detailk2 OPS240 40-Ton 22-in Log Length 7 HP 208cc Gas-Powered Cordless Le manuel du propriétaire

OPS240

40 TON KINETIC LOG SPLITTER

ATV TOWABLE • 1 SECOND RAM SPEED • 7HP KOHLER ENGINE

IMPORTANT

Please read the safety rules and assembly instructions carefully before

assembling and operating this machine.

USER MANUAL

PARTS AND SERVICE 1 (888) 277-6960 | WWW.DETAILK2.COM

DK2 USA WEST

4301 S VALLEY VIEW BLVD.

SUITE 1011 LAS VEGAS, NEVADA

89103 USA

DK2 USA EAST

3750 SOUTH AVENUE

NORTH UNIT, TOLEDO, OHIO

43615 USA

DK2 CORPORATE OFFICE

5330 MAINWAY

BURLINGTON, ONTARIO

L7L6A4 CANADA

2 | OPS240 man.

TABLE OF CONTENTS

MECHANICAL SPECIFICATION .....................................................3

SECTION I: SAFETY RULES .........................................................4

SAFETY CONVENTIONS ..............................................................5

WARNING LABELS ....................................................................6

PEOPLE AND PETS ...................................................................7

GASOLINE ...........................................................................8

GENERAL SAFETY ....................................................................9

SECTION II: ASSEMBLY ...........................................................10

STEP 1: INSPECT THE PACKAGING ......................................................11

STEP 2: CROSS FRAME & TOW BAR FRAME ............................................12

STEP 3: SAFETY LOCK CONTROL HANDLE ............................................. 13

STEP 4: SPLIT HANDLE ...............................................................14

STEP 5: FOOT STAND ................................................................ 15

STEP 6: TOW BAR ...................................................................16

STEP 7: FRONT TABLE BRACKET ...................................................... 17

STEP 8: FASTENING WHEELS TO AXLE ................................................18

STEP 9: FASTENING AXLE TO ASSEMBLY ..............................................19

STEP 10: LOG CRADLE SLIDES ........................................................20

STEP 11: WORK TABLE ................................................................ 21

SECTION III: OPERATION .........................................................22

SAFE PRACTICES & GENERAL INFORMATION ..........................................23

BEFORE STARTING ..................................................................25

STARTING & STOPPING ..............................................................26

OPERATOR ZONE ...................................................................27

SECTION IV: MAINTENANCE ......................................................28

REGULAR CHECKLIST ................................................................29

GENERAL INFORMATION .............................................................30

TROUBLESHOOTING ................................................................31

SECTION V: PARTS & SCHEMATICS ................................................32

SCHEMATICS .......................................................................33

PARTS LIST .........................................................................34

WARRANTY .....................................................................35

ENGLISH

v.210823 | 3

MECHANICAL SPECIFICATION

Recoil Start

Engine 7HP 4-stroke, 3600 RPM

Power Gasoline

Control Two-hand control

Wedge height 8”

Log Capacity 22” Max Length and Diameter

Cycle Time Approximately 1 second

Tire 6.5-8, 4.0-8, 4.8-8

Sprocket Rate 1:8

Flywheel Max RPM 450

NOTE: The diameter listed is indicative of the maximum suggested size - a small log can be

dicult to split when it contains knots or particularly tough ﬁber. On the other hand, it may not

be dicult to split logs with regular ﬁbers even if its diameter exceeds the maximum indicated

above.

ENGLISH

SECTION I

SAFETY RULES

v.210823 | 5

WARNING: This indicates a hazardous situation, which, if not avoided, could result in

death or serious injury.

CAUTION: This indicates a hazardous situation, which, if not avoided, could result in a

minor or moderate injury.

NOTICE: This information is important for proper use of your machine. Failure to follow

this instruction could result in damage to your machine or property.

ADDITIONAL INFORMATION AND POTENTIAL CHANGES

We reserve the right to discontinue, change, and improve our products at any time without notice

or obligation to the purchaser. The descriptions and speciﬁcations contained in this manual were

in eect at printing. Equipment described within this manual may be optional. Some illustrations

may not be applicable to your machine.

SAFETY RULES

SAFETY CONVENTIONS

ENGLISH

6 | OPS240 man.

WARNING: Read this Safety and Operation guide before use. Become familiar with

these recommendations to ensure the best performance of your machine.

LABELS

The log splitter carries prominent labels as reminders for its proper and safe use. Shown below

are copies of all the Safety and Information labels that appear on the equipment. Take a moment

to study them and make note of their location on your log splitter as you set up and before you

operate the unit. Replace damaged or missing safety information labels immediately.

WARNING / AVERTISSEMENT

EN) Cutting hazard at wood splitter wedge - stay clear. Keep hands and

limbs away from moving parts and log ends. Serious injury or deathc ould

result if safety precautions are not followed.

FR) Risque de coupure au niveau du coin de la fendeuse à bois, restez à

l'écart. Gardez les mains et les membres éloignés des pièces mobiles et des

extrémités des bûches. Des blessures graves ou la mort pourraient survenir

si les précautions de sécurité ne sont pas respectées.

EN) Read and understand operator’s manual thoroughly

before operation. Failure to do so may result in serious injury!

Keep all shields in place. Keep hands, feet and clothing away

from power-driven parts. Always wear safety glasses and

safety shoes during operation. Always operate outdoors with

good ventilation. Always stop engine and remove spark plug

wire before performing maintenance operations.

FR) Lisez et comprenez attentivement le manuel de

l'opérateur avant l'utilisation. Le non-respect de cette

consigne peut entraîner des blessures graves ! Gardez tous

les gardes en place. Gardez les mains, les pieds et les

vêtements éloignés des pièces à entraînement électrique.

Portez toujours des lunettes de sécurité et des chaussures de

sécurité pendant le fonctionnement. Toujours faire

fonctionner à l'extérieur avec une bonne ventilation Arrêtez

toujours le moteur et retirez le ﬁl de la bougie avant

d'eectuer l'opération d'entretien.

EN) Always shut o engine when leaving log splitter

unattended, even for a short period of time. Only one person

should load and operate the log splitter. Keep all others clear

during operation. Never allow one person to operate valve

while another is positioning the log. Always position the log

with hands on the sides of the log. Keep hands clear of ends.

Keep all children away from the log splitter. Do not step over

the log splitter. Only use hands to operate the control valve.

FR) Coupez toujours le moteur lorsque vous laissez la

fendeuse sans surveillance, même pendant une courte

période. Une seule personne doit charger et faire fonctionner

la fendeuse. Gardez tous les autres à l'écart pendant le

fonctionnement. Ne laissez jamais une personne actionner le

levier pendant qu'une autre personne positionne les bûches.

Positionnez toujours la bûche avec les mains sur les côtés de

la bûche. Gardez les mains éloignées des extrémités.

Éloignez tous les enfants de la fendeuse à bois. Ne marchez

pas sur la fendeuse à bois. Utilisez uniquement les mains

pour actionner le levier de la soupape de commande.

EN) Do not operate the log splitter while under the inﬂuence

of alcohol, drugs, or medication. Always operate the log

splitter on level, dry, non-slippery surfaces. Keep o slopes.

Keep work area clear of split wood, debris or other obstacles.

Always stay in the operator zone when using the log splitter.

Always split wood in the direction of the grain only. Do not

add gasoline while the engine is hot or running. Allow all

spilled gas to evaporate before using log splitter.

FR) N'utilisez pas la fendeuse à bois sous l'inﬂuence de

l'alcool, de drogues ou de médicaments. Utilisez toujours la

fendeuse sur des surfaces planes et sèches et non glissantes.

Ne pas installer dans une pente. Gardez la zone de travail

libre de bûches fendues, de débris ou d'autres obstacles.

Fendez toujours le bois dans le sens du grain uniquement.

N'ajoutez pas d'essence lorsque le moteur est chaud ou en

marche. Laissez toute l'essence répandue s'évaporer avant

d'utiliser la fendeuse.

EN) PINCH POINT - KEEP AWAY

To avoid serious injury, keep hands clear of moving cylinder. Speeds

may change with loads or valve functions.

FR) POINT DE LIMITE-SE TENIR ÉLOIGNÉ

Évitez les blessures graves, gardez les mains loin du cylindre en

mouvement. La vitesse peut changer avec les charges ou les fonctions

de la vanne.

EN LET GO OF THE SPLITTING LEVER AFTER

ACTIVATING SPLIT MODE, OTHERWISE THE LEVER WILL

HIT YOUR HAND WHEN THE MACHINE AUTO RETRACTS.

FR RETIREZ VOS MAINS IMMÉDIATEMENT LORSQUE

VOUS TIREZ LE LEVIER DE COMMANDE VERS LE CÔTÉ

FENTE, SINON LE LEVIER HEURTERA VOTRE MAIN

LORSQUE LE LEVIER SE RÉTRACTERA

AUTOMATIQUEMENT VERS LE CÔTÉ RÉTRACTABLE ET

CE AUTOMATIQUEMENT

CAUTION / ATTENTION

LUBRICATION POINT

POINT DE LUBRIFICATION

LUBRICATION POINT

POINT DE LUBRIFICATION

LUBRICATION POINT

POINT DE LUBRIFICATION

LUBRICATION POINT

POINT DE LUBRIFICATION

LUBRICATION POINT

POINT DE LUBRIFICATION

SPLIT

FENDRE AUTO RETRACT

RÉTRACTATION AUTOMATIQUE

SAFETY RULES

WARNING LABELS

ENGLISH

v.210823 | 7

SAFETY RULES

PEOPLE AND PETS

WARNING: PROTECT YOURSELF AND THOSE AROUND YOU

This is a high-powered machine, with moving parts operating with high energy. You must operate

the machine safely. Unsafe operation can create a number of hazards for you, as well as anyone

else in the nearby area. Always take the following precautions when using this machine:

A. Keep in mind that the operator or user is responsible for accidents or hazards occurring to

other people, their property, and themselves.

B. Always wear protective goggles or safety glasses with side shields while using the log splitter

to protect your eyes from possible thrown debris.

C. Avoid wearing loose clothing or jewelery, which can catch on to moving parts of the machine.

D. We recommend wearing gloves while using the log splitter. Be sure your gloves ﬁt properly

and do not have loose cus or drawstrings.

E. Wear shoes with non-slip treads when using your log splitter. If you have safety shoes, we

recommend wearing them. Do not use the machine while barefoot or wearing open-toed

footwear.

F. Wear long pants while operating the log splitter.

G. Use ear protection or ear plugs rated for eat least 20dBA to protect your hearing.

H. Keep bystanders at least 50 feet away from your work area at all times. Stop the engine when

another person or pet approaches.

WARNING: SAFETY FOR CHILDREN AND PETS

Tragic accidents can occur if the operator is not alert to the presence of children and pets. Children

are often attracted to the machine and the splitting activity. Never assume that children will remain

where you last saw them. Always follow these precautions:

A. Keep children and pets at least 50 feet from the working area and ensure they are under the

watchful care of a responsible adult.

B. Be alert and turn the machine o if children or pets enter the work area.

C. Never allow children to operate the log splitter.

ENGLISH

8 | OPS240 man.

SAFETY RULES

GASOLINE

WARNING: SAFETY WITH GASOLINE

Gasoline is a highly ﬂammable liquid. Gasoline also gives o ﬂammable vapor that can be easily

ignited and cause a ﬁre or explosion. Never overlook the hazards of gasoline. Always follow these

precautions:

A. Never run the engine in an enclosed area or without proper ventilation as the exhaust from

the engine contains carbon monoxide, which is an odorless, tasteless, and a deadly poisonous

gas.

B. Store all fuel and oil in containers speciﬁcally designed and approved for this purpose and

keep away from heat and open ﬂame, and out of reach of children.

C. Replace rubber fuel lines and grommets when worn or damaged and after ﬁve years of use.

D. Fill the gasoline tank outdoors with the engine o and allow the engine to cool completely. Do

not handle gasoline if you or anyone nearby is smoking, or if you are near anything that could

cause it to ignite or explode. Reinstall the fuel tank cap and fuel container cap securely.

E. If you spill gasoline, to not attempt to start the engine. Move the machine away from the area

of the spill and avoid creating any source of ignition until the gas vapors have dissipated. Wipe

up any spilled fuel to prevent a ﬁre hazard and properly dispose of the waste.

F. Allow the engine to cool completely before storing in any enclosure. Never store a machine

that has gas in the tank, or a fuel container, near an open ﬂame or spark such as a water

heater, space heater, clothes dryer, or furnace.

G. Never make adjustments or repairs with the engine running. Shut down the engine, disconnect

the spark plug wire, keeping it away from the spark plug to prevent accidental starting, wait

ﬁve minutes before making adjustments or repairs.

H. Never tamper with the engine’s governor setting. The governor controls the maximum safe

operation speed and protects the engine. Over-speeding the engine is dangerous and will

cause damage to the engine and to other moving parts of the machine. If required, see your

authorized dealer for engine governor adjustments.

I. Keep combustible substances away from the engine when it is hot.

J. Never cover the machine while the muer is still hot.

K. Do not operate the engine with the air cleaner or the carburetor air intake cover removed.

Removal of such parts could create a ﬁre hazard. Do not use ﬂammable solutions to clean the

air ﬁlter.

L. The muer and engine become very hot and can cause a severe burn; do not touch.

ENGLISH

v.210823 | 9

SAFETY RULES

GENERAL SAFETY

WARNING: GENERAL SAFETY

Operating this log splitter safely is necessary to prevent or minimize the risk of death or serious

injury. Unsafe operation can create a number of hazards for you. Always take the following

precautions when operating this log splitter:

A. Your log splitter is a powerful tool, not a plaything. Exercise extreme caution at all times. The

machine is designed to split logs. Do not use it for any other purpose.

B. Know how to stop the log splitter quickly; see SECTION III: STARTING & STOPPING.

C. Never operate your unit on a slippery, wet, muddy, or icy surface. Exercise caution to avoid

slipping or falling.

D. See manufacturer’s instructions for proper operation and installation of accessories.

E. Never use the machine without ensuring that all guards and shields are in place.

F. Never, under any conditions, remove, bend, cut, ﬁt, weld, or otherwise alter standard parts on

the log splitter. The includes all shields and guards. Modiﬁcations to your machine could cause

personal injuries and property damage and will void your warranty.

G. Allow only one person to operate the log splitter at any time.

H. If the machine starts to make an unusual noise or vibrate, shut down the engine, disconnect

the spark plug wire, keeping it away from the spark plug to prevent accidental starting, wait

ﬁve minutes for the engine to cool down, then inspect for damage. Vibration is generally a

warning of trouble. Check damaged parts and clean, repair and/or replace as necessary.

I. Never tamper with safety devices. Check their proper operation regularly.

J. Before performing any maintenance or inspection procedure on the log splitter, shut down

the engine, disconnect the spark plug wire keeping it away from the spark plug to prevent

accidental starting, wait ﬁve minutes for machine to cool down.

K. Never allow people who are unfamiliar with these rules of safe operation to use your machine.

L. Never overload or attempt to split logs beyound the manufacturer’s recommendation. It could

result in personal injury or damage to the machine.

M. While using the log splitter, do not hurry or take things for granted. When in doubt about the

equipment or your surroundings, stop the machine and take time to look things over.

N. Never operate the machine when under the inﬂuence of alcohol, drugs, or medication.

O. Use the machine only in daylight.

P. Stay alert for hidden hazards or trac.

Q. Keep all nuts and bolts tight and keep the equipment in good operating condition.

NOTE: List of warnings and cautions cannot be all-inclusive. If situations occur that are not

covered by this manual, the operator must apply common sense and operate this log splitter

in a safe manner. Contact the dealers for assistance in your area.

ENGLISH

SECTION II

ASSEMBLY

v.210823 | 11

ASSEMBLY

CHECK THE PACKAGING

STEP 1: INSPECT THE PACKAGING

Open and unpack all items. Leave lots of working space. Inspect all parts.

The Splitter is shipped in a crate. Remove all sides before you begin.

NOTE: Upon inspection of parts, if you ﬁnd any damage or missing parts please call DK2

POWER at 1 (888) 277-6960 or contact us via our website at www.detailk2.com. We will

replace any damaged or missing parts to you for free. Please do not return to the store.

ENGLISH

12 | OPS240 man.

ASSEMBLY

STEP-BY-STEP INSTRUCTIONS

STEP 2: CROSS FRAME & TOW BAR FRAME

1. Install cross frame and tow bar frame.

2. Use 4 bolts included to assemble.

4 BOLTS & NUTS

ENGLISH

v.210823 | 13

ASSEMBLY

STEP-BY-STEP INSTRUCTIONS

STEP 3: SAFETY LOCK CONTROL HANDLE

OPEN THE HOOD AND

INSTALL THE SAFETY

LOCK CONTROL

HANDLE.

SCREW IT UNTIL TIGHT

INTO THE LOCKING

CASTING.

ENGLISH

14 | OPS240 man.

ASSEMBLY

STEP-BY-STEP INSTRUCTIONS

STEP 4: SPLIT HANDLE

1. Install the split handle with the hardware provided.

2. Close and latch the hood shut.

PLACE NUT

ON THIS SIDE

ENGLISH

v.210823 | 15

ASSEMBLY

STEP-BY-STEP INSTRUCTIONS

STEP 5: FOOT STAND

1. Install the foot stand.

2. Bolt the bottom hole.

3. Hitch pin the top hole.

1 HITCH PIN ON TOP

1 BOLT ON BOTTOM

RAISE WHEN TOWING

USE HITCH PIN IN

BOTTOM HOLE

ENGLISH

16 | OPS240 man.

STEP 6: TOW BAR

USING THE 2 BOLTS

PROVIDED, SECURE

THE TOW BAR

TIGHTLY TO THE

ASSEMBLY

STEP-BY-STEP INSTRUCTIONS

ENGLISH

v.210823 | 17

STEP 7: FRONT TABLE BRACKET

1. Install the front table bracket as shown using the hardware provided.

2. Keep loose until after the table installation to help with the hole alignment.

USE THE HARDWARE

PROVIDED TO FASTEN

ASSEMBLY

STEP-BY-STEP INSTRUCTIONS

ENGLISH

18 | OPS240 man.

STEP 8: FASTENING WHEELS TO AXLE

1. Install the wheels on the axle and insert spring pin.

2. Make sure wheel is freely spinning. You can remove the pin, slide the wheel and re-pin to

lock the wheel during splitting.

ASSEMBLY

STEP-BY-STEP INSTRUCTIONS

ENGLISH

v.210823 | 19

STEP 9: FASTENING AXLE TO ASSEMBLY

Get some help lifting the unit by the hitch or safely use a hydraulic jack or lift chain, and stand

the unit upright, resting on the back bottom plate.

BE CAREFUL, THIS UNIT IS HEAVY AND SHOULD BE HANDLED BY

MULTIPLE PERSONS OR A SAFE LIFTING DEVICE.

Insert the 4 bolts provided and tighten.

ASSEMBLY

STEP-BY-STEP INSTRUCTIONS

ENGLISH

20 | OPS240 man.

STEP 10: LOG CRADLE SLIDES

1. Assemble log cradle slides to the side of beam as shown below.

2. Use the hardware supplied and bolt both rail cradle assemblies together.

3. Tighten all bolts securely.

BOLT THROUGH

THE BEAM

ASSEMBLY

STEP-BY-STEP INSTRUCTIONS

ENGLISH

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