PROPOINT 9067976 Le manuel du propriétaire

Catégorie
Outils électroportatifs
Taper
Le manuel du propriétaire
V1.0 9067976
Please read and understand all instructions before use. Retain this manual for future reference.
IMPACT WRENCH
HEAVY DUTY ELECTRIC
This page is intentionally left blank.
SPECIFICATIONS
Drive Size 1/2 in.
Power Rating (Voltage, Current, Frequency) 120V AC, 8.5A, 60Hz
Speed Rating 2,600 RPM
Torque Rating 440 ft-lb (Reverse) / 320 ft-lb (Forward)
Blows Per Minute 2,700 BPM
Reversing Yes
Weight 9.5 lb
Material Aluminum, Copper, Steel and Nylon
Tool Length 12-1/8 in.
INTRODUCTION
The impact wrench is ideal for tightening or loosening heavy duty nuts,
bolts and screws.
SAFETY
WARNING! Read and understand all instructions before
using this tool. The operator must follow basic precautions
to reduce the risk of personal injury and/or damage to the
equipment.
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual.
A notice is an alert that there is a possibility of property damage, injury
or death if certain instructions are not followed.
DANGER! This notice indicates an immediate and specific hazard that will
result in severe personal injury or death if the proper precautions
are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice that could
result in a serious injury if the proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that may
result in minor or moderate injury if proper practices are not taken.
NOTICE! This notice indicates that a specific hazard or unsafe practice will
result in equipment or property damage, but not personal injury.
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WORK AREA
1. Operate in a safe work environment. Keep your work area clean,
well-lit and free of distractions. Place lights so you are not working
in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away
from the work area.
3. Store unused tools properly in a dry, safe and secure location to
prevent rust, damage or misuse.
4. Do not install or use in the presence of flammable gases, dust or
liquids.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved
by the Canadian Standards Association (CSA) or American
National Standards Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side
protection for the eyes. Eye protection equipment should comply
with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of
work performed.
2. Wear protective clothing and gloves designed for the work
environment, materials and tools.
a. Do not wear gloves when operating a tool that can snag the
material and pull the hand into the tool.
3. Wear the appropriate type of full-face shield in addition to safety
googles, as the work can create chips, abrasive or particulate
matter.
4. Non-skid footwear is recommended to maintain footing and
balance in the work environment
5. This tool can cause hearing damage. Wear hearing protection
gear with an appropriate Noise Reduction Rating to withstand the
decibel levels
9067976 HEAVY DUTY ELECTRIC IMPACT WRENCH V1.0
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PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid
personal injury or damage to tool.
1. Avoid wearing clothes or jewelry that can become entangled with
the moving parts of a tool. Keep long hair covered or bound.
2. Do not operate any tool when tired or under the influence of drugs,
alcohol or medications.
3. Do not overreach when operating a tool. Proper footing and
balance enables better control in unexpected situations.
SPECIFIC SAFETY
WARNING! DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence to the
tool safety rules. If you use this tool unsafely or incorrectly,
you can suffer serious personal injury.
WARNING! Only use impact sockets with the impact wrench.
Impact sockets have thicker walls and are made of ductile
material to handle vibration. Regular drive sockets may
rupture or explode under stress, injuring you or a bystander.
WARNING! Immediately release the trigger if the tool's bit
becomes stuck or jammed. The tool’s torque can twist your
arm and cause an injury. The tool may twist out of your grip
and cause an injury to yourself or a bystander.
1. Use the correct tool for the job. This tool was designed for a
specific function. Do not modify or alter this tool or use it for an
unintended purpose.
2. A loose or mismatched bit may be ejected by the tool, causing an
injury to the user or a bystander.
3. Always hold the tool firmly in your hands before switching the tool
ON. The reaction to the motor’s torque may cause the tool to twist,
as it accelerates to full speed.
4. Never attempt to change the impact socket's direction of rotation
while it is active. This can damage the interlock feature built into
the switch. Be sure the impact socket has completely stopped and
engage any safety features before changing the rotation direction.
Turn the power off as an added precaution.
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5. Clean the impact wrench's air vents often. The motor’s fan
will draw dust and other particulates into the tool. Excessive
accumulation of wood, plastic or metal particulates can create a
fire or electrical hazard.
6. Inspect the tool components periodically. Repair or replace
damaged or worn components. Only use identical replacement
parts when servicing.
POWER TOOL PRECAUTIONS
1. Do not use any power tool with a malfunctioning power switch
or control. A power tool that fails to respond to the controls is
dangerous and can cause an injury. A qualified technician must
repair and verify the power tool is operating correctly, before it can
be used.
2. Shut the power off and disconnect the impact wrench from
the power supply (if possible) before making any adjustments,
changing accessories, cleaning, servicing or when storing. Such
preventive safety measures reduce the risk of starting the tool
accidentally.
3. Never force the tool. Excessive pressure could bend or break the
impact wrench, resulting in damage to the tool, your workpiece or
serious personal injury. If the impact wrench runs smoothly under
no load, but does not run smoothly under load, then excessive
pressure is being used.
4. Check if the impact wrench's moving parts are misaligned or
binding before each use. Correct the issue before using the impact
wrench to avoid an injury or damage to the tool.
5. Always be aware of the position of your hands relative to the
impact wrench. Avoid awkward hand positions where a sudden slip
could cause a hand to move into the impact socket. Never reach
behind or beneath the impact wrench.
6. Only use accessories that are specifically designed for use with
the impact wrench. Ensure the impact socket is tightly installed.
7. Only use an impact socket that exceeds the Speed rating (see
Specifications).
9067976 HEAVY DUTY ELECTRIC IMPACT WRENCH V1.0
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8. Before using the impact wrench on a workpiece, test the impact
wrench by running it at the highest speed rating for at least
30 seconds in a safe position. Stop immediately if there is any
abnormal vibration or wobbling. Check the tool to determine the
cause.
9. Never touch the impact socket or workpiece during or immediately
after use. They may be hot and could inflict a burn injury.
10. Do not cover the air vents. Proper cooling of the motor is
necessary to ensure normal life of the tool.
11. Never use a tool with an impact socket that is cracked or worn.
Change the impact socket before using it.
12. Do not place the impact wrench down until the impact socket has
stopped moving. The impact wrench may catch the surface of work
material and wrench itself free, causing injury to the user or others
in the work area.
13. Never point the impact wrench towards yourself. It could inflict an
injury.
KICKBACK PRECAUTIONS
Kickback is a sudden reaction when the impact wrench snags or is
caught on the material. If kickback occurs:
The impact socket may pass over a body part, causing an injury.
The impact wrench may wrench the user’s arm causing muscle or
joint injuries.
The tool may strike bystanders.
Kickback can also damage the tool or workpiece.
Kickback can be avoided by taking proper precautions:
1. Maintain a firm grip on the tool and position your body and arms to
allow you to resist a kickback. Kickback will propel the tool in the
direction opposite the impact socket's direction of rotation. The tool
may pull out of your grasp.
a. Use clamps or a vice to hold down smaller workpieces.
2. Only use an impact socket designed for the tool.
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ELECTRICAL SAFETY
WARNING! Do not touch or handle a live tool with any
part of your body that is wet or damp. Wet skin reduces
resistance to electrical current, increasing the danger of a
serious or fatal shock.
WARNING! To reduce risk of electric shock, be certain that
the plug is connected to a properly grounded receptacle.
1. Do not alter any parts of the tool or accessories. All parts and
accessories are designed with built-in safety features that may be
compromised if altered.
2. Protect yourself against electric shocks when working on electrical
equipment. Avoid body contact with grounded surfaces. There is
an increased chance of electrical shock if your body is grounded.
3. Do not expose the impact wrench to rain, snow, frost or any other
damp or wet conditions. Water entering a tool will increase the risk
of electric shock.
4. In the event of a power failure, turn off or unplug the machine
as soon as the power is interrupted. The possibility of accidental
injury could occur if the power returns and the unit is not switched
off.
5. Make certain the power source conforms to requirements of your
equipment (see Specifications).
6. This tool is only for use on 120 V (single phase) and is equipped
with a three-prong grounded power supply cord and plug. Check
with a qualified electrician if you are in doubt as to whether
the outlet is properly grounded. If the tool should electronically
malfunction or break down, grounding provides a low resistance
path to carry electricity away from the user.
a. Never remove the grounding prong or modify the plug in any
way, as this will render the tool unsafe.
b. Do not use any adapter plugs.
POWER CORD SAFETY
1. Insert the power cord plug directly to the power supply whenever
possible. Use extension cords or surge protectors only when the
tool's power cord cannot reach a power supply from the work area.
9067976 HEAVY DUTY ELECTRIC IMPACT WRENCH V1.0
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a. When operating a tool outside, use an outdoor extension cord
marked W-A or W. These cords are rated for outdoor use and
reduce the risk of electric shock.
b. Use in conjunction with a Ground Fault Circuit Interrupter
(GFCI). It is recommended that the GFCI should have a rated
residual current of 30 mA or less.
2. Do not operate this tool if the power cord is frayed, damaged
or poorly spliced, as an electric shock may occur, resulting in
personal injury or property damage.
3. Discontinue use if a power cord feels more than comfortably warm
while operating the tool.
4. Keep all connections dry and off the ground to reduce the risk of
electric shock. Do not touch the plug or wiring with wet hands.
5. Prevent damage to the power cord by observing the following:
a. Place the power cord in a position that prevents it from coming
into contact with the tool or getting caught by the workpiece.
The cord should always stay behind the tool.
b. Do not pull on the cord to disconnect the plug from an outlet.
c. Keep the cord away from heat, oil, sharp edges or moving
parts.
6. Position the cord so it is not be stepped on, tripped over or
otherwise subjected to damage or stress.
7. Do not wrap the cord around the tool, as sharp edges may cut
insulation or cause cracks if wound too tight. Gently coil cord and
either hang on a hook or fasten with a device to keep cord together
during storage.
VIBRATION PRECAUTIONS
1. This tool vibrates during use. Repeated or long-term exposure to
vibration may cause temporary or permanent physical injury. Take
frequent breaks when using the tool.
2. If you feel any medical symptoms related to vibrations (such
as tingling, numbness, and white or blue fingers), seek medical
attention as soon as possible.
V1.0 HEAVY DUTY ELECTRIC IMPACT WRENCH 9067976
Page 9 Assistance available at www.princessauto.com or 1-800-665-8685
3. Wear suitable gloves to reduce the effects of vibration.
4. DO NOT use this tool before consulting a physician if one of the
following applies:
a. Pregnant
b. Impaired blood circulation to
the hands
c. Past hand injuries
d. Nervous system disorders
e. Diabetes
f. Raynaud's Disease
UNPACKING
WARNING! Do not operate the tool if any part is missing.
Replace the missing part before operating. Failure to do so
could result in a malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for
damage.
Contents:
Impact Wrench
Sockets: 5/8, 3/4, 7/8 and 1 in.
IDENTIFICATION KEY
A. Anvil
B. Air Vent
C. Motor End Cap
D. Trigger
E. Handle
F. Power Cord
Figure 1.
9067976 HEAVY DUTY ELECTRIC IMPACT WRENCH V1.0
Assistance available at www.princessauto.com or 1-800-665-8685 Page 10
OPERATION
SOCKET INSTALLATION
CAUTION! Make sure that the nut or bolt you are using
the tool to tighten can withstand the rated torque and
RPM (see Specifications). Consult the recommended torque
specifications for the nut or bolt.
1. Select the appropriately sized 1/2 in. drive impact socket for the
job. Only use impact sockets which are specifically designed for
use with an impact wrench. Do not use worn or damaged sockets.
2. Push and snap the socket onto the anvil.
OPERATING THE IMPACT WRENCH
1. Tighten the fastener as far as you can by hand before using the
impact wrench.
2. Place the socket over the fastener and grip the impact wrench
firmly with both hands.
3. Apply power in short bursts to avoid stripping the nut or bolt.
Release the trigger if the tool stalls. The torque may inflict an
injury by twisting your arm. Use other methods and tools to
tighten or loosen the fastener.
4. Maintain a firm grip, but allow the tool to guide your hands up or
down when a fastener moves vertically.
5. Release the trigger to stop the tool.
6. Use a torque wrench to check the fastener's torque.
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is efficient,
easier to control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace
damaged or worn components. Only use identical replacement
parts when servicing.
V1.0 HEAVY DUTY ELECTRIC IMPACT WRENCH 9067976
Page 11 Assistance available at www.princessauto.com or 1-800-665-8685
3. Only use accessories intended for use with this tool. Follow
instructions for changing accessories.
4. Keep the tool handles or gripping surfaces clean and dry.
5. Maintain the tool’s labels and name plates. These carry important
information. If unreadable or missing, contact Princess Auto Ltd.
for replacements.
6. Check the carbon brushes periodically. Replace brushes when
they have about 1/4 in. remaining or the brush displays signs of
breakage, crumbling or burning. Check that the new brushes can
move freely in the brush holder. Run the motor for 15 minutes
without load to shape the brushes, so that they are properly
aligned with the commutator.
7. Clear the vents of any dirt, dust and debris on a regular basis to
prevent the tool from overheating.
WARNING! Only qualified service personnel should repair
the tool. An improperly repaired tool may present a hazard
to the user and/or others.
CARBON BRUSH MAINTENANCE
The carbon brushes may require maintenance when the motor
performance of the tool decreases or stops working completely.
1. Remove the screws from the
motor end cap, then pry the
cap from the main body with a
screwdriver.
a. Note the placement of the
braided copper wire (Fig. 2-1).
This must be placed in the
exact same position during
reassembly.
2. Lift the coil spring end (Fig. 2-5)
upward and place it on the copper
brush holder's edge (Fig. 2-6).
3. Remove the top spade connector from the spade terminal with
needle-nose pliers (Fig. 2-2).
Figure 2.
9067976 HEAVY DUTY ELECTRIC IMPACT WRENCH V1.0
Assistance available at www.princessauto.com or 1-800-665-8685 Page 12
4. Turn both brush holder screws (Figs. 2-3 and 2-7) to back them
out, but do not remove them from the tool body.
5. Turn the impact driver over and repeat steps 2 to 4 to free up the
other brush.
6. Pull the carbon brushes (Fig. 2-4) from the tool by the copper
braid.
a. Keep track of how the carbon brushes are orientated during
removal. The concave surface must be oriented in the same
way if the brushes are reused. This will prevent unnecessary
wear after reinstalling them.
7. Clean old carbon brushes before reinstalling them. Rub the contact
areas with a pencil eraser.
8. Reinsert the old carbon brushes in the same orientation to reduce
wear.
9. Replace both carbon brushes if either is worn down more than 50
percent.
10. When installing the carbon brushes make sure the carbon portions
of the carbon brushes contact the motor armature and that the
springs face away from the motor. Also, make sure the springs
operate freely.
11. Check that the copper braid wire and both coil springs are in their
original positions.
12. Tighten the screws to secure the carbon brushes.
13. Reinsert the space connectors onto the terminals.
14. Position the motor end cap and push it back into place.
15. Tighten the end cap screws.
IMPORTANT! New carbon brushes tend to spark when first
used until they wear and conform to the motor's armature.
CLEANING
1. Unplug the power cord.
2. Remove all swarf from the machine with a vacuum cleaner or
compressed air. Focus on removing dust from the motor’s fan
vents.
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3. Only clean with a damp cloth. Avoid using solvents when cleaning
plastic parts.
STORAGE
When not in use for an extended period, apply a thin coat of lubricant to
the steel parts to avoid rust. Remove the lubricant before using the tool
again.
1. Components should be kept dry, with machined surfaces lightly
oiled.
2. Always remove the impact socket and store in a safe place.
3. Never store equipment in a wet/damp environment.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws
for electronic devices, batteries, oil or other toxic liquids.
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not
function properly or parts are missing. If unable to do so, have a
qualified technician service the tool.
9067976 HEAVY DUTY ELECTRIC IMPACT WRENCH V1.0
Assistance available at www.princessauto.com or 1-800-665-8685 Page 14
Problem(s) Possible Cause(s) Suggested Solution(s)
The impact
wrench will not
start.
1. Supplied power is
interrupted.
2. Carbon brush commutator
is dirty.
3. Fuse or breaker tripped.
4. On/Off switch is faulty.
5. Motor components are
short-circuiting or are
defective.
6. Motor has overheated.
7. Extension cord or power
supply cord is damaged.
1. Check that power supply is
still available.
2. See Carbon Brush
Maintenance.
3. Replace fuse or reset
breaker.
4. Replace faulty switch.
5. Have a qualified technician
service the tool.
6. Allow motor to cool before
attempting to use.
7. Replace damaged power
cord.
Motor starts
slow and
doesn't reach
operation
speed.
1. Voltage is too low.
2. Motor is damaged.
3. Extension cord is too long
or wire gauge is too thin.
1. Confirm power source
amps and voltage matches
or exceeds those of the
impact wrench. Remove
other tools or devices on
the same electrical circuit.
2. Have a qualified technician
service the tool.
3. Eliminate the use of an
extension cord. If an
extension cord is needed,
use one with the proper
diameter for its length and
load.
Tool is making
unusual
sounds.
1. The impact wrench's parts
may be rubbing or binding.
2. Electrical components may
be shorting.
3. Carbon brush commutator
is dirty.
1. Check for obstructions
or misaligned tool
components. Lubricate,
repair or replace the
components based on the
particular problem.
2. Disconnect tool from the
power source immediately.
Have the tool examined by
a qualified technician.
3. Clean the commutator
and carbon brushes
(see Carbon Brush
Maintenance).
V1.0 HEAVY DUTY ELECTRIC IMPACT WRENCH 9067976
Page 15 Assistance available at www.princessauto.com or 1-800-665-8685
Problem(s) Possible Cause(s) Suggested Solution(s)
Performance
decreases
over time.
Carbon brushes worn or
damaged.
Clean the commutator
and carbon brushes
(see Carbon Brush
Maintenance).
Heavy
sparking
inside motor
housing.
1. Motor is shorting. 1. Disconnect tool from the
power source immediately.
Have the tool examined by
a qualified technician.
Overheating 1. Forcing machine to work
too fast.
2. Blocked motor housing
vents.
3. Extension cord is too long
or wire gauge is too thin.
1. Allow machine to work at its
own rate.
2. Blow dust out of motor
using compressed air.
3. Eliminate the use of an
extension cord. If an
extension cord is needed,
use one with the proper
diameter for its length and
load.
Machine slows
when
operating.
1. Low voltage due to
insufficiently powered
circuit.
2. Feed rate into the impact
socket too great.
1. Attach to power circuit with
adequate amperage.
2. Replace with a thicker
gauge extension cord.
3. Slow rate of feed into the
impact socket.
9067976 HEAVY DUTY ELECTRIC IMPACT WRENCH V1.0
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PARTS BREAKDOWN
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Page 17 Assistance available at www.princessauto.com or 1-800-665-8685
PARTS LIST
# DESCRIPTION QTY
1 ST4.9×50 Screws 4
2 5 mm Lock washer 4
3 5 mm washer 4
4 Rubber sleeve 1
5 Aluminum shell 1
6 O-ring 1
7 Bushing 1
8 Washer 1
9 Drive shaft 1
10 Ball ф6.35 mm 2
11 Impact block 1
12 ф5 mm Ball bearing racer 24
13 Washer 1
14 Torque spring 1
15 Intermediate shaft 1
16 Planetary gears 3
17 Pins 3
18 Washer 1
19 Bearing 6002 2RS 1
20 Circlip 1
21 Ring gear 1
22 Oil seal ring 1
23 Gear box 1
# DESCRIPTION QTY
24 Felt seal ring 1
25 Bearing 6001 2RS 1
26 Rotor 1
27 Bearing 608 RS 1
28 Bearing boot 1
29 Air deflector 1
30 ST3.9×70 Screws 2
31 Stator spacer 1
32 Stator 1
33 Handle 1
34 ST3.9×19 screws 7
35 Switch 1
36 Terminal block 1
37 Strain relief 1
38 UL approved power cord 1
39 Housing 1
40 Carbon brush holder
assembly
2
41 Brush flat coil tension
spring
2
42 ST2.9×18 screws 4
43 Carbon brushes 2
44 Motor end cap 1
9067976 HEAVY DUTY ELECTRIC IMPACT WRENCH V1.0
Assistance available at www.princessauto.com or 1-800-665-8685 Page 18
V1,0 9067976
Vous devez lire et comprendre toutes les instructions avant d'utiliser l'appareil. Conservez ce
manuel afin de pouvoir le consulter plus tard.
CLÉ À CHOCS
ÉLECTRIQUE À PRISE ROBUSTE
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PROPOINT 9067976 Le manuel du propriétaire

Catégorie
Outils électroportatifs
Taper
Le manuel du propriétaire

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