Powerfist 8046492 Le manuel du propriétaire

Catégorie
Outils électroportatifs
Taper
Le manuel du propriétaire
V1.1 8046492
Please read and understand all instructions before use. Retain this manual for
future reference.
FLOOR-MODEL
ABRASIVE
BLASTING CABINET
8046492 Floor-Model Abrasive Blasting Cabinet V1.1
2 For technical questions call 1-800-665-8685
SPECIFICATIONS
Media Capacity (lb)
40
Air Inlet (in.)
1/4 in. NPT
Air Consumption (CFM)
9.5
Pressure Rating (PSI)
125
Internal Working Area (in.)
33-1/2 x 22 x 18
Window Dimensions (in.)
21 W x 10 H
Door Opening (in.)
22 W x 19 H
Material
Steel
Colour
Blue
Finish
Powder-coated
Overall Length (in.)
23
Overall Width (in.)
36-1/2
Overall Height (in.)
54-1/2
Includes
4.5, 5, 6, 7 mm nozzles
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A
notice is an alert that there is a possibility of property damage, injury or
death if certain instructions are not followed.
DANGER! This notice indicates an immediate and specific hazard that
will result in severe personal injury or death if the proper
precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice that
could result in severe personal injury or death if the proper
precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that
may result in minor or moderate injury if proper practices are
not taken.
NOTICE! This notice indicates that a specific hazard or unsafe practice
will result in equipment or property damage, but not
personal injury.
V1.1 Floor-Model Abrasive Blasting Cabinet 8046492
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INTRODUCTION
Ideal for removing rust, corrosion and paint from various surfaces, along
with cleaning, polishing and finishing metal parts. Side door access for
easier loading and placement of larger items. Large 10 x 21 in. acrylic glass
viewing window with replaceable protective film. Heavy-duty rubber gloves
mount into the cabinet. Steel construction for superior strength and
durability. Includes ceramic nozzles and dust collection port.
SAFETY
WARNING! Read and understand all instructions before using this tool.
The operator must follow basic precautions to reduce the risk of
personal injury and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or inspection
and maintenance instructions.
WORK AREA
1. Operate in a safe work environment. Keep your work area clean, well-lit
and free of distractions. Place lights so you are not working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away from
the work area.
3. Store unused tools properly in a safe and dry location to prevent rust
or damage. Lock tools away and keep out of the reach of children.
4. Do not install or use in the presence of flammable gases, dust or liquids.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the
Canadian Standards Association (CSA) or American National Standards
Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side protection
for the eyes. Eye protection equipment should comply with CSA Z94.3-07
or ANSI Z87.1 standards based on the type of work performed.
2. Wear the appropriate type of full-face shield in addition to safety
googles, as the work can create chips, abrasive or particulate matter.
3. Wear gloves that provide protection based on the work materials or to
reduce the effects of tool vibration.
8046492 Floor-Model Abrasive Blasting Cabinet V1.1
4 For technical questions call 1-800-665-8685
4. Wear protective clothing designed for the work environment and tool.
a. When using the tool, wear clothing that is washable to remove
the fine dust created during the blasting process. Disposable
protective clothing is also recommended.
5. Non-skid footwear is recommended to maintain footing and balance in
the work environment.
6. Wear a NIOSH approved respirator when working on materials that
produce hazardous fumes, dust or particulate matter.
a. Wear a NIOSH-approved respirator that protects both the lower
face and eyes during abrasive blasting operations.
7. The air source used with this tool may cause hearing damage. Wear
hearing protection gear with an appropriate Noise Reduction Rating to
withstand the decibel levels.
8. The tool may contain high pressure. Use safety glasses and gloves for
protection during operation. Keep hands clear of the exposed rubber
portions of the hose.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid
personal injury or damage to tool.
1. Do not operate any tool when tired or under the influence of drugs,
alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the
moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating a tool. Proper footing and balance
enables better control in unexpected situations.
4. Keep your fingers away from the trigger/switch while carrying the tool,
attaching an air hose or an accessory. Lock the trigger/switch safety
if available.
5. Avoid unintentional starts. Be sure that the regulator/throttle switch is
in the neutral or OFF position when not in use and before connecting it
to any air source.
6. Never point the air stream or tool at any point of your body, other people
or animals. Debris and dust ejected at high speed can cause an injury.
7. Serious injury or death may occur from inhaling compressed air. The air
stream may contain carbon monoxide, toxic vapors or solid particles.
Never inhale compressed air directly from the pump or air tool.
V1.1 Floor-Model Abrasive Blasting Cabinet 8046492
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AIR TOOL PRECAUTIONS
1. Use only clean and dry compressed air as a power source.
Contaminated or moist air will gradually damage the tool.
2. Install an in-line shutoff valve or regulator to allow immediate control
over the air supply in an emergency, even if a hose is ruptured.
3. Discontinue tool use if it does not work properly or air is leaking. Tag
or mark the tool as ‘defective’ or ‘out of service’ until repaired.
4. Check the manufacturer’s maximum pressure rating for air tools and
accessories. Compressor outlet pressure must be regulated to never
exceed the maximum pressure rating of the tool (see Specifications).
Exceeding the maximum PSI rating can create a bursting hazard,
causing injury and property damage.
5. Attach all accessories properly to the tool before connecting the air
supply. A loose accessory may detach or break during operation.
6. Never use oxygen, combustible gas or any other bottled gas as a
power source. Any power source other than an air compressor could
cause an explosion and serious personal injury.
7. Turn OFF the valve and discharge any remaining air pressure after each
use or before adjusting the tool.
8. Do not leave the air tool unattended with its compressed air supply on.
Turn off the compressed air supply and bleed the air tool of any
remaining compressed air before leaving the air tool unattended.
9. Serious injury may occur from loose debris being propelled at high speeds
from the compressed air stream. Always wear OSHA approved safety
glasses to protect the eyes during operation of the air compressor.
10. Always turn off the air compressor and drain tank pressure completely
before attempting maintenance or attaching air tools. Release pressure
slowly from the system.
AIR HOSE PRECAUTIONS
1. Inspect the tool's air hose for cracks, fraying or other faults before
each use. Discontinue use if the air hose is damaged or hissing is heard
from the air hose or couplers. Replace the defective air hose.
2. Do not allow people, mobile equipment or vehicles to pass over the
unprotected air hose. Position the air hose away from high traffic
areas, in a reinforced conduit or place planks on both sides of the air
hose to create a protective trench.
8046492 Floor-Model Abrasive Blasting Cabinet V1.1
6 For technical questions call 1-800-665-8685
3. Prevent damage to the air hose by observing the following:
a. Never carry the tool by the air hose.
b. Keep the air hose behind the tool and out of the tool's work path.
c. Keep the air hose away from heat, oil, sharp edges or moving
parts.
d. Do not wrap the air hose around the tool as sharp edges may
pierce or crack the air hose. Gently coil the hose and either hang
on a hook or fasten with a device to keep hose together when
storing.
4. A damaged or disconnected air hose under pressure may whip around
and inflict personal injury or damage the work area. Secure the
compressor's air hose to a fixed or permanent structure with clamps or
cable ties.
COMPRESSOR/TANK PRECAUTIONS
DANGER! Do not use an air tank beyond its expiration date. A tank
rupture or explosion may kill or cause a serious injury to yourself or a
bystander. Disable and discard the air tank according to the your
municipality by-laws.
1. Never drill into, weld, patch or modify the air tank. Immediately
replace the tank or compressor if an air leak develops. The leak may
lead to a rupture.
2. Never make adjustments to the components that control tank pressure.
Serious injury or death may occur if modifications are made to the
pressure switch, safety relief valve or other components that control
the tank pressure.
3. Check operation of the pressure relief valve on a regular basis and
never operate without a factory approved pressure relief valve. Do not
make alterations to the factory operating pressure settings.
SPECIFIC SAFETY PRECAUTIONS
WARNING! DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to the tool safety rules. If you
use this tool unsafely or incorrectly, you can suffer serious
personal injury.
Review the safety and operation instructions for the air compressor before
beginning abrasive blasting with this machine.
V1.1 Floor-Model Abrasive Blasting Cabinet 8046492
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1. Use the correct tool for the job. This tool was designed for a specific
function. Do not modify or alter this tool or use it for an
unintended purpose.
2. Do not use the tool if any parts are damaged, broken or misplaced.
Repair or replace the parts.
3. Do not attempt to move the unit when the hopper contains abrasive.
4. Abrasive media is very slippery. Clear it from the workspace
immediately to avoid personal injuries.
ABRASIVE BLASTING PRECAUTIONS
DANGER! Do not use sand or silicate particulate dust as an abrasive.
Sand or silica particulate dust can result in the lethal lung disease
known as silicosis, when inhaled over a period of time as short as
several weeks or as long as 5 to 10 years. Silicosis causes shortness of
breath, cough, fever and bluish skin (cyanosis). Seek immediate medical
attention if these symptoms appear. Silicosis can kill you if untreated.
The abrasive blasting process emits abrasive media under pressure that
breaks apart upon impact. The resulting dust is a combination of the
abrasive media and the removed material. Both the media and the material
being removed may have toxic components, such as lead in paint.
1. Check the abrasive media’s Material Safety Data Sheet (MSDS) for
information on the health risks and preventative measures you can
implement to minimize those risks.
2. Use only abrasives specifically intended for blasting. Never use sand
or silicates.
3. Avoid exposure to hazardous dust created during the blasting process.
Options include ventilation systems to remove or divert the dust,
containment methods such as cabinets or blast-cleaning machines or
working outside. Always check municipal by-laws regarding abrasive
blasting outdoors. Test the air quality to ensure that exposure is
reduced by the chosen option.
4. Never point the abrasive blasting gun at people or animals. Never point
the tool towards yourself. The abrasive media is under pressure and
can cause a physical injury.
5. Test the tool with a low media flow rate to ensure the media does not
ricochet and injure yourself or a bystander.
8046492 Floor-Model Abrasive Blasting Cabinet V1.1
8 For technical questions call 1-800-665-8685
UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace the
missing part before operating. Failure to do so could result in a
malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for damage.
Make sure that all items in the parts list are included.
ASSEMBLY & INSTALLATION
Numbered references in parenthesis (#1) refer to the included Parts List.
INSTALL AIR COUPLER PLUG
Prepare a standard 1/4 in. NPT coupler plug (sold separately) for use with
your tool.
1. Wrap the external threads of the coupler plug with sealant tape.
a. Wrap tape in a clockwise direction so it will not unravel.
b. Do not tape all the threads. Leave several leading threads
unwrapped for easier alignment.
2. Screw the coupler plug into the tool's air inlet and tighten with a
wrench until snug.
3. Run the compressor at a low volume and check the connection for air
leaks. Do not use the tool until all air leaks are repaired or the faulty
component is replaced.
IMPORTANT! Vibration may cause failure if a quick coupler is connected
directly to the air tool. To overcome this, connect a leader hose to the
tool. A quick coupler may then be used to connect the leader hose to the
air line hose.
CABINET INSTALLATION
IMPORTANT! Scan the code below to watch the
assembly video.
V1.1 Floor-Model Abrasive Blasting Cabinet 8046492
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1. Connect roof (#16) with front plate (#17) and rear plate (#19) using
M5x12 screws with flange (#47), M5 hex nuts with flange (#53) and Ø5
flat washers (#45).
2. Connect the left plate (#18) and the right plate (#15) to the roof
assembly using M5x12 screws with flange (#47), M5 hex nuts with
flange (#53) and Ø5 flat washers (#45). Tighten all screws and nuts.
Place the cabinet on a table or bench.
FUNNEL INSTALLATION
Connect the funnel’s four sides (#6, #7) using M5x12 screws with
flange (#47), M5 hex nuts with flange (#53) and Ø5 flat washers (#45).
INSTALLATION
1. Place the cabinet on its back on a table or bench. Connect the funnel
bottom plate (#9), screen frame (#10) to the cabinet using M6x25
screws (#44), M6 hex nuts with flange (#52) and Ø6 flat washers (#57).
Tighten all screws and nuts.
8046492 Floor-Model Abrasive Blasting Cabinet V1.1
10 For technical questions call 1-800-665-8685
2. Put the screen (#11) on the funnel through the door of the cabinet.
3. Push the feet (#32) into the bottom of the legs (#1).
4. Connect the legs (#1) with the cabinet and shelf (#2) using M6x12
screws (#43), M6 hex nuts with flange (#52) and Ø6 flat washers (#57).
Secure them in place
5. Fix section flange (#22), switch box (#20) onto the left plate of the
cabinet (#18) and fix lock (#12) onto the front plate of the cabinet (#17)
using M4x10 screws (#50), M4 hex nuts (#54) and Ø4 flat washers (#56)
separately.
6. Fix the glove seal rings (#30) and glove mounting rings (#33) on the
front plate of the cabinet (#17) using M4x16 screws (#48), M6 hex nuts
(#54) and Ø4 flat washers (#56). Fit the gloves (#14) on the mounting
rings (#33) with clamps (#31).
7. Set the seal ring (#23) in the hole of the cabinet back (#19) and slip the
large cover (#36) into place.
8. Affix the thick foam sealant tape around the inside of the door (#13).
Attach the door (#13) to the rear plate of the cabinet back (#19) using
M5x12 screws with flange (#47), M5 hex nuts with flange (#53) and Ø5
flat washers (#45).
9. Affix the thin foam sealant tape to the glass (#28), between the frame
and the glass. Connect the frame (#28), glass (#27), Plexiglas (#26),
protection film (#25) with the roof of the cabinet (#16) using M4x20
screws (#49), M4 hex nuts (#54) and Ø4 flat washers (#56).
NOTICE! It may be necessary to seal the hopper with a silicon sealant to
prevent leaking of blast media.
CONNECTING THE AIR HOSE
1. Your shop air hose is connected to the air inlet of the power gun.
Bottom handle of the gun has 1/4 in. NPT pipe threads that will fit most
air hoses. The cabinet pickup tube leads to the clear siphon hose,
which connects to the gun head assembly.
WARNING! DO NOT operate the blasting system at or over 120 PSI.
2. At the right front of the cabinet is an opening for the air hose from
your compressor. An ordinary 3/8 in. I.D. air hose should fit through
this opening. Connect your air hose to the bottom handle of the power
gun by screwing into place (using thread seal tape or pipe compound;
Do not overtighten). Close the door and pull the trigger a few times to
V1.1 Floor-Model Abrasive Blasting Cabinet 8046492
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test the operation. You are now ready to add abrasive.
3. Add suitable abrasive by pouring through the side door opening and
allowing it to fill the funnel area. Do not overfill (1/2 full below the
work area screen is best.)
NOTICE! Use a fine grade of abrasive to prevent clogging.
OPTIONAL ACCESSORIES
The following accessories are available separately for the floor model
abrasive blasting cabinet. Please contact your nearest Princess Auto
location for details:
Abrasive Blasting Cabinet Light (8012802)
Abrasive Blasting Cabinet Light 12V Power Adapter (8012795)
2 pc Ceramic Abrasive Blasting Nozzles (8026717)
10 pc Abrasive Blasting Cabinet Window Film (8578759)
Abrasive Blasting Gloves (8133043)
OPERATION
WARNING! Before you begin using the abrasive blasting cabinet, make
sure that the vent plug and the intake plug are in the OPEN position.
Failure to follow these steps could result in severe personal injury, tool
or property damage.
1. Place the part you wish to abrasive blast in the cabinet. Always close
and latch the lid after placing the part in the cabinet prior to blasting.
Severe injury to the skin and eyes may result from exposure to the
blast stream, as well as other health concerns.
2. After putting your hands into the gloves, firmly grasp the gun and
depress the trigger. This should begin the abrasive flow. If no flow is
seen, you may need to clear the intake tube. Simply move it around
inside the cabinet to dislodge any blockage. If this does not work, try
dislodging the media with a drill bit held in your hand. You need to
discard the moist media.
3. Now you may begin finishing your part. You should move the blast
stream continuously over the part in an even and circular motion. To
avoid undesirable peening, the flow should not be too hard
or concentrated.
8046492 Floor-Model Abrasive Blasting Cabinet V1.1
12 For technical questions call 1-800-665-8685
PRESSURE DROP
Apply the air consumption and pressure rate numbers to the tool’s air inlet,
not the compressor’s outlet. Calculate the pressure drop for your air supply
set-up and increase the compressor outlet pressure to compensate. Make
sure you do not exceed the maximum pressure for any part of your air
supply system.
Installing a pressure gauge at the tool inlet is the best way to measure the
air pressure and adjust the compressor’s output.
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is efficient, easier
to control and will have fewer problems.
2. Inspect the tool fittings, alignment, hoses and power supply cord
periodically. Have damaged or worn components repaired or replaced
by an authorized technician. Only use identical replacement parts
when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Only use accessories intended for use with this tool.
5. Maintain the tools labels and nameplates. These carry important
information. If unreadable or missing, contact Princess Auto Ltd.
for replacements.
PLUGGED CONDITIONS
All blasting systems are prone to plugging or wear because of the abrasive
material used. The following items should be checked as indicated:
1. The blast nozzle may become plugged from moist media. Try dislodging
the media with a drill bit held in your hand. You need to discard the
moist media.
2. If the abrasive pick-up hose appears plugged, simply move it around
inside the cabinet to dislodge any blockage. If this does not work, try
dislodging the media with a drill bit held in your hand. You need to
discard the moist media. Dust may fly up when you do this so make
sure the lid is down!
WEAR CONDITIONS
This is usually noted when an excessive amount of dust appears in the
cabinet. Dust will occur if:
V1.1 Floor-Model Abrasive Blasting Cabinet 8046492
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1. The abrasive blasting media is worn out if it has lost its granular or
spherical appearance or has a lot of debris mixed in from the parts
being blasted, replace it. This is usually noticed when the abrasive
media that exits the nozzle resembles more of a cloud than a stream.
2. The air outlet vent is plugged or airflow out is blocked. Cleaning this
vent should help reduce dust in the cabinet. The gun parts may wear
out. This is usually evident when the blast pattern is too wide and
ineffective; simply replace the nozzle or orifice.
REPLACING THE TRANSPARENT ACRYLIC GLASS
There is a 0.5 mm replaceable acrylic glass window at the bottom of the
transparent top lid. If the transparent acrylic glass window is becoming
unclear, it may be replaced with a new one to avoid affecting vision
during work.
CLEANING
Wipe the tool with a clean cloth and periodically blow out all areas with
compressed air. If compressed air is not available, use a brush to remove
dust from areas. Do not use harsh chemicals or solvents to clean the tool.
These chemicals could seriously damage the housing.
LUBRICATION
NOTICE! Only use air tool oil to lubricate the tool. Other lubricants are
not suitable and will damage the tool or cause a malfunction during use.
NOTICE! Do not use this tool on an air hose that includes an automatic
in-line lubricator. Air tool oil introduced in the gun could mix with the
abrasive, clog the gun and damage the tool. It will also affect the quality
of the abrasive blasting task.
NOTICE! Never use a penetrating oil to lubricate an air tool. Penetrating
oil acts as a solvent that will dissolve the tool’s grease packing and may
damage the o-rings, causing the tool to seize or malfunction.
1. All air tools have an internal coating of grease to prevent corrosion
during shipping and storage. Remove this grease by adding a generous
amount of air tool oil in the air inlet and then run the tool under no
load until the exhaust is clear.
2. Turn the gun upside down and squeeze the trigger. Apply a few drops
of air tool oil to the fluid needle’s front bushing. Release the trigger and
apply air tool oil to the fluid needle’s rear bushing. Squeeze the trigger
several times to spread the lubricant.
8046492 Floor-Model Abrasive Blasting Cabinet V1.1
14 For technical questions call 1-800-665-8685
a. An alternative is to coat the fluid needle near the trigger area with
petroleum jelly during the cleaning process. Avoid coating the
fluid needle’s point.
3. Clean the gun of excess oil. Excess oil can clog the tool and
compromise the tools effectiveness at a task.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Abrasive can be re-used until it eventually breaks down or becomes dusty.
To discard worn abrasive, simply place an empty box under the spring-
loaded trap door to catch the discarded abrasive.
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not function
properly or parts are missing. If unable to do so, have a qualified technician
service the tool.
Problem(s)
Possible Cause(s)
Suggested Solution(s)
Air flows slightly
from nozzle.
1. Airflow blocked by dirt.
2. Air regulator in closed
position.
1.
Check air inlet filter for
blockage.
a. Pour air tool
lubricating oil into air
inlet as per Lubrication
instructions for
clearing shipping
grease.
b. Operate tool in short
bursts to clear debris.
c. If tool still jammed,
clean tool and
lubricate per
lubrication
instructions.
2. Open the air regulator to
desired airflow.
Loss of power or
erratic
performance.
1. Excessive drain on the
air hose or incorrect
size or type of hose
couplers.
1. Check the air hose and
confirm the hose fitting is
correct for the inlet
bushing.
V1.1 Floor-Model Abrasive Blasting Cabinet 8046492
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2. Moisture or restriction
in the air hose/tank.
3. Air compressor
provides insufficient
airflow.
4. Too much abrasive
media inside the
cabinet.
2. Depressurize system. Drain
tank and air hose of water.
3. Ensure tool is connected to
a compressor with a rate
flow that matches the tools
requirement.
4. Remove excess media
Excessive dust in
the cabinet.
1. Exhaust plugged or air
flow is blocked.
2. Abrasive media worn.
3. Too much abrasive
media inside.
4. Loose air line or fitting
connections
1. Clean rear vent and keep
vent away from any wall.
2. Replace abrasive media.
3. Remove excess media.
4. Tighten fitting and make
sure air lines are secure.
Inadequate speed
or inefficiency of
blast.
1.
Abrasive media worn.
2. Pressure too low.
3. Worn nozzle.
1.
Replace abrasive media.
2. Increase inlet pressure and
check that the control valve
is fully opened.
3. Replace nozzle.
Static electricity.
Dry weather conditions
Leave the item being cleaned on
the grating.
8046492 Floor-Model Abrasive Blasting Cabinet V1.1
16 For technical questions call 1-800-665-8685
PARTS BREAKDOWN
V1.1 Floor-Model Abrasive Blasting Cabinet 8046492
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PARTS LIST
#
QTY
1
4
2
1
3
1
4
1
5
1
6
2
7
2
8
1
9
1
10
1
11
1
12
1
13
1
14
2
15
1
16
1
17
1
18
1
19
1
20
1
21
1
22
1
23
1
24
1
25
1
26
1
27
1
28
1
29
1
30
2
31
2
32
4
33
2
34
3
35
1
36
1
37
1
38
11
39 Interior Fluorescent Light
---
40
---
41
2
42
1
43
24
44
14
45
62
46
1
47 Phillips Screw with Flange
61
48
12
49
12
50
11
51
2
52
40
53
61
54
35
55
2
56
35
57
40
58
1
8046492 Floor-Model Abrasive Blasting Cabinet V1.1
18 For technical questions call 1-800-665-8685
V1.1 Floor-Model Abrasive Blasting Cabinet 8046492
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8046492 Floor-Model Abrasive Blasting Cabinet V1.1
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Powerfist 8046492 Le manuel du propriétaire

Catégorie
Outils électroportatifs
Taper
Le manuel du propriétaire

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