STIHL SGA 85 Manuel utilisateur

STIHL SGA 85

Instruction Manual

Notice d’emploi

G Instruction Manual

1 - 37

F Notice d’emploi

38 - 77

Original Instruction ManualPrinted on chlorine-free paper

Printing inks contain vegetable oils, paper can be recycled.

0458-600-8221-A. VA1.D21.

0000009547_002_GB

0458-600-8221-A

English

1

with electronic systems.

Contents

1 Introduction

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

2 Guide to Using this Manual

. . . . . . . . . . . . . . . . . . . . . . . . . .

3

2.1 Signal Words

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

2.2 Symbols in Text

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3

3 Main Parts

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4

3.1 Sprayer

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

3.2 Spraying Attachment

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5

4 Safety Symbols on the Product

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5

4.1 Sprayer

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

5 IMPORTANT SAFETY INSTRUCTIONS

. . . . . . . . . . . . .

6

5.1 Introduction

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

5.2 Intended Use

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

5.3 Operator

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7

5.4 Personal Protective Equipment

. . . . . . . . . . . . . . . . . . . . . .

7

5.5 Handling Chemicals

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8

5.6 Sprayer

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

5.7 Using the Sprayer

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9

6 Battery Safety

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14

6.1 Warnings and Instructions

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14

7 Maintenance, Repair and Storage

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16

7.1 Warnings and Instructions

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16

8 General Warnings and Instructions

. . . . . . . . . . . . . . . . .

17

8.1 General Safety Warnings and Instructions for

Battery-Powered Products

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17

9 Before Starting Work

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18

9.1 Preparing the Sprayer for Operation

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18

10 Charging the Battery

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18

10.1 Setting up the Charger

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18

10.2 Charging

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19

11 LED Diagnostics and Acoustic Signals

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19

11.1 STIHL AP Battery

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19

11.2 Beeps

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20

12 Assembling the Sprayer

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20

12.1 Spray Gun and Lance

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20

12.2 Putting on and Adjusting the Sprayer

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21

13 Inserting and Removing the Battery

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22

13.1 Inserting the Battery

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22

13.2 Removing the Battery

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23

14 Switching the Sprayer On and Off

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23

14.1 Switching On

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23

14.2 Switching Off

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24

15 Checking the Controls

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24

15.1 Testing the Controls

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24

16 During Operation

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25

16.1 Filling and Emptying the Container

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25

16.2 Activating and Locking the Trigger Switch

. . . . . . . . . .

25

16.3 Adjusting Operating Pressure and Flow Rate

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26

16.4 Adjusting the Nozzle

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26

17 After Finishing Work

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26

17.1 Preparing for Transportation or Storage

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26

18 Transporting the Sprayer and Battery

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27

18.1 Transporting the Sprayer

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27

18.2 Battery

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27

19 Storing the Sprayer and Battery

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28

19.1 Storing the Sprayer

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28

19.2 Battery

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

20 Cleaning

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28

20.1 Cleaning the Sprayer and Battery

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28

20.2 Cleaning the Filter

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29

20.3 Cleaning the Nozzle

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29

21 Inspection and Maintenance

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31

21.1 Inspection and Maintenance Chart

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31

21.2 Inspecting and Maintaining the Sprayer

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32

22 Troubleshooting Guide

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33

0458-600-8221-A

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English

1 Introduction

Thank you for your purchase. The information contained in

this manual will help you receive maximum performance and

satisfaction from your sprayer and, if followed, reduce the

risk of injury from its use.

SAVE THIS MANUAL!

Have your authorized STIHL servicing dealer show you how

to operate your sprayer. All operating and servicing

personnel should be trained and familiarized with the proper

handling procedures for the chemical products being used,

as well as with first aid, emergency care, and liquid chemical

disposal regulations.

Observe all applicable federal, state and local safety

regulations, standards and ordinances.

Do not lend or rent the sprayer without this instruction

manual. Allow only persons who fully understand the

information in this manual to operate the sprayer.

For further information, or if you do not understand any of

the instructions in this manual, please go to

www.stihlusa.com (for Canada: www.stihl.ca) or contact

your authorized STIHL servicing dealer.

22.1 Sprayer and Battery

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33

23 Specifications

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35

23.1 STIHL SGA 85

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35

23.2 Flow Rate

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35

23.3 Symbols on the Sprayer and Battery

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35

23.4 Engineering Improvements

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35

23.5 EMC Compliance Statement for Power Tool and

Charger

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36

24 Replacement Parts and Equipment

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37

24.1 Genuine STIHL Replacement Parts

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37

24.2 Main Replacement Parts

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37

25 Disposal

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37

25.1 Disposal of the Power Tool

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37

25.2 Battery Recycling

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37

1 Introduction

Because this sprayer is a battery-operated tool

for spraying chemicals, special safety

precautions must be observed to reduce the risk

of personal injury.

Read this instruction manual thoroughly before

use and periodically thereafter. Follow all safety

precautions. Careless or improper use of the

sprayer can cause serious or fatal injury. In

addition, read and follow the manufacturer's

instructions for the chemical products being

sprayed. Since such products may vary greatly

in handling/application requirements and risks,

the chemical product label is normally your best

guide for safe and effective use.

0458-600-8221-A

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2 Guide to Using this Manual

WARNING

Careless or improper use may cause serious or fatal injury.

Read the chemical manufacturer's instructions and warnings

each time before mixing or using the chemical and before

storing or disposing of it. Observe all applicable federal,

state and local safety regulations, standards and

ordinances.

WARNING

The chemical sprayed with your backpack sprayer may

contain toxic substances. Such chemicals can be dangerous

and cause serious or fatal injury to persons and animals

and/or severe damage to plants and the environment.

► Follow the chemical manufacturer's instructions with

respect to any contact with its product.

2.1 Signal Words

This manual contains safety information that requires your

special attention. Such information is introduced with the

following symbols and signal words:

DANGER

Indicates a hazardous situation that, if not avoided, will

result in death or serious injury.

WARNING

Indicates a hazardous situation that, if not avoided, could

result in death or serious injury.

NOTICE

Indicates a risk of property damage, including damage to the

machine or its individual components.

2.2 Symbols in Text

The following symbol is included to assist you with the use

of the manual:

2 Guide to Using this Manual

Refers to a designated chapter or sub-chapter in this

instruction manual.

0458-600-8221-A

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English

3 Main Parts

3.1 Sprayer

1Cap

For closing the container.

2 Sealing Ring

Seals the container.

3Strainer

Helps prevent coarse particles from entering the

container and blocking the spray mechanism.

4 Container

Contains the spray solution.

5Filter

Helps prevent impurities from entering the pump and

blocking the spray mechanism.

6Hose

Carries the spray solution from the container to the spray

gun.

7 Power Switch

Switches the sprayer on and off.

8 Rotary Control

For adjusting the operating pressure and the flow rate of

spray.

9 Locking Lever

Secures the battery in the battery compartment.

10 Battery Compartment Cover

Spring-loaded closure for the battery compartment.

11 Battery Compartment

Holds the battery.

12 Handle

For transporting the sprayer.

13 Harness

For carrying the sprayer.

14 Holder for Spray Gun

For storing the spraying attachment.

15 Battery

Supplies electrical power to the motor.

16 Battery LEDs

Indicate the battery's state of charge and display error

messages regarding potential malfunctions in the battery

or power tool.

17 Push Button

Activates the battery's LEDs.

# Rating Label with Serial Number

3Main Parts

1

3

12

13

4

11

14

5

8

7

15

#

16

17

6

9

10

2

#

0000-GXX-9931-A2

0458-600-8221-A

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English

4 Safety Symbols on the Product

3.2 Spraying Attachment

1 Nozzle

For activating the spray.

2 Union Nut

For securing the nozzle to the spray lance.

3 Spray Lance

Carries the spray solution from the spray gun to the

nozzle.

4 Union Nut

For securing the spray lance to the spray gun.

5 Spray Gun

For controlling and directing the spray.

6 Pressure Gauge

Shows the sprayer’s operating pressure.

7 Control Handle

For holding and controlling the spraying attachment.

8 Union Nut

For securing the hose on the spray gun.

9 Trigger Switch

For opening and closing the valve in the spray gun.

Starts and stops the spray.

10 Retaining Latch

Locks/unlocks the trigger switch.

4.1 Sprayer

The following safety symbols are found on the sprayer:

5

6

8

9

2

1

10

3

4

7

0000-GXX-9932-A0

4 Safety Symbols on the Product

To reduce the risk of injury, follow the specified

safety precautions.

Read and follow all safety precautions in the

instruction manual. Improper use can lead to

serious or fatal personal injury or property

damage. In addition, read and follow the

warnings and instructions for the chemical

products being sprayed.

To reduce the risk of eye injury, always wear

goggles that are rated to ANSI Z87.1 to protect

against droplet/splash hazards. @ 5.4.

Exposure to toxic chemicals can cause serious

or fatal injury. The operator and bystanders may

need a properly fitted respirator approved by

NIOSH/MSHA for the chemical being used. Read

and follow all warnings and instructions on the

chemical product label.

Always wear rubber, chemical-resistant boots.

Wear protective coveralls as recommended in

the warnings and instructions for the chemical

being used. If you are spraying overhead, or if

the spray may reach head height, wear a

protective head covering.

To reduce the risk of contact with any chemicals,

always wear rubber, chemical-resistant gloves.

0458-600-8221-A

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5 IMPORTANT SAFETY INSTRUCTIONS

5.1 Introduction

When using a battery-powered sprayer, basic precautions

should always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THE

SPRAYER!

SAVE THESE INSTRUCTIONS

WARNING

￭ To reduce the risk of fire, explosion, electric shock or other

personal injury, read and follow the important safety

instructions in this chapter. Additional important warnings

and instructions are provided in subsequent chapters of

this manual.

5.2 Intended Use

WARNING

￭ Use your backpack sprayer for spraying chemicals and

other liquid solutions to control pests and weeds in fruit,

flower and vegetable gardens, on trees and bushes, and

on other plants. Do not use it for other purposes since

misuse may result in personal injury or property damage,

including damage to the sprayer itself.

￭ Use only chemical solutions that are specifically approved

for use in pressurized sprayers by their manufacturer and

meet all safety regulations, standards and ordinances.

Never spray chemical solutions that are caustic,

corrosive, or poisonous.

￭ The sprayer is designed for outdoor use. It may be used

in greenhouses that are well-ventilated if the manufacturer

of the chemical being sprayed allows such use at the

concentration being applied. Always wear proper

protective equipment and follow the chemical

manufacturer's warnings and safety instructions.

￭ In all applications, the operator must be protected from

any harmful exposure through the use of proper eye and

respiratory protection, appropriate protection against skin

contact, and protection from ingestion through the nose or

mouth. Special precautions not specified here may be

necessary, depending on the chemical being sprayed

￭ Use the sprayer only as described in this manual.

– Never attempt to modify or override the sprayer's

controls or safety devices in any way.

– Never use a sprayer that has been modified or

altered from its original design.

￭ This sprayer may be powered only by a STIHL AP series

battery.

Batteries, chargers and other accessories are sold

separately.

Never spray in the direction of other

persons, animals or property which

might be injured or damaged by the

spray solution. Keep bystanders away

when spraying.

To reduce the risk of injury or property damage

from unintended activation, remove the battery

any time the sprayer is not in use, @ 6.1.

5 IMPORTANT SAFETY

INSTRUCTIONS

0458-600-8221-A

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English

5 IMPORTANT SAFETY INSTRUCTIONS

5.3 Operator

WARNING

￭ Working with the sprayer can be strenuous. The operator

must be in good physical condition and mental health. To

reduce the risk of personal injury from fatigue and loss of

control:

– Check with your doctor before using the sprayer if

you have any health condition that may be

aggravated by strenuous work.

– Do not operate the sprayer while under the influence

of any substance (drug, alcohol or medication, etc.)

that might impair vision, balance, dexterity or

judgment.

– Be alert. Do not operate the sprayer when you are

tired. Take a break if you become tired.

– Do not permit minors to use the sprayer.

– Bystanders, especially children, and animals should

not be allowed in the area where the sprayer is in

use.

￭ According to STIHL's current knowledge, the electric

motor of this sprayer should not interfere with a

pacemaker.

– However, persons with a pacemaker or other

implanted medical device should consult their

physician and device manufacturer before operating

this sprayer.

5.4 Personal Protective Equipment

WARNING

￭ To reduce the risk of personal injury when working with

chemical agents:

– Always wear proper protective apparel and

equipment when filling, using and cleaning the

backpack sprayer.

– Always follow the chemical manufacturer's warnings

and instructions with respect to proper eye, skin,

nose, mouth and respiratory protection.

￭ To reduce the risk of eye injury:

￭ To reduce the risk of contact with any chemical agents

while filling, using or cleaning the sprayer, the operator

and bystanders may need a properly fitted respirator

approved by PHAC/MSHA for the chemical being used,

protective coveralls or other protective equipment. Read

and follow all warnings and instructions on the chemical

product label.

– Observe all other recommendations for protective

apparel found in the chemical manufacturer's

product information.

– Change your clothing immediately if it becomes

contaminated with chemicals.

￭ Good footing is very important. To help maintain a secure

footing and reduce the risk of injury:

– Always wear goggles that are rated to

CSA Z94 to protect against

droplet/splash hazards. Safety glasses

do not provide full protection.

– Wear a properly fitted respirator as

recommended on the product label for

the chemical being used. Breathing toxic

chemicals can cause serious or fatal

injury.

– Wear protective coveralls as

recommended on the product label for

the chemical being used. If you are

spraying overhead, or if the spray may

reach head height, wear a protective

head covering.

– Do not wear shorts, sandals, or go

barefoot.

– Always wear rubber, chemical-resistant

gloves.

0458-600-8221-A

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English

5 IMPORTANT SAFETY INSTRUCTIONS

5.5 Handling Chemicals

WARNING

￭ Chemicals can be harmful to individuals, animals and the

environment if improperly used. In addition, chemicals

that are caustic, corrosive or poisonous should not be

used in your sprayer. Carefully read the labels on

chemical containers prior to use.

￭ Chemicals are classified into categories of toxicity.

Pesticides regulated by the EPA, for instance, use signal

words to indicate the product's potential to make you sick.

"Caution" appears on pesticides found to be least harmful

to humans. "Warning" indicates a product that is more

poisonous than those in the "Caution" group. Pesticides

with the signal word "Danger" on the label are very

poisonous or irritating and should be handled with

extreme care. Finally, pesticides labeled "Danger -

Poison" are for restricted use only and generally must be

used under the supervision of a certified applicator.

￭ Similarly, the EPA rates herbicides with the signal words

"Caution," "Warning" and "Danger." Each category will

have unique handling characteristics. Familiarize yourself

with the characteristics for the category you are using.

￭ Mix only compatible pesticides and/or herbicides. The

wrong mixture can produce toxic fumes. When handling

chemicals and when spraying, make sure you are

operating in accordance with local, state, and federal

environmental protection rules and guidelines. Do not

spray in windy conditions. To help protect the

environment, use only the recommended dosage – do not

overuse.

￭ Do not eat, drink or smoke while handling chemicals or

while you are spraying. Never blow through nozzles,

valves, hoses or any other component by mouth. Always

handle chemicals in a well ventilated area while wearing

appropriate protective clothing and safety equipment. Do

not store or transport chemicals with food or medicines,

and never reuse a chemical container for any other

purpose. Do not spray materials into other containers,

especially food and/or drink containers.

￭ In case of accidental contact or ingestion of chemicals, or

in case of contamination of clothing, stop work and

immediately consult the chemical manufacturer's

instructions. If in doubt as to what to do, consult a poison

control center or doctor without delay. Have the product's

label available to read to or show the person you consult.

￭ Clean all chemical spills immediately. Dispose of any

residue in accordance with state or federal laws and

regulations.

￭ Keep chemicals out of the reach of children and other

unauthorized persons and away from animals. When not

in use, store chemicals in a safe place. Follow the

manufacturer's recommendations for proper storage.

5.6 Sprayer

WARNING

￭ To reduce the risk of electric shock:

– Do not immerse the sprayer in water or other fluids.

– Store the sprayer indoors.

￭ This battery-powered sprayer is intended only for spraying

chemicals and other liquid solutions. Use for other

purposes may increase the risk of personal injury and

property damage.

– Read and follow the operating instructions in this

manual for approved applications, @ 16.

￭ To reduce the risk of personal injury to the operator and

bystanders:

– Wear rubber/chemical-resistant boots

with non-slip soles. Never wear sandals,

flip-flops, open-toed or similar footwear.

0458-600-8221-A

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English

5 IMPORTANT SAFETY INSTRUCTIONS

￭ Although certain unauthorized attachments may fit your

STIHL sprayer, their use may be extremely dangerous.

Only attachments supplied by STIHL or expressly

approved by STIHL for use with this specific model are

recommended.

– Use only attachments supplied or expressly

approved by STIHL.

– Never modify this sprayer in any way.

– Never attempt to modify or override the sprayer's

controls or safety devices in any way.

– Never use a sprayer that has been modified or

altered from its original design.

￭ If the sprayer is dropped or subjected to similar heavy

impacts:

– Check that it is undamaged, in good condition and

functioning properly before continuing work.

– Check that the controls and safety devices are

working properly.

– Check the container, cap and hoses for leaks.

– Check the LEDs for error messages, @ 11.

– Check that the battery has not been damaged.

Never use or charge a malfunctioning, damaged,

cracked, leaking or deformed battery.

– Never work with a damaged or malfunctioning

sprayer. In case of doubt, have the sprayer checked

by your authorized STIHL servicing dealer.

￭ If the sprayer or battery is damaged, not working properly,

has been left outdoors, exposed to rain or dropped into

water or other liquid, its components may no longer

function properly and safety devices may be inoperative.

To reduce the risk of personal injury and property

damage:

– Take the sprayer and battery to your authorized

STIHL servicing dealer to be checked before further

operation.

￭ Genuine STIHL replacement parts are specifically

designed to match your sprayer and meet safety and

performance requirements. Use of parts that are not

authorized or approved by STIHL may cause serious or

fatal injury or property damage.

– STIHL recommends that only identical STIHL

replacement parts be used.

5.7 Using the Sprayer

5.7.1 Filling the Container

WARNING

￭ To reduce the risk of injury from leakage of the spray

solution:

– Before using the sprayer with chemicals, fill the

container with fresh water; pressurize the sprayer

and practice spraying; check for leaks; when

thoroughly familiar with the sprayer operation, drain

the water and follow normal operating procedures.

￭ To reduce the risk of injury or property damage from

chemical exposure:

– Fill the container in a well-ventilated area, outdoors

and follow all handling instructions provided on the

chemical product label.

– Prevent spillage by placing the sprayer on a level

surface before filling. Make sure it is secure and will

not topple over.

– Do not overfill the container with chemical solution.

– If you fill the container with a hose attached to a

central water supply, keep the hose out of the

solution to reduce the risk of backflow, i.e., to reduce

the risk that chemicals could be sucked into the

water supply in case of a sudden vacuum.

– Always remove the battery before

assembling, transporting, inspecting,

cleaning, servicing, maintaining or

storing the sprayer, and any other time it

is not in use.

– Never leave the sprayer unattended

when the battery is inserted.

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5 IMPORTANT SAFETY INSTRUCTIONS

– Calculate the correct amount of chemical solution so

that it is used up completely, with no extra solution

left in the container after finishing work.

￭ To reduce the risk of personal injury from improper

dilution:

– Read the chemical product label and calculate the

proper dilution before starting to fill the container.

Measure carefully. When filled to the maximum

mark, the container holds 17 l (4.5 US gal.).

￭ To reduce the risk of fire and explosion:

– Never fill the container with flammable or

combustible materials, which can explode under

pressure.

￭ To reduce the risk of chemical leakage:

– Never fill the container with caustic or corrosive

materials.

￭ To reduce the risk injury from exposure to scalding liquids

temperatures:

– Never fill the container with liquids having a

temperature above 40 °C (104 °F).

– Never leave the sprayer in direct sunlight or near any

heat source.

5.7.2 Before Spraying

WARNING

￭ To reduce the risk of personal injury from leakage:

– Inspect your sprayer before and after each use.

Make sure the tank is sealed properly and not

leaking. Check the cap and all connections to ensure

they are tight. Make sure the hose is securely

attached and in good condition before pressurizing

the container.

– Never attempt to pressurize the unit by any method

other than with the integrated pump module.

￭ Misuse or unauthorized use may result in personal injury

and property damage.

– Use the sprayer only as described in this instruction

manual.

￭ Using a sprayer that is modified, damaged, improperly

adjusted or maintained, or not completely and securely

assembled can lead to a malfunction and increase the risk

of serious personal injury or death.

– Never operate a sprayer that is modified, damaged,

improperly maintained or not completely and

securely assembled.

– Always check your sprayer for proper condition and

operation before starting work, particularly the tank,

cap, hose and all seals.

– Ensure that the trigger switch and retaining latch

move freely. The trigger switch must not engage

until the retaining latch is moved to the unlocked

position.

– Never attempt to modify or override the controls or

safety devices in any way.

– If your sprayer or any part is damaged or does not

function properly, take it to your authorized STIHL

servicing dealer. Do not use the sprayer until the

problem has been corrected.

￭ Exposing the battery to chemical agents increases the risk

of short circuit, fire and explosion.

– Never operate the sprayer without the battery

compartment cover properly secured in place.

– If the battery compartment cover is missing, worn or

damaged, replace it before filling the container or

spraying any type of solution.

￭ Before inserting the battery:

– Check the electrical contacts in the battery

compartment for corrosion or other foreign matter.

Keep clean.

– Never insert or use a malfunctioning, damaged,

cracked, leaking or deformed battery.

– Read and follow the instructions on switching on the

sprayer, @ 14.1.

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5 IMPORTANT SAFETY INSTRUCTIONS

￭ To reduce the risk of serious personal injury from

unintentional starting or fluid seepage from the spray

nozzle:

– Never carry the spraying attachment with your finger

on the trigger switch.

– Be sure the retaining latch is in the locked position

before inserting or removing the battery.

– Never leave the sprayer unattended when the

battery is inserted.

– Always switch off the sprayer, remove the battery

and depress the trigger switch to depressurize the

system after use.

– Never store the battery in the sprayer.

5.7.3 Holding and Controlling the Sprayer

WARNING

￭ To maintain a firm grip and properly control your sprayer:

– Keep the spray attachment clean at all times. Keep

it free of pitch, oil, grease and resin.

￭ To reduce the risk of serious or fatal injuries to the

operator or bystanders from loss of control:

– Always hold the spray gun firmly when you are

working.

– Wrap your fingers tightly around the spray gun.

– Position the spray attachment in such a way that all

parts of your body are clear of the spray jet.

– Remove the battery before assembling,

transporting, inspecting, cleaning,

servicing, maintaining or storing the

sprayer, and any other time it is not in

use.

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5 IMPORTANT SAFETY INSTRUCTIONS

￭ To reduce the risk of serious or fatal injuries to the

operator or bystanders from loss of control, keep proper

footing and balance at all times:

– Take special care in overgrown or wet terrain and

always watch for hidden obstacles such as tree

stumps, roots, rocks, holes and ditches to avoid

stumbling or falling.

– Be extremely cautious when working on slopes or

uneven ground.

￭ To reduce the risk of injury from loss of control:

– Never work on a ladder, roof, in a tree or while

standing on any other insecure support.

– Do not overreach. Keep proper footing and balance

at all times.

￭ To reduce the risk of injury from loss of control:

– Stand upright while working and avoid bending at the

waist.

5.7.4 Working Conditions

WARNING

￭ Operate your sprayer only under good visibility during

favorable daylight conditions.

– Postpone the work if the weather is windy, foggy,

rainy or inclement.

￭ Your sprayer is a one-person machine.

– Do not allow other persons in the general work area.

– Bystanders, especially children, and animals should

not be allowed in the area where it is in use.

– Switch off the sprayer immediately if you are

approached.

￭ To reduce the risk of injury to bystanders and

unauthorized users:

– Never leave the sprayer unattended when the

battery is inserted.

– Switch off the sprayer and remove the battery during

work breaks and any other time the sprayer is not in

use.

￭ Sparks generated from the operation of the sprayer may

be capable of igniting combustible gases, liquids, vapors,

dusts or other combustible materials and substances. To

reduce the risk of fire and explosion:

– Never spray combustible liquids or operate the

sprayer where combustible, vapors, dusts or other

combustible materials and substances are present.

– Read and follow recommendations issued by

government authorities (e.g., CCOHS) for identifying

and avoiding the hazards of combustible gases,

liquids, vapors, dusts or other combustible materials

and substances.

￭ Inhalation of certain chemicals may cause respiratory

disease, cancer, birth defects, or other reproductive harm.

– Control chemical spray at the source where

possible.

– Use good work practices. Operate the unit so that

any wind or operating process does not blow the

spray back on the operator.

– Follow the recommendations of ECCC, CCOHS and

PHC and occupational and trade associations with

respect to proper usage.

– The operator and any bystanders may need to wear

a respirator approved by PHAC/MSHA for the type of

chemical encountered. Consult the label of the

chemical product being used.

– If you are unfamiliar with the risks associated with

the particular chemical at issue, review the product

label and/or material safety data sheet for that

substance and/or consult the material

manufacturer/supplier. You may also consult your

employer, governmental agencies such as the

ECCC, CCOHS and PHAC and other sources on

hazardous materials. The state of California and

some other authorities, for instance, have published

lists of substances known to cause cancer,

reproductive toxicity, etc.

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5 IMPORTANT SAFETY INSTRUCTIONS

￭ A worn or damaged hose can leak. To reduce the risk of

injury or property damage from chemical leakage:

– Before starting work, ensure that the hose is in good

condition and not frayed, cracked, deformed or

damaged in any way.

– Avoid catching the hose on brush, undergrowth or

other objects while working.

5.7.5 Operating Instructions

WARNING

￭ In the event of an emergency:

– Switch off the motor immediately and remove the

battery.

￭ To reduce the risk of fire/explosion resulting in serious or

fatal injury or property damage:

– Do not direct the spray jet into places you cannot

see.

– Switch off the sprayer, remove the battery, relieve

system pressure and lock the trigger switch before

changing or adjusting any spray nozzle or

accessory.

￭ The sprayer is not food-safe.

– Do not spray liquefied food products or beverages.

￭ Particles can be drawn into the pump if the strainer or filter

are not properly fitted. The sprayer and spraying

attachment can be blocked or damaged.

– Always fit the strainer and filter securely before

sealing the container.

￭ To reduce the risk of leakage:

– Place the sprayer on a level surface when filling the

container.

– Do not overfill the container.

– If you fill the container with a hose attached to a

central water supply, keep the hose out of the

solution to reduce the risk of backflow, i.e. the

chemicals being sucked into the water supply.

￭ Use of unsuitable chemicals can cause personal injury

and damage the sprayer and/or the objects being sprayed.

– Always follow the chemical manufacturer's handling,

dilution and application instructions.

￭ To reduce the risk of spilling the contents of the container:

– Stand upright while working and avoid bending at the

waist.

￭ Running the sprayer without fluid in the container will

cause the pump to overheat, which may result in

permanent damage and leakage:

– Do not operate the sprayer without liquid in the

container.

WARNING

￭ To reduce the risk of short circuit, fire and electrocution:

– Never direct the spray jet toward the sprayer itself or

any of its components.

– Never direct the spray at electrical appliances and

equipment, sockets or power cords.

– Never spray flammable or combustible

liquids.

– Never spray caustic or corrosive

materials.

– Never draw fluids into the pump that

contain solvents or undiluted acids (e.g.,

gasoline, heating oil, paint thinner or

acetone).

– Never direct the spray jet toward

yourself or other persons. Keep

bystanders away when

spraying.

– Do not direct the spray jet

toward animals.

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6 Battery Safety

DANGER

￭ Chemicals can be harmful to individuals, animals and the

environment. Always read and follow the chemical

manufacturer's warnings and instructions regarding

proper preparation, dilution, safe use and disposal.

– Mix chemicals outdoors or in well-ventilated areas.

Never mix different chemicals unless specifically

authorized by the chemical makers.

– Rinse the container and flush the spray gun, nozzle

and hoses in an environmentally responsible

manner before re-filling the container with a different

chemical.

– Follow the chemical manufacturer’s dilution

recommendations.

– Prepare the amount of chemical solution that will be

used up at one time, with no extra solution stored in

the container after finishing work.

– Fill and operate the sprayer outdoors or in a well-

ventilated area with proper respiratory protection.

– Never eat, drink or smoke while handling or spraying

chemicals.

– Never attempt to clear nozzles, valves, hoses or

other components by blowing through them with

your mouth.

– Follow the chemical manufacturer’s instructions

regarding cleanup and disposal.

– In case of accidental ingestion, consult the chemical

manufacturer’s instructions. In case of doubt,

contact your local poison control center without

delay. Have the product’s label available to read to

the person you consult.

– Always follow local, state and federal chemical

regulations.

6.1 Warnings and Instructions

WARNING

￭ Read and follow the safety precautions on the battery and

all warnings and instructions that accompany it.

￭ Use of unauthorized batteries can damage the power tool

and result in fire, explosion and personal injury and

property damage.

– Use only genuine STIHL AP series batteries.

￭ Use of STIHL AP series batteries for any purpose other

than powering STIHL power tools could be extremely

dangerous.

– Use STIHL AP series batteries only to power

compatible STIHL power tools.

￭ Use of unauthorized chargers can damage the battery and

result in fire, explosion and personal injury and property

damage.

– Use only genuine STIHL AL 101, AL 300 or AL 500

series chargers to charge STIHL AP series batteries.

￭ The battery contains safety features and devices which, if

damaged, may allow the battery to generate heat, rupture,

leak, ignite or explode.

– Never spray near electrical outlets or

other power sources.

– Never use your sprayer if the battery

compartment cover or the casing around

the motor is worn, cracked or damaged.

– Do not spray in the direction of

bystanders. Keep bystanders

away when spraying.

– Never work in windy conditions.

6 Battery Safety

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6 Battery Safety

– Never use or charge a malfunctioning, damaged,

cracked, leaking or deformed battery.

– Never open, disassemble, crush, drop, subject to

heavy impact or otherwise damage the battery.

– Never expose the battery to microwaves or high

pressures.

– Never insert objects into the battery's cooling slots.

￭ Extreme temperatures may cause the battery to generate

heat, rupture, leak, ignite or explode, resulting in severe or

fatal personal injury and property damage. Exposure to

temperatures outside the recommended temperature

range may also reduce battery life and performance.

￭ To reduce the risk of personal injury and property damage

in the event the battery emits smoke, an unusual smell or

feels unusually hot while using, charging or storing:

– Immediately discontinue using or charging the

battery. Contact the authorities in the event of fire or

explosion.

￭ To reduce the risk of a short circuit, which could lead to

electric shock, fire and explosion:

– Never bridge the battery terminals with wires or

other metallic objects.

– Keep a battery that is not in use away from metal

objects (e.g., paper clips, nails, coins, keys).

– Never transport or store the battery in a metal

container.

– Store the battery indoors in a dry room.

– Never store the battery in damp or corrosive

environments or in conditions that could lead to

corrosion of its metal components.

– Never store the battery in the power tool or charger.

– Protect the battery from exposure to corrosive

agents such as garden chemicals and de-icing salts.

– Protect the battery from exposure to conductive

liquids such as salt water.

– Do not attempt to repair, open or disassemble the

battery. There are no user-serviceable parts inside.

￭ Leaking battery fluid is potentially harmful and can cause

skin and eye irritation, chemical burns and other serious

personal injury.

– Avoid contact with skin and eyes.

– Use an inert absorbent such as sand on spilled

battery fluid.

– In the event of accidental contact, immediately rinse

the contact area thoroughly with mild soap and

water.

– If fluid gets into your eye(s): Do not rub. Rinse water

over the open eye(s) for at least 15 minutes and

seek medical attention.

￭ A battery fire can be dangerous. To reduce the risk of

severe personal injury and property damage in the event

of fire:

– Evacuate the area. Fire can spread rapidly. Stay

clear of any vapors generated and maintain a safe

distance.

– Contact the fire department.

– Although water can be used to put out a battery fire,

use of a multi-purpose dry chemical fire extinguisher

is preferable.

– Consult the fire department regarding proper

disposal of a burned battery.

– Never heat the battery above 212 °F

(100 °C).

– Never incinerate or place the battery on

or near fires, stoves or other high-

temperature locations.

– Use and store the battery only within an

ambient temperature range of 14 °F to

122 °F (-10 °C to 50 °C).

– Never store the battery in direct sunlight

or inside a vehicle in hot weather.

– Never immerse the battery in water or

other liquids.

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7 Maintenance, Repair and Storage

￭ Dropping the battery could result in personal injury or

property damage. To prevent the battery from falling

during removal:

– Place the power tool on a level surface.

– Use care when removing the battery.

7.1 Warnings and Instructions

WARNING

￭ There are no user-authorized repairs for the battery or

sprayer. To reduce the risk of fire, electric shock or other

personal injury and property damage:

– Users may carry out only the cleaning and

maintenance operations described in this manual.

– Strictly follow the cleaning and maintenance

instructions in the appropriate sections of this

instruction manual.

– STIHL recommends that all repair work be

performed by authorized STIHL servicing dealers.

￭ Unintentional starting may result in personal injury or

property damage. To reduce the risk of personal injury

and property damage from unintentional starting:

￭ Use of parts that are not authorized or approved by STIHL

may cause serious or fatal injury or property damage.

– STIHL recommends that only identical STIHL

replacement parts be used for repair or

maintenance.

￭ To reduce the risk of short circuit and fire:

– Keep the battery guides free of foreign matter. Clean

as necessary with a dry cloth or soft, dry brush.

MOVING AND STORAGE INSTRUCTIONS

WARNING

￭ Improper storage can result in unauthorized use, damage

to the sprayer and an increased risk of fire, electric shock

and other personal injury or property damage.

– Remove the battery from the sprayer and relieve any

remaining system pressure by squeezing the trigger

switch before storing.

– Never store the sprayer or charger with the battery

inserted.

– Store the sprayer and battery indoors in a dry,

secure place that cannot be accessed by children or

other unauthorized users.

– Drain the container in an environmentally

responsible manner.

– Never store or transport chemicals with any food or

medicines.

– Never store the battery in the sprayer, in the charger,

in a metal container or in a container with metal

objects (e.g., paper clips, nails, coins, keys).

7 Maintenance, Repair and Storage

– Remove the battery before inspecting

the sprayer or carrying out any cleaning,

maintenance or repair work, before

storing, and any other time the sprayer is

not in use.

– Squeeze the trigger switch after

removing the battery to relieve any

remaining pressure in the pump.

– Do not allow the unit to be used or stored

in freezing temperatures.

– If the sprayer must be transported or

stored in freezing conditions, confirm

that all fluid is emptied completely from

the system.

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8 General Warnings and Instructions

￭ Dropping the battery could result in personal injury or

property damage. To prevent the battery from falling

during removal:

– Place the sprayer on a level surface.

– Use care when ejecting the battery.

SAVE THESE

INSTRUCTIONS!

8.1 General Safety Warnings and Instructions for

Battery-Powered Products

This section contains the general safety warnings and

instructions for battery-powered products.

WARNING

￭ Read all safety warnings and instructions.

￭ Failure to follow the warnings and instructions may result

in electric shock, fire, explosion and/or serious injury or

property damage.

￭ Prevent unintentional starting. Ensure the trigger switch is

locked before inserting the battery, picking up or carrying

the sprayer. Carrying the sprayer with your finger on the

trigger switch or inserting the battery with the trigger

switch engaged increases the likelihood of unintended

spraying and possible accidents.

￭ Remove the battery from the sprayer before making any

adjustments, changing accessories, or storing. Such

preventive safety measures reduce the risk of starting the

sprayer accidentally.

￭ Recharge only with the charger specified by STIHL. A

charger that is suitable for one type of battery may create

a risk of fire when used with another battery.

￭ Use the sprayer only with the specifically designated

batteries. Use of any other battery may create a risk of fire

or explosion and personal injury or property damage.

￭ When the battery is not in use, keep it away from other

metal objects, like paper clips, coins, keys, nails or other

small metal objects that can make a connection from one

terminal to another. Do not store it in a metal container.

Shorting the battery terminals together may cause burns

or a fire or explosion.

￭ Under abusive conditions, liquid may be ejected from the

battery; avoid contact. If contact accidentally occurs, flush

with water. If liquid contacts eyes, additionally seek

medical help. Liquid ejected from the battery may cause

irritation, chemical burns or respiratory illness from

inhalation.

￭ Do not use a battery or sprayer that is damaged or

modified. Damaged or modified batteries may exhibit

unpredictable behavior resulting in fire, explosion and risk

of injury or property damage.

￭ Do not expose a battery or the sprayer to fire or excessive

temperature. Exposure to fire or temperatures above

212 °F (100 °C) may cause fire and explosion.

￭ Follow all charging instructions and do not charge the

battery outside of the ambient temperature range

specified. Charging improperly or outside the specified

range may damage the battery and increase the risk of

fire.

￭ Have servicing performed by a qualified repair person

using only identical replacement parts.

￭ Do not modify or attempt to repair the sprayer or the

battery pack. Follow the instructions for use and care.

8 General Warnings and Instructions

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9 Before Starting Work

9.1 Preparing the Sprayer for Operation

Before starting work:

► Fully charge the battery,@ 10.

► Place the sprayer on flat and firm ground or other solid

surface outdoors or in a well-ventilated area.

► Connect the spray gun and lance, @ 12.1.1.

► Fill the container and check the system for any leaks,

@ 16.1.1.

► Put on the sprayer as a backpack, with both straps over

your shoulders. Adjust the shoulder straps as necessary

to achieve a comfortable and secure fit., @ 12.2.

► Check the sprayer controls, @ 15.1.

10.1 Setting up the Charger

WARNING

Read and follow the safety precautions on the battery and

charger and all warnings and instructions that accompany

those products. To reduce the risk of short circuit, which

could lead to electric shock, fire and explosion, make sure

the charger and its components are dry and not damaged;

operate the charger indoors at an appropriate ambient

temperature.

WARNING

A typical household electric circuit is between 15 and 20

amps. A single STIHL AL 500 charger draws approximately

4.8 amps. A single AL 300 charger draws approximately

4.4 amps. To reduce the risk of fire from overloading an

electrical circuit:

► Ensure the electrical system is rated to withstand the

expected electrical draw before charging your battery.

► Charge multiple batteries one at a time or on separate

circuits, unless you know your circuit can handle the total

expected draw from multiple chargers.

WARNING

Since the charger heats up during the charging process, do

not operate the charger on a combustible surface or in a

location where combustible gases, liquids, vapors, dusts or

other materials and substances are present.

To set up the charger:

► Insert the plug (3) into a properly installed electrical

outlet (4) matching the voltage and electrical frequency

stated on the charger's rating plate.

The charger runs a self-test immediately after it is plugged

in. The charger LED (1) will glow green for about 1 second,

then it will glow red briefly before going out. Once the LED

goes out, the self-test is complete and the charger is ready

to charge the battery.

9 Before Starting Work

10 Charging the Battery

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