RIDGID 918-I Roll Groover Manuel utilisateur

Heavy Duty Roll Grooving

Machine

• Français – 21

• Castellano – pág. 35

• Deutch – 69

918-I Manual

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918-I Roll Groover

Table of Contents

Safety Symbols ............................................................................................................................................................. 2

General Power Tool Safety Warnings*

Work Area Safety ....................................................................................................................................................... 2

Electrical Safety ......................................................................................................................................................... 2

Personal Safety .......................................................................................................................................................... 3

Power Tool Use And Care ........................................................................................................................................... 3

Service ....................................................................................................................................................................... 3

Specific Safety Information ......................................................................................................................................... 4

Roll Groover Safety Instructions ................................................................................................................................. 4

RIDGID® Contact Information ...................................................................................................................................... 4

Description .................................................................................................................................................................... 4

Specifications ............................................................................................................................................................... 5

Standard Equipment ................................................................................................................................................... 6

Assembly

Assembling Roll Groover ............................................................................................................................................ 6

Pre-Operation Inspection ............................................................................................................................................. 7

Set-Up and Operation ................................................................................................................................................... 8

Operation ....................................................................................................................................................................... 9

Pipe Preparation ......................................................................................................................................................... 9

Advance/Retract The Groove Roll .............................................................................................................................. 9

Loading Pipe in Roll Groover.................................................................................................................................... 10

Setting/Adjusting Groove Diameter ...........................................................................................................................11

Stabilizer Operation ...................................................................................................................................................11

Grooving Operation .................................................................................................................................................. 12

Tracking Tips ............................................................................................................................................................ 13

Inspect/Measure the Groove .................................................................................................................................... 13

Preparing Machine for Transport .............................................................................................................................. 13

Storage ..................................................................................................................................................................... 14

Maintenance Instructions .......................................................................................................................................... 14

Cleaning ................................................................................................................................................................... 14

Lubrication ................................................................................................................................................................ 14

Hydraulic Fluid Level ................................................................................................................................................ 14

Changing Roll Sets................................................................................................................................................... 14

Replacing Carbon Brushes ...................................................................................................................................... 16

Troubleshooting ........................................................................................................................................................ 17

Service And Repair .................................................................................................................................................. 19

Optional Equipment ................................................................................................................................................... 19

Disposal ....................................................................................................................................................................... 19

Table I. Pipe Wall Thickness ....................................................................................................................................... 19

Table II. Standard Roll Groove Specifications(1) ....................................................................................................... 20

Table III. Copper Roll Groove Specifications ............................................................................................................ 20

EC Declaration ................................................................................................................................... Inside Back Cover

Lifetime Warranty ..........................................................................................................................................Back Cover

*Original Instructions - English

918-I Roll Groover

Roll Groover

WARNING!

Read this Operator’s Manual

carefully before using this

tool. Failure to understand

and follow the contents of this

manual may result in electrical

shock, fire and/or serious per-

sonal injury

918-I Roll Groover

Record Serial Number below and retain product serial number which is located on nameplate.

Serial

No.

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918-I Roll Groover

General Power Tool Safety

Warnings*

WARNING

Read all safety warnings, instructions, illustra-

tions and specifications provided with this power

tool. Failure to follow all instructions listed below

may result in electric shock, fire and/or serious

injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE!

The term “power tool” in the warnings refers to your

mains-operated (corded) power tool or battery-operated

(cordless) power tool.

Work Area Safety

• Keep work area clean and well lit. Cluttered or dark

areas invite accidents.

• Do not operate power tools in explosive atmo-

spheres, such as in the presence of flammable

liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

• Keep children and bystanders away while operat-

ing a power tool. Distractions can cause you to lose

control.

Electrical Safety

• Power tool plugs must match the outlet. Never

modify the plug in any way. Do not use any

adapter plugs with earthed (grounded) power

tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

• Avoid body contact with earthed or grounded sur-

faces, such as pipes, radiators, ranges and refrig-

erators. There is an increased risk of electric shock if

your body is earthed or grounded.

Safety Symbols

In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safety

information. This section is provided to improve understanding of these signal words and symbols.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow

this symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE indicates information that relates to the protection of property.

NOTICE

DANGER

WARNING

CAUTION

* The text used in the general power tool safety warnings section of this manual is verbatim, as required, from the applicable UL/CSA/EN 62841-1 standard. This

section contains general safety practices for many different types of power tools. Not every precaution applies to every tool, and some do not apply to this tool.

This symbol means read the operator’s manual carefully

before using the equipment. The operator’s manual

contains important information on the safe and proper

operation of the equipment.

This symbol means always wear safety glasses with side

shields or goggles when handling or using this equipment

to reduce the risk of eye injury.

This symbol indicates the risk of fingers and hands being

crushed between the groove rolls or groove rolls and pipe.

This symbol indicates that the pipe to be grooved should

be a minimum of 8" (200 mm) long to reduce the risk of

injury.

This symbol means not to reach inside of pipe while

operating to reduce the risk of entanglement.

This symbol indicates the risk of electrical shock.

This symbol indicates the risk of machine tipping, causing

striking or crushing injuries.

This symbol means always use a foot switch when using

this machine to reduce the risk of injury.

This symbol means do not disconnect foot switch to

reduce the risk of injury.

This symbol means do not block foot switch (lock in ON

position) to reduce the risk of injury.

This symbol indicates the risk of hands, fingers, legs,

clothes and other objects catching and/or wrapping on

rotating shafts causing crushing or striking injuries.

This symbol indicates the risk of fingers, hands, clothes,

and other objects catching on or between rotating parts

and causing crushing injuries.

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918-I Roll Groover

3

• Do not expose power tools to rain or wet condi-

tions. Water entering a power tool will increase the risk

of electric shock.

• Do not abuse the cord. Never use the cord for car-

rying, pulling or unplugging the power tool. Keep

cord away from heat, oil, sharp edges or moving

parts. Damaged or entangled cords increase the risk

of electric shock.

• When operating a power tool outdoors, use an ex-

tension cord suitable for outdoor use. Use of a cord

suitable for outdoor use reduces the risk of electric

shock.

• If operating a power tool in a damp location is un-

avoidable, use a Ground Fault Circuit Interrupter

(GFCI) protected supply. Use of a GFCI reduces the

risk of electric shock.

Personal Safety

• Stay alert, watch what you are doing and use

common sense when operating a power tool. Do

not use a power tool while you are tired or under

the influence of drugs, alcohol or medication. A

moment of inattention while operating power tools may

result in serious personal injury.

• Use personal protective equipment. Always wear

eye protection. Protective equipment such as dust

mask, non-skid safety shoes, hard hat, or hearing

protection used for appropriate conditions will reduce

personal injuries.

• Prevent unintentional starting. Ensure the switch

is in the OFF-position before connecting to power

source and/or battery pack, picking up or carrying

the tool. Carrying power tools with your finger on the

switch or energizing power tools that have the switch

ON invites accidents.

• Remove any adjusting key or wrench before turn-

ing the power tool ON. A wrench or a key left at-

tached to a rotating part of the power tool may result

in personal injury.

• Do not overreach. Keep proper footing and balance

at all times. This enables better control of the power

tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jew-

elry. Keep your hair, clothing and gloves away from

moving parts. Loose clothes, jewelry or long hair can

be caught in moving parts.

• If devices are provided for the connection of dust

extraction and collection facilities, ensure these

are connected and properly used. Use of dust col-

lection can reduce dust-related hazards.

• Do not let familiarity gained from frequent use of

tools allow you to become complacent and ignore

tool safety principles. A careless action can cause

severe injury within a fraction of a second.

Power Tool Use And Care

• Do not force the power tool. Use the correct power

tool for your application. The correct power tool will

do the job better and safer at the rate for which it was

designed.

• Do not use the power tool if the switch does not

turn it ON and OFF. Any power tool that cannot be

controlled with the switch is dangerous and must be

repaired.

• Disconnect the plug from the power source and/

or remove the battery pack, if detachable, from

the power tool before making any adjustments,

changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of

starting the power tool accidentally.

• Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the

power tool or these instructions to operate the

power tool. Power tools are dangerous in the hands

of untrained users.

• Maintain power tools and accessories. Check for

misalignment or binding of moving parts, break-

age of parts and any other condition that may

affect the power tool’s operation. If damaged, have

the power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly main-

tained cutting tools with sharp cutting edges are less

likely to bind and are easier to control.

• Use the power tool, accessories and tool bits etc.

in accordance with these instructions, taking into

account the working conditions and the work to be

performed. Use of the power tool for operations dif-

ferent from those intended could result in a hazardous

situation.

• Keep handles and grasping surfaces dry, clean

and free from oil and grease. Slippery handles and

grasping surfaces do not allow for safe handling and

control of the tool in unexpected situations.

Service

• Have your power tool serviced by a qualified repair

person using only identical replacement parts.

This will ensure that the safety of the power tool is

maintained.

999-998-676.10_REV. D

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918-I Roll Groover

Specic Safety Information

WARNING

This section contains important safety information

that is specic to this tool. Read these precau-

tions carefully before using 918-I Roll Groover to

reduce the risk of electrical shock or other serious

injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE!

Keep this manual with the machine for use by the oper-

ator.

Roll Groover Safety Instructions

• Keep hands away from grooving rolls. Do not wear

loose fitting gloves. Fingers can be crushed between

groove rolls, groove roll and pipe or between pipe and

stabilizer wheel.

• Keep hands away from ends of pipe. Do not reach

inside pipe. Do not touch groove while operating.

Burrs and sharp edges can catch and cut. Fingers can

be crushed between groove rolls or between groove

rolls and pipe.

• Keep guards in place. Do not operate the roll groov-

er with the guard removed. Exposure to groove rolls

may result in entanglement and serious injury.

• Only groove pipe 8" (200 mm) or longer. Grooving

shorter than specified pipe can result in entanglement

and crushing injuries.

• Do not wear loose clothing when operating ma-

chine. Keep sleeves and jackets buttoned. Do not

reach across the machine or pipe. Clothing can be

caught by the pipe or machine resulting in entangle-

ment.

• Do not use this machine if the foot switch is bro-

ken or missing. Never block a foot switch in the

ON position so it does not control the machine.

A foot switch provides better control by letting you

shut OFF the machine motor by removing your foot. If

entanglement should occur and power is maintained

to the motor, you will be pulled into the machine. This

machine has high torque and can cause clothing to

bind around your am or other body parts with enough

force to crush or break bones or cause striking or other

injuries.

• Be sure that the roll groover, pipe and stands are

stable. Be sure the roll groover is properly set up and

secured. This will help prevent tipping of the equipment

and pipe. Properly support the pipe. This will help to

prevent the tipping of the pipe and equipment.

• Properly prepare and handle pipe. Burrs and sharp

edges can catch and cut.

• One person must control the work process, ma-

chine operation and foot switch. Only the operator

should be in the work area when the machine is run-

ning. This helps reduce the risk of injury.

• Restrict access or barricade the area when work-

piece extends beyond machine to provide a min-

imum of one meter (3 feet) clearance from the

workpiece. Restricting access or barricading the work

area around the workpiece will reduce the risk of en-

tanglement.

• Always wear appropriate personal protective equip-

ment while setting up and using the roll groover.

Appropriate personal protective equipment always in-

cludes eye protection and may include equipment such

as tight fitting leather gloves and steel toed footwear.

• Only use roll groover to groove pipe of recom-

mended sizes and types according to these instruc-

tions. Other uses or modifying the roll groover for other

applications may increase the risk of injury.

• Before operating roll groover, read and understand:

– This operator’s manual

– The fitting manufacturer’s installation instructions

– The instructions for any other material or equipment

used with this tool

Failure to follow all instructions and warnings may re-

sult in property damage and/or serious injury.

RIDGID Contact Information

If you have any question concerning this RIDGID® product:

– Contact your local RIDGID® distributor.

– Visit RIDGID.com to find your local RIDGID contact

point.

– Contact Ridge Tool Technical Service Department at

ProToolsTechSer[email protected], or in the U.S.

and Cana da call 844-789-8665.

Description

The RIDGID® 918-I Roll Groover is designed to form

rolled grooves in steel, stainless steel, aluminum, PVC

pipes and copper tubes. The grooves are formed by hy-

draulically advancing the groove roll into the pipe, which

is supported by the drive roll.

The 918-I Roll Groover typically includes two groove and

drive roll sets for grooving pipe:

• 2"-6" schedule 10 and 40 steel pipe

• 8"-12" schedule 10 and 8" Schedule 40 steel pipe

999-998-676.10_REV. D 5

918-I Roll Groover

Other materials can be grooved – see tables in appendix.

Other groove and drive shaft sets are required for other

sizes and copper tubing.

A two-stage hydraulic hand pump is used to advance the

groove roll into the pipe to form grooves. An adjustment

nut is included to control groove diameter.

An adjustable stabilizer is provided to aid in maintaining

tracking and control of the pipe during grooving, espe-

cially pipe lengths approaching the 8" minimum pipe

length.

Figure 1A – 918-I Roll Groover

Figure 1B – 918-I Roll Groover

5

Specications

Materials,

Pipe ...................Steel, Stainless Steel, Aluminum, Cop-

per and PVC

Capacity

Standard Groove

Roll Sets ............ 2"-6" schedule 10 and 40 steel pipe

Optional Groove

Roll sets .............8"-12" schedule 10 and 8" Schedule

40# steel pipe

1" schedule 10 and 40 steel pipe

1¼" to 1½" schedule 10 and 40 steel

pipe

2" - 6" Copper Tube

(Type K, L, M, & DWV)

Refer to the Table I, II and III for other

materials and wall thicknesses

Depth

Adjustment ........Depth Adjustment Nut

Actuation ...........2 Stage Hydraulic Hand Pump

Stabilizer ............Manually adjusted, for 2½" to 12" Pipe

Motor

Type ...................Universal

Volts (V) .............120 220-240

Frequency (Hz) .50/60 50/60

Current (A) ........12.0 6.0

Power (W) .........1400 1400

Controls ............. Rotary Type ON/OFF Switch and ON/

OFF Foot switch

Stand ................. 918-I Stand 918-I Low Stand

Stand Mounting

Height ................ 34" (865mm) 27.4" (696 mm)

Weight

(with Stand) .......185 lbs. (84.1 kg)

Dimensions w/Pump in working position:

With Stand

(WxDxH)..........39" x 35" x 51.3"

(990 mm x 889 mm x 1303 mm)

With Low Stand

(WxDxH)..........39" x 35" x 44.3"

(990 mm x 889 mm x 1125 mm)

Sound Pressure

(LPA)* .................. 92.9 dB(A), K=3

Sound Power

(LWA)* .................105.7 dB(A), K=3

* Sound measurements are measured in accordance with a standardized test per

Standard EN 62841-1.

 -Soundemissionsmayvaryduetoyourlocationandspecicuseofthesetools.

Groove Roll

Spindle Lock

Base Plate

Serial

Number

Plate

Stand Handle

Depth Adjustment Nut

Transmission

Cover

Guard

Hydraulic Pump

Pump Handle

Pump Release

Lever

ON/OFF Switch

Wheels

Pipe Rotation

Label

Crank Handle

Stabilizer

Stabilizer Wheel

Drive Roll

Warning Label

Stand

Tool Tray

Bolt Down

Warning Label

Foot Switch

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918-I Roll Groover

Assembling Roll Groover

1. Attach right and left legs to the rear support/handle

assembly using 3/8" – 16 x 2½" hex screws and lock

washers. Do not tighten screws.

2. Attach the tool tray assembly to the rear and front legs

using the four (4) 3/8" – 16 x 2¾" hex screws and lock

washers. Do not tighten screws.

3. Insert axle into tabs extending from the rear support/

handle assembly and secure using four (4) retaining

rings, See Figure 4.

Figure 4 – Assembling Stand

4. Mount the roll groover/base assembly to the stand

using four (4) 3/8" – 16 x 2½" hex screws, washers

and wing nuts (Figure 5). Carefully place the switch

assembly under the stand rail. Movement of the stand

legs may be required to align the base assembly.

Bolt heads go to top, wing nuts and lock washers to

the bottom (stand) side. Installation of the last bolt

requires opening of the transmission cover.

Figure 5 – Mounting Roll Groover to Stand

 -Dailyexposurelevelsforsoundneedtobeevaluatedforeachapplicationand

appropriatesafetymeasurestakenwhenneeded.Evaluationofexposurelev-

elsshouldconsiderthetimeatoolisswitchedOFFandnotinuse.Thismay

signicantlyreducetheexposureleveloverthetotalworkingperiod.

#Donotusetogroove8"schedule40steelpipeharderthan150BHN.Thismay

resultinimproperlyformed/outofspecicationgrooves.

Standard Equipment

Refer to the RIDGID catalog for details on accessories

supplied with specific machine catalog numbers.

The 918-I Roll Groover serial number plate is located on

the base plate. The last 4 digits indicate the month (MM)

and year (YY) of the manufacture.

Figure 3 – Machine Serial Number

When properly used, the Model 918-I Roll

Groover is designed to make grooves in 1" – 12" pipe

that are dimensionally within the specifications of AWWA

C606-15. Improper use of this equipment can make out of

specification grooves and damage the pipe and equipment.

Selection of appropriate materials and joining methods is

the responsibility of the system designer and/or installer.

Before any installation is attempted, careful evaluation of

the specific service environment, including chemical en-

vironment and service temperature, should be completed.

Selection of improper materials and methods could cause

system failure.

Stainless steel and other corrosion resistant materials can

be contaminated during installation, joining and forming.

This contamination could cause corrosion and premature

failure. Careful evaluation of materials and methods for

the specific service conditions, including chemical and

temperature, should be completed before any installation

is attempted.

Assembly

WARNING

To reduce the risk of serious injury during use,

follow these procedures for proper assembly.

Use proper lifting techniques. The 918-I Roll Groov-

er with Stand weighs 185 lbs. (84.1 kg)

NOTICE

XXXXXXXXMMYY

Wing Nut

Switch

Assembly

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918-I Roll Groover

Figure 7B – Pump in Transport Position [Up]

Pre-Operation Inspection

WARNING

Before each use, inspect your roll groover and

correct any problems to reduce the risk of serious

injury from electric shock, crushing and other

causes and prevent roll groover damage.

1. Make sure machine is unplugged and the switch is set

to the OFF position.

2. Clean any oil, grease or dirt from the roll groover, in-

cluding the pump handle and stabilizer crank handle.

This aids inspection and helps prevent the machine

or control from slipping from your grip.

3. Inspect the roll groover for the following:

• Proper assembly, maintenance and completeness.

• Cords and plugs for damage or modification.

• Broken, worn, missing, misaligned or binding parts.

• Hydraulic leaks. Oil on the groover can indicate a

hydraulic leak.

• Presence and condition of the guard (See Figure 1).

Do not operate the roll groover without the guard.

• Presence and operation of the foot switch. Confirm

that foot switch is attached, in good condition, that

it cycles smoothly and does not stick.

• Presence and readability of the warning labels (See

Figure 1 and 8).

• Condition of the groove roll and drive roll. If the drive

roll knurls are dirty, clean with a wire brush. Dirty or

worn knurls can cause pipe slippage and tracking

issues during grooving.

Figure 6 – Mounting Hydraulic Pump

5. Securely tighten all fasteners. Slide the wheels onto

the axle and install retaining rings to hold the wheels

on the axle.

6. Cut the tie wrap that holds the hydraulic pump in

place for shipping. Remove the bolts/wing screws

from the bottom of the pump’s mounting plate.

7. Place the pump mounting plate over the hole and slot

on the switch side of the 918-I. From the bottom of the

base plate, insert the 3/8" – 16 x 1" bolt with washer

into the hole and screw into pump mounting plate

(Figure 6).

8. From the bottom of the base plate, insert the wing

screw with lock washer into the pump mounting plate

(through the slot) and tighten as required.

During 918-I operation, the hydraulic pump should be

in the outermost position. During transportation, the

hydraulic pump should be moved inward and handle

up to decrease width. See Figure 7.

Figure 7A – Pump in Operating Position

7

Pump Mounting

Plate

Wing Screw

3/8" - 16 x 1" Bolt

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918-I Roll Groover

• Condition of the stabilizer wheel. Replace if needed.

• Position of the hydraulic pump, pump should be in

the outermost position for operation.

• Any other condition which may prevent safe and

normal operation.

• If any issues are found, do not use the roll groover

until the issues have been repaired.

Figure 8 – Warning Label

4. Inspect and maintain any other equipment being used

per its instructions to make sure it is functioning prop-

er ly.

Set-Up and Operation

WARNING

Set up the roll groover and the work area according

to these procedures to reduce the risk of injury

from electric shock, machine tipping, crushing and

other causes, and to help prevent machine damage.

1. Check work area for:

• Adequate lighting.

• Flammable liquids, vapors or dust that may ignite.

If present, do not work in area until source is identi-

fied, removed or corrected, and area is completely

ventilated.

• Clear, clean, level, stable and dry place for all equip-

ment and operator. Clean up any oil that may be

present.

• Properly grounded electrical outlet of the correct

voltage. Check the machine serial plate for required

voltage. A three-prong or GFCI outlet may not be

properly grounded. If in doubt, have outlet inspected

by a licensed electrician.

2. Inspect the pipe to be grooved and determine the

correct tool for the job, see Specifications. Grooving

equipment for other applications can be found in the

RIDGID catalog online at RIDGID.com. Do not use

to groove anything other than straight stock. Do not

groove pipe with protrusions or outlets such as Tees

or elbows. This increases the risk of entanglement.

3. Confirm all equipment to be used has been properly

inspected and assembled. Confirm that the correct

grooving roll set is installed in the roll groover for the

application.

Use of roll sets (groove roll and drive roll) on

both carbon and stainless steel pipe can lead to contam-

ination of the stainless steel material. This contamination

could cause corrosion and premature pipe failure. To pre-

vent ferrous contamination of stainless steel pipe, use roll

sets dedicated for stainless steel grooving. Alternately, a

stainless steel wire brush can be used to thoroughly clean

the roll set when switching between materials.

4. Set up 918-I in the work area. Confirm that the ON/

OFF Switch is in the OFF position.

5. If desired the 918-I Stand can be bolted to the floor for

additional stability. See Figure 1.

6. Position the foot switch for proper operation as shown

in Figure 16.

7. Confirm that the hydraulic pump is in operation posi-

tion.

8. With the ON/OFF Switch in OFF position, run the cord

along a clear path. With dry hands, plug the power

cord into properly grounded outlet. Keep all connec-

tions dry and off the ground. If the power cord is not

long enough, use an extension cord that:

• Is in good condition.

• Has a three-prong plug like on the roll groover.

• Is rated for outdoor use and contains a W or W-A in

the cord designation (e.g., SOW).

• Has sufficient wire size. For extension cords up to

50' (15.2 m) long use 16 AWG (1.5 mm2) or heavier.

For extension cords 50'-100' (15.2 m - 30.5 m) long

use 14 AWG (2.5 mm2) or heavier.

9. Check the machine for proper operation. With hands

clear of moving parts:

• Move the ON/OFF Switch to the ON position. Press

and release the foot switch. Check that the groove

NOTICE

999-998-676.10_REV. D 9

918-I Roll Groover

9

roll rotates in a clockwise direction matching the

pipe rotation decal on the groover, See Figure 12.

Have the machine serviced if it rotates in the wrong

direction or if the foot switch does not control its

stopping or starting.

• Depress and hold the foot switch. Inspect the mov-

ing parts for misalignment, binding, odd noises or

any other unusual conditions that may affect the

safe and normal operation of the machine. If such

conditions are present, have the roll groover ser-

viced.

• Release the foot switch.

10. Move the ON/OFF Switch to the OFF position, and

with dry hands unplug the machine.

Operation

WARNING

Keep hands away from grooving rolls. Do not wear

loose fitting gloves. Fingers can be crushed between groove

rolls, groove roll and pipe or between pipe and stabilizer wheel.

Keep hands away from ends of pipe. Do not reach

inside pipe. Do not touch groove while operating.

Burrs and sharp edges can catch and cut. Fingers can be

crushed between groove rolls or between groove rolls and pipe.

Keep guards in place. Do not operate the roll

groover with the guard removed. Exposure to groove

rolls may result in entanglement and serious injury.

Only groove pipe 8" (200 mm) or longer. Grooving

shorter than specified pipe can result in entanglement and

crushing injuries.

Do not use this roll groover without a foot switch.

Never block a foot switch in the ON position so it

does not control the machine. A foot switch provides

better control by letting you shut OFF the machine motor by

removing your foot. If entanglement should occur and power is

maintained to the motor, you will be pulled into the machine. This

machine has high torque and can cause clothing to bind around

your am or other body parts with enough force to crush or break

bones or cause striking or other injuries.

Be sure that the roll groover, pipe and stands are

stable. Be sure the roll groover is properly set up and secured.

This will help prevent tipping of the equipment and pipe.

Properly support the pipe. This will help to prevent the tipping

of the pipe and equipment.

Always wear eye protection. Wear steel toe footwear to

help protect from tipping tools and falling pipe.

Set up and operate the roll groover according to

these procedures to reduce the risk of injury from

machine tipping, entanglement, crushing, striking

and other causes, and to help prevent equipment

damage.

Confirm that the machine and work area is properly set

up and that the work area is free of bystanders and other

distractions. The operator should be the only person in the

area when the machine is operated.

Pipe Preparation

These are generalized instructions. Always

follow grooved coupling manufacturer’s specific recom-

mendations for pipe end preparation. Failure to follow

these recommendations may lead to an improper con-

nection and cause leaks.

1. Be aware of pipe specifications acceptable for groov-

ing. Out of specification pipe can cause leaks and

other issues. Pipe out-of-roundness must not exceed

total O.D. tolerance listed in the Standard Roll Groove

Specifications, Table II.

2. Cut pipe to proper length. Be aware of the minimum

pipe lengths for grooving.

• 5" and smaller diameter pipe should not be shorter

than 8" (200 mm) long.

• 6" to 12" diameter pipe should not be shorter than

10" (250 mm) long.

Grooving shorter pipe increases the risk of injury from

crushed fingers and entanglement.

3. Make sure pipe end is cut square and free of burrs.

Burrs can catch or cut gloves or fingers during groov-

ing. Cut off method and large burrs can affect the

quality of the groove made and tracking of the groover.

Do not attempt to groove pipe that has been cut with

a torch.

4. Remove all internal/external weld beads, flash, seams,

scale, dirt, rust and other contaminants at least 2"

back from the end of the pipe. Do not cut flats into gas-

ket seat area, this could cause leaks. Contaminants

can clog the drive knurls and prevent proper driving

and tracking of the pipe while grooving.

Advance/Retract The Groove Roll

The movement of the groove roll is controlled by the hy-

draulic pump.

• To advance the groove roll, move the pump lever to

the advance position, then move the pump handle up

and down.

• To retract the groove roll, move the pump lever to the

retract position. See Figure 9.

NOTICE

999-998-676.10_REV. D

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918-I Roll Groover

Figure 9 – Pump Release Lever Position

Loading Pipe in Roll Groover

1. Confirm that the switch is in the OFF position.

2. Fully retract the groove roll.

3. Appropriate pipe stands must be available to support

the pipe. Adjust the height of the pipe stands so that

the pipe will be level and the top inner diameter of the

pipe will sit on top of the drive roll (See Figure 10).

Place the pipe stands in directly front of the roll

groover. Pipe stand placement depends on the pipe

length.

For shorter pipe (see Chart A) the pipe is supported

by the drive shaft and at least one stand. In this case,

the stand should be placed slightly more than half the

length of the pipe from the roll groover.

Chart A – Minimum/maximum pipe length to be grooved

with one stand (in inches)

For longer pipes at least two stands should be used, with

the two stands placed approximately ¼ of the pipe length

from the ends of pipe. Failure to properly support the pipe

may allow the pipe or the pipe and machine to tip and fall.

Always use a pipe stand – it helps to align the pipe and

maintain proper tracking.

Advance

Retract

Nom.

Size Min.

Length Max.

Length Nom.

Size Min.

Length Max.

Length

1 8 36 4 8 36

1¼ 8 36 4 ½ 8 32

1½ 8 36 5 8 32

2 8 36 6 O.D. 10 30

2½ 8 36 6 10 28

3 8 36 8 10 24

3½ 8 36 10 10 24

4 8 36 12 10 24

Figure 10 – Placing Pipe Over Drive shaft, Flush to Drive

Shaft Flange (Stabilizer Removed for Clarity)

4. Place the pipe on the stand(s) with the end of the pipe

flush to the drive shaft flange and the inside of the

pipe contacting the top of the drive shaft (Figure 10).

Make sure the pipe is stable and secure.

Figure 11 – Leveling Pipe

5. Advance the groove roll until it touches and lightly

grips the pipe (Do not drive the groove roll into the

pipe).

6. Confirm the pipe positioning. If the pipe is not properly

positioned, the groove may not track properly.

• The pipe end should be flush against the drive shaft

flange.

• The centerline of the pipe and the centerline of the

drive shaft should be parallel. This can be checked

with a level on top of the hydraulic cylinder and on

the pipe. See Figure 11.

• The roll groover / machine should be sitting firmly on

the ground. If the machine is lifting off the ground at

all, the pipe stand(s) are set improperly and should

be adjusted.

7. Slightly offset the pipe and pipe stands approximately

½ degree (about 1" over at 10 feet from the roll

groover) towards the operator. Proper alignment of the

pipe and roll groover helps to ensure proper tracking of

the pipe while grooving (See Figure 12). This is proper

offset for grooving and works with the stabilizer.

999-998-676.10_REV. D 11

918-I Roll Groover

Figure 12 – Offsetting the Pipe ½°, (Exaggerated)

8. Restrict access or set up guards or barriers to create

a minimum 3' (1m) clearance around the equipment

and pipe. This helps prevent non-operators from con-

tacting the equipment or pipe and reduces the risk of

tipping or entanglement.

9. With dry hands, plug the machine into a properly

grounded outlet.

Setting/Adjusting Groove Diameter

Due to differing pipe characteristics, a test

groove should always be performed before the first groove

of the day or when changing pipe size, schedule, mate-

rial, or lot to reduce the risk of out of tolerance grooves.

Groove diameter must be measured to confirm proper

size.

1. Confirm that equipment is properly set up and pipe is

properly prepared and loaded. Improper set up and

preparation can affect accuracy of groove diameter

settings.

2. Groove roll should be lightly gripping the pipe. If

needed, advance the groove roll to just touch and

lightly grip the pipe – it should not be making an in-

dentation in the pipe, do not apply excessive pressure.

3. Rotate the depth adjustment nut until it stops against

main housing.

4. Back the depth adjustment nut off one turn (Figure

13).

Pipe Direction

of Rotation

Drive Shaft

Center Line

Pipe Center

Line

½°

Figure 13 – Depth Adjustment Nut Setting

5. Make a test groove.

6. Inspect/measure the test groove. If the groove di-

ameter is not in specification, the depth adjustment

nut must be repositioned to give the correct groove

diameter. See Figure 13.

• To increase groove diameter (shallower groove), turn

the depth adjustment nut clockwise.

• To decrease groove diameter (deeper groove), turn

the depth adjustment nut counterclockwise.

• Each ¼ turn of the depth adjustment nut changes

the groove diameter approximately 0.025" (0.6 mm).

Moving the nut one mark on the circumference chan-

ges groove diameter approximately 0.002" (0.05 mm).

7. Repeat steps 4-6 until the groove diameter is within

specifications. If the groove is too large, the groover

can be adjusted and the groove made smaller. If the

groove is too small, another groove will need to be

made. Proper groove diameter is important to ensure

connection performance. Out of specification grooves

could cause joint failure.

Stabilizer Operation

The stabilizer is used to apply slight force to 21/2" to 12"

pipe to improve tracking. It is especially useful for short

pieces of pipe, but can be used on all lengths of pipe.

The stabilizer also reduces the swaying of longer, larger

diameter pipe.

1. Properly set up equipment and load pipe.

2. Set groove diameter.

3. Rotate the stabilizer crank handle to bring the roller

in contact with the pipe. Rotate the crank handle an

additional one (1) turn to preload the roller against

the pipe (Figure 14). Do not reach across the pipe to

adjust the stabilizer.

Decrease Groove

Diameter

Each Mark Approx.

0.002"

(0.05mm)

Increase Groove

Diameter

NOTICE

999-998-676.10_REV. D

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918-I Roll Groover

4. Groove pipe. During use, keep hands away from the

groove rolls, stabilizer wheel and end of pipe. Do not

groove pipe shorter than specifications and do not

reach inside pipe or touch the groove. This reduces

the risk of crushing injuries.

If during grooving the pipe does not track properly,

step off foot switch and stop grooving. Set up a new

groove and rotate the crank handle an additional one

half (½) turn to increase preload. Do not use exces-

sive preload. This can damage the roller.

Once the stabilizer is set for a given size and type of

material, it generally does not need to be readjusted

or backed off when pipe is loaded and unloaded.

Figure 14 – Offsetting the Pipe 1/2°, (Exaggerated)

Grooving Operation

1. Confirm that equipment is properly set up and pipe

is properly prepared and loaded. Do not groove pipe

shorter than 8".

2. Set groove diameter.

3. If needed, set the stabilizer position.

4. Assume a proper operating position to help maintain

control of the machine and pipe (See Figure 15).

• Stand facing the roll groover on the ON/OFF switch

side with convenient access to the switch, pump

handle and pipe.Your left hand will be on the pump

handle, and your right hand is clear of the pipe

unless applying slight force to the pipe to maintain

tracking (see Tracking Tips section).

• Be sure that you can control the foot switch. Do not

step on foot switch yet. In case of emergency, you

must be able to release the foot switch.

• Be sure that you have good footing and balance

and do not have to overreach.

Figure 15 – Proper Operating Position

5. Move the ON/OFF switch to ON position.

6. Apply approximately a quarter stroke of the pump

handle to force the groove roll towards the pipe.

7. Depress the foot switch. The pipe will start to turn.

Allow one full pipe rotation between quarter strokes of

the pump handle. Do not advance the groove roll too

aggressively – this can cause the pipe to spiral out of

the roll set and poor groove form. Keep your hands

clear of the groove set, pipe end and stabilizer wheel.

Do not reach inside the pipe or touch the groove.

Monitor the pipe as it is grooved. The end of the pipe

should stay in contact with the drive shaft flange, and

the pipe should stay in position. If the pipe starts to

move out of position, step off of the foot switch and

stop grooving. Keep your body clear in case the pipe

comes out of the grip of the roll set. If the pipe starts to

come out of position stop grooving and check set up.

If the pipe end is damaged, a new groove will need to

be prepared.

Continue applying a quarter stroke of the pump han-

dle every pipe rotation.

When using the 1" roll set, it is especially important to

not apply excessive force (improper groove diameter

setting, undersized grooves, more than a quarter

stroke of pump handle per rotation). This can damage

the 1" drive roll.

8. When the depth adjustment nut contacts the top of the

groover, allow the pipe to rotate at least two more full

rotations to ensure uniform groove depth.

9. Remove foot from the foot switch.

10. Move the ON/OFF switch to the OFF position.

Crank Handle

Rotation (tighten-

ing on Pipe)

Pipe Direction of

Rotation

999-998-676.10_REV. D 13

918-I Roll Groover

11. Retract the groove roll and remove the pipe from the

roll groover.

12. Inspect and measure the groove.

Tracking Tips

A typical issue while roll grooving is the pipe “spiraling”

or “walking off” the drive shaft or not “tracking” properly.

For good tracking, it is important that all instructions be

followed. If, even after following all instructions, the pipe

will not properly track; there are other options to improve

tracking.

• Slightly increase the offset of the pipe (increase from 1/2

degree to 1 degree) See Figure 12.

• Tighten the stabilizer crank handle an additional ½ turn.

• The operator may need to apply slight force on the pipe

while grooving to maintain tracking. This is usually only

needed on shorter pieces of pipe when the stabilizer is

not used. To do this, the operator should wear a leather

glove in good condition and cup their hand around

the pipe as shown in Figure 16 to pull the pipe slightly

towards them. This may require that the stand be fixed

to the floor to prevent movement during grooving. To

reduce the risk of crushing and cutting injuries, keep

hand away from the groove roll and the ends of the

pipe, do not groove pipe shorter than recommended

and do not reach inside pipe or touch groove.

Figure 16 – Applying Pressure on Pipe

Inspect/Measure the Groove

1. Inspect the groove.

• Make sure that all features are present and fully

formed. See table II and Figure 17.

• Measure the groove diameter and make sure it is

within specification.

• Check any other items required by the fitting manu-

facturer.

• Test the system in accordance with local codes and

normal practice.

If any problems are found, the groove cannot be

used. Proper groove diameter is important to ensure

connection performance. Out of specification grooves

could cause joint failure.

2. Measure the groove diameter. With a diameter tape

(see Optional Equipment Section). Snugly wrap

the diameter tape around the pipe in the groove.

Make sure that the tape sits flat in the bottom of the

groove and read the groove diameter (See Figure

17). Compare the measured groove diameter to the

required groove diameter as shown in Table II or III

or as specified by the groove fitting manufacturer.

Figure 17 – Checking Groove Diameter with a Diameter Tape

Preparing Machine for Transport

1. Make sure that the ON/OFF switch is in the OFF po-

sition and the cord is unplugged from the outlet.

2. Clean the machine. Remove or secure all loose equip-

ment and material from the machine and stand prior

to moving to prevent falling or tipping.

3. Loosen the hydraulic pump wing nut, move the pump

to innermost position and tighten wing nut again. See

Figure 6.

4. Coil up the power cord and foot switch cord.

999-998-676.10_REV. D

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918-I Roll Groover

5. Use care in lifting and moving. Be aware of the ma-

chine weight.

Storage

The 918-I Roll Groover must be kept in-

doors or well covered in rainy weather. Store the machine

in a locked area that is out of reach of children and people

unfamiliar with roll groovers. This machine can cause se-

rious injury in the hands of untrained users.

Maintenance Instructions

WARNING

Make sure the ON/OFF switch is in the OFF position

and machine unplugged before performing any

maintenance or making any adjustments.

Maintain the 918-I Roll Groover according to these

procedures to reduce the risk of injury.

Cleaning

Use a soft damp cloth to clean the roll groover.

Clean the drive roll knurls with a wire brush before use

and as necessary during operation. When grooving stain-

less steel pipe, thoroughly clean the entire roll set with a

stainless steel wire brush.

Lubrication

On a monthly basis (or more often if needed), lubricate

the groover with a lithium based general purpose grease.

Always lubricate the roll groover after roll set changes.

Figure 18 – Grease Fittings

• Lubricate the groover at grease fittings (See Figure 18).

Add grease until a small amount pushes out.

• Apply a light lubricating oil to pivot points and areas of

relative motion, such as the depth adjustment nut and

the stabilizer feedscrew. Wipe any excess lubricant

from exposed surfaces.

The roll groover gearbox is designed as sealed systems

and should not require any additional grease unless

significant leakage has occurred. In those cases, the tool

should be returned to a service center.

Hydraulic Fluid Level

Remove the reservoir filler cap (Figure 19). The oil level

should come to the fill line when the pump is resting on

its base and the ram is fully retracted. Use only ISO 15

hydraulic oil.

Once a year, or more often with heavy use or use in dusty

conditions, the hydraulic oil should be changed. To drain

oil, remove the reservoir filler cap and drain the oil in a

container. Properly dispose of the used hydraulic oil per

the Safety Data Sheet (SDS) and local requirements.

Hydraulic system may need air bled after changing fluid.

To bleed hydraulic system, position ram lower than pump

by tipping the machine on its side. Extend and return the

cylinder piston several times to permit air to return to the

pump reservoir.

Figure 19 – Reservoir Filler Cap

Changing Roll Sets

When changing roll set, always make sure

drive roll and groove roll markings match. Mismatched

parts can make improper grooves and cause leaks.

Always change rolls as sets – do not mix rolls from dif-

ferent sets.

Properly support the rolls and shafts while replacing.

Changing Groove Roll:

1. Fully retract the groove roll.

2. Fully retract the stabilizer wheel.

3. Loosen groove roll set screw (Figure 20). Grasp

groove roll and remove upper shaft and groove roll

from groover (Figure 21).

WARNING

NOTICE

999-998-676.10_REV. D 15

918-I Roll Groover

4. After changing drive shaft/drive roll, reverse steps to

install. Make sure parts are clean to keep dirt out of

bearings. Lubricate bearings before use.

Figure 20 – Loosening Grooving Roll Set Screw

Figure 21 – Removing Retaining Shaft and Groove Roll

Changing Drive Shaft/Drive Roll:

The 918-I has two styles of drive shaft. A one-piece drive

shaft (used on the 2" – 6" and 8" – 12" sizes) and the two-

piece unit consisting of a drive shaft and interchangeable

drive roll (used for the 1", 11/4" to 11/2" and 2" – 6" Copper

sizes). See Figure 22.

Figure 22 – One Piece Drive Shaft (Top), Two Piece Drive

Shaft (Bottom)

Changing Drive Shaft

1. Use

3/16" hex key to loosen the two screws on the front

half of the transmission coupling (Figure 23).

Figure 23 – Loosen the Two Screws on the Transmission

Coupling

2. Use the spanner wrench to remove the drive shaft

bearing retaining nut.

Figure 24 – Loosen and Remove Drive Shaft Retaining

Nut

3. Remove the drive shaft from the front of the groover

(Figure 25).

4. Install new drive shaft through the housing and drive

shaft bearing retaining nut (with text out), aligning hex

with opening in coupling. Make sure parts are clean

to keep dirt out of bearings. Lubricate bearings before

use.

5. Use spanner wrench to tighten the drive shaft bearing

retaining nut.

6. Tighten transmission coupling set screws.

7. Close transmission cover and secure.

Changing Drive Roll (Two-Piece Drive Shafts)

1. Remove the groove roll.

2. Swing open transmission cover.

Drive Roll Drive Shaft

Bearing

Retaining Nut

Hex Bolt

999-998-676.10_REV. D

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918-I Roll Groover

Figure 26 – Removing Draw Bolt

Changing One Piece Drive Shaft to Two Piece Drive

Shaft:

1. Remove the one-piece drive shaft.

2. Remove the front half of the coupling.

3. Assemble proper drive roll to drive shaft (two-piece

style) with draw bolt hand tight.

4. Insert two-piece drive shaft assembly into groover.

5. With the spindle lock engaged, use the 15/16" hex in the

box wrench to tighten the draw bolt.

6. Release pressure on the spindle lock pin, allowing to

retract.

7. Pull drive shaft assembly forward. Insert front half of

coupling onto back half. Insert drive shaft assembly

through the bearing retaining nut, aligning hex with

opening in coupling.

8. Use spanner wrench to tighten the drive shaft bearing

retaining nut.

9. Tighten transmission coupling set screw.

10. Close transmission cover and secure.

Replacing Carbon Brushes

Check motor brushes every 6 months. Replace when

worn to less than ½".

1. Swing open the transmission cover.

2. Remove four screws holding motor cover, remove

motor back cover.

3. Using a pair of pliers, pull the motor brushes straight

out. Detach the connector. (See Figure 27)

3. Use 3/16" hex key to loosen the two screws on the

front half of the transmission coupling (Figure 23).

4. Use the spanner wrench to remove the drive shaft

bearing retaining nut (Figure 24).

5. Pull the drive shaft assembly forward. Remove front

half of the coupling and the drive shaft bearing retain-

ing nut. Reinsert drive shaft.

6. Use the 15/16" hex in the box wrench to loosen the draw

bolt (Figure 26).

7. Tap draw bolt head with a soft face mallet to release

drive roll from drive shaft.

8. Unthread draw bolt from drive roll, remove drive roll

from front of groover.

9. Install new drive roll, insert and hand-tighten draw bolt.

10. Manually rotate the drive shaft/drive roll assembly

while applying pressure to the spindle lock pin until

the lock pin engages the spindle lock hole in the drive

shaft.

11. With the spindle lock engaged, use the 15/16" hex in the

box wrench to tighten the draw bolt.

12. Release pressure on the spindle lock pin, allowing to

retract.

13. Pull drive shaft assembly forward. Insert front half of

coupling onto back half. Insert drive shaft assembly

through the bearing retaining nut, aligning hex with

opening in coupling.

14. Use spanner wrench to tighten the drive shaft bearing

retaining nut.

15. Tighten transmission coupling set screws.

16. Close transmission cover.

Figure 25 – Removing Drive Shaft Assembly

999-998-676.10_REV. D 17

918-I Roll Groover

Figure 27 - Brush Placement - Motor Cover Removed

4. Inspect the commutator for wear. If excessively worn,

have tool serviced.

5. Depress the brush into the holder and insert into the

motor housing. Inspect to make sure insulator sheets

are properly positioned between brush holder and

housing. Attach the connector and replace the motor

cover.

6. Reassemble unit. Install all covers before operating

machine.

Brush

Insulator Sheet

Connector

PROBLEM POSSIBLE REASONS SOLUTION

Groove too narrow or

too wide.

Rolled groove not per-

pendicular to pipe axis.

Pipe will not track while

grooving/Groover will

not track on pipe while

grooving.

Incorrect groove roll and drive shaft/roll.

Groove roll and/or drive shaft/roll worn.

Mismatched groove roll and drive shaft/roll.

Pipe length not straight.

Pipe end not square.

Pipe and drive shaft not parallel.

Pipe axis not offset 1/2 degree from drive shaft

axis.

1/2 degree offset not sufficient.

Drive shaft/roll knurl plugged or worn flat.

Inside of pipe has too much scale.

Excessive weld seam.

Not using / properly adjusting stabilizer.

Pipe end not square/deburred.

Install correct groove roll and drive shaft/roll.

Replace groove roll and/or drive shaft/roll.

Install matching roll set.

Use straight pipe.

Cut pipe end square.

Adjust stand to make pipe parallel.

Offset pipe 1/2 degree.

Offset pipe slightly more.

Clean or replace drive shaft/roll.

Clean inside of pipe.

Grind weld seam flush 2" from end of pipe.

Adjust stabilizer. Apply pressure to pipe (See

Figure 14).

Properly prep end of pipe.

Troubleshooting

999-998-676.10_REV. D

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918-I Roll Groover

PROBLEM POSSIBLE REASONS SOLUTION

Pipe flared at grooved

end.

Pipe drifts back and

forth on drive shaft axis

while grooving.

Pipe rocks from side to

side.

Groover will not roll

groove in pipe.

Groover will not roll

groove to required

diameter.

Pipe slips on driving

roll.

Pipe rises or tends to

tip Groover over back-

wards.

Pump not delivering oil,

cylinder does not

advance.

Pump handle operates

with "spongy" action.

Cylinder extends only

partially.

Machine will not run.

Troubleshooting Cont.

Pipe and drive shaft not parallel.

Operator is advancing groove roll too fast.

Pipe is too hard.

Stabilizer too tight.

Pipe length not straight.

Pipe end not square.

Pipe stand too close to end of pipe.

Pipe end flattened or damaged.

Hard spots in pipe material or weld seams harder

than pipe.

Groove roll feed rate too slow.

Pipe supports stand not in correct location.

Maximum pipe wall thickness exceeded.

Pipe material too hard.

Adjustment nut not set.

Wrong roll set.

Maximum pipe diameter tolerance exceeded.

Depth adjustment nut not set correctly.

Pipe too hard.

Groove roll feed rate too slow.

Drive shaft knurls plugged with metal or worn flat.

Pipe support stand not properly set up.

Pump release valve open.

Low oil in reservoir.

Dirt in pump body.

Seats worn or not seating.

Too much oil in reservoir.

Air trapped in system.

Too much oil in reservoir.

Pump reservoir is low on oil.

Depth adjustment set incorrectly.

Motor brushes worn out.

Adjust stand to make pipe parallel.

Slow down pumping action. (Refer to Operating

Instructions.)

Replace pipe.

Adjust stabilizer.

Use straight pipe.

Cut pipe end square.

Move pipe stand in to match set-up Instructions.

Cut off damaged pipe end.

Use different pipe.

Feed groove roll into pipe faster.

Position pipe stand rollers correctly.

Check pipe capacity chart.

Replace pipe.

Set depth.

Install correct roll set.

Use correct diameter pipe.

Adjust depth setting.

Use different pipe.

Feed groove roll into pipe faster.

Clean or replace driving roll.

Properly set up stands.

Close release valve.

Check oil level per instructions.

Have serviced by qualified technician.

Check oil level per instructions.

Bleed air from hydraulic system per instructions.

Check oil level per instructions.

Fill and bleed system.

Follow depth adjustment instructions.

Replace brushes.

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