Dyna-Glo Deluxe KFA50DGD Manuel utilisateur

IMKFADG-KDS

INDOOR/OUTDOOR PRODUCTS

KEROSENE PORTABLE

FORCED AIR HEATERS

“USER’S MANUAL AND

OPERATING INSTRUCTIONS”

MODEL: KFA50DGD, KFA80DGD, KFA135DGD

KFA180DGD, KFA220DGD

carefully. This USER’S MANUAL has been designed to instruct you as to

the proper manner in which to assemble, maintain, store, and most

Please keep this manual for future reference.

COMPLIES WITH UL733 AND

ANSI A10.10-1998 CAN/CSA/

B140.0-03 AND CSA

B140.8-1967

CONSUMER : Retain this manual for future reference.

Questions, problems, missing parts? Before returning to your retailer, call our customer

service department at 877-447-4768 8:30 a.m. - 4:30 pm CST, Monday - Friday.

or email us at [email protected]

1

DANGER: IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH

FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK AND/OR CARBON

MONOXIDE POISONING.

WARNINGS:

1. RISK OF INDOOR AIR POLLUTION!

• Use this heater only in well ventilated areas. Provide at least a three-square foot (2,800 sq. cm.)

opening of fresh outside air for each 100,000 BTU/hr. of heater rating.

• People with breathing problems should consult a physician before using the heater.

• Carbon monoxide poisoning:

headaches, dizziness

and/or nausea. If you have these signs, the heater may not be working properly.

Get fresh air at once! Have the heater serviced. Some people are more affected by carbon monoxide than others.

These include pregnant women, persons with heart or lung diseas

those at high altitudes.

• Never use this heater in living or sleeping areas.

2. RISK OF BURNS / FIRE / EXPLOSION!

• NEVER use any fuel other than 1-K kerosene, #1/#2 disel/fuel oil, JET A or JP-8 fuels in this heater.

• NEVER use use fuel such as gasoline, benzene, paint thinners or other oil compounds in this heater.

(RISK OF FIRE OR EXPLOSION)

• NEVER

• NEVER ill hot.

CAUTION:

Hot while in operation. Do not touch. Keep children,

clothing and combustibles away from heater.

Minimum Clearances: Outlet: 8 feet (250cm) / Sides, top and rear: 4 feet (125cm)

• NEVER block air inlet (rear) or air outlet (front) of heater.

• NEVER use duct work in front or behind of heater.

• NEVER move or handle heater while it is hot, operating, or plugged in.

• NEVER transport heater with fuel in it’s tank.

• When used with an optional thermostat or if equipped with a thermostat, heater may start at any time.

• A

LWAYS locate heater on a stable and level surface.

• ALWAYS keep children and animals away from heater.

• Bulk fuel storage should be a minimum of 25 ft. from heaters, torches, portable generators or other sources of ignition.

All fuel storage should be in accordance with federal, state or local authorities having jurisdiction.

3. RISK OF ELECTRIC SHOCK!

•

on the model plate of the heater.

• Use only a three-prong, grounded outlet and extension cord.

• ALWAYS install the heater so that it is not directly exposed to water spray, rain, dripping water or wind.

• ALWAYS unplug the heater when not in use.

MASSACHUSETTS RESIDENTS: Massachusetts state law prohibits the use of this heater in any

building which is used in whole or in part for human habitation. Use of this heating device in

CANADIAN RESIDENTS: Use of this heater shall be in accordance with authorities having

jurisdiction and CSA Standard B139.

NEW YORK CITY RESIDENTS: For use only at construction sites in accordance with applicable NYC

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

WARNING: This product and the fuel used to operate this product (kerosene or other

approved fuels), and the products of combustion of such fuel, can expose you to chemicals including

benzene, which is known to the State of California to cause cancer and reproductive harm.

For more information go to www.p65Warnings.ca.gov

2

ITEM PAGE #

PRECAUTIONS - SAFETY GUIDE ......................................................... 1

1. INTRODUCTION ............................................................................... 2

2. FEATURES .......................................................................................... 2

3. UNPACKING AND ASSEMBLY ....................................................... 4

4. FUEL SELECTION

............................................................................ 6

5. OVERVIEW OF HEATER DESIGN ................................................... 7

6. FUELING YOUR HEATER ................................................................ 8

7. OPERATION ....................................................................................... 8

8. LONG TERM STORAGE OF YOUR HEATER ................................ 9

9. MAINTENANCE ................................................................................ 10

10. REPLACING FUSE ............................................................................ 14

11. TROUBLESHOOTING GUIDE ......................................................... 15

12. WIRING DIAGRAM ........................................................................... 16

13. SPECIFICATIONS .............................................................................. 17

14. EXPLODED PARTS DRAWING ........................................................ 18 & 21 & 24

15. PARTS LIST ........................................................................................ 19, 20 & 22, 23 & 25, 26

1. INTRODUCTION

Please read this USER’S MANUAL carefully. It will show you how to assemble, maintain, and operate the

2. FEATURES

Figure 1. KFA50DGD/KFA80DGD MODELS

CONTENTS OF USER’S MANUAL

Front Guard

Hot Air Outlet

Lower Shell

Fuel Tank

Side Cover

Lamp

Thermostat Knob

(80DGD Model Only)

Power/Reset Switch

Upper Shell

Handle

Fan Guard

Fuel Gauge

Fuel Cap

Power Cord

(Piggy Back, 80DGD Model Only)

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

3

Figure 2. KFA135DGD MODEL

Figure 3. KFA180/220DGD MODELS

Hot Air Outlet

Front Handle

Cord Wrap

Pressure Gauge

Fan Guard

Fuel Drain Bolt

Power Cord

(Piggy Back)

Power Cord

(Piggy Back)

BTU Control Switch

Rear Handle

Upper Shell

Shell Lower

Fuel Cap

Side Cover

Lamp

Fuel Gauge

Thermostat Knob

Power/Reset Switch

10” Flat Free Wheel

Room Temp. Display

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

4

Figure 4. KFA50DGD/80DGD MODELS

Figure 5. KFA135DGD/180DGD/220DGD MODELS

3. UNPACKING AND ASSEMBLY

1. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (Fig. 4 and 5)

NOTE : Save the shipping carton and packing materials for future storage.

KFA50DGD

KFA80DGD

KFA135DGD

KFA180DGD

KFA220DGD

Wheel Support Frame No Yes Yes

Wheel No Yes Yes

Threaded Axle No Yes Yes

Front Handle No Yes Yes

Rear Handle No Yes Yes

Handle Yes No No

Cord Wrap No Yes Yes

Hardware kit : HW-KFA1016 No Yes Yes

Handle

Wheels

(10” Flat Free)

Cord Wraps

Screws

Nuts Cap Nuts S

Hardware Kit : HW-KFA1016

Bushings Cap Nuts L

Flange Screws

Front Handle

Axle

Wheel Support Frame

Rear Handle

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

5

2. ASSEMBLY

For KFA50DGD/80DGD Models only

(Assembly time for this product is 3 minutes)

Tools Required

• Medium Phillips Screwdriver.

1) Lift front guard for arrow direction and make

hole on the upper housing.

2) Remove the pre-assembled screws on the shell

upper.

3) Align the holes in the upper housing with two

mounting holes on the handle as shown in

Figure 6.

4) Secure handle with the screws removed.

For KFA135DGD/180DGD/220DGD Models only (Assembly time for this product is 10 minutes)

Tools Required

• Medium Phillips Screwdriver.

• 3/4 inch socket or adjustable wrench

Assembling Handle & Wheel and Cord Wrap

1) Slide threaded axle through the rear section of the wheel support frame.

2) Slide one axle bushing on to each side of the axle. Slide one wheel on to each side of the axle.

Attach one cap nut on to each side of the threaded axle and tighten well.

3)

frame.

4)

5) Align the hole on the handles with the mounting hole on the Cord Wrap.

6)

Figure 6. Assembling Handle

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

Handle

Screw

Front Guard

Wedged Portion

Slit Hole

Shell Upper

Remove Screws

6

Figure 7. Assembling Handle, Wheel and Cord wrap

Cap Nut L

Wheel

Wheel Bushing

Threaded Axle

Rear Handle

Air Inlet

Cord Wrap

Cap Nut S

Nut

Hot Air Outlet

Screw

Flange Screw

Front Handle

Wheel Support Frame

Flange

Fuel Tank

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

CAUTION: DO NOT OPERATE heater without support frame assembled to tank.

NOTE:

4. FUEL SELECTION

1. All models can use 7 different fuels: K1 Kerosene, #1 Fuel Oil, #1, Diesel, #2 Fuel Oil, #2 Diesel, Jet A, JP-8

2. K1 Kerosene is recommended for optimal combustion and performance, and for less maintenance. K1 is also

the optimal fuel choice in extremely low temperatures of 15°F or less, as its pour-point/"gel-point" varies

3. Jet A and JP-8 are also excellent choices for clean combustion, reduced maintenance, and temperatures below

15°F, but they are rarely found outside of the aviation industry or the military.

4. #1 Fuel Oil, #1 Diesel, #2 Fuel Oil, #2 Diesel are often selected, as they are readily available. However, the

following:

a. #1 Diesel and #1 Fuel Oil will have some degree of increased smoke/soot during ignition, increased smell,

and increased regular cleaning/maintenance.

, burn dirtier than #1 fuels. The

use of #2 fuels will result in a little more smoke/soot during ignition, a greater increase in smell, and will

require more regular cleaning/maintenance than #1 fuels.

c. At temperatures lower than 15°F, most diesel/fuel oil blends will become more viscous (start to gel) as

the diesel falls below its pour point (starts to "gel"), and may pose a challenge igniting the heater and with

continuous operation of the heater. There are troubleshooting steps for this situation, but selecting K1 (or

JP-8/Jet A) is recommended when operating below 15°F. The colder the temperatures the more likely you

could problems you will experience diesel gelling.

temperature drops. At 32°F, the wax in liquid form will crystallize and leave the fuel clouded; this can start

correct which can cause white smoke and performance problems.

NEVER store kerosene in the living space. Kerosene should be stored in a well ventilated place outside the

living area.

NEVER use any fuel other than 1-K kerosene (#1/#2 diesel/fuel oil, JET A or JP-8 fuels are acceptable substitutes)

NEVER use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint thinners, or other oil

compounds in this heater. These are volatile fuels that can cause an explosion or uncontrolled

NEVER store kerosene in direct sunlight or near a source of heat.

NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over time.

KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY

MARKED “KEROSENE”. NEVER STORE KEROSENE IN A RED CONTAINER.

Red containers are associated with gasoline.

“OLD KEROSENE” WILL NOT BURN PROPERLY IN THIS HEATER.

7

5. OVERVIEW OF HEATER’S DESIGN

Fuel System: This heater is equipped with an electric

air pump that forces air through the air

line connected to the fuel intake and then

through a nozzle in the burner head.

When the air passes in front of the fuel

intake it causes fuel to rise from the tank

and into the burner nozzle. This fuel and

air mixture is then sprayed into the

combustion chamber in a ne mist.

“Sure Fire Ignition” : The electronic ignitor sends voltage to a specially designed spark plug.

The spark plug ignites the fuel and air mixture described above.

The Air System : The heavy duty motor turns a fan that forces air into and around the combustion chamber.

Here the air is heated and then forced out the front of the heater.

The Safety System :

A. Temperature Limit Control : This heater is equipped with a Temperature Limit Control designed to turn

off the heater should the internal temperature rise to an unsafe level. If this

device activates and turns your heater off it may require service.

B. Electrical System Protection : This heater’s electrical system is protected by a fuse mounted to the PCB

assembly that protects it and other electrical components from damage.

If your heater fails to operate check this fuse rst and replace as needed.

C. Flame-Out Sensor : Utilizes a photocell to monitor the ame in burn chamber during normal operation.

It will cause the heater to shut-off should the burner ame extinguish.

MODELS

Internal Shut-Off Temp.

Plus/Minus 10 Degrees

Reset Temperature

Plus/Minus 10 Degrees

KFA50DGD 176˚F/80˚C 122˚F/50˚C

KFA80DGD 158˚F/70˚C 104˚F/40˚C

KFA135DGD 158˚F/70˚C 104˚F/40˚C

KFA180DGD 230˚F/110˚C 194˚F/90˚C

KFA220DGD 194˚F/90˚C 140˚F/60˚C

FUSE TYPE:

All Models

125 volt / 8 amps

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

8

6. FUELING YOUR HEATER

NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE : FILL THE TANK OUTDOORS.

DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED.

IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER :

manufacturing the heater to burn off outside.

B.) OPERATION

TO START HEATER

2. Attach fuel cap.

3. Plug power cord of heater into three-prong, grounded extension cord. Extension cord must be at

least six feet long.

Extension Cord Wire Size Requirements

• 6 to 100 feet (1.8 to 30.5 meters) long, use 16 AWG conductor.

• 101 to 200 feet (30.8 to 61 meters) long, use 14 AWG conductor.

4. Turn “THERMOSTAT CONTROL knob” to desired setting (setting range : 40˚F ~ 110˚F)

(KFA80/135/180/220DGD Models Only)

5. Push “BTU control Switch” to desired level “High or LOW” (See Figure 8.)

(KFA135/180/220DGD Models Only)

6. Push Power Switch to “ON” position, Power lndicator Lamp will light and heater will start.

7. After startup, push “BTU control switch” to desired level “High or Low”

NOTE: Room Temperature display explanations are as follows: (KFA135/180/220DGD Models only)

• When the room temperature is less 0℉, the LED display will show “Lo”

• When room temp is between 0℉ and 99℉, the number shown on the display is the current

room temperature.

• When room temperature is greater than 99℉, the LED display will show “Hi”

If heater does not start, the thermostat setting may be too low, turn “thermostat Control Knob” to

higher position to start heater. If heater still does not start, turn power switch to “OFF” and then to

“ON” position. If heater still does not start, see Troubleshootiong Guide on page15.

NOTE : User can select to operate the heater on two different BTU levels(High or Low).

To stabilize heater and prevent ignition delay, select BTU level after turning the heater on, or

while it is in operation by pushing the BTU control switch. If the heater started at low BTU level

in cold weather or low fuel tank, i

gnition failure can occur.

NOTE : In cold weather, ignition may be improved by holding a over the end of the relief valve or

block fanguard in half with newspaper etc. until the heater ignites.

7. OPERATION

A.) VENTILATION

RISK OF INDOOR AIR POLLUTION/USE HEATER ONLY IN WELL VENTILATED AREAS.

Provide a fresh air opening of at least three square feet (2,800 sq. cm) for each 100,000 BTU/Hr.

rating. Provide extra fresh air if more heaters are being used.

Example : A KFA220DGD heater requires one of the following:

• a two-car garage door raised six inches (15.24 cm)

• a single-car garage door raised nine inches (22.86 cm)

WARNING!! : NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT.

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

1. Fill fuel tank with fuel.

NOTE : Kerosene is recommended when the temperature drops below 0℉(-18℃) to prevent

ignition delay or failure.

9

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

NOTICE : The major electrical components of this heater are protected by a safety fuse mounted to the PCB board.

If your heater fails to start, check this fuse first and replace as necessary. You should also check your

power source to insure that proper voltage and frequency are being supplied to the heater.

TO STOP HEATER

1. Turn switch to “OFF” and unplug power cord.

TO RESTART HEATER

1.Wait 10 seconds after stopping heater.

2. Repeat steps under to start heater.

PIGGYBACK POWER CORD

WARNING : SHOCK HAZARD!

8. LONG TERM STORAGE OF YOUR HEATER

FUEL TANK DRAIN

1. Drain fuel tank through fuel cap opening.

(For KFA50DGD/80DGD Models Only)

2. Remove fuel drain bolt from rear bottom side of fuel tank using 3/4” socket or adjustable wrench and drain.

(For KFA135DGD/180DGD/220DGD Models Only. See Figure 10)

3. Using a small amount of kerosene, swirl and rinse the inside of the tank.

NEVER mix water with the kerosene as it will cause rust inside the tank.

Pour the kerosene out making sure that you remove it all.

IMPORTANT : Do not store kerosene over summer months for use during next heating season.

Using old fuel could damage heater.

4. Reinstall fuel cap. Properly dispose of old and dirty fuel.

(For KFA50DGD/80DGD Models Only)

5. Reinstall fuel drain bolt to Fuel tank and tighten firmly using 3/4” socket

or adjustable wrench.

(For KFA135DGD/180DGD/220DGD Models Only.

See Figure 10)

IMPORTANT : Before reinstalling the fuel drain bolt, make sure the

seal is on the bolt. If the seal is not used the bolt cannot

be installed correctly and the fuel tank will leak.

6. Store heater in dry well ventilated area. Make sure storage place is free

of dust and corrosive fumes.

7. Store the heater in the original box with the original packing material and keep the USER’S MANUAL

with the heater.

• Always cover electric outlet when not in use.

• Don’t plug and use an appliance more than 120V/60Hz 5A

current in this outlet.

Figure 10. Fuel Drain Bolt

Fuel Drain Bolt

Seal

revoC

KFA80DGD/135DGD/180DGD/220DGD Models only

Figure 9. Piggy Back Power Cord

Outlet

Figure 8. Controls for All Models

Power/Reset

Switch

KFA50DGD/80DGD Models KFA135DGD/180DGD/220DGD Models

Room Temp. Display

Power/Reset

Switch

Thermostat

Control Knob

(KFA80DGD MODEL ONLY)

Thermostat

Control Knob

Lamp

Fan Guard

Btu Control Switch

Push to"HIGH"

Push to"LOW"

Relief Valve

10

9. MAINTENANCE

WARNING!! : NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR

WHILE HOT!

USE ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of third party or

other alternate components will void warranty and may cause unsafe operating

conditions.

A.) FUEL TANK

FLUSH EVERY 200 HOURS OF OPERATION OR

AS NEEDED (SEE STORAGE, PAGE 9)

B.) AIR INTAKE FILTER

WASH AND DRY WITH SOAP AND WATER

EVERY 500 HOURS OF OPERATION OR AS

NEEDED.

- Remove screws along each side of heater using

medium phillips screwdriver.

- Lift upper shell off.

- Remove fan guard.

-

- Reinstall fan guard and upper shell.

C.) AIR OUTPUT FILTER, LINT FILTER

REPLACE EVERY 500 HOURS OF OPERATION

OR ONCE A YEAR.

- Remove upper shell and fan guard (See Air Intake Filter).

- Turn Air pressure gauge counter-clock wise and

remove.

-

phillips screwdriver.

-

- Reinstall fan guard and upper shell.

D.) FAN BLADES

CLEAN EVERY SEASON OR AS NEEDED.

- Remove upper shell (See Air Intake Filter).

- Use M6 allen wrench to loosen set screw

which holds fan blade to motor shaft.

- Slip fan blade off motor shaft.

- Clean fan blade using a soft cloth moistened with

kerosene or solvent.

- Dry fan blade thoroughly.

- Reinstall fan blade on motor shaft. Place fan

-

- Reinstall upper shell.

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

Figure 11. Air Intake Filter Access

Figure 12. Air Output Filter Access

Figure 13. Fan Assembly

Screw

Upper Shell

Air Intake Filter

Set Screw

Motor Shaft

Motor

Fan Blade

Pressure Gauge

Flush

Lint Filter

Air Output Filter

End Filter Cover

Screw

Fan Guard

11

E.) NOZZLE

REMOVE DIRT IN NOZZLE AS NEEDED (SEE PAGE 16).

(For KFA50DGD/80DGD/135DGD/180DGD Models Only)

- Remove upper shell (See page 10).

- Remove fan blade (See page 10).

- Remove fuel and air line hoses from nozzle adaptor.

- Remove ignitor wire from spark plug.

- Remove spark plug from nozzle adaptor using medium

phillips screwdriver.

- Turn nozzle adaptor 1/9 turn(40°) to counter clock wise

and pull toward motor to remove. (See Figure 14)

- Place plastic hex-body into vise and lightly tighten.

- Carefully remove nozzle from nozzle adaptor using 5/8”

socket wrench.

- Blow compressed air through face of nozzle.

(this will remove any dirt in nozzle)

- Reinstall nozzle into nozzle adaptor until nozzle seats.

Tighten 1/3 turn more using 5/8” socket wrench.

(40~45 inch-pounds)

- Reinstall nozzle adaptor to Burner Head.

- Reinstall spark plug to nozzle adaptor.

- Attach ignitor wire to spark plug.

- Attach fuel and air line hoses to nozzle adaptor.

- Reinstall fan blade and upper shell.

(For KFA220DGD Model Only)

- Remove upper shell (See page 10).

- Remove fan (See page 10).

- Remove fuel and air line hoses from nozzle adaptor.

- Remove ignitor wire from spark plug.

- Remove spark plug from nozzle adaptor using medium

phillips screwdriver.

- Turn nozzle adaptor 1/8 turn (45°) to counter clock wise

and pull toward motor to remove. (See Figure 15)

- Place plastic hex-body into vise and lightly tighten.

- Carefully remove nozzle from nozzle adaptor using 5/8”

socket wrench.

- Blow compressed air through face of nozzle.

(this will remove any dirt in nozzle)

- Reinstall nozzle into nozzle adaptor until nozzle seats

Tighten 1/3 turn more using 5/8” socket wrench

(40~45 inch-pounds)

- Reinstall nozzle adaptor to burner bracket

- Reinstall spark plug to nozzle adaptor.

- Attach ignitor wire to spark plug.

- Attach fuel and air line hoses to nozzle adaptor.

- Reinstall fan blade and upper shell.

- Reinstall upper shell.

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

Figure 15. Nozzle Replacement

Figure 14. Nozzle Replacement

Fuel Line

Air Line

Nozzle Adaptor

Combustion Chamber

Screw

Ignitor Wire

Spark Plug

Bracket-Burner

Nozzle Adaptor

Nozzle Face

Nozzle

Nozzle Adaptor

Screw

Combustion Chamber

Ignitor Wire

Spark Plug

Nozzle Adaptor

Air Line

Fuel Line

Burner Head

Nozzle Adaptor

Nozzle Face

Nozzle

Nozzle Adaptor

12

F.) SPARK PLUG

CLEAN AND REGAP EVERY 600 HOURS

OPERATION OR REPLACE AS NEEDED.

(For KFA50DGD/80DGD/135DGD/180DGD Models Only)

- Remove upper shell (See page 10).

- Remove fan (See page 10).

- Remove ignitor wire from spark plug.

- Remove spark plug from nozzle adaptor using medium

phillips screwdriver.

- Clean and regap spark plug electrodes to 3.5mm gap.

- Reinstall spark plug to nozzle adaptor.

- Attach ignitor wire to spark plug.

- Reinstall fan and upper shell.

(For KFA220DGD Model Only)

- Remove upper shell (See page 10).

- Remove fan (See page 10).

- Remove ignitor wire from nozzle adaptor.

- Remove spark plug from nozzle adaptor using medium

phillips screwdriver.

- Clean and regap spark plug electrodes to 3.5mm gap.

(0.138”)

- Reinstall spark plug to nozzle adaptor.

- Attach ignitor wire to spark plug.

- Reinstall fan and upper shell.

G.) PHOTOCELL

CLEAN PHOTOCELL ANNUALLY OR AS

NEEDED.

- Remove upper shell (See page 10).

- Remove fan (See page 10).

- Remove photocell from it’s mounting.

Clean photocell lens with cotton swab.

TO REPLACE:

- Remove side cover screws using medium phillips

screwdriver.

- Disconnect switch wires from power switch and

remove side cover.

- Disconnect wires from circuit board and remove

photocell.

- Install new photocell and connect wires to circuit

board.

- Replace switch wires to power switch and side cover.

- Replace fan and upper shell.

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

Screw

Spark Plug

Ignitor Wire

Side Cover

Power

Switch

Screw

Switch

Wires

Photocell

Lens

Bracket

Install Photocell

• Incorrect • Correct

Spark Plug

GAP

Nozzle Adaptor

Figure 16. Spark Plug Regap

Figure 17. Spark Plug Regap

Figure 18. Photocell Replacement

GAP

3.5mm / 0.138”

Ignitor Wire

Screw

Spark Plug

Nozzle Adaptor

Spark Plug

GAP

13

H.) FUEL FILTER

CLEAN OR REPLACE TWICE A HEATING

SEASON OR AS NEEDED.

- Remove side cover screws using medium phillips

screwdriver.

- Disconnect switch wires from power switch and

remove side cover.

-

remove (KFA50DGD/80DGD Models only).

-

(KFA135DGD/180DGD/220DGD Models only).

-

- Replace switch wires to power switch.

- Reinstall side cover.

I.) PUMP PRESSURE ADJUSTMENT

NOTE: If the pump pressure needs to be adjusted,

make sure the heater is running on the

HIGH BTU setting.

- Push the BTU CONTROL Switch to HIGH.

(See Operation, page 8, KFA135DGD/180DGD/

220DGD Models only)

- Remove Pressure Gauge Plug from End Filter Cover.

(KFA50DGD/80DGD Models only)

- Start heater (See Operation, page 8)

Allow motor to reach full speed

-

relief valve to clockwise to increase pressure. Turn

relief valve to counter clockwise to decrease pressure.

- Stop heater (See Operation, page 8)

NOTE: USE ONLY ORIGINAL EQUIPMENT

REPLACEMENT PARTS.

Use of alternate or third party components will

void any warranty and may cause unsafe

operating condition.

MODEL

Pump Pressure

High BTU level Low BTU level

KFA50DGD 3.8 psi N/A

KFA80DGD 3.8 psi N/A

KFA135DGD 5.5 psi 3.5 psi

KFA180DGD 6.5 psi 4.5 psi

KFA220DGD 8.5 psi 6.5 psi

Figure 19. Fuel Filter Replacement

Figure 20. Adjusting Pump Pressure

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

Fuel Filter

Fuel line

Switch Wires

Screw

Side Cover

Power Switch

Flat blade

Screw driver

KFA50DGD/80DGD Models Only

KFA135/180/220DGD Models only

Relief Valve

Pressure Gauge

Pressure Gauge Plug

End Filter Cover.

BTU Control Switch

14

Figure 21. Replacing Fuse

10. REPLACING FUSE

NOTICE : This heater is fuse protected.

If your heater fails to ignite, DO NOT RETURN YOUR HEATER TO THE

STORE.

Please follow the simple instructions below to inspect and change the fuse.

WARNING : SHOCK HAZARD

To prevent personal injury, unplug the power cord before replacing fuse.

1. Unplug heater.

2. Remove side cover screws using medium phillips screw driver.

3. Disconnect switch wires from power switch.

4. Remove fuse from fuse holder.(See Figure 21.)

5. Replace fuse.

WARNING : FIRE HAZARD

To avoid

Do not substitute with a higher or lower current rating.

6. Replace switch wires to power switch.

7. Replace side cover.

NOTE : fuse rating : AC 125/8A

PROCEDURE FOR REPLACING FUSE

Fuse Holder

KFA80DGD/135DGD/180DGD/220DGD Models

KFA50DGD

Fuse

Switch Wire

Power Switch

Side Cover

Screw

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

15

11. TROUBLESHOOTING GUIDE

TROUBLE POSSIBLE CAUSE CORRECTIVE ACTION

Heater ignites but MAIN PCB

assembly shuts heater off after a

short period of time.

(IndicatorLampisickeringand

room temp. display indicates “ E1 “)

1. Wrong pump pressure.

2. Dirty Air Output,Air Intake

or Lint Filter.

3. Dirty Fuel Filter.

4. Dirt in Nozzle.

5. Dirty Photocell Lens.

6. Photocell Assembly not

Properly installed.(Not seeing the

ame)

7. Bad electrical connection

between photocell and MAIN PCB

assembly.

8. Defective Photocell.

1. See Pump Pressure Adjustment,

Page 13.

2. See Air Output, Air intake

and Lint Filters, page 10.

3. See Fuel Filter, Page 13.

4. See Nozzle, Page 11.

5. Clean Photocell Lens, Page 12.

6. Make sure photocell boot is

properly seated in bracket,

Page 12.

7. Check electrical components

See wiring diagram, Page 16.

8. Replace Photocell, Page 12.

Heater will not ignite but motor

runs for a short period

oftime.(IndicatorLampisickering

and room temp.display

indicates “ E1 “)

1. No fuel in tank.

2. Wrong pump pressure.

3. Carbon deposits on spark plug and/

or improper gap.

4. Dirty fuel lter.

5. Dirt in Nozzle.

6. Water in fuel tank.

7. Bad electrical connection between

ignitor and MAIN PCB assembly.

8. Ignition wire is not attached to

spark plug.

1. Fill tank with kerosene.

2. See Pump Pressure Adjustment,

Page 13.

3. See Spark Plug, Page 12.

4. See Fuel Filter, Page 13.

5. See Nozzle, Page 11.

6. Flush fuel tank with clean

kerosene, Page 9.

7. Check electrical components

See wiring diagram, Page 16.

8. Attach ignition wire to spark plug.

See Spark Plug, Page 12.

Fan does not turn when heater is

plugged in and power switch was in

the “ ON “ Position.

(IndicatorLampisonorickering)

1. Thermostat setting is too low.

2. Bad electrical connection between

motor and MAIN PCB assembly.

1. Turn thermostat control knob to a

higher setting.

2. Check electrical connections, See

Wiring Diagram, Page 16.

(IndicatorLampisickeringand

room temp. display indicates “E2”)

1. Sensor Failure. 1. Replace sensor.

See Wiring diagram, Page 16.

(IndicatorLampisickeringand

room temp. display indicates “E3”)

1. Thermostat switch failure. 1. Replace switch.

See Wiring diagram, Page 16.

Heater will not turn-on

(Indicator Lamp is off)

1. Temperature limit safety device is

overheated.

2. No electrical power

3. Blown fuse.

4. Bad electrical connection between

temperature limit safety device and

PCB board.

1. Turn power switch to “OFF”

and allow to cool (about 10 min.)

2. Check to insure heater cord and

extension cord are plugged in.

Check power supply.

3. Replace safety fuse in PCB board.

4. Check electrical connections

See Wiring Diagram, Page 16.

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

16

12. WIRING DIAGRAM

A) WIRING DIAGRAM (KFA50DGD Model)

B) WIRING DIAGRAM (KFA80DGD/135DGD/180DGD/220DGD Models)

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

SPARK PLUG

PUMP

BLACK

IGNITOR

CAPACITOR

WHITE

MOTOR

GREEN

EARTH

15uF/230VAC

WHITE

CONTROL PCB

DISPLAY PCB

RED

CN3

POWER LAMP

CN1CN1

(LED)

2P

CN2

RED

PW-BLK

PW-W/H

BLACK

FUSE

LIMIT

PHOTO CELL

BLACK

POWER

BLACK

POWER

ORANGE

BLACK

WHITE

8A/125VAC

AC120V

PLUG

BLACK

60Hz

GREEN

EARTH

SWITCH

CONTROL

RED

CN7

15uF/230VAC

20uF/350VAC

135/180/220DGD

80DGD

CAPACITOR

MODEL

CONTROL PCB

BLACK

PUMP

BLACK

CN4

ORANGE

IGNITOR

(LED)

POWER LAMP

MOTOR

WHITE

RED

CAPACITOR

GREEN

EARTH

BLK

WHT

CN5

CN6

CN1(AC1)/

CN2(AC2)/

WHITE

BLACK

LIMIT

POWER

ROOM

SENSOR

FUSE

POWER

PHOTO

CELL

THERMOSTAT

BLACK

(TEMP. CONTROL)

SPARK PLUG

WHITE

BLACK

8A/125VAC

PLUG

60Hz

AC120V

EARTH

GREEN

BLACK

CONTROL

SWITCH

RED

CN3

H

WD

16.7"(424mm)

11.7"(297mm)32.0"(813mm)

17

13. SPECIFICATIONS

KFA50DGD/80DGD Models

KFA135DGD/180DGD/220DGD Models

135DGD

180DGD

220DGD

D

41.9”(1,063 mm) 47.4”(1,205 mm)

W

21.5”(547 mm) 23.1”(587 mm)

H

32.4”(824 mm) 33.5”(850 mm)

MODEL KFA50DGD KFA80DGD KFA135DGD KFA180DGD KFA220DGD

BTU/Hr.

HIGH 50,000 80,000 135,000 180,000 220,000

LOW N/A N/A 95,000 140,000 180,000

Fuel Consumption

- Gal./Hr(

./Hr)

HIGH 0.38(1.44) 0.60(2.27) 1.02(3.86) 1.36(5.15) 1.66(6.28)

LOW N/A N/A 0.72(2.73) 1.06(4.01) 1.36(5.15)

Fuel Tank Capacity - Gal.(

)

5.0(18.9) 5.0(18.9) 10.0(37.9) 13.0(49.2) 13.0(49.2)

HIGH 3.8(0.27) 3.8(0.27) 5.5(0.39) 6.5(0.46) 8.5(0.60)

LOW N/A N/A 3.5(0.25) 4.5(0.32) 6.5(0.46)

Volt/Hz 120Vac/60hz 120Vac/60hz 120Vac/60hz 120Vac/60hz 120Vac/60hz

Amps. 1.6 1.6 2.5 3.2 3.7

Phase 1 1 1 1 1

Size(D×W×H), Inch(mm)

32.0×11.7×16.7

(813×297×424)

32.0×11.7×16.7

(813×297×424)

41.9×21.5×32.4

(1,063×547×824)

47.4×23.1×33.5

(1,205×587×850)

47.4×23.1×33.5

(1,205×587×850)

Weight Lbs.(kg) 26.9(12.2) 26.9(12.2) 52.2(23.7) 58.0(26.3) 60.2(27.3)

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

Pump Pressure PSI(kgf/

18

14. EXPLODED PARTS DRAWING (KFA50DGD/80DGD Models Only)

NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.

BURNER HEAD ASSEMBLY

MOTOR AND PUMP ASSEMBLY

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

37

26

23

19

8

7

36

39

35

38

18

25

24

15

17

9

16

10

15

11

12

33

29

34

1

4

3

28

27

6

5

32

2

31

30

14

23-17

23-4

23-14

23-13

23-12

23-10

23-16

23-15

23-11

23-7

23-5

23-2

23-6

23-1

23-3

23-8

23-9

23-18

23-19

23-20

23-21

20-1

20-2

23-4

23-3

23-5

23-6

23-7

23-8

20

21

22

13

19

15. PARTS LIST (KFA50DGD/80DGD Models Only)

KEY NO. DESCRIPTION

PART NO.

Quantity

KFA50DGD KFA80DGD

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

20-1

20-2

20-3

20-4

20-5

20-6

20-7

20-8

23

23-1

23-2

23-3

23-4

23-5

23-6

23-7

23-8

23-9

23-10

23-11

23-12

Fuel Tank Assmebly

Fuel Drain-Bolt

Fuel Gauge

Fuel Filter Assmbly

Fuel Cap

Power Cord

Button Support

Display P.C.B Assembly

Shell Lower

Flange Screw

Bushing-Grommet(S)

Bushing-Grommet(L)

Air-Line

Temperature Limit Assembly

Flange-Screw

Chamber Assembly

Bracket Photocell

Screw-BH1

Photocell Assembly

Burner Head Assembly

Burner Head

Nozzle

Washer-Nozzle Seal

Spring-Nozzle Seal

O-Ring

Nozzle Adaptor

Spark Plug

Bolt-Flange

Flange Screw

Fuel Line

Motor and Pump Assembly

Motor

Capacitor

Motor Support

Nut-Hex

Holder Capacitor

Pump Body

Bolt-BH Special

Rotor

Blade

Insert

End Pump Cover

Elbow

2151-0047-01

-

2156-0049-00

2155-0005-00

2151-0041-00

3980-0275-00

-

3111-0501-04

4319-0015-00

3231-0120-00

3231-0121-00

3341-0035-00

2153-0013-00

4319-0015-00

2152-0293-00

3131-0159-00

4311-0068-00

*SP-KFA1007

2152-0121-00

3531-0026-00

*SP-KFA1027

4349-0016-00

3431-0010-00

3311-0002-00

3231-0178-00

*SP-KFA1008

4329-0079-00

4319-0015-00

3341-0034-00

2154-0135-00

3970-0210-00

3820-0257-00

3111-0440-00

4331-0022-00

-

3541-0022-00

4321-0198-00

See SP-KFA1000

1

See SP-KFA1000

1

See SP-KFA1000

1

3531-0027-00

3231-0181-00

1

2

1

4

1

2

1

2

1

2

1

3

1

2

1

2

1

4

1

2151-0046-01

-

2156-0047-00

2155-0005-00

2151-0041-00

3980-0274-00

3713-0048-00

215A-0013-00

3111-0501-04

4319-0015-00

3231-0120-00

3231-0121-00

3341-0035-00

2153-0022-00

4319-0015-00

2152-0292-00

3131-0159-00

4311-0068-00

*SP-KFA1007

2152-0120-00

3531-0026-00

*SP-KFA1026

4349-0016-00

3431-0010-00

3311-0002-00

3231-0178-00

*SP-KFA1008

4329-0079-00

4319-0015-00

3341-0034-00

2154-0135-00

3970-0210-00

3820-0257-00

3111-0440-00

4331-0022-00

-

3541-0022-00

4321-0198-00

See SP-KFA1000

1

See SP-KFA1000

1

See SP-KFA1000

1

3531-0027-00

3231-0181-00

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

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