RIDGID 122 Cutting and Prep Machine Manuel utilisateur

Marque: RIDGID

Modèle: 122 Cutting and Prep Machine

Catégorie: Outils électroportatifs

Taper: Manuel utilisateur

Copper Cutting and Prep

Machines

• Français – 15

• Castellano – pág. 31

122/122XLManual

999-998-069.10_REV. C

122/122XL Copper Cutting and Prep Machines

Table of Contents

Recording Form for Machine Serial Number..............................................................................................................1

Safety Symbols..............................................................................................................................................................2

General Power Tool Safety Warnings

Work Area Safety........................................................................................................................................................2

Electrical Safety ..........................................................................................................................................................2

Personal Safety ..........................................................................................................................................................3

Power Tool Use and Care ..........................................................................................................................................3

Service ........................................................................................................................................................................3

Specific Safety Information

Copper Cutting and Prep Machines Safety ................................................................................................................4

Description, Specifications and Standard Equipment

Description ..................................................................................................................................................................4

Standard Equipment ..................................................................................................................................................4

Specifications..............................................................................................................................................................5

Icons ..........................................................................................................................................................................6

Tool Assembly

Fitting Brushes and Holder ........................................................................................................................................6

O. D. Deburring Disk ..................................................................................................................................................6

Pre-Operation Inspection ............................................................................................................................................6

Machine and Work Area Set-Up ..................................................................................................................................7

Using Foot Switch (120V Only) ..................................................................................................................................8

Operating Instructions

Cutting Tubes..............................................................................................................................................................9

Cleaning/Deburring O.D. of Tube ............................................................................................................................10

Reaming I.D. of Tube................................................................................................................................................10

Cleaning Inside of Fittings ........................................................................................................................................10

Maintenance Instructions

Cleaning....................................................................................................................................................................11

Lubrication ................................................................................................................................................................11

Adjusting Rack Tension ............................................................................................................................................11

Cutter Wheel Replacement ......................................................................................................................................11

O.D. Brush Replacement ..........................................................................................................................................11

Reamer Blade Replacement ....................................................................................................................................11

Motor Thermal Overload ..........................................................................................................................................12

Accessories ................................................................................................................................................................12

Storage ........................................................................................................................................................................12

Service and Repair......................................................................................................................................................12

Disposal ......................................................................................................................................................................13

Troubleshooting..........................................................................................................................................................13

EC Declaration of Conformity ..........................................................................................................Inside Back Cover

Lifetime Warranty ........................................................................................................................................Back Cover

*Original Instructions - English

122/122XL Copper Cutting and Prep machines

Record Serial Number below and retain product serial number which is located on nameplate.

Serial

No.

Copper Cutting and Prep

Machines

122/122XL

WARNING!

Read this Operator’s Manual

carefully before using this

tool. Failure to understand

and follow the contents of

this manual may result in

electrical shock, fire and/or

serious personal injury.

122

122XL

999-998-069.10_REV. C

122/122XL Copper Cutting and Prep Machines

General Power Tool Safety

Warnings*

WARNING

Read all safety warnings, instructions, illustrations

and specifications provided with this power tool.

Failure to follow all instructions listed below may

result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE!

The term "power tool" in the warnings refers to your

mains-operated (corded) power tool or battery-operated

(cordless) power tool.

Work Area Safety

• Keep your work area clean and well lit. Cluttered or

dark areas invite accidents.

• Do not operate power tools in explosive atmo-

spheres, such as in the presence of flam mable

liquids, gases, or dust. Power tools create sparks

which may ignite the dust or fumes.

• Keep children and bystanders away while operat-

ing a power tool. Distractions can cause you to lose

control.

Electrical Safety

• Power tool plugs must match the outlet. Never

modify the plug in any way. Do not use any adap -

ter plugs with earthed (grounded) power tools.

Un modified plugs and matching outlets will reduce

risk of electric shock.

• Avoid body contact with earthed or grounded sur-

faces such as pipes, radiators, ranges and refrig-

erators. There is an increased risk of electrical shock

if your body is earthed or grounded.

• Do not expose power tools to rain or wet condi-

tions. Water entering a power tool will increase the risk

of electrical shock.

• Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or

Safety Symbols

In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safe-

ty information. This section is provided to improve understanding of these signal words and symbols.

DANGER

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE indicates information that relates to the protection of property.

This symbol means read the operator’s manual carefully before using the equipment. The operator’s manual contains

important information on the safe and proper operation of the equipment.

This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce

the risk of eye injury.

This symbol indicates the risk of hands, fingers or other body parts being caught or wrapped in rollers or other moving parts

This symbol indicates the risk of hands, fingers or other body parts being cut by the rotating reamer or wire brush or other mov-

ing parts

NOTICE

This symbol indicates the risk of machine tipping, causing striking or crushing injuries.

This symbol means do not wear gloves while operating this machine to reduce the risk of entanglement.

This symbol indicates the risk of electrical shock.

* The text used in the General Power Tool Safety Warnings section of this manual is verbatim, as required, from the applicable EN 62841-1 standard. This section con-

tains general safety practices for many different types of power tools. Not every precaution applies to every tool, and some do not apply to this tool.

999-998-069.10_REV. C

moving parts. Damaged or entangled cords increase

the risk of electric shock.

• When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of a

cord suitable for outdoor use reduces the risk of elec-

tric shock.

• If operating a power tool in a damp location is

unavoidable, use a ground fault circuit interrupter

(GFCI) protected supply. Use of a GFCI reduces

the risk of electric shock.

Personal Safety

• Stay alert, watch what you are doing and use com-

mon sense when operating a power tool. Do not

use a power tool while you are tired or under the

influence of drugs, alcohol, or medication. A mo -

ment of inattention while operating power tools may

result in serious personal injury.

• Use personal protective equipment. Always wear

eye protection. Protective equipment such as dust

mask, non-skid safety shoes, hard hat, or hearing

protection used for appropriate conditions will reduce

personal injuries.

• Prevent unintentional starting. Ensure the switch

is in the OFF-position before connecting to power

source and/or battery pack, picking up or carrying

the tool. Carrying power tools with your finger on the

switch or energizing power tools that have the switch

ON invites accidents.

• Remove any adjusting key or wrench before turn-

ing the power tool ON. A wrench or a key left attached

to a rotating part of the power tool may result in per-

sonal injury.

• Do not overreach. Keep proper footing and bal-

ance at all times. This enables better control of the

power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or

jewel ry. Keep your hair, clothing, and gloves away

from moving parts. Loose clothes, jewelry, or long

hair can be caught in moving parts.

• If devices are provided for the connection of dust

extraction and collection facilities, ensure these are

connected and properly used. Use of dust collection

can reduce dust-related hazards.

• Do not let familiarity gained from frequent use of

tools allow you to become complacent and ignore

tool safety principles. A careless action can cause

severe injury within a fraction of a second.

122/122XL Copper Cutting and Prep Machines

Power Tool Use and Care

• Do not force power tool. Use the correct power tool

for your application. The correct power tool will do the

job better and safer at the rate for which it is designed.

• Do not use power tool if the switch does not turn it

ON and OFF. Any power tool that cannot be con-

trolled with the switch is dangerous and must be

repaired.

• Disconnect the plug from the power source and/or

remove the battery pack, if detachable, from the

power tool before making any adjustments, chang-

ing accessories, or storing power tools. Such pre-

ventive safety measures reduce the risk of starting

the power tool accidentally.

• Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the pow -

er tool or these instructions to operate the power

tool. Power tools are dangerous in the hands of

untrained users.

• Maintain power tools and accessories. Check for

misalignment or binding of moving parts, breakage

of parts and any other condition that may affect the

power tool’s op er ation. If damaged, have the power

tool repaired before use. Many accidents are caused

by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly main-

tained cutting tools with sharp cutting edges are less

likely to bind and are easier to control.

• Use the power tool, accessories and tool bits etc.

in accordance with these instructions, taking into

account the working conditions and the work to be

performed. Use of the power tool for operations dif-

ferent from those intended could result in a hazardous

situation.

• Keep handles and grasping surfaces dry, clean

and free from oil and grease. Slippery handles and

grasping surfaces do not allow for safe handling and

control of the tool in unexpected situations.

Service

• Have your power tool serviced by a qualified repair

person using only identical replacement parts.

This will ensure that the safety of the power tool is

maintained.

Specific Safety Information

WARNING

This section contains important safety information

that is specific to this tool.

Description, Specifications and

Standard Equipment

Description

The RIDGID

Model 122 and 122XL Copper Cutting and

Prep Machines are designed to cut, clean and deburr cop-

per tubing and fittings (Types K, L and M). These can also

be used to cut and deburr stainless steel tubing with a

maximum wall thickness of .065" (1.65 mm) with a sepa-

rate cutter wheel.

Cutting is performed by turning the tubing with motor-driv-

en rollers while a cutter wheel is manually actuated by a

rack and pinion. An adjustable cutting handle accommo-

dates different diameter tubes and a scale is included for

tube measurement. Reamer removes burrs from the inside

of the tubing while the brush cleans the external surface in

preparation for joining. The machine can also clean the

inside of fittings using individually sized brushes that are

attached to the quick-change adapter. Deburring disk

cleans burrs from the outside surface of the tubing.

The RIDGID

Model 122 and 122XL Copper Cutting and

Prep Machines are not designed for use with pipe.

Standard Equipment

The 122 and 122XL Copper Cutting and Prep Machines

come with the following items:

• O. D. Cleaning Brush

• Cone Reamer

• O. D. Deburring Disk (122XL Only)

• Fitting Brush Storage Kit (122 Only)

• Operator’s Manual Pack

Figure 1A – 122 Copper Cutting and Prep Machine

Read these precautions carefully before using the

122 and 122XL Copper Cutting and Prep Machines

to reduce the risk of electrical shock or serious

personal injury.

SAVE THESE INSTRUCTIONS!

Keep this manual with machine for use by the operator.

Copper Cutting and Prep Machines

Safety

• Do not wear gloves or loose clothing. Keep sleeves

and jackets buttoned. Clothing can be caught in

rotating rollers or tools and cause crushing injuries.

• Secure machine to stable bench or stand. Properly

support the tubes. This reduces the risk of falling

tube, tipping and serious injury.

• Keep fingers and hands away from the rotating

rollers, reamer, wire brushes, deburring disk and

tube. This reduces the risk of entanglement and cut-

ting injuries.

• Do not cut visibly bent tubing or tubing with fit-

tings attached. Reduces the risk of excessive vibra-

tion and loss of control of the machine and/or tubing.

• Only use the machines to cut, clean and deburr

copper or stainless steel tubing as directed in

this manual. Do not use for other purposes or modi-

fy. Other uses or modifying this machine for other

applications may increase the risk of serious injury.

• Read and understand the instructions and warn-

ings for all equipment and material being used

before operating the machines. Failure to follow all

instructions and warnings may result in property dam-

age or serious personal injury.

If you have any question concerning this RIDGID

product:

– Contact your local RIDGID distributor.

– Visit RIDGID.com to find your local RIDGID contact

point.

– Contact Ridge Tool Technical Service Department at

rtctechse[email protected]om, or in the U.S. and

Canada call (800) 519-3456.

999-998-069.10_REV. C

122/122XL Copper Cutting and Prep Machines

O.D.

Wire

Brush

Reamer

Rack and Pinion

Measuring

Scale

Guard

Adjustable

Handle

Warning Label

Figure 2B – 122XL Copper Cutting and Prep Machine

The machine serial number is located on the rear side of

the machine. The last 4 digits indicate the month and

year of the manufacture. (08 = month, 15 = year).

Figure 3 – Machine Serial Number

Figure 1B – 122 Copper Cutting and Prep Machine

Figure 2A – 122XL Copper Cutting and Prep Machine

999-998-069.10_REV. C

122/122XL Copper Cutting and Prep Machines

Parameter 122 122XL

Capacity

" to 2" (12 mm to 54 mm)

" to 4" (12 mm to 108 mm)

Copper Tubes and Fittings ASTM B88 Type K, L & M ASTM B88 Type K, L & M

Stainless Steel Tubes Max Wall Thickness 0.065” (1.65 mm) Max Wall Thickness 0.065” (1.65 mm)

Cutter Wheel Model 2191 HD (STD 115V) Model 122 SS

Model 122 SS (STD, 100V, 230V)

Reamer Single Flute Cone, Single Flute Cone,

" to 2" (12 mm to 54 mm) RH

" to 2" (12 mm to 54 mm)

Roller Speed 450 rpm 300 rpm

Motor Type Induction Motor Induction Motor

Motor Rating 100V 100/200V, 50 Hz, 5.4/2.7 Amp

Motor Rating 115V 115V, 60 Hz, 1/3 HP, 3.2 Amp 115V, 60 Hz, 1/3 HP, 3.2 Amp

Motor Rating 220V-240V 220-240VAC, 50/60Hz, 2.2 Amp 220-240VAC, 50/60Hz, 2.2 Amp

Switch Toggle On/Off Toggle On/Off

Weight 50 lb (22,7 kg) 72 lb (32,7 kg)

Dimensions (HxLxW) 14.6" x 16.8" x 15.1" 16.5" x 17.1" x 15.0"

(370 x 427 x 383 mm) (419 x 434 x 381 mm)

Sound Pressure (L

)* 75 dB(A), K=3 75 dB(A), K=3

Specifications

Cutter Wheel

Guide Rollers

ON/OFF Switch

Motor-Driven

Rollers

O.D.

Wire

Brush

Reamer

Rack and Pinion

Measuring

Scale

Guard

Adjustable

Handle

Cutter Wheel

Guide Rollers

ON/OFF Switch

Motor-Driven

Rollers

Fitting Brushes

and Holder

Warning Label

* Sound measurements are measured in accordance with a standardized test per Standard EN 62481-1.

- Sound emissions may vary due to your location and specific use of these tools.

- Daily exposure levels for sound need to be evaluated for each application and appropriate safety measures taken when needed. Evaluation of exposure levels

should consider the time a tool is switched off and not in use. This may significantly reduce the exposure level over the total working period.

Vent

Icons

Selection of appropriate materials and instal-

lation, joining and forming methods is the responsibility of

the system designer and/or installer. Selection of improp-

er materials and methods could cause system failure.

Stainless steel and other corrosion resistant materials

can be contaminated during installation, joining and form-

ing. This contamination could cause corrosion and pre-

mature failure. Careful evaluation of materials and methods

for the specific service conditions, including chemical and

temperature, should be completed before any installation

is attempted.

Tool Assembly

WARNING

To reduce the risk of serious injury during use, fol-

low these procedures for proper assembly.

ON/OFF switch should be OFF and machine un -

plugged before assembly.

Fitting Brushes and Holder

(optional accessory for the 122XL)

1. Mount the fitting brush holder to the side of machine

using provided screws

2. Attach the quick-change collet (Figure 4) to the front

roller shaft extending from machine housing using the

setscrew. Securely tighten with

" hex key.

3. Pull the collar of the collet to unlock and insert the

brush shank, then release the collar to lock. Make

sure the brush is secure. The brush can be replaced

in similar manner.

Figure 4 – Collet Installed

O. D. Deburring Disk

(optional accessory for the 122)

1. Hold the O.D. brush shaft stationary by gripping the

flats located near the surface of the housing with a

wrench (Figure 5).

2. Remove the

" nut and washer, and then remove the

brush and spacer.

3. With the disk model number (F-4697) recess facing

the machine housing, slide the deburring disk onto the

shaft and replace the brush. Spacer should not be

used when the deburring disk is installed.

Figure 5 – Installing Deburring Disk

4. Reinstall washer and

" nut and securely tighten.

Pre-Operation Inspection

WARNING

Before each use, inspect your Copper Cutting and

Prep Machine and correct any problems to reduce

the risk of serious injury from electric shock, entan-

glement, crushing and other causes and prevent

machine damage.

1. Make sure that the copper cutting and prep machine

is unplugged and the ON/OFF switch is in OFF (O)

position.

2. Clean any oil, grease or dirt from the tool including

handles and controls. This aids inspection and helps

prevent the tool or control from slipping from your grip.

999-998-069.10_REV. C

122/122XL Copper Cutting and Prep Machines

Brush

Holder

Quick-change Collet

Set

Screw

Flat

Brush

Shaft

Deburring

Disk

(Recess

towards

machine)

NOTICE

Power ON

Power OFF

999-998-069.10_REV. C

8. After the inspection is complete, move the ON/OFF

switch into the OFF (O) position and, with dry hands,

unplug the machine.

Machine and Work Area Set-Up

WARNING

Set up the Copper Cutting and Prep Machine and

work area according to these procedures to reduce

the risk of injury from electrical shock, entanglement,

crushing and other causes and prevent tool damage.

Secure machine to stable bench or stand. Properly

support tube. This will reduce the risk of falling

tube, tipping and serious injury.

Keep fingers and hands away from the rotating

ream er, rollers, wire brush, deburring disk and tube.

Reduces the risk of entanglement and cutting in -

juries.

1. Check work area for:

• Adequate lighting.

• Flammable liquids, vapors or dust that may ignite. If

present, do not work in area until sources have

been identified and corrected. The copper cutting

and prep machine is not explosion proof and can

cause sparks.

• Clear, level, stable, dry place for operator. Do not

use the machine while standing in water.

• Properly grounded electrical outlet of the correct

voltage. A three-prong or GFCI outlet may not be

properly grounded. If in doubt, have outlet inspect-

ed by a licensed electrician.

• Clear path to electrical outlet that does not contain

any potential sources of damage for the power cord.

2. Inspect the work to be done. Determine the material,

type and size of the tube. Determine the correct

equipment for the job. See “Specification” section for

tool information.

3. Confirm that the equipment to be used has been

properly inspected.

4. Place the machine on a flat, level, stable surface or a

1206 stand. If using a 1206 Stand, set up per its

instructions. Bolt the machine down using the mount-

ing holes located at the rear of the unit. Confirm that

unit is stable and secure.

Clean dirt and debris from the rollers. Rollers must be

kept clean to insure proper machine performance.

3. Inspect the copper cutting and prep machine for the

following items:

• Damage or modification to the cord and plug.

• Proper assembly, maintenance and completeness.

• Damaged, misaligned or binding parts.

• Free movement of adjustable handle, rack and

pinion, cutter wheel and guide rollers

• Presence and readability of the warning label (see

Figure 6).

• Any other condition which may prevent safe and

normal operation.

If any problems are found, do not use the copper

cutting and prep machine until the problems have

been repaired.

Figure 6 – Warning Label

4. Inspect the cutter wheel, reamer, brush(es) and guide

rollers for wear and damage. If necessary, replace prior

to using the machine. Dull, damaged or de formed

tools can lead to uneven cuts or cleaning, excessive

bur formation, and slow the cutting or cleaning process.

5. Inspect and maintain any other equipment being used

per its instructions.

6. Make sure that the ON/OFF switch is set to the OFF

(O) position. With dry hands, plug cord into properly

grounded outlet.

7. Move the ON/OFF switch into the ON (I) position

and note the direction of rotation of the rollers. If the

switch does not control the machine operation, do not

use the machine until the switch has been repaired.

The rollers should rotate counter-clockwise when

viewed from the reamer side of the machine. If the

rotation is not correct, do not use the machine until it

has been repaired.

122/122XL Copper Cutting and Prep Machines

Figure 7 – 122XL on 1206 stand

5. If tube will extend more than 6" beyond the machine,

use one or more stands to support the tube.

6. Restrict access or set-up guards or barricades to

create a minimum of 3 feet (1 m) of clearance around

the machine and tube. This reduces the risk of entan-

glement or tipping from non-operators from contact-

ing the machine or tube.

7. Confirm that the ON/OFF switch is in OFF (O) position.

8. Run the cord along the clear path. With dry hands plug

the copper cutting and prep machine into a properly

grounded outlet. Keep all connections dry. If the power

cord is not long enough, use an extension cord that:

• Is in good condition.

• Has a three-prong plug similar to that supplied on

the machine.

• Is rated for outdoor use and contains a W or W-A in

the cord designation (i.e. SOW), or complies with

H05VV-F, H05RN-F types or IEC type design

(60227 IEC 53, 60245 IEC 57).

• Has sufficient wire size. For extension cords up to

50' (15.2 m) long use 16 AWG (1.5 mm

) or heav-

ier. For extension cords 50'-100' (15.2 m – 30.5 m)

long use 14 AWG (2.5 mm

) or heavier.

Using Foot Switch (120V only)

For ease of operation, the 122 and 122XL can be used

with Model 301A Foot Switch–120.

1. With dry hands plug the 301A Foot Switch into a

properly grounded outlet or extension cord.

2. Confirm that the 122 or 122XL machine ON/OFF

switch is in OFF (O) position. Plug the 122 or 122XL

machine plug into the foot switch receptor.

3. Turn the ON/OFF switch to ON (I) position.

4. With hands clear of all rotating parts, press the foot

switch and confirm that the foot switch controls the

machine operation. Release the foot switch and let the

machine come to a complete stop. Move the ON/OFF

switch to the OFF (O) position.

Operating Instructions

WARNING

Always wear appropriate eye protection to protect

your eyes against dirt and other foreign objects.

Do not wear gloves or loose clothing. Keep sleeves

and jackets buttoned. Clothing can be caught in

rotating rollers or tools and cause crushing injuries.

Keep fingers and hands away from rotating rollers,

reamer, wire brushes and tube. This reduces the

risk of entanglement and cutting injuries

Properly support long lengths of tubing. This re -

duces the risk of tipping or falling tube.

Do not cut visibly bent tubing or tubing with fit-

tings attached. Reduces the risk of excessive vibra-

tion and loss of control of the tubing.

Follow operating instructions to reduce the risk of

injury from electrical shock, entanglement, crushing

and other causes and prevent machine damage.

1. Confirm that the copper cutting and prep machine and

work area are properly set up and the work area is

free of bystanders and other distractions.

2. Assume a proper operating position to help main-

tain control the machine and process:

• Be sure you have convenient access to the ON/ -

OFF switch or can control the ON/OFF action of the

foot switch if used.

• Be sure that you have good balance, do not have to

overreach, and cannot fall on the machine or other

hazards.

999-998-069.10_REV. C

122/122XL Copper Cutting and Prep Machines

Figure 9 – Cutter Wheel Support Rollers Contacting

Tubing

5. Turn the ON/OFF switch to ON (I) position.The rollers

and the tube will start to rotate. Keep hands way

from rotating parts.

Figure 10 – Cutting Tubing

6. Apply downward force to the handle slowly and con-

tinuously until the tubing is cut. Aggressive cutting can

damage the cutter wheel and cause excessive burrs.

7. Reduce force on the handle maintaining the support

rollers in contact with the tubing. The rollers help

hold the tubing in place.

8. Turn the ON/OFF switch to OFF (O) position.

• Keep hands and fingers away from reamer, wire

brushes and ends of the tubing.

This operating position will help to maintain control of

tubing and the machine.

Cutting Tubes

1. Check that the tubing is not visibly bent and no fittings

are attached. Cutting bent tubes or tubes with fit-

tings can result in excessive vibration and loss of

control. Use a hand cutter if needed. Mark the tubing

at the desired length. For convenience, a measuring

scale is provided on the machine.

2. Position the cutter handle to provide clearance for the

tubing. To adjust the cutter wheel position, move

handle to the right and relocate position pin by mov-

ing handle up or down according to the arrow marks

shown on the handle label (see Figure 8).

Figure 8 – Adjusting Handle Position

3. Place the tubing on the rollers so that the cutting

mark is located under the cutter wheel, on the zero

mark of the scale. If the tubing extends beyond the

machine, position supports under the tube. Supports

should be adjusted so the tube sits squarely on the

rollers. This will help insure proper tracking of the cut.

4. Lower the handle until the cutter wheel support rollers

contact the tubing (Figure 9). Align the cutter wheel

with the mark on the tubing.

999-998-069.10_REV. C

122/122XL Copper Cutting and Prep Machines

3. Place the tubing over the reamer cone and gently

apply pressure (Figure 13). Do not force the tube

into the reamer. This will remove burrs from inside of

the tubing. The maximum reaming capacity is 2" (54

mm) tubing. Do not try to deburr larger tubes.

Figure 13 – Reaming I.D. of Tube

4. Turn the ON/OFF switch to OFF (O) position.

Cleaning Inside of Fittings

1. Check that the installed brush is the correct size for the

fitting diameter. New brushes (up to 3" size) are sim-

ilar in size to the tube O.D. If needed, install correct

size fitting brush on the quick-change collet as

described in “Fitting Brushes and Holder” section of

Tool Assembly.

2. Turn ON/OFF switch to ON (I) position.

3. Keep fingers away from brush. Push fitting over the

rotating brush (Figure 14). Hold the fitting securely to

prevent rotation and press O.D. of the fitting against the

O.D. of the brush. Continue until fitting I.D. is clean,

then pull fitting off of brush.

4. Turn the ON/OFF switch to OFF (O) position.

Figure 14 – Cleaning Inside of Fittings

999-998-069.10_REV. C

122/122XL Copper Cutting and Prep Machines

9. When tubing stops rotating, remove from the machine.

Raise the cutter handle.

Cleaning/Deburring O.D. of Tube

1. Turn ON/OFF switch to ON (I) position. Keep hands

away from the tube ends and rotating parts.

2. Place the end of tube on the rest plate. Properly

support the tube to help maintain control.

3. For cleaning: Gently press the tube against the brush

and rotate slowly until the surface is bright (Figure 11).

Figure 11 – Cleaning Tube O.D.

4. For deburring: Gently press the tube end against the

deburring disk to remove external burrs. Rotate the tube

against deburring disk (Figure 12). This also bev els the

end of the tube for easier insertion into fitting.

Figure 12 – Deburring O.D. Of Tube

5. Turn the ON/OFF switch to OFF (O) position.

Reaming I.D. of Tube

1. Turn ON/OFF switch to ON (I) position. Keep hands

away from tube ends and rotating parts.

2. Securely grasp the tube. Properly support the tube to

help maintain control.

2. Remove cutter wheel screw and replace the cutter

wheel (Figure 15). See Accessories section for avail-

able cutter wheels.

3. Reinstall the roller and slide assembly and securely

tighten the shoulder bolt.

O.D. Brush Replacement

The O.D. Brush should be replaced when its bristles

become uneven or too short to effectively clean the tubing.

See Figure 5.

1. Hold the O.D. brush shaft stationary by gripping the flat

located near the surface of the housing with a

wrench.

2. Remove the

" nut and washer from the shaft and

replace the brush.

3. Reinstall washer and nut and securely tighten.

Reamer Blade Replacement

Replace reamer blade if it is damaged or dull.

1. Remove reamer from its shaft by loosening set screw

with a

" hex key.

2. Unscrew two cap screws that hold the blade to the

reamer cone. Replace the blade

3. Reinstall reamer onto the shaft and secure with

" set

screw.

Figure 16 – Reamer

999-998-069.10_REV. C

122/122XL Copper Cutting and Prep Machines

Maintenance Instructions

WARNING

Make sure that the ON/OFF switch is in the OFF

position and the machine is unplugged before per-

forming any maintenance or making any adjust-

ments.

Maintain tool according to these procedures to

reduce the risk of injury from electrical shock,

entanglement and other causes.

Cleaning

Gently clean the machine after each use with a clean dry

cloth. Keep the rollers clean and free from dirt and debris.

Keep the reamer, brush, cutter wheel and deburring disk

clean and free from chips for maximum efficiency.

Lubrication

Keep a light coat of lubricating oil on the rack and pinion,

the cutter wheel shaft, and the guide roller shafts. Wipe up

any excess oil.

Adusting Rack Tension

Use a

" hex key to tighten or loosen rack tension set

screw (Figure 15) as desired. Typically it is set just tight

enough to prevent rack movement under it’s own weight.

Cutter Wheel Replacement

Replace the cutter wheel when the cutting edge becomes

chipped or flat.

1. Loosen the shoulder bolt and remove the roller and

slide assembly (Figure 15). Do not remove the shoul-

der bolt, this keeps the tension spring in place.

Figure 15 – Remove Cutter Wheel Screw

Shoulder

Screw

Cutter

Wheel

Roller Slide

Assembly

Rack Tension

Set Screw

Reamer

Blade

999-998-069.10_REV. C

122/122XL Copper Cutting and Prep Machines

Motor Thermal Overload

The motor is equipped with a thermal overload that turns

off the motor if it gets too hot.

To reset the thermal overload, unplug machine and turn

ON/OFF switch to the OFF (O) position and allow the

motor to cool for 15 minutes. Use a thin, non-conductive

probe to reach through the vent (Figures 1 and 2) to

press the reset button (Figure 17).

Figure 17 – Motor Reset Button

If motor does not start or the thermal overload continual-

ly trips during normal operation, the machine should be

taken to RIDGID Authorized Service Center.

Accessories

WARNING

To reduce the risk of serious injury, only use acces-

sories specifically designed and recommended for

use with the 122 and 122XL Copper Cutting and

Prep Machines such as those listed below. Other

Accessories suitable for use with other tools may be

hazardous when used with the 122 and 122XL

Copper Cutting and Prep Machines.

Further information on accessories specific to this tool can be found in

the RIDGID Catalog and online at RIDGID.com or RIDGID.eu

Machine Storage

The 122 and 122XL Copper Cutting and

Prep Machines must be kept indoors or well covered in

rainy weather. Store the machine in a locked area that is

out of reach of children and people unfamiliar with the

machines. These machines can cause serious injury in the

hands of untrained users.

Service and Repair

WARNING

Improper service or repair can make machine

unsafe to operate.

The “Maintenance Instructions” will take care of most of

the service needs of this machine. Any problems not

addressed by this section should only be handled by an

authorized RIDGID service technician.

Tool should be taken to a RIDGID Independent Service

Center or returned to the factory.

For information on your nearest RIDGID Independent

Service Center or any service or repair questions:

• Contact your local RIDGID distributor.

• Visit RIDGID.com to find your local RIDGID contact

point.

• Contact Ridge Tool Technical Service Department at

rtctechservices@emerson.com or in the U.S. and

Canada call (800) 519-3456

Catalog Model

No. No. Description

33175 2191 Cutter Wheel for Copper

34360 — Wheel Screw for 2191 Cutter Wheel

33551 122SS Cutter Wheel for Copper and Stainless Steel

10343 — Wheel Pin for 33551 Cutter Wheel

46105 — O.D. Deburring Disk

94682 — O.D. Cleaning Brush

94687 — 2" Reamer Cone Assembly

36662 301A Model 301A Foot Switch – 120V Only

42360 1206 1206 Stand

94692 — Reamer Blade

WARNING

Catalog

No. Description

93747 Quick-Change Collet

93717

" Fitting Brush (3 Per Pack)

93722

" Fitting Brush (3 Per Pack)

93727 1" Fitting Brush (3 Per Pack)

93732 1

" Fitting Brush (3 Per Pack)

93737 1

" Fitting Brush (3 Per Pack)

93742 2" Fitting Brush (3 Per Pack)

12638 2

" Fitting Brush (3 Per Pack) – 122XL Only

12643 3" - 4" Fitting Brush (3 Per Pack) – 122XL Only

93707 Fitting Brush Storage Kit Includes Mountable Storage Rack,

Quick-Change Collet, Spare Cutter Wheel and Brushes

(

", 1", 1

", 1

, 2")

93712 Fitting Brush Holder

Fitting Brush and Holder

Red Reset

Button

999-998-069.10_REV. C

122/122XL Copper Cutting and Prep Machines

SYMPTOM POSSIBLE REASONS SOLUTION

Excessive vibration dur-

ing operation.

Machine not cutting

tubes properly.

Machine stalls while cut-

ting.

Excessive tube burrs or

end deformation.

Troubleshooting

Cutting bent tubes on machine.

Long tubes not properly supported.

Machine not properly mounted.

Worn blades or cutter wheel.

Use on incorrect tube size or material.

Applying excessive force on the handle while cutting.

Worn or damaged cutter wheel.

Applying excessive force on the handle while cut-

ting.

Do not cut visibly bent tubes on machine. Use

hand cutter, or straighten tubes before cutting.

Support longer tubes with pipe stands.

Properly mount the machine on flat surface, bolt

with the mounting bolts.

Replace worn blades or cutter wheel.

Use on correct type of tubes (see Specifications).

Gently apply force on the handle.

Replace cutter wheel.

Gently apply force on the handle.

Disposal

Parts of the 122 and 122XL Copper Cutting and Prep

Machines contain valuable materials and can be recycled.

There are companies that specialize in recycling that

may be found locally. Dispose of the com ponents in com-

pliance with all applicable regulations. Contact your local

waste management authority for more information.

For EC Countries: Do not dispose of elec-

trical equipment with household waste!

According to the European Guideline 2002/ -

96/ EC for Waste Electrical and Electronic

Equipment and its implemen tation into nation-

al legislation, electrical equipment that is no

longer usable must be collected separately and disposed

of in an environmentally correct manner.

999-998-069.10_REV. C

122/122XL Copper Cutting and Prep Machines

Machines de coupe et de préparation du cuivre

Notez ci-dessous le numéro de série indiqué sur la plaque signalétique de l’appareil pour future

référence.

N° de

série

Machines de coupe et de

préparation du cuivre

122/122XL : Mode d’emploi

122

122XL

AVERTISSEMENT

Familiarisez-vous avec ce mode

d’emploi avant d’utiliser l’appareil.

Tout manque de compréhension

ou de respect des consignes ci-

après augmenterait les risques de

choc électrique, d’incendie et/ou

de graves lésions corporelles.

999-998-069.10_REV. C

Machines de coupe et de préparation du cuivre

Table des matières

Fiche d’enregistrement du numéro de série de la machine....................................................................................15

Symboles de sécurité ................................................................................................................................................17

Consignes de sécurité générales applicables aux appareils électriques

Sécurité des lieux......................................................................................................................................................17

Sécurité électrique ....................................................................................................................................................17

Sécurité individuelle ..................................................................................................................................................18

Utilisation et entretien des appareils électriques ......................................................................................................18

Service après-vente ..................................................................................................................................................19

Consignes de sécurité spécifiques

Sécurité des machines de coupe et de préparation du cuivre ..................................................................................19

Description, caractéristiques techniques et équipements de base

Description ................................................................................................................................................................19

Equipements de base ..............................................................................................................................................20

Caractéristiques techniques......................................................................................................................................20

Icones ......................................................................................................................................................................21

Assemblage de l’appareil

Montage des brosses et du porte-brosses................................................................................................................21

Disque d’ébarbage externe ......................................................................................................................................21

Inspection préalable....................................................................................................................................................22

Préparation de la machine et des lieux ....................................................................................................................23

Utilisation de la pédale de commande (modèle 120V uniquement)..........................................................................24

Consignes d’utilisation

Coupe des tubes et tuyaux ......................................................................................................................................24

Nettoyage et ébarbage externe des tubes................................................................................................................25

Alésage des tubes ....................................................................................................................................................26

Nettoyage interne des raccords ................................................................................................................................26

Consignes d’entretien

Nettoyage..................................................................................................................................................................27

Lubrification ..............................................................................................................................................................27

Réglage de la crémaillère ........................................................................................................................................27

Remplacement du galet de coupe ............................................................................................................................26

Remplacement de la brosse externe ........................................................................................................................27

Remplacement de la lame d’alésoir..........................................................................................................................27

Protection thermique du moteur................................................................................................................................27

Accessoires ................................................................................................................................................................28

Stockage ......................................................................................................................................................................28

Révisions et réparations ............................................................................................................................................28

Recyclage ....................................................................................................................................................................29

Dépannage ..................................................................................................................................................................29

Déclaration de conformité CE ..............................................................................................recto de la page de garde

Garantie à vie ..........................................................................................................................................page de garde

*Traduction de la notice originale

999-998-069.10_REV. C

Consignes générales de

sécurité applicables aux

appareils électriques*

AVERTISSEMENT

Familiarisez-vous avec l’ensemble des consignes

de sécurité, instructions, illustrations et carac-

téristiques techniques fournies avec cet appareil

électrique. Le non-respect des consignes ci-dessous

augmenterait les risques de choc électrique, d’in -

cendie et/ou de grave blessure corporelle.

Conservez l’ensemble des consignes de sécu-

rité et d’utilisation pour future référence !

Le terme « appareil électrique » utilisée dans les con-

signes de sécurité s’applique à la fois aux appareils élec-

trique sur secteur et à piles.

Sécurité des lieux

• Assurez-vous de la propreté et du bon éclairage

des lieux. Les chantiers encombrés ou mal éclairés

sont une invitation aux accidents.

• N’utilisez pas d’appareils électriques en présence

de substances volatiles telles que liquides, gaz ou

poussières combustibles. Ce type de matériel risque

de produire des étincelles susceptibles d’enflammer les

poussières et émanations combustibles.

• Eloignez les enfants et les curieux durant l’utili -

sation des appareils électriques. Les distractions

risquent de vous faire perdre le contrôle de l’appareil.

Sécurité électrique

• La fiche du cordon d’alimentation de l’appareil doit

être adaptée à la prise de courant utilisée. Ne jamais

utiliser d’adaptateur sur un appareil électrique avec

terre. L’emploi de fiches non modifiées et de prises

appropriées limitera les risques de choc électrique.

• Evitez tout contact avec des objets reliés à la terre

Symboles de sécurité

Les symboles et mots clés utilisés à la fois dans ce mode d’emploi et sur l’appareil lui-même servent à signaler

d’importants risques de sécurité. Ce qui suit permettra de mieux comprendre la signification de ces mots clés et symboles.

DANGER

Ce symbole sert à vous avertir de risques d’accident potentiels. Le respect des consignes qui le suivent vous permettra d’éviter

les risques d’accident grave ou potentiellement mortel.

Le terme DANGER signifie une situation dangereuse qui, faute d’être évitée, provoquerait la mort ou de graves

blessures corporelles.

AVERTISSEMENT

Le terme AVERTISSEMENT signifie une situation dangereuse potentielle qui, faute d’être évitée, serait sus-

ceptible d’entraîner la mort ou de graves blessures corporelles.

ATTENTION

Le terme ATTENTION signifie une situation dangereuse potentielle qui, faute d’être évitée, serait susceptible

d’entraîner des blessures corporelles légères ou modérées.

Le terme AVIS IMPORTANT indique des informations concernant la protection des biens.

Ce symbole indique la nécessité de bien se familiariser avec la notice d’emploi avant d’utiliser ce matériel. La notice

d’emploi renferme d’importantes consignes de sécurité et d’utilisation du matériel.

Ce symbole impose le port systématique de lunettes de sécurité à ?illères lors de la manipulation ou utilisation de ce matériel

afin de limiter les risques de lésion oculaire.

Ce symbole signale un risque d’entraînement des doigts, jambes, vêtements ou autres objets portés dans le mécanisme.

Ce symbole signale un risque de coupure des mains des doigts ou autres parties du corps en cas de contact avec un alésoir,

une brosse rotative ou autre mécanisme.

AVIS IMPORTANT

Ce symbole signale un risque de blessure en cas de renversement de l’appareil.

Ce symbole interdit le port de gants lors de l’utilisation de la machine afin de limiter les risques d’enchevêtrement.

Ce symbole signale un risque de choc électrique.

Machines de coupe et de préparation du cuivre

* Imposé d’office, le texte utilisé dans la section intitulée « Consignes générales de sécurité applicables aux appareils électriques » de ce manuel est extrait verbatim

de la norme EN 62841-1. Cette section couvre des mesures de sécurité générales applicables à de nombreux types d’appareils électriques divers. Les consignes

affichées ne sont pas nécessairement applicables à l’ensemble des appareils, et certaines d’entre-elles ne sont pas applicables à cet appareil.

tels que canalisations, radiateurs, cuisinières et

réfrigérateurs. Tout contact avec la terre augmenterait

les risques de choc électrique.

• N’exposez pas l’appareil à la pluie ou aux intem-

péries. Toute pénétration d’eau à l’intérieur d’un

appareil électrique augmenterait les risques de choc

électrique.

• Ne maltraitez pas le cordon d’alimentation de

l’appareil. Ne jamais porter, tirer ou débrancher

l’appareil par son cordon d’alimentation. Les cor-

dons d’alimentation endommagés ou entortillés aug-

mentent les risques de choc électrique.

• Lors de l’utilisation d’un appareil électrique à l’ex -

térieur, prévoyez une rallonge électrique appro-

priée. Les rallonges électriques prévues pour une

utilisation à l’extérieur limitent les risques de choc

électrique.

• Lorsque l’utilisation d’un appareil électrique dans

un lieu humide est inévitable, prévoyez une ali-

mentation équipée d’un disjoncteur différentiel.

L’utilisation d’un disjoncteur différentiel limite les risques

de choc électrique.

Sécurité individuelle

• Soyez attentif, restez concentré et faites preuve de

bon sens lors de l’utilisation de ce type d’appareil.

Ne jamais utiliser ce matériel lorsque vous êtes

fatigué ou sous l’influence de drogues, de l’alcool

ou de médicaments. Lors de l’utilisation d’un appareil

électrique, un instant d’inattention risque d’entraîner

de graves lésions corporelles.

• Prévoyez les équipements de protection individu-

elle appropriés. Portez systématiquement une pro-

tection oculaire. Selon le cas, le port d’un masque à

poussière, de chaussures de sécurité antidérapantes,

du casque ou d’une protection auriculaire peut aider à

limiter les risques de lésion corporelle.

• Evitez les démarrages accidentels. Assurez-vous

que l’interrupteur se trouve en position « arrêt »

avant de brancher l’appareil, d’y introduire un bloc-

piles ou de le porter. Le fait de porter un appareil élec-

trique avec son doigt sur la gâchette ou de l’alimenter

lorsque son interrupteur est en position « marche » est

une invitation aux accidents.

• Retirez toute clé ou dispositif de réglage éventuel

avant de mettre l’appareil en marche. Une clé ou

tout autre dispositif de réglage engagé sur un élé-

ment mécanique pourrait provoquer un accident.

• Ne vous mettez pas en porte-à-faux. Maintenez une

bonne assiette et un bon équilibre à tout moment.

Cela assurera un meilleur contrôle de l’appareil en cas

d’imprévu.

• Habillez-vous de manière appropriée. Ne portez ni

accessoires, ni bijoux. Eloignez vos cheveux, vos

vêtements et vos gants des mécanismes lorsque

l’appareil fonctionne. Les foulards, les bijoux et les

cheveux longs risquent d’être entraînés par les mécan-

ismes en rotation.

• En présence d’un système d’extraction et de récu -

pération de poussière, assurez-vous que celui-ci

est correctement raccordé et utilisé. La récupération

de poussière peut limiter les risques d’incidents liés à

la poussière.

• Ne laissez pas la familiarité issue d’une utilisation

fréquente de l’appareil vous rendre complaisant

au point d’ignorer les principes de sécurité appli-

cables. Le moindre faux-pas peut occasionner de

graves blessures dans une fraction de seconde.

Utilisation et entretien de l’appareil

• Ne pas forcer l’appareil. Prévoyez l’appareil le

mieux adapté aux travaux envisagés. Un appareil

adapté produira de meilleurs résultats et un meilleur

niveau de sécurité lorsqu’il fonctionne au régime prévu.

• Ne pas utiliser d’appareil dont l’interrupteur mar -

che/arrêt ne fonctionne pas correctement. Tout

appareil qui ne peut pas être contrôlé par son inter-

rupteur est considéré dangereux et doit être réparé.

• Débranchez l’appareil et/ou retirez son bloc-piles

amovible avant tout réglage, changement d’acces-

soires ou stockage de l’appareil. De telles mesures

de sécurité préventives limiteront les risques de démar-

rage accidentel de l’appareil.

• Ranger tout appareil non utilisé hors de la portée

des enfants. L’utilisation de cet appareil doit être

exclusivement réservé à du personnel compétent.

Ce type d’appareil peut devenir dangereux entre les

mains d’un novice.

• Assurer l’entretien approprié de l’appareil. S’assur-

er de l’absence d’éléments grippés ou endom-

magés, voire toute autre anomalie susceptible de

nuire au bon fonctionnement et à la sécurité de

l’appareil. Ne pas utiliser d’appareil en dommage

avant sa réparation. De nombreux accidents sont le

résultat d’ap pareils mal entretenus.

• Assurez l’entretien de l’appareil et de ses acces-

soires. Des outils de coupe correctement entretenus

et affutés sont moins susceptibles de se gripper et sont

plus faciles à contrôler.

Machines de coupe et de préparation du cuivre

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RIDGID 122 Cutting and Prep Machine Manuel utilisateur

Marque: RIDGID

Modèle: 122 Cutting and Prep Machine

Catégorie: Outils électroportatifs

Taper: Manuel utilisateur

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Rigid Industries 535-A Manuel utilisateur