOMMENDED SPARES

087711-232-1 Pushbutton on/off switch

914288 Contactor

914287 Overload

077643-00002 Ring-Adjusting

015881 Worm Assy.

119760-00001 Cylinder Assembly

122554 Stomper

122555 Pan-Feed

004221 Washer-Worm Thrust

004839-00001 Washer-Cylinder Thrust

295181 Stuffer-Sausage (Sheep Casing)

295180 Stuffer-Sausage (Hog Casing)

108197-00004 Thumb Screw Assy.

914767 Trim Washer (Attachment Hub)

065140 Gasket (Attachment Hub)

083681 Foot-Rubber

290481-00019 Housing-50 Hertz

064965-00008 Panel-Front Housing

064805-00008 Panel-Rear Housing

914759-00001 Motor Assy.

914157 Hub Adapter

914156 Seal-oil

016423-00001 Mincer Plate (1/8" Dia. Holes)(Carbon Steel)

016424-00001 Mincer Plate (3/16" Dia. Holes)(Carbon Steel)

016425-00001 Mincer Plate (1/4" Dia. Holes)(Carbon Steel)

016423-00002 Mincer Plate (1/8" Dia. Holes)(Stay Sharp)

016424-00002 Mincer Plate (3/16" Dia. Holes)(Stay Sharp)

016425-00002 Mincer Plate (1/4" Dia. Holes)(Stay Sharp)

290339 Knife-Mincer

– 14 –

14.0 NOTES

– 15 –

15.0 SERVICE CONTACT NUMBERS

Hobart trained service technicians strategically located at national Hobart service branches

are prepared to give you fast, efﬁ cient and reliable service. Protect your investment by having

a Hobart inspection contract, which assures the continued, efﬁ cient operation of your Hobart

machines, spares and accessories. For disposal of mincer, contact Hobart Service Centre for

return details.

For further details please contact: -

Department Telephone Facsimile

SALES: 07002 101 101 02088 864 396

SERVICE 07002 202 202 01733 371 709

SPARES 07002 303 303 01733 371 332

– 16 –

FORM 35114 (July 2008)

INSTALLATION AND OPERATION MANUAL

MANUEL D'INSTALLATION ET D'UTILISATION

INSTALLATIONS UND BEDIENUNGSANLEITUNG

Modèle

4812

ML-136159

Page 1 - Anglais

Page

17 - Français

Page

33 - Allemand

FORM 35114 (Juillet 2008)

– 18 –

FRANÇAIS / TABLE DES MATIERES

4812 Hachoir CE Section Page

Informations de securite 1.0 19

Consignes de securite 1.1 19

Symboles d’avertissement 1.2 19

Responsabilite 1.3 20

Avant-propos 2.0 20

Informations generales 3.0 20

Respect de l’environnement 4.0 20

Materiaux d’emballage 4.1 20

Elimination de vos anciens appareils 4.2 20

Dimensions du hachoir 5.0 21

Tableau 1 informations techniques 6.0 22

Installation 7.0 23

Deballage 7.1 23

Emplacement 7.2 23

Installation electrique 7.3 23

Instructions de mise en service et de fonctionnement 8.0 24

Formation de l’operateur 8.1 24

Premiere utilisation 8.2 24

Identiﬁ cation des composants: 8.3 24

Assemblage du côte hachoir et du bac d’alimentation 8.4 25

Utilisation 9.0 25

Commandes 9.1 25

Hachage 9.2 25

Nettoyage et desinfection 10.0 26

Maintenance 11.0 27

Localisation des defaillances 12.0 28

Pieces de rechange recommandee 13.0 29

Remarques 14.0 30

Informations et adresses du service 15.0 31

– 19 –

1.0 INFORMATIONS DE SECURITE

Les procédures et les précautions contenues dans ce manuel ne sont applicables, selon notre

compréhension, que sur la machine lorsque celle-ci est utilisée conformément aux indications.

Si la machine est utilisée différemment, l’opérateur sera responsable de sa propre sécurité et de

la sécurité des autres personnes pouvant alors être impliquées.

Les informations de ce manuel ont été préparées pour aider l’opérateur à comprendre, entretenir

et faire fonctionner le hachoir. Pour éviter les accidents, veuillez lire, comprendre et suivre toutes

les précautions et tous les avertissements contenus dans ce manuel avant l’installation ou lors

du premier fonctionnement. Ce manuel doit être étudié si l’on souhaite parvenir à une bonne

compréhension du hachoir et de ses capacités.

1.1 CONSIGNES DE SECURITE

• N’arrosez ni ne placez cet appareil sous pression pour le nettoyer. Le respect des instructions

de nettoyage ﬁ gurant dans ce manuel est vital.

• Ne retirez aucun capot et ne desserrez aucune ﬁ xation pendant le fonctionnement de la

machine.

• Veillez à ce que ce manuel demeure accessible près du hachoir pour pouvoir vous y référer

si nécessaire.

• Tous les opérateurs doivent être formés au fonctionnement sans danger du hachoir et de

ses composants.

• Veillez à ce que l’alimentation électrique soit isolée avant de procéder à la réparation ou au

déplacement du hachoir.

• Les éléments rotatifs et l’électricité peuvent être dangereuses et peuvent provoquer des

blessures si trop peu de précautions sont prises avant le fonctionnement ou la réparation

de la machine.

• Entretenez votre hachoir et ses accessoires au moins deux fois par an ; si vous les utilisez

très fréquemment un entretien plus régulier sera alors nécessaire.

1.2 SYMBOLES D’AVERTISSEMENT

Les symboles suivants ont été utilisés pour identiﬁ er les messages de sécurité ﬁ gurant dans ce

manuel:

Le symbole “Avertissement” a été initialement rencontré aux endroits où les

informations correspondantes étaient importantes pour une utilisation de la machinerie en toute

sécurité.

Le symbole “Dangers électriques” a été utilisé lorsqu’il existe des risques électriques.

Avant l’entretien de la machinerie, débranchez toujours le câble d’alimentation de

l’alimentation sur secteur.

– 20 –

1.3 RESPONSABILITE

Si les installations et les réparations ne sont pas effectuées par des techniciens autorisés ou

si l’on utilise des pièces autres que les pièces originales sur la machine, et si l’on effectue des

modiﬁ cations techniques, cela peut affecter la garantie établie dans les conditions spéciales de

vente.

2.0 AVANT-PROPOS

Hobart se réserve le droit de modiﬁ er la conception de leurs produits sans préavis. Bien que

tous les efforts soient fournis pour veiller à ce que la publication reﬂ ète la dernière conception,

l’entreprise ne peut garantir une conformité exacte. Prenez soin de votre hachoir 4812, veillez à

ce qu’il reste propre et en bon état mécanique et électrique.

3.0 INFORMATIONS GENERALES

Les informations et instructions contenues dans ce manuel peuvent ne pas couvrir tous les

détails ou toutes les variations en matière d’équipement ou encore ne pas répondre à toutes

les questions pouvant survenir lors de l’installation, du fonctionnement ou de l’entretien. Si plus

d’informations sont nécessaires, veuillez contacter votre agence locale Hobart.

Le modèle de hachoir 4812 dispose d’un moteur électrique de .37 kw (.5 hp) hachera la viande

à une cadence de 3,63 kg par minute, premier découpage à travers une plaque avec des trous

de 3 mm de diamètre .

La machine est programmée pour fonctionner avec une alimentation électrique monophasée de

230 volts / 50 hertz.

Le hachoir est installé avec une caractéristique de sécurité « tension nulle » pour empêcher

un redémarrage automatique après une déﬁ cience de l’alimentation ou le débranchement de

l’alimentation sur secteur principal.

4.0 RESPECT DE L’ENVIRONNEMENT

4.1 MATERIAUX D’EMBALLAGE

La palette et le ﬁ lm d’emballage de protection en polyéthylène ont été

sélectionnés parmi des matériaux qui ne nuiront pas à l’environnement

lors de leur élimination ou qui peuvent être recyclés. Au lieu de les jeter,

veuillez vous assurer qu’ils sont recyclés.

4.2 ELIMINATION DE VOS ANCIENS APPAREILS

Les vieux appareils contiennent des matériaux qui peuvent être recyclés. Veuillez contacter

le centre de collecte des déchets, le ferrailleur ou l’agence Hobart le plus proche en ce qui

concerne les plans de recyclage.

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