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Installation
and
Operation
Instructions
GF 400 BV Sebago
Gas Stove
IF THE INFORMATION IN THESE INSTRUCTIONS
ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLO-
SION MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS AND LIQUIDS IN THE VICIN-
ITY OF THIS OR ANY OTHER APPLIANCE.
INSTALLATION:
INSTALLATION AND SERVICE MUST BE PER-
FORMED BY A QUALIFIED INSTALLER, SERVICE
AGENCY OR LICENSED GAS SUPPLIER.
WHAT TO DO IF YOU SMELL GAS:
• DO NOT TRY TO LIGHT ANY APPLIANCE.
• DO NOT TOUCH ANY ELECTRICAL SWITCHES.
• DO NOT USE THE PHONE IN YOUR BUILDING.
IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A
NEIGHBOR’S PHONE.
• FOLLOW YOUR GAS SUPPLIER’S INSTRUCTIONS.
• IF YOU CANNOT REACH YOUR GAS SUPPLIER,
CALL THE FIRE DEPARTMENT.
WARNING:
THIS PRODUCT MUST BE INSTALLED BY A
LICENSED PLUMBER OR GAS-FITTER WHEN
INSTALLED IN THE COMMONWEALTH OF
MASSACHUSETTS.
A CARBON MONOXIDE (CO) DETECTOR SHALL
BE INSTALLED IN THE SAME ROOM AS THE
APPLIANCE.
AVERTISSEMENT:
ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUC-
TIONS DANS CETTE NOTICE POUR REDUIRE AU
MINIMUM LE RISQUE D’INCENDIE OU POUR EVITER
TOUT DOMMAGE MATERIEL, TOUTE BLESSURE OU
MORTALIT’E.
NE PAS ENTREPOSER NI UTILISER D’ESSENCE NI
OU LIQUIDES INFLAMMABLES DANS LE VOISINAGE
DE CET APPAREIL OU DE TOUT AUTRE APPAREIL.
L’INSTALLATION LE SERVICE DOIVENT ETRE
EXECUTES PAR UN INSTALLATEUR QUALIFIE,
AGENCE DE SERVICE OU LE FOURNISSEUR DE
GAZ.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ.
• NE PAS TENTER D’ALLUMER L’APPAREIL
• NE TOUCHEZ A AUCUM NTERRUPTEUR.
• NE PAS VOUS SERVIR DES TELEPHONES SE
TROUVANT DANS LE BATIMENT OU VOUS VOUS
TROUVEZ.
• APPELEZ IMMEDIATEMENT VOTRE FOURNISSEUR
DE GAZ CHEZ UN VOISIN. SUIVEZ LES INSTRUC-
TIONS DU FOURNISSEUR.
• SI VOUS NE POUVEZ REJOINDRE LE
FOURNISSEUR DE GAZ, APPELEZ LE SERVICE DES
INCENDIES.
2
Welcome to Jøtul...
Congratulations on the purchase of your new
Jøtul GF 400 BV Sebago gas stove.
We at Jøtul are glad you’ve made the decision to
warm your hearth with a Jøtul product. Your new
stove exemplifies our experience gained over 150
years as the world’s largest manufacturer of solid
fuel burning appliances. We’ve been building fine
quality cast iron stoves and fireplaces continuously
since 1853.
The Jøtul GF 400 BV Sebago combines advanced gas
technology with the warm, traditional elements of
cast iron. With proper care and use, your stove will
provide you with many years of safe, dependable and
satisfying service.
Please take a few minutes to familiarize yourself
with this manual and the features of your new Jøtul
fireplace.
3
Table of Contents
Service Tools .............................................. 4
Specifications ........................................... 4
General Information ............................... 5
Safety Information .................................. 6
Installation Requirements
Location ................................................. 6
Hearth Protection .............................. 6
Clearances ............................................ 7
Mantel & Trim ..................................... 7
Alcove..................................................... 7
Vent Requirements ............................... 10
Fuel Conversion...................................... 11
Gas Connection ...................................... 13
Gas Pressure............................................ 14
Log Set Installation ............................... 15
Flame Adjustment................................. 16
Wall Thermostat .................................... 16
Remote Control ...................................... 16
Decorative Pipe ...................................... 17
System Check.......................................... 17
Operation ................................................. 18
Maintenance........................................... 19
Glass Replacement ............................ 19
Optional Blower ..................................... 20
Optional Antique Brick Kit .................. 22
High Altitude Adjustment .................. 23
Illustrated Parts Breakdown ............... 24
Replacement Parts List......................... 25
Lighting Instructions ............ Back Cover
Jøtul GF 400 BV
Sebago
Gas Heater
Manufactured and Distributed by:
Jøtul A.S.A.
Fredrikstad, Norway
Jøtul North America
Gorham, Maine U.S.A.
Test Standards
This appliance complies
with National Safety
standards and is tested
and listed by Intertek
Testing Services of
Middleton, Wisconsin to
ANSI Z21.88-2002 • CSA 2.33-M02 and CAN/
CGA 2.17--M91, CSA P.4.-01.2 for Canada.
DO NOT ATTEMPT TO ALTER OR MODIFY THE
CONSTRUCTION OF THE APPLIANCE OR ITS
COMPONENTS. ANY MODIFICATION OR ALTER-
ATION WILL VOID THE WARRANTY, CERTIFICA-
TION AND LISTING OF THIS APPLIANCE.
THIS PRODUCT MUST BE INSTALLED
BY A LICENSED PLUMBER OR
GAS-FITTER WHEN INSTALLED IN THE
COMMONWEALTH OF MASSACHUSETTS.
THIS OWNER’S MANUAL PROVIDES
INFORMATION TO ENSURE SAFE INSTALLATION
AND EFFICIENT, DEPENDABLE OPERATION OF
YOUR FIREPLACE INSERT. PLEASE READ THESE
INSTRUCTIONS IN THEIR ENTIRETY AND MAKE
THEM AVAILABLE TO ANYONE USING OR
SERVICING THIS GAS INSERT.
M.E.A. 369-04-E
4
GF 400 BV Sebago
Specifications
The Jøtul GF400 BV Sebago is a atmospherically-
vented gas fireplace heater designed only for
vertical venting directly to the outside of the house,
using listed, Type B-vent pipe.
Input Rates
Natural Gas
40,000 BTU/hr. maximum input
22,000 BTU/hr. minimum input
Propane
40,000 BTU/hr. maximum input
20,000 BTU/hr. minimum input
Inlet Pressure: MIN MAX
Natural Gas: 5.0 WC (1.24 kPa) 7.0 WC (1.74 kPa)
Propane: 12.0 WC (2.99 kPa) 14.9 WC (3.71 kPa)
Manifold Pressure: MIN MAX
Natural Gas: 1.2 WC (.30 kPa) 3.8 WC (.95 kPa)
Propane: 2.9 WC (.722 kPa) 11.0 WC (2.74 kPa)
Piezo Ignitor / Standing Pilot
Suggested Tools for
Installation and Service
• External regulator (for Propane only)
• Piping which complies with local code
• Manual shutoff valve (T-Handle in Massachusetts)
• Sediment trap - if required by code
• Tee joint
• Pipe wrench
• Pipe sealant
• 10 mm open end wrench
• 1/2”, 7/16” open end wrench or deep socket
• Phillips head screwdriver
• Flat head screwdriver
• 1/4” nut driver
• 4 mm allen wrench
• Gloves
• Safety glasses
• Torx T20 screwdriver
• Leak test solution
• Reciprocating Saw
• Power Drill
THIS FIREPLACE IS SHIPPED FROM THE FACTORY
FOR USE WITH NATURAL GAS ONLY. FOR USE WITH
PROPANE, THE APPLIANCE MUST FIRST BE
CONVERTED USING #156003 FUEL CONVERSION KIT
PROVIDED. CONVERSION SHOULD BE MADE
BEFORE THE APPLIANCE IS INSTALLED. SEE PG. 11.
With Short Legs, reduce height by 2 1/4” ( 51 mm)
5
General Information
THIS HEATER MUST BE INSTALLED AND MAINTAINED
BY A QUALIFIED SERVICE AGENCY.
The installation and repair of this appliance must be
done by a qualified service person. Failure to
properly install and maintain this heater could result
in an unsafe or hazardous installation, which may
result in a fire, explosion, property damage, personal
injury or loss of life.
This appliance may be installed in an aftermarket
permanently located, manufactured (mobile) home,
where not prohibited by local codes.
This appliance is only for use with the type(s) of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certi-
fied kit is used.
Cet appareil peut être installé dans un maison
préfabriquée (mobile) déjà installée à demeure si les
règlements locaux le permettent.
Cet appareil doit être utilisé uniquement avec les
types de gas indiqués sur la plaque signalétique. Ne
pas l’utiliser ave d’autres gas sauf si un kitde conver-
sion certifié est installé.
This appliance should be inspected before use and at
least annually. More frequent cleaning may be
required due to excessive lint from carpeting,
bedding material, etc. It is imperative that control
compartments, burners, and circulating air passage-
ways of the appliance be kept clean.
THIS APPLIANCE MUST NOT BE CONNECTED TO A
CHIMNEY OR FLUE SERVING ANY OTHER APPLIANCE.
The installation must conform to local codes. Your
local Jøtul dealer can assist you in determining what
is required in your area for a safe and legal installa-
tion. Some areas require a permit to install a gas
burning appliance. Always consult your local
building inspector, or authority having jurisdiction,
to determine what regulations apply in your area.
CODE COMPLIANCE: Your local officials have final
authority in determining if a proposed installation is
acceptable. Any requirement that is requested by
the local authority having jurisdiction, that is not
specifically addressed in this manual, defaults to
local code. In the absence of local codes, the installa-
tion requirements must comply with the current
edition of National codes. In the U.S., these require-
ments are established in the National Fuel Code,
ANSI Z223.1.(NFPA 54) current edition. In Canada,
the codes have been established in CAN/CGA B149
Fuel Installation Code, current edition.
Glass Panel
Do not operate this appliance with the glass
front removed, cracked, or broken. Replacement
of the glass should be done by a licensed or
qualified service person. Only remove glass for
routine service. Always handle glass carefully.
Consult the local or national installation code(s) to
assure that adequate combustion and ventilation air
is available.
Installer l’appareil selon les codes ou reglements
locaux, ou, en l’absence de tels reglements, selon les
Codes d’installation CAN/CGA-B149.
DO NOT OPERATE THIS STOVE IF ANY PART HAS BEEN
UNDER WATER. Call a qualified service technician to
inspect the heater and to replace any part of the
control system and any gas control which may have
been under water.
Ne pas se servir de cet appareil s’il a ete’ plonge dans
l’eau, completement ou en partie. Appeler un
technicien qualifie pour inspecter l’appareil et
remplacer toute partie du syste’me de controle et
toute commande qui ont ete plonges dans l’eau.
Hardware Bag Contents
• Fuel Conversion Kit - LP................................ 156005
• Decorative Pipe Mounting Brackets (4) .. 129469
Unpacking your stove
1. Remove the Top Plate of the stove by simply lifting it
straight off of the stove body.
2. To open the firebox, disengage the two Glass Frame
Latches located on top of the firebox. Pull each handle
forward to clear the latch from the notch in the
frame.
3. Familiarize yourself with the installation require-
ments specified in this manual, before beginning the
installation.
Glass Frame
Latch
6
Location
In selecting a location for the stove, consider the
following points:
1) Heat distribution
2) Vent termination requirements
3) Gas supply line routing
4) Traffic areas, furniture, draperies, etc.
The GF 400 BV may be located on or near conven-
tional construction materials, however, proper clearance
to combustibles must be maintained in order to provide
adequate air circulation around the appliance. Also, it is
important to provide adequate access around the stove
for servicing and proper operation.
The clearance and hearth specifications listed in this
manual are the minimum requirements for combustible
material. A combustible material is anything that can
burn (i.e. sheet rock, wall paper, wood, fabrics etc.). These
surfaces are not limited to those that are visible and also
include materials that may be located behind non-
combustibles.
If you are not sure of the combustible nature of a
material, consult your local fire officials. “Fire Resistant”
materials are considered combustible: they are difficult
to ignite, but will burn. Also, “fire-rated” sheet rock is
considered combustible.
Hearth Requirements
The GF 400 BV gas stove CANNOT be installed directly on
carpeting, vinyl, linoleum or Pergo
®
.
If this appliance will be installed on any combustible
material OTHER THAN WOOD, a floor pad must be
installed that is either metal or wood, or a listed hearth
pad. This floor protection must extend the full width
and depth of the appliance. It is not necessary to remove
carpeting, vinyl or linoleum from underneath the floor
protection. See fig. 1.
Safety Information
During normal operation, the GF 400 BV gas stove will
reach high surface temperatures. Therefore:
Due to the high operating temperatures, this appli-
ance should be located out of traffic areas and away
from furniture and draperies.
Children and adults should be alerted to the hazards
of high surface temperatures and should stay away to
avoid burns and/or clothing ignition.
Young children should be supervised while they are in
the same room as the GF 400 BV gas stove.
Clothing or other flammable materials should not be
placed ON or NEAR the GF 400 BV gas stove.
Surveiller les enfants. Garder les vetements, les
meubles, l’essence ou autres liquides a vapeur
inflammables loin de l’appareil.
NEVER store or use gasoline or any other flammable
vapors or liquids in the vicinity of the GF 400 BV gas
stove.
Never burn any other materials in your GF 400 BV
Sebago gas stove, it is strictly designed for use with
natural gas or propane fuel ONLY.
·Any safety screen, glass or guard removed for servic-
ing the appliance must be replaced prior to operating
the appliance.
Figure 1. Minimum Hearth Protection.
14”
(356 mm)
27”
(686 mm)
7
8
Vent Requirements
The GF 400 BV Sebago is specifically designed to operate
using 4” Type B vent pipe components or a Listed Flexible
gas liner.
• All venting components must be installed in accor-
dance with the terms of their listing and
manufacturer’s instructions.
• The minimum height of a vertically terminated
system shall be no less than 7', and the maximum
height shall be no more than 35'. See diagrams page
9.
• With steep roofs, nearby trees, and in predominant
windy conditions, poor draft or down draft conditions
can occur. In these cases, increasing the height of the
vent or high wind termination caps may improve the
situation.
• ELBOWS: If an offset or elbow is necessary in the
vertical rise, it is important to support the vent pipe
every three feet, to avoid excessive stress on the
offsets.
• Whenever possible use 45° elbows opposed to 90°
elbows. This offers less restrictions for the flow of flue
gases.
Maximum number of 90° elbows: three
Maximum number of 45° elbows: four
• TOTAL MAXIMUM HORIZONTAL RUN ANYWHERE IN
THE VENTING CONFIGURATION IS 4 FEET. The distance
between any 45° elbows is considered a horizontal
run. See diagrams, page 10.
• Any Type B vent passing through a roof
must have a
flashing, storm collar, thimble and a Type B cap is
required. See diagrams, page 10.
• Venting on the Sebago CANNOT be less than 4” in
diameter or greater than 4” in diameter.
•Any unused flue or masonry enclosure can be used as
a passage way for venting, but the flue must be
relined using Type B 4” vent or Listed Flexible Gas
Liner.
• The remaining space around the liner in a masonry or
zero-clearance flue CANNOT be used to vent any other
appliance.
• When terminating through the roof refer to the Gas
Vent Rule for proper vent termination height.
See fig. 5.
• NO venting may terminate horizontally or below
roof eaves.
• Passage through combustibles (walls, ceilings) must
be with Type B venting and must maintain listed
clearances. The GF 400 BV Sebago stove is approved
for use only with 4” Simpson Dura-Vent Wall
Thimble #3143 to maintain proper vent clearances.
• Any horizontal run should have an upward slope of
1/4” per foot toward the termination cap.
• When venting through a thimble into a masonry
flue, any venting exposed in the room must be Type
B venting, or a flexible liner sleeve within 24 ga. 6”
stove pipe.
• Listed Flexible Gas Liners may not be exposed in any
living space.
Figure 5. Termination Height Requirements.
9
• When 6” diameter decorative pipe is installed to
cover the venting any Listed Flexible Gas liner must
be connected directly to the stove’s draft hood.
• Use of single wall connector pipe as a vent is
prohibited for use with the GF400 Sebago B-Vent
stove.
• A firestop is required at every floor.
• Any venting that is exposed above the first floor,
regardless of attic space or living space, must be
enclosed. Always maintain the required clearance
from all sides of the vertical vent system according
to manufacture.
• Installation of any components not manufactured or
approved by Jøtul or failure to meet all clearance
requirements will void all warranties and could result
in property damage, bodily injury, or serious fire.
• Never modify any venting component, or use any
damaged venting product.
• THE GAS APPLIANCE AND VENT SYSTEM MUST BE
VENTED DIRECTLY TO THE OUTSIDE OF THE BUILD-
ING, AND NEVER ATTACHED TO A CHIMNEY SERV-
ING A SOLID FUEL OR GAS BURNING APPLIANCES.
• BE SURE TO MAINTAIN THE PROPER CLEARANCES TO
COMBUSTIBLES AS DEFINED IN THIS MANUAL AND
IN THE INSTRUCTIONS PROVIDED WITH EACH
VENTING COMPONENT.
• When installing at an altitude above 2000’ the
minimum vertical rise
becomes 12’ from the draft
hood.
Figure 6. GF 400 BV venting through a masonry
chimney.
Listed
termination
cap required
Storm collar
required
Recommended
damper sealing plate
to seal flue chamber
to prevent heat loss
Always
maintain the
proper
clearance to
mantel and
trim
Maximum
offset is 4 ft.
Type B vent or
Listed Flexible Gas
Liner.
Use of Type B vent
liner within outside
chimneys is
recommended to
help keep the gases
warm and stabilize
draft.
Max. Height 35 ft.
Min. Height 7 ft.
Top sealing
achor plate
WARNING: FAILURE TO POSITION THE
PARTS IN ACCORDANCE WITH THIS
DIAGRAM OR FAILURE TO USE ONLY PARTS
SPECIFICALLY APPROVED WITH THIS
APPLIANCE MAY RESULT IN PROPERTY
DAMAGE OR PERSONAL INJURY.
Venting through a Masonry or
Prefabricated Manufactured
Chimney
NOTE:
A chimney system located outside the building
envelope may be subject to downdrafting
and/or flow reversal. Atmospherically-vented
appliances, such as B-Vents, may not be compat-
ible with these chimney systems.
All atmospherically-vented appliances (B-Vents)
are affected by atmospheric conditions and
house pressurization. For example, a B-Vent
appliance vented to an outside chimney system
in a basement will likely be subject to negative
pressure. This type of installation is not recom-
mended.
10
11
Fuel Conversion Procedure
1. Turn off gas supply to stove.
2. Remove the stove Top Plate.
3. Disengage the two Glass Frame Latches at the top of
the firebox. See illustration on page 5. Carefully lift
the glass panel up and out of the stove.
4. If installed, remove the Embers and Log Set using
care not to damage the fragile log parts.
5. Lift out the Burner Skirt shown in fig.11.
6. Reach under the stove and remove the Air Shutter
wingnut from its stud. See fig. 12.
Conversion Kit Contents:
• 1, regulator tower labeled for propane
• 3, regulator tower screws
• 1, burner orifice (3.20 mm for NG, #49 for LPG)
• 1, pilot orifice (#51 for NG, #30 for LPG)
• Label A - to be completed and applied to
the back of the stove
• Label B - apply to the stove’s Rating Plate
• Small valve label - apply to valve body
Conversion instructions are also shipped in the stove with
the conversion kit.
Fuel Conversion
The GF 400 BV gas stove is shipped from the factory
equipped to burn NATURAL GAS only. If PROPANE gas is
to be used as fuel, the appliance must first be converted
for use with propane. Use Propane Conversion Kit
156003, supplied with the appliance.
Order and install NG Conversion Kit 156004 to
change back to use with natural gas.
WARNING:
THE CONVERSION KIT IS TO BE
INSTALLED BY AN AUTHORIZED JØTUL
SERVICE TECHNICIAN IN ACCORDANCE
WITH THE MANUFACTURER’S
INSTRUCTION AND ALL CODES AND
REQUIREMENTS OF THE AUTHORITY
HAVING JURISDICTION. FAILURE TO
FOLLOW THESE INSTRUCTIONS COULD
RESULT IN SERIOUS INJURY OR
PROPERTY DAMAGE. THE QUALIFIED
AGENCY PERFORMING THIS WORK
ASSUMES RESPONSIBILITY FOR THIS
CONVERSION.
IN CANADA:
THE CONVERSION SHALL BE CARRIED
OUT IN ACCORDANCE WITH THE RE-
QUIREMENTS OF THE PROVINCIAL AU-
THORITIES HAVING JURISDICTION AND
IN ACCORDANCE WITH THE REQUIRE-
MENTS OF THE CAN1-B149.1 AND .2
INSTALLATION CODE.
AVERTISEMENT:
Cet equipement de conversion sera installe par
une agence qualkfiee de service conformenment
aux instructions du fabricant et toutes exigences
et codes applecables de l’autorises avoir la
juridiction. Si l’informaiton dans cette Instruc-
tion n’est pas suivie exactement, un feu, explo-
sion ou production de protoxyde de carbone peut
12
7. Lift out the Burner Plate: NOTE: There are no screws
securing the Burner to the floor of the firebox. Pull the
Air Shutter forward and lift the burner together with
shutter up and out of the stove as a unit. See fig. 13.
8. Change the Burner Orifice. Using a ½” open ended
wrench or deep-well socket, remove the burner
orifice from its brass elbow housing and replace with
the appropriate orifice supplied in the kit. See fig. 14.
9. Replace the Air Shutter and push it all the way back
to allow replacement of the Burner Plate. Reattach
the wingnut and gasket to the shutter stem under
the stove, but do not tighten. You will set its final
position later.
10. Replace the Burner Plate. Engage the burner tube
with the Air Shutter assembly as in fig. 14. Be sure
the burner is securely engaged with the two support
brackets at the front of the firebox and push the
plate back toward the rear of the firebox.
11 . CHANGE THE PILOT ORIFICE: From within the
firebox, remove the Pilot Head by pulling it straight
up from the pilot base. See fig. 16. Using the 4 mm
hex key included with the kit, unscrew the pilot orifice
(counterclockwise). Replace with the appropriate
orifice:
12. Tighten orifice into the base of the pilot assembly. To
prevent bypass leaks, be sure the orifice is secured
tightly and flush with the base. Replace pilot head by
pushing it down onto the pilot base.
13. Replace the Variable Regulator. Using a Torx T-20
screwdriver, remove the three screws from the front
of the valve regulator. See fig. 17.
14. Remove the regulator tower, gasket, white plastic
disk, and spring. See fig. 17.
Figure 13. Remove the Air Shutter and Burner as a unit.
13
Gas Supply Connection
The gas supply line connection is made to the left side of
the front-mounted valve. The gas supply line should be
3/8" npt with a 1/2" diameter supply, or the appropriate
size to provide sufficient gas pressure to the valve
regardless of the input setting.
The use of Flexible Gas Appliance Connectors is
acceptable in many areas in the U.S. However, Canadian
methods vary depending on local code.
ALL INSTALLATIONS MUST COMPLY WITH LOCAL
CODE OR IN THE ABSENCE OF LOCAL CODE, MUST
COMPLY WITH THE MOST RECENT EDITION OF THE
NATIONAL FUEL GAS CODE ANSI Z223.1/NFPA 54 OR
CAN-B149.
All codes require a gas shut-off valve (gas cock) and
union, to be installed in the supply line, and in the same
room as the appliance. This allows for the disconnection
of the stove for servicing and maintenance. See fig. 18.
A T-HANDLE GAS COCK IS REQUIRED IN
MASSACHUSETTS TO COMPLY WITH
CODE 248CMR.
Secure all joints tightly using appropriate tools and
sealing compounds. For propane units be sure to use
compounds that are propane resistant. Turn on gas
supply and test for gas leaks using a soapy water solution.
Never use an open flame to check for leaks.
15. Install the new regulator: Be sure the new gasket is
properly positioned and tighten screws securely.
16. Install the identification labels to the stove so that they can
be seen by any person that may be servicing the stove.
Label A: apply to back of stove.
Label B: apply to stove’s rating plate.
Small valve Label: apply to valve.
17. Reassemble the stove, apply gas to the system and
check for leaks using a soapy water solution or
electronic gas detector.
NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS.
18. Correct gas pressure is essential for efficient and safe
operation of this appliance. Use a manometer to
check pressures as specified in the Gas Pressure
section of this manual (page 15).
19. Adjust the Air Shutter. You will need to position the
shutter to provide a gas/air mixture that will achieve
the best flame picture with your particular installa-
tion. Start with the shutter stem at the half-way
position in the slot in the bottom of the stove. See
fig. 12. Pushing the stem back will restrict air, while
pushing it forward will open the shutter and in-
crease air. With some experimentation, you will find
the shutter position that works best for your installa-
tion.
ALWAYS REFER TO THE LIGHTING INSTRUCTIONS ON THE
INSIDE BACK COVER OF THIS MANUAL WHEN LIGHT-
ING YOUR STOVE.
BLOWER NOTE: Install the optional blower before
connecting the gas line in order to ensure adequate
clearance between both.
Valve
Figure 17 Regulator assembly.
Remove black gasket
from regulator assembly
Regulator Tower
Pilot Head
Orifice
Pilot Base
Figure 16. Pilot orifice removal and replacement.
Retainer
Clip
14
Gas Pressure
Correct gas pressure is essential for efficient and safe
operation of the GF 400 BV gas stove. It is important
that the correct pressure is established at the time of
the installation. Proper gas pressure provides a
consistent flow of gas to the appliance and is instru-
mental in checking for gas leaks.
Pressure Test: Attach a manometer to the appro-
priate test point on the valve. See fig. 19. The gauge
connections are located on the front of the valve
under the On/Off/Pilot- knob. Gauge connections are
identified by:
E - for Inlet or Supply Pressure (the amount of
gas coming to the valve.)
A - for Manifold Pressure (the amount of gas that
is coming out of the valve to the burner.)
ALWAYS TEST PRESSURES WITH VALVE CONTROL
KNOB SET ON HIGH.
INLET GAS PRESSURES
(inches water column)
MIN MAX
NATURAL GAS 5.0 7.0
PROPANE 12.0 14.9
The appliance and its appliance main gas valve
must be disconnected from the gas supply piping
system during any pressure testing on that system
at test pressures in excess of 1/2 psig (3.5 kPa).
The appliance must be isolated from the gas
supply line by closing its individual manual gas
shut-off valve (gas cock) during any pressure
testing of the gas supply piping system that is
equal to or less than pressures of 1/2 psig (3.5 kPa).
MANIFOLD PRESSURES
(inches water column)
MIN MAX
NATURAL GAS 1.2 3.8
PROPANE 2.9 11.0
Figure 19. Pressure test points.
Leak test:
1. Mix a 50-50 solution of water and dish
soap.
2. Light appliance- see lighting instructions
on the inside back cover of this manual
or on the stove’s rating plate.
3. Brush or spray all joints and connections
with the soapy water solution.
4. If bubbles appear at any connection or
seam or a gas odor is detected, immedi-
ately turn gas control knob to the OFF
position.
5. Tighten or reconnect the leaking joint
and retest for any gas leaks.
Figure 18. Supply valve connection fittings.
EA
15
Log Set Installation
Brick Kit Note: Install the optional Antique Brick Kit
155370 before installing the logset. See page 22 and
the instructions provided with that kit.
The GF 400 BV logset must be installed before operating
the burner. The logset includes six log pieces, and a bag
of ember stones packaged inside the firebox. To install
the log set, remove the packaging and place the parts
inside the firebox as illustrated in figures 20-24. Do not
handle the log set with your bare hands. Always wear
gloves to prevent skin irritation from the ceramic fibers.
The ember stones realistically simulate glowing
coals when the burner is operating. These should be
spread evenly over the burner plate and around the logs. DO
NOT OBSTRUCT THE PILOT ASSEMBLY OPENING. Do not pile
the embers against the burner skirt edges. See fig. 24.
Figure 20. Engage the holes in the underside ot the Right
Log with the peg in the burner skirt.
Figure 22. Install Left Log
Figure 23. Install Left Middle Log
Figure 24. Install Top Log
Figure 24a. Position embers loosely and maintain 1/4”
clearance from the burner skirt edges.
NOTE: You do not need to use all of the
ember stones. With experimentation, you will
find the arrangement and quantity of embers
that works best with your stove. Depending upon
the characteristics of your installation, it is
possible that too many ember stones can pro-
mote sooting on the logs. Adjust the quantity of
ember stones as appropriate to maintain the best
overall flame picture and burner performance.
THE CERAMIC FIBER LOGS AND GLOWING EMBERS CAN
IRRITATE YOUR SKIN. GENTLY WASH YOUR HANDS WITH
WARM SOAPY WATER AFTER HANDLING THE LOGS.
16
Close
Open
Optional Wall Thermostat or
Remote Control
Use only a 750 millivolt DC two-wire circuit thermostat
with this appliance. The thermostat should be placed in
the same room as the heater, typically 5 feet off the
floor. Avoid drafty areas or any area that may affect the
accuracy of the thermostat.
The thermostat should be connected to the GF 400
BV using a minimum of 16 gauge wire with a maximum
length of 25 feet of wire.
Connect the two thermostat wire leads to the two
left terminals on the terminal block located directly
above the ignitor button. Do not overtighten the
connections. IT IS NOT NECESSARY TO DISCONNECT
ANY OTHER WIRES. See Fig. 26.
For thermostatic operation, the On/Off/T-Stat
switch on the back of the stove must be in the T-stat
position, and the pilot light must be running, as it is the
power source for the thermostat.
At the thermostat, the two wires should be con-
nected to the two connection screws on the thermostat
base plate per the manufacturer’s instructions.
Remote Control
When using a remote, the remote receiver should be
wired to the terminal block the same way the thermo-
stat would be. See the instructions above.
Follow the operating instructions included with the
Remote Control unit.
CAUTION:
LABEL ALL WIRES PRIOR TO DISCONNECTION
WHEN SERVICING THE CONTROLS. WIRING
ERRORS CAN CAUSE IMPROPER OR DANGEROUS
OPERATION. ALWAYS VERIFY PROPER OPERA-
TION AFTER SERVICING THE APPLIANCE.
Figure 26. Valve and Accessory wiring diagram.
Flame Appearance / Air Shutter
Adjustment
The GF 400 BV gas stove is shipped from the factory
equipped to burn Natural gas. If the stove has been
converted for use with propane, the Air Shutter may
require adjustment to achieve the desired flame appear-
ance. Other installation related variables can also affect
the flame picture. The Air Shutter may be opened or
closed to provide the best flame picture for your specific
installation.
Too large an air opening - the appliance will generate
a flame that is blue and transparent, or an “anemic”
flame.
Too small an air setting - the appliance will generate
very long yellow flames resulting in soot. Sooting pro-
duces black deposits on the logs, on the inside walls of
the appliance, and potentially on the exterior termination
cap. Sooting is caused by incomplete combustion in the
flames and lack of combustion air entering the air shutter
opening.
To adjust the air shutter:
1. Reach under the right side of the stove and loosen the
wingnut located closest to you. See fig. 25. Slide the
wingnut stud forward to open the air shutter and back
to provide less air. Make adjustments in small incre-
ments.
2. Tighten the wingnut to secure the shutter at the
desired setting.
3. Allow the stove to burn for 30 minutes on the HIGH
setting, observing the flame continuously. If the flame
appears weak, slow, or sooty, repeat the process
described above until the flame is as desired.
WARNING: AIR SHUTTER ADJUSTMENTS SHOULD ONLY
BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE
TECHNICIAN.
Figure 25. Loosen the wingnut to adjust the air shutter.
VALVE
TH
TP
TH
TP
TERMINAL
BLOCK
THERMOPILE
ROCKER
SWITCH
ON
OFF
TSTAT
Yellow
Purple
SPILL SWITCH
White
Orange
Red
Black
White
Black
OPTIONAL
THERMOSTAT
or
REMOTE
CONTROL
17
System Check
1. PURGING THE GAS LINE: When lighting the appli-
ance for the first time, it will take a few moments to
clear the gas line of air. Once this purge is complete,
the appliance will operate as described in the
lighting instructions. See the inside back cover of
this manual or the stove Rating Plate attached the
bottom of the stove. Subsequent burner starts will
not require purging the gas line unless the supply
line is shut off.
2. PILOT FLAME: You can monitor the pilot flame
through the view port located at the rear of the
Right Log. See fig. 28. The pilot flame should be
steady - not lifting or floating. The flame should be
blue in color around the pilot hood, with traces of
yellow toward the outer edges.
The pilot flame should engulf the top 3/8” of the
thermopile (to generate millivolt current) and the
top 1/8” of the thermocouple. The pilot flame
should project out of the pilot hood 1” at all three
ports. See fig. 28.
3. BURNER ADJUSTMENT: This stove is equipped with a
variable gas control valve that allows easy adjust-
ment of the flame height appearance and heat
output. To adjust the flame between the HI and
LOW setting, rotate the HI/LOW knob, located in the
center of the valve face. Fire intensity can be
adjusted up to 50% between the LOW and HIGH
settings. See fig. 29.
NO SMOKE OR SOOT SHOULD BE PRESENT. CHECK
LOG PLACEMENT IF ANY SOOT OR SMOKE IS
PRESENT. IF SOOT OR SMOKE PERSISTS, THE AIR
SHUTTER MAY NEED TO BE ADJUSTED.
See Air Shutter/Flame Appearance section of this
manual for proper air shutter settings and adjust-
ments. Note: the more offsets there are in the vent
system, the greater the need for an air shutter
adjustment. See page 16.
1
(25mm)
3/8
(8mm)
Min.
1/8
(3mm)
Min.
Figure 28. Proper pilot flame appearance.
Installing Decorative Pipe
The use of decorative pipe is optional. No decorative
pipe is included with the Jøtul GF 400 BV Sebago,
however, four locator brackets are included with
the stove in the hardware bag. The brackets are
used to center the decorative pipe over the draft
hood on which the pipe rests. Follow the procedure
below to attach the brackets to the stove.
1. Remove the four 1/4” hex head screws that
attach the 4” Flue Collar to the draft hood, but
do not remove the Flue Collar. See Figure 27.
2. Align the “L”- shaped pipe brackets with the
holes on the Flue Collar and attach using the
four 1/4” hex head screws, located in the Misc.
Hardware Bag.
Reminder: Do not use single wall stove pipe as the
vent pipe on this appliance.
Figure 27.
Decorative pipe attachment and Spill Switch location.
18
Operation
Familiarize yourself with the controls of the GF 400 BV.
Make sure that anyone else using the appliance is also
familiar with the controls and operation procedures.
Always follow the Lighting Instructions on the inside
back cover of this manual and also located on the Rating
Plate attached to the burner assembly.
1. Once the pilot is lit, burner operation is controlled by
the rocker switch located at the left corner of the rear
shroud. See fig. 30.
• ON / OFF - use for manual control of the burner.
• T-STAT - use for optional thermostatic or remote
control operation. The burner will be controlled by
those accessories.
2. During the first few fires, you may notice odor and/or
smoke from the stove. This is normal and results from
burn-off of manufacturing residue and curing of
materials. You may find it helpful to provide additional
ventilation and fresh air to alleviate this condition.
3. Condensation may occur on the glass upon each
lighting of the appliance. This “fog” will disappear as
the appliance heats up.
4. Keep the controls and the area under the appliance
free of debris, vacuum this area frequently. Always
keep the appliance area clear and free from combus-
tible materials, gasoline and other flammable liquids.
Figure 29. Flame appearance on the “high” setting after
approximately 15 to 20 minutes burning.
WARNING:
AIR SHUTTER ADJUSTMENTS SHOULD ONLY BE
PERFORMED BY A QUALIFIED PROFESSIONAL
SERVICE TECHNICIAN.
Figure 30. Burner
Switch and
Optional Blower
Controls
If a vacuum is used during any service on the stove,
ALWAYS be sure the stove is cold and there are NO hot
embers.
5. Remember, this appliance has a continuous burning
pilot flame. Exercise caution when using products
having combustible vapors. Always shut-off gas
supply while servicing the stove.
6. CAUTION: DO NOT OPERATE THIS APPLIANCE WITH
THE GLASS REMOVED CRACKED OR BROKEN.
Replacement of the glass should be done by a licensed
or qualified service person. Use only replacement
glass provided by your authorized Jøtul dealer. Never
use any substitute materials.
WARNING: OBSERVE CAUTION WITH THE GLASS. THE
GLASS PANEL MAY SHATTER UNEXPECTEDLY IF STRUCK
WITH AN OBJECT. ALWAYS HANDLE THE GLASS PANEL
WITH CARE. WHEN SERVICING THE STOVE ALWAYS
PULL THE GLASS ASSEMBLY STRAIGHT UP FOR RE-
MOVAL.
7. Clean the glass only when necessary. Wipe surface
with a clean, damp soft cloth. Follow with a dry, soft
towel as desired. Take care not to scratch the glass
surface.
WARNING: DO NOT USE ABRASIVE CLEANERS ON THE
GLASS. NEVER CLEAN THE GLASS WHEN IT IS HOT.
CAUTION:
DO NOT ATTEMPT TO ALTER THE FLAME
APPEARANCE BY POSITIONING THE GAS
VALVE CONTROL IN ANY OTHER POSITION
OTHER THAN THE FULL “ON” POSITION.
NOTE: This appliance is equipped with a Spill Switch
which will disable the burner in the event that the
vent system becomes blocked. Located on the side
of the Draft Hood, at the back of the stove, the
switch has a reset button that, when pressed, will
re-enable burner function. See Fig. 27.
If the Spill Switch repeatedly shuts the burner
off, turn off the gas supply and call your dealer or
service technician. The Spill Switch will continue to
shut off the burner until the vent problem has been
corrected. Not all vent problems can be corrected as
B-Vent appliances are affected by atmospheric
conditions and house pressurization.
BLOCKED FLUE SWITCH
19
Glass Care
Clean the glass only when necessary. Wipe the surface
with a clean, dampened, soft cloth. Follow with a dry,
soft towel. Take care not to scratch the glass surface.
WARNING:
DO NOT USE ABRASIVE CLEANERS ON THE
GLASS. NEVER CLEAN THE GLASS WHEN IT
IS HOT.
Gasket Inspection
It is important that the glass gasket be inspected at
least annually. Examine the ribbon gasket for signs of
deterioration and make sure the gasket has a positive
seal. Replace the gasket if necessary. Refer to the
replacement parts list on page 25.
FOR REPLACEMENT, USE ONLY JØTUL
CERAMIC GLASS REPLACEMENT KIT
155599. DO NOT USE ANY OTHER TYPE OF
GLASS WITH THIS APPLIANCE.
Figure 32. Wrap the gasket around the glass panel.
Maintenance
Your Jøtul GF 400 BV Sebago and its venting system
should be inspected before use and at least annually by
a qualified service technician.
Use the form on page 26 to keep a maintenance
history of your stove.
IMPORTANT:
ALWAYS TURN OFF THE GAS SUPPLY TO THE
FIREPLACE AND UNPLUG THE FORCED AIR
BLOWER BEFORE ANY SERVICE WORK IS
PERFORMED ON THE FIREPLACE.
Annual Cleaning
Vent System
The entire vent system, including the chimney, should
be inspected and cleaned every year. If the intake and
exhaust venting is disassembled for any reason, it
should be reassembled and sealed according to the
manufacturer’s instructions provided at the initial
installation.
Burner and Logset
Periodically inspect the Firebox, Valve Compartment,
Convection Airways and optional Blower to BE CERTAIN
THAT THE FLOW OF COMBUSTION AND VENTILATION
AIR IS UNOBSTRUCTED.
The firebox should be vacuumed annually to remove
any surface build up. Use a soft brush attachment and
handle the logs carefully as they are fragile. Be sure to
vacuum or wipe off the pilot assembly and burner
surfaces.
Glass Panel or Gasket Removal
1. Lift the Top Plate off of the stove.
2. Release the two Glass Frame Latches. Pull each latch
handle forward forward to disengage the latch from
the notches in the glass frame.
3. Lift the glass frame all the way up and out of the top
of the stove. Lay this assembly on a flat surface,
protecting the frame from scratches using a blanket
or towel.
3. The glass panel is held in place by four compression
clips. Use a screwdriver or small pliers to pry these up
off the edge of the glass retaining walls. See fig. 31.
4. Remove the old gasket material. See fig. 32.
Glass Panel or Gasket Replacement
1. Wrap the new gasketing material evenly around the
edge of the glass, peeling back the protective strip to
expose the adhesive as you go. Press the adhesive side
down onto the glass surface. Do not stretch the
gasket.
2. Place the gasketed glass within the frame and press
each of the retainer clips back into place on the
retainer walls.
Figure 31. Use small pliers remove the four clips.
20
THIS BLOWER MUST BE
ELECTRICALLY GROUNDED IN
ACCORDANCE WITH LOCAL CODES
OR, IN THE ABSENCE OF LOCAL
CODES, WITH THE CURRENT ANSI/
NFPA 70, NATIONAL ELECTRICAL
CODE OR CSA C22.1-CANADIAN
ELECTRICAL CODE.
THIS UNIT IS SUPPLIED WITH A
THREE-PRONG (GROUNDING)
PLUG FOR PROTECTION AGAINST
SHOCK HAZARD AND SHOULD BE
PLUGGED DIRECTLY INTO A
PROPERLY GROUNDED THREE-
PRONG RECEPTACLE. DO NOT
CUT OR REMOVE THE GROUNDING
PRONG FROM THE PLUG.
ALWAYS DISCONECT THE POWER
SUPPLY WHEN PERFORMING ANY
SERVICE ON THE FIREPLACE
INSERT.
Optional Blower # 156000
Connect the gas supply line to the stove,
before installing the Blower.
Use a 90° Elbow off the control valve to create
clearance required for the blower installation.
1. Unpack and check the contents of the blower kit.
Contact your dealer if any damage is evident or
parts are missing. See fig. 33.
2. Attach the Snapstat Bracket to the studs located in
the middle of the firebox floor using the two M6
hex nuts and a 10 mm wrench. See fig. 34.
3. Attach the Blower Bracket to the stove using the
two M6 flange head hex bolts as shown in fig. 34.
4. Attach the Duct Deflectors using the two #7 x 1/2”
screws together with the finger guard mounting
screws already in place. See #7 and #11 in fig. 33.
5. Install the Blower with the duct openings oriented
up and forward. See fig. 35. Feed the wire harness
through the bracket opening and secure the blower
to the bracket with the wingscrew.
6. Attach either Snapstat wire connector to either
Snapstat terminal. See fig. 35.
7. Install the Snapstat by sliding it all the way into the
slot in the bottom of the Snapstat Bracket as shown
in figs. 34 and 35.
8. Connect the male wire harness connector to the
female wire harness connector already installed in
the stove. See fig. 35.
9. Connect power cord to outlet.
Figure 34. Attach Snapstat and Blower Brackets.
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Jotul Gas Stove Manuel utilisateur
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- Manuel utilisateur
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- English: Jotul Gas Stove User manual
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