RIDGID 37835 Manuel utilisateur

Catégorie
Outils électroportatifs
Taper
Manuel utilisateur
300 Power Drive
Français 19
Castellano g. 39
Power Drive Manual
940-600.015.10_REV. D
ii
Table of Contents
Recording Form for Machine Serial Number..............................................................................................................1
Safety Symbols..............................................................................................................................................................2
General Power Tool Safety Warnings
Work Area Safety........................................................................................................................................................2
Electrical Safety ..........................................................................................................................................................2
Personal Safety ..........................................................................................................................................................3
Power Tool Use and Care ..........................................................................................................................................3
Service........................................................................................................................................................................3
Specific Safety Information
Foot Switch Safety......................................................................................................................................................4
Machine Safety ..........................................................................................................................................................4
Description and Specifications, Standard Equipment
Description..................................................................................................................................................................4
Specifications..............................................................................................................................................................4
Standard Equipment ..................................................................................................................................................5
Machine Assembly
Mounting on 1206 Stand ............................................................................................................................................5
Mounting 311A Carriage and Tools ............................................................................................................................6
Machine Inspection ......................................................................................................................................................6
Machine and Work Area Set-Up ..................................................................................................................................7
Operating Instructions Using Hand Tools
Installing Pipe in Power Drive ....................................................................................................................................8
Cutting Pipe with Hand Cutter ....................................................................................................................................8
Reaming Pipe with Hand Reamer ..............................................................................................................................9
Threading Pipe with Hand Threader ..........................................................................................................................9
Removing Pipe from Power Drive ............................................................................................................................10
Operating Instructions Using Carriage-Mounted Power Drive Tools
Installing Pipe In Power Drive ..................................................................................................................................11
Cutting Pipe with No. 360 Cutter ..............................................................................................................................11
Reaming Pipe with No. 341 Reamer ........................................................................................................................11
Threading Pipe with Quick-Opening or Self-Opening Die Head ..............................................................................12
Removing Pipe From The Power Drive ....................................................................................................................13
Installing Dies in Quick-Opening Die Head (R.H. & L.H.) ........................................................................................13
Installing Dies in Self-Opening Die Head (R.H. Only) ..............................................................................................13
Checking Thread Length ..........................................................................................................................................14
Accessories ................................................................................................................................................................14
Hand Tools Recommended for Use with Power Drive ............................................................................................14
Maintenance Instructions
Jaw Inserts................................................................................................................................................................15
Jaw Insert Replacement ..........................................................................................................................................15
Lubrication ................................................................................................................................................................15
Motor Brush Replacement ........................................................................................................................................15
Motor Replacement ..................................................................................................................................................15
Machine Storage ........................................................................................................................................................15
Service and Repair......................................................................................................................................................16
Wiring Diagram ..........................................................................................................................................................17
Wiring Schematics ................................................................................................................................................17-18
Conformity Statement........................................................................................................................Inside Back Cover
Lifetime Warranty ........................................................................................................................................Back Cover
*Original Instructions - English
300 Power Drive
300 Power Drive
Record Serial Number below and retain product serial number which is located on nameplate.
Serial
No.
Model 300 Complete pictured above including Stand,
Threading Carriage, Tool Tray and Oiler.
300 Power Drive
Power Drives
WARNING!
Read this Operator’s Manual
carefully before using this
tool. Failure to understand
and follow the contents of
this manual may result in
electrical shock, fire and/or
serious personal injury.
Keep children and bystanders away while operat-
ing a power tool. Distractions can cause you to lose
control.
Electrical Safety
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adap -
ter plugs with earthed (grounded) power tools.
Un modified plugs and matching outlets will reduce
risk of electric shock.
Avoid body contact with earthed or grounded sur-
faces such as pipes, radiators, ranges and refrig-
erators. There is an increased risk of electrical shock
if your body is earthed or grounded.
Do not expose power tools to rain or wet condi-
tions. Water entering a power tool will increase the risk
of electrical shock.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
940-600.015.10_REV. D
2
General Power Tool Safety
Warnings*
WARNING
Read all safety warnings, instructions, illustra-
tions and specications provided with this power
tool. Failure to follow all instructions listed below
may result in electric shock, re and/or serious
injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE!
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work Area Safety
Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
Do not operate power tools in explosive atmo-
spheres, such as in the presence of flam mable
liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
300 Power Drive
Safety Symbols
In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safe-
ty information. This section is provided to improve understanding of these signal words and symbols.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE indicates information that relates to the protection of property.
NOTICE
DANGER
WARNING
CAUTION
This symbol indicates the risk of machine tipping, caus-
ing striking or crushing injuries.
This symbol indicates the risk of fingers, legs, clothes and
other objects catching and/or wrapping on rotating shafts
causing crushing or striking injuries.
This symbol means read the operator’s manual care-
fully before using the equipment to reduce the risk of
injury. The operator’s manual contains important infor-
mation on the safe and proper operation of the equipment.
This symbol means always wear safety glasses with
side shields or goggles while using this equipment to
reduce the risk of injury.
This symbol indicates the risk of fingers, hands, clothes
and other objects catching on or between gears or other
rotating parts and causing crushing injuries.
This symbol indicates the risk of electrical shock.
This symbol means do not disconnect foot switch to
reduce the risk of injury.
This symbol means do not block foot switch (lock in
ON position) to reduce the risk of injury.
This symbol means do not wear gloves while operating
this machine to reduce the risk of entanglement.
This symbol means always use a foot switch when
using a threading machine/power drive to reduce the risk
of injury.
* The text used in the General Power Tool Safety Warnings section of this manual is verbatim, as required, from the applicable UL/CSA 62841-1 edition standard. This
section contains general safety practices for many different types of power tools. Not every precaution applies to every tool, and some do not apply to this tool.
940-600.015.10_REV. D
3
moving parts. Damaged or entangled cords increase
the risk of electric shock.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of elec-
tric shock.
If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of a GFCI reduces
the risk of electric shock.
Personal Safety
Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol, or medication. A mo -
ment of inattention while operating power tools may
result in serious personal injury.
Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce
personal injuries.
Prevent unintentional starting. Ensure the switch
is in the OFF-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energizing power tools that have the switch
ON invites accidents.
Remove any adjusting key or wrench before turn-
ing the power tool ON. A wrench or a key left at -
tached to a rotating part of the power tool may result in
personal injury.
Do not overreach. Keep proper footing and bal-
ance at all times. This enables better control of the
power tool in unexpected situations.
Dress properly. Do not wear loose clothing or
jewel ry. Keep your hair and clothing away from
moving parts. Loose clothes, jewelry, or long hair
can be caught in moving parts.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
Do not let familiarity gained from frequent use of
tools allow you to become complacent and ignore
tool safety principles. A careless action can cause
severe injury within a fraction of a second.
Power Tool Use And Care
Do not force the power tool. Use the correct power
tool for your application. The correct power tool
will do the job better and safer at the rate for which it is
designed.
Do not use the power tool if the switch does not
turn it ON and OFF. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
Disconnect the plug from the power source and/or
remove the battery pack, if detachable, from the
power tool before making any adjustments, chang-
ing accessories, or storing power tools. Such pre-
ventive safety measures reduce the risk of starting
the power tool accidentally.
Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the pow er tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power
tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by
poorly maintained power tools.
Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations dif-
ferent from those intended could result in a hazardous
situation.
Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
Service
Have your power tool serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the power tool is
maintained.
300 Power Drive
940-600.015.10_REV. D
4
Specific Safety Information
WARNING
Read this operator’s manual carefully before using
the 300 Power Driver. Failure to understand and fol-
low the contents of this manual may result in elec-
trical shock, fire and/or serious personal injury.
Call the Ridge Tool Company, Technical Service Depart -
ment at (800) 519-3456 if you have any questions.
Foot Switch Safety
Using a power drive or threading machine without a
foot switch increases the risk of serious injury. A
foot switch provides better control by letting you
shut off the motor by removing your foot. If clothing
should become caught in the machine, it will contin-
ue to wind up, pulling you into the machine. Because
the machine has high torque, the clothing itself can
bind around your arm or other body parts with
enough force to crush or break bones.
Machine Safety
Power Drive is made to thread and cut pipe or
bolt and to power RIDGID roll grooving equip-
ment. Follow instructions on proper use of this
machine. Do not use for other purposes such
as drilling holes or turning winches. Other uses or
modifying this power drive for other applications may
increase the risk of serious injury.
Secure machine to bench or stand. Support long
heavy pipe with pipe supports. This practice will
prevent tipping.
Do not wear gloves or loose clothing when oper-
ating machine. Keep sleeves and jackets buttoned.
Do not reach across the machine or pipe. Clothing
can be caught by the pipe or machine resulting in
entanglement and serious injury.
Operate machine from side with REV/OFF/FOR
switch. Eliminates need to reach over the machine.
Do not use this machine if the foot switch is bro-
ken or missing. Foot switch is a safety device to
prevent serious injury.
Keep hands away from rotating pipe and fittings.
Stop the machine before wiping pipe threads or
screwing on fittings. Allow the machine to come to
a complete stop before touching the pipe or ma -
chine chucks. This practice will prevent entangle-
ment and serious injury.
Do not use this machine to make or break fittings.
This practice is not an intended use of the machine
and can result in serious injury.
Tighten chuck handwheel and engage rear cen-
tering device on the pipe before turning on the
machine. Prevents oscillation of the pipe.
Keep covers in place. Do not operate the ma chine
with covers removed. Exposure to moving parts may
result in entanglement and serious injury.
Lock foot switch when machine is not in use (Fi -
gure 1). Avoids accidental starting.
Figure 1 – Locked Foot Switch
Description, Specifications and
Standard Equipment
Description
The RIDGID
®
Model 300 Power Drive is an electric motor-
driven machine which centers and chucks pipe, conduit
and rod (bolt stock) and rotates it while threading, cutting
and reaming operations are performed. Forward (clock-
wise) or Reverse (counterclockwise) rotation can be
selected with the FOR/OFF/REV switch and a foot switch
provides ON/OFF control of the motor.
The threading, cutting and reaming operations can be per-
formed by conventional hand tools or tools designed for
mounting on the Power Drive. A manual oiling system is
available to flood the workpiece with thread cutting oil dur-
ing the threading operation. Geared Threaders can also be
used with the Power Drive to thread larger diameter pipe.
The RIDGID Model 300 Power Drive can also be used
as a power source for roll grooving equipment. Designed
to attach to the support arms of the Power Drive, the roll
grooving equipment forms standard roll grooves on a
variety of pipe sizes and materials.
NOTE! Contact a RIDGID distributor or consult the RIDGID
catalog for specifications on roll grooving equip-
ment.
Specifications
Threading Capacity .......Pipe
1
/
8
" through 2"
Bolt
1
/
4
" through 2"
300 Power Drive
WARNING
940-600.015.10_REV. D
5
Geared Threaders:
Pipe 2
1
/
2
" through 6"
Chuck ............................Speed Grip Chuck with
Replaceable Jaw Inserts
Rear Centering Device....Cam Action Rotates with
Chuck
Operating Speed ............38 RPM or 57 RPM
Motor:
Type ............................Universal
Horsepower.................
1
/
2
HP
Volts ............................120V Single Phase AC
25-60 Hz
(230V Available On Request)
Amps...........................15 Amps (36 RPM)
18 Amps (57 RPM)
Controls .........................FOR/OFF/REV Switch and
ON/OFF Foot Switch
Weight (machine only) ....87 lbs. (39.5 kg)
Figure 2 – No. 300 Power Drive and No. 1206 Stand
Standard Equipment
Power Drive Only:
300 Power Drive
Power Drive Complete:
300 Power Drive
1206 Stand
311 Carriage with Lever
341 Reamer
360 Cutter
811A Universal Die Head
Set
1
/
2
" –
3
/
4
" Universal Alloy Dies
Set 1" – 2" Universal Alloy Dies
4 oz. Can White Sealant w/PTFE
418 Oiler
1 Gallon Nu-Clear Thread Cutting Oil
32 Transporter
Machine Assembly
WARNING
To prevent serious injury, proper assembly of the
Power Drive is required. Failure to mount the
Power Drive to a stable stand or bench may result
in tipping and serious injury. The following proce-
dures should be followed:
Mounting on No. 1206 Stand
1. Set up the 1206 Stand by opening legs and pushing
down on the tray. Legs should be stiff and the stand
should not wobble.
NOTE! The tristand leg stiffness can be increased or
decreased by the following procedure:
Place stand upside down on a flat surface.
Unlock tray so legs are loose.
Locate the set screw on the tray leg support on the
rear leg (Figure 3).
300 Power Drive
Spindle Weight
Catalog Model Speed
No. No. Description RPM Lb. Kg.
41855 300 Only 115V,25-60 Hz 38 94 43.0
75075 300 Only 115V,25-60 Hz 57 94 43.0
41860 300 Only 230V,25-60 Hz 38 94 43.0
75435 300 Only 230V,25-60 Hz 38 94 43.0
15682 300 115V,25-60 Hz 38 212 96.2
Complete 1/2 – 2 NPT
15722 300 115V,25-60 Hz 57 212 96.2
Complete 1/2 – 2 NPT
Figure 4 – No. 300 Power Drive with 311A Carriage, 360
Cutter, 341 Reamer and Die Head
NOTE! When fully inserted, spring-loaded ball will hold
die head in place.
Machine Inspection
WARNING
To prevent serious injury, inspect your Power
Drive. The following inspection procedures should
be performed on a daily basis:
1. Make sure Power Drive is unplugged and the direc-
tional switch is set to the OFF position (Figure 3).
2. Clean the speed chuck jaws with a wire brush.
3. Inspect the jaw inserts for excessive wear. Refer to the
Maintenance Instructions if they need to be replaced.
NOTE! For plastic and coated work pieces, special jaw
inserts (Part No. 97365) should be used to pre-
vent damaging the workpiece.
4. Make sure the foot switch is present and attached to
the Power Drive (Figure 3).
Do not operate the Power Drive without a
foot switch.
940-600.015.10_REV. D
6
Loosen the set screw to make the adjustment. To
increase stiffness, move the tray leg support up
towards the base. To decrease stiffness, move
the tray leg down towards the feet.
Tighten the set screw (increasing leg stiffness
increases tray tension).
2. Mount power drive on the stand using bolts and wing
nuts (Figure 3).
Figure 3 – 300 Power Drive Mounted on No. 1206 Stand
with 418 Oiler
Mounting 311A Carriage and Tools
1. Inspect the support bars to insure they are forward
and secured by two (2) retaining ring assemblies.
Retaining ring set screws must be tight (Figure 4).
2. Secure eyebolt to the 311A Carriage. Slide lever
arm through the eyebolt assembly and secure to
collar assembly with shoulder bolt (Figure 4).
3. Tighten collar assembly thumb screw into groove
on support bar.
4. Install the 360 Cutter and 341 Reamer by inserting
arm in the slot provided in the carriage and secure
with the drive pin (Figure 4).
5. Install 811A Die Head by inserting die head post
into the mating hole in the carriage.
300 Power Drive
No. 360
Cutter
No. 341
Reamer
No. 311
Carriage
w/Lever
Quick or Self-Opening
Die Head
Set Screw (2)
Pin
Collar
Assembly
Thumb
Screw
Shoulder Bolt
Eyebolt Assembly
Lever Arm
Support
Bar (2)
Retaining Ring
Assembly (2)
Left
Support Arm
Right
Support Arm
REV/OFF/FOR
Switch
Chuck Jaw
Handwheel
Set Screw (2)
Retaining
Ring Assy. (2)
No. 1206
Stand
Foot Switch
Wing Nut (4)
Bolt (4)
Pipe
Centering
Device
Rear Leg
Set Screw
WARNING
Clear path to the electrical outlet that does not
contain any sources of heat or oil, sharp edges or
moving parts that may damage electrical cord.
Dry place for machine and operator. Do not use
the machine while standing in water.
Level ground.
2. Clean up the work area prior to setting up any equip-
ment. Always wipe up any oil that may have splashed
or dripped from the machine or oiler to prevent slips
and falls.
3. Set up the Power Drive on a flat, level surface.
For a Power Drive mounted on a 1206 Stand,
open legs of stand and push down on the tray.
Legs should be stiff and stand should not wobble.
NOTE! To increase or decrease leg stiffness, refer to
instructions on “Mounting On 1206 Stand”.
4.. If the workpiece extends more than four (4) feet
beyond the Power Drive, use one or more pipe stands
to prevent tipping and the oscillation of the pipe.
5. If the workpiece extends beyond the Power Drive, set-
up guards or barricades to create a minimum of
three (3) feet of clearance around the Power Drive
and workpiece. This “safety zone” prevents others
from accidentally contacting the machine or workpiece
and either causing the equipment to tip or becoming
entangled in the rotating parts.
6. If necessary, fill the 418 Oiler with RIDGID Thread
Cutting Oil. Position the oiler under the front of the
Power Drive (Figure 3).
7. Make sure FOR/OFF/REV switch is in the OFF posi-
tion.
8. Position the foot switch so that the operator can
safely control the machine, tools and workpiece. As
shown in Figure 8, it should allow the operator to do
the following:
Stand facing the directional switch.
Use the foot switch with his left foot.
Have convenient access to the directional switch,
tools and chucks without reaching across the
machine.
Machine is designed for one person operation.
9. Plug the Power Drive into the electrical outlet making
sure to position the power cord along the clear path
selected earlier. If the power cord does not reach
the outlet, use an extension cord in good condition.
940-600.015.10_REV. D
7
5. Inspect the power cord and plug for damage. If the
plug has been modified, is missing the grounding
pin or if the cord is damaged, do not use the Power
Drive until the cord has been replaced.
6. Inspect the Power Drive for any broken, missing,
misaligned or binding parts as well as any other con-
ditions which may affect the safe and normal opera-
tion of the machine. If any of these conditions are pre-
sent, do not use the Power Drive until any problem
has been repaired.
7. Lubricate the Power Drive spindle bearings if neces-
sary according to the Maintenance Instructions.
8. Use tools and accessories that are specifically
designed for your Power Drive and meet the needs of
your application. The correct tools and accessories
allow you to do the job successfully and safely.
Accessories suitable for use with other equipment
may be hazardous when used with this Power Drive.
9. Clean any oil, grease or dirt from all handles and
controls. This reduces the risk of injury due to a tool or
control slipping from your grip.
Inspect the cutting edges of your tools and dies. If
necessary, have them replaced prior to using the
Power Drive. Dull or damaged cutting tools and
dies can lead to binding, tool breakage and poor
quality threads.
10. Clean metal shavings and other debris from the chip
tray of the 418 Oiler. Check the level and quality of the
thread cutting oil. Replace or add oil if necessary.
NOTE! Thread cutting oil lubricates and cools the threads
during the threading operation. A dirty or poor
grade cutting oil can result in poor thread quality.
Machine and Work Area Set-Up
WARNING
To prevent serious injury, proper set-up of the
machine and work area is required. The following
procedures should be followed to set-up the ma -
chine:
1. Locate a work area that has the following:
Adequate lighting.
No flammable liquids, vapors or dust that may ignite.
Grounded electrical outlet.
300 Power Drive
940-600.015.10_REV. D
8
WARNING
To avoid electrical shock and electrical fires, never use
an extension cord that is damaged or does not meet the
following requirements:
The cord has a three-prong plug similar to shown
in Electrical Safety section.
The cord is rated as “W” or “W-A” if being used
outdoors.
The cord has sufficient wire thickness (14 AWG
below 25'/12 AWG 25' - 50'). If the wire thickness is
too small, the cord may overheat, melting the cords
insulation or causing nearby objects to ignite.
To reduce risk of electrical shock, keep all
electrical connections dry and off the ground. Do not
touch plug with wet hands.
10. Check the Power Drive to insure it is operating properly.
Flip the directional switch to FOR (Forward). Press
and release the foot switch. Check that the Power
Drive rotates in a counterclockwise direction as you
are facing the front chuck. Have the Power Drive
serviced if it rotates in the wrong direction or if the
foot switch does not control its stopping or starting.
Depress and hold the foot switch. Inspect the mov-
ing parts for misalignment, binding, odd noises or
any other unusual conditions that may affect the safe
and normal operation of the machine. If such con-
ditions are present, have the power drive serviced.
Flip the directional switch to REV (Reverse). Press
and release the foot switch. Check that the Power
Drive rotates in a clockwise direction as you are fac-
ing the chuck.
Release the foot switch and flip the directional
switch to OFF.
Operating Instructions
For Using Hand Tools
WARNING
Do not wear gloves or loose clothing when operat-
ing Power Drive. Keep sleeves and jackets but-
toned. Do not reach across the machine or pipe.
Do not use this Power Drive if the foot switch is
broken or missing. Always wear eye protection to
protect eyes from dirt and other foreign objects.
Keep hands away from rotating pipe and fittings.
Stop the machine before wiping pipe threads or
screwing on fittings. Allow the machine to come to
a complete stop before touching the pipe or
machine chucks.
Do not use this machine to “make-on” or “break
off” fittings. This practice is not an intended use of
this Power Drive.
Installing Pipe In Power Drive:
1. Mark the pipe at the desired length if it is being cut
to length.
2. Insert the pipe into the Power Drive so that the end to
be worked or the cutting mark is located about 12
inches to the front of the speed chuck jaws.
3. Insert workpieces less than 2 feet long from the front
of the machine. Insert longer pipes through either end
so that the longer section extends out beyond the rear
of the Power Drive.
To avoid equipment tip-overs, position
the pipe supports under the workpiece.
4. Tighten the rear centering device around the pipe by
using a counterclockwise rotation of the handwheel at
the rear of the Power Drive. This prevents move-
ment of the pipe that can result in poor thread quality.
5. Secure the pipe by using repeated and forceful coun-
terclockwise spins of the speed chuck handwheel
at the front of the Power Drive. This action “hammers
the jaws tightly around the pipe.
6. Extend both support bars fully beyond the front of
the Power Drive.
Cutting Pipe with Hand Cutter
1. Position the pipe cutter on the workpiece with the
cutter wheels facing up (see “Accessories” section
for pipe cutters recommended for use with this
Power Drive).
2. Align the cutter wheels with the mark on the pipe and
rest the pipe cutter’s body on the left support bar
(Figure 5). Hand-tighten the pipe cutter to the work-
piece using the feedscrew handle while keeping the
cutter wheels aligned with the mark.
3. Assume the correct operating posture (Figure 8).
This will allow you to maintain proper balance and to
safely keep control of the machine and tools.
Be sure you can quickly remove your foot from
the foot switch.
Stand facing the directional switch.
Be sure you have convenient access to directional
switch, tools and chucks.
Do not reach across the machine or workpiece.
300 Power Drive
WARNING
WARNING
940-600.015.10_REV. D
9
4. Flip the directional switch to FOR (Forward).
5. Grasp the pipe cutter’s feedscrew handle with both
hands (Figure 5) and depress and hold down the
foot switch with the left foot.
Figure 5 – Cutting Pipe with Hand Cutter
6. Tighten the feedscrew handle slowly and continu-
ously until the pipe is cut. Do not force the cutter
into the workpiece.
To avoid impact injuries, keep a firm grip on
the pipe cutter and be sure it is resting on the support bar.
If not held firmly or supported, the tool may rotate or fall to
the ground.
7. Release the foot switch and remove your foot from the
housing.
Reaming Pipe with Hand Reamer
To prevent serious injury, do not use self-
feeding spiral reamers with the 300 Power Drive.
1. Flip the directional switch to FOR (Forward).
2. Place the reamer in the end of the pipe (see the
“Accessories” section for reamers recommended for
use with this Power Drive).
3. Assume the correct operating posture.
4. Rest handle on the left support bar (Figure 6) and
hold the reamer handgrip with the right hand. To
avoid pinch point injuries, keep your fingers from
coming between the reamer and the support bar.
5. Firmly grasp the end of the reamer handle with the left
hand, then depress and hold the foot switch down.
6. Push the reamer firmly into the pipe with your right
hand until ream is complete. Keep your hand and arm
away from any rotating parts and use a firm grip on
the handgrip.
7. Release the foot switch and remove your foot from the
housing while holding the reamer with both hands.
Figure 6 – Reaming Pipe with Hand Reamer
8. Remove the reamer from the workpiece once the
Power Drive has stopped rotating.
Threading Pipe with Hand Threader
1. Place the die head of the hand threader on the end of
the pipe (see “Accessories” section for hand thread-
ers recommended for use with this Power Drive).
2. Position the ratchet knob on the hand threader so that
the arrow on the knob points up.
3. Rest the hand threader ratchet handle on the left
support bar (as viewed when facing the front of the
Power Drive Figure 7).
Figure 7 – Pushing Hand Threader onto Pipe to Engage
Dies
300 Power Drive
Pipe
Cutter
Feed
Screw
Handle
Support
Bar
Straight Hand Reamer
Support Bar
Hand Grip
Handle
WARNING
WARNING
Hand Threader
Ratchet
Knob
Support Bar
To avoid pinch point injuries, keep your
fingers from coming between the hand threader and the
support bar.
4. Apply RIDGID Thread Cutting Oil to the end of the pipe.
5. Assume the correct operating posture. Check to ensure
directional switch is in the FOR (Forward) position.
6. Hold the die head against the workpiece with the
right hand.
To avoid injury from rotating parts or sharp
surfaces, keep hands and fingers away from anything
other than the outer body of the die head.
Figure 8 – Threading with Hand Threader
7. Depress and hold down the foot switch.
8. Push the die head against the pipe using the palm of
the right hand until the dies engage the workpiece.
Once engaged, the threads will be cut as the dies
pull themselves onto the end of the pipe (Figure 7).
9. Remove the right hand from the area of the die head
and liberally oil the dies while the pipe is threaded
(Figure 8).
To avoid serious injury from rotating parts,
allow adequate clearance between your hand and the
rotating parts while oiling.
10. Release the foot switch and remove your foot from the
housing when the pipe reaches the end of the dies.
940-600.015.10_REV. D
10
11. Lift the threader handle slightly with the right hand
while sliding the left support bar all the way toward the
rear of the drive.
12. Reverse the ratchet knob. The arrow on the knob
should point down.
13. Lower the threader handle below the height of the left
support bar.
14. Slide the left support bar back to its fully extended
position in front of the Power Drive.
15. Lift and hold the threader handle against the left sup-
port bar.
16. Flip the directional switch to REV (Reverse). Depress
and hold the foot switch down until the threader has
unscrewed itself from the workpiece.
To avoid injury due to falling parts, maintain
a firm grip on the threader as the threader will drop to the
floor if not supported when unthreaded completely.
17. Release the foot switch and remove your foot from the
housing.
18. Set the threader down and, if necessary, wipe oil and
debris off the threads with a rag, taking care not to cut
your hand or fingers on any sharp debris or edges.
19. Check the thread for length and depth (Figure 14).
Removing Pipe from the Power Drive
1. Flip the directional switch to OFF.
2. Use repeated and forceful clockwise spins of the
speed chuck handwheel at the front of the Power
Drive to release the workpiece from the speed chuck
jaws.
3. If necessary, loosen the rear centering device using
a clockwise rotation of the handwheel at the rear of
the Power Drive.
4. Slide the workpiece out of the Power Drive, keeping
a firm grip on the workpiece as it clears the Power
Drive.
To avoid injury from falling parts or equip-
ment tip-overs when handling long workpieces, make
sure that the end farthest from the Power Drive is sup-
ported prior to removal.
5. Clean up any oil spills or splatter on the ground
surrounding the Power Drive.
300 Power Drive
Handle
Hand
Threader
Support
Bar
No. 418
Oiler
Foot Switch
WARNING
WARNING
WARNING
WARNING
WARNING
940-600.015.10_REV. D
11
Operating Instructions
for Carriage-Mounted
Power Drive Tools
WARNING
Do not wear gloves or loose clothing when oper-
ating Power Drive. Keep sleeves and jackets but-
toned. Do not reach across the machine or pipe.
Do not use this Power Drive if the foot switch is
broken or missing. Always wear eye protection to
protect eyes from dirt and other foreign objects.
Keep hands away from rotating pipe and fittings.
Stop the machine before wiping pipe threads or
screwing on fittings. Allow the machine to come to
a complete stop before touching the pipe or
machine chucks.
Do not use this machine to “make-on” or “break
off” fittings. This practice is not an intended use of
this Power Drive.
Installing Pipe in Power Drive
1. Check to insure the cutter, reamer and die head is
swung to the rear of the carriage.
2. Mark the pipe at the desired length if it is being cut
to length.
3. Insert the pipe into the Power Drive so that the end
to be worked or the cutting mark is located about 12
inches to the front of the speed chuck jaws.
4. Insert workpieces less than 2 feet long form the
front of the machine. Insert longer pipes through
either end so that the longer section extends out
beyond the rear of the Power Drive.
To avoid equipment tip-overs, position
the pipe supports under the workpiece.
5. Tighten the rear centering device around the pipe by
using a counterclockwise rotation of the handwheel at
the rear of the Power Drive. This prevents movement
of the pipe that can result in poor thread quality.
6. Secure the pipe by using repeated and forceful
counterclockwise spins of the speed chuck hand-
wheel at the front of the Power Drive. This action
“hammers” the jaws tightly around the pipe.
Cutting Pipe with No. 360 Cutter
1. Check to insure the reamer and die head are in
the UP position (Figure 9).
2. Move pipe cutter down onto pipe and move car-
riage with carriage lever to line up cutter wheel with
mark on pipe.
3. Tighten cutter feedscrew handle while keeping the
cutter wheel aligned with the mark.
4. Assume the correct operating posture (Figure 11).
This will allow you to maintain proper bal-
ance and to safely keep control of the machine and tools.
Be sure you can quickly remove your foot from the
foot switch.
Stand facing the directional switch.
Be sure you have convenient access to direc-
tional switch, tools and chucks.
Do not reach across the machine or workpiece.
5. Flip the directional switch to FOR (Forward).
6. Grasp the pipe cutter’s feed handle with both hands
(Figure 9).
Figure 9 – Cutting Pipe with No. 360 Cutter
7. Depress and hold down the foot switch with the left
foot.
8. Tighten the feedscrew handle slowly and continu-
ously until the pipe is cut. Do not force the cutter into
the workpiece.
9. Release the foot switch and remove your foot from
the housing.
10. Swing pipe cutter back to the UP position.
Reaming Pipe with No. 341 Reamer
1. Move reamer arm down into reaming position (Figure
10).
2. Extend reamer by pressing latch and sliding knob
toward pipe until latch engages.
300 Power Drive
WARNING
WARNING
Feed Screw
Handle
Carriage
Lever
No. 360 Cutter
940-600.015.10_REV. D
12
3. Check the directional switch to insure it is in the FOR
(Forward) position. Depress and hold the foot switch
down with the left foot.
4. Position reamer into pipe and complete reaming
by pushing carriage lever with right hand.
5. Retract reamer bar and return reamer to the UP
position.
Figure 10 – Reaming Pipe with No. 341 Reamer
6. Release foot switch and remove your foot from the
housing.
Threading Pipe with Quick-Opening
or Self-Opening Die Head
1. Check to insure the cutter and reamer are to the
rear of the carriage (Figure 11).
2. Lower die head into threading position.
3. Check that the proper size dies are in the die head.
One set of dies is required for each of the following
pipe size ranges: (
1
/
8
"), (
1
/
2
" –
3
/
8
"), (
1
/
2
" –
3
/
4
") and (1"
– 2"). Bolt threading requires a separate set of dies
for each bolt size.
4. Set die head to proper size.
NOTE! Refer to the Section on the No. 811A or No.
815A Die Head for instructions on changing
dies and adjusting for proper size.
5. Quick-Opening 811A Die Head (Figure 12) – Rotate
throwout lever to the CLOSED position.
Self-Opening 815A Die Head (Figure 13) Push
throwout lever down until the release trigger cocks.
6. Apply RIDGID Thread Cutting Oil to end of the pipe.
7. Assume the correct operating posture.
Figure 11 – Threading Pipe with Quick or Self-Opening
Die Head
8. Check directional switch to insure it is in the FOR
(Forward) position. Depress and hold the foot switch
down with the left foot.
9. Engage dies with pipe using carriage lever and oil
dies with plenty of RIDGID Thread Cutting Oil until
thread is completed.
To avoid serious injury from rotating parts,
allow adequate clearance between your hand and rotat-
ing parts when oiling.
10. Quick-Opening 811A Die Head (Figure 12) – When
thread is completed, raise throwout lever to open
position, retracting dies.
Self-Opening 815A Die Head (Figure 13) When
die head trigger contacts end of pipe, throwout lever
automatically opens.
11. Release foot switch and remove your foot from the
housing.
12. Move carriage lever away from pipe end and return
die head to the UP position.
13. Check the thread for length and depth (Figure 14).
300 Power Drive
Reamer
Chuck Hand
Wheel
Reamer
Latch
Reamer
Knob
Carriage Lever
Die Head
Carriage
Lever
WARNING
size bar. For bolt threads, align index line with BOLT
line on size bar.
9. Tighten clamp lever.
10. If oversize or undersize threads are required, set the
index line in direction of OVER or UNDER size mark
on size bar.
11. Replace die head in machine.
Figure 12 – Universal Quick-Opening Die Head
Installing Dies in No. 815A Self-Opening
Die Head (Right Hand Only)
NOTE! The No. 815 Self-Opening Die Head (Figure
13) for right hand threads requires four sets of
dies to thread pipe ranging from
1
/
8
" through 2".
One set of dies is required for each of the fol-
lowing pipe size ranges: (
1
/
8
"), (
1
/
4
"
3
/
8
"), (
1
/
2
"–
3
/
4
") and (1" – 2"). Bolt threading requires a sep-
arate set of dies for each bolt size.
1. With machine unplugged, remove die head. Place
self-opening die head on bench in vertical position.
2. Make sure trigger assembly is released.
3. Loosen clamp lever approximately six turns.
4. Pull lock screw out of slot under size bar so that roll
pin in lock screw will by-pass slot. Position size bar so
that index line on lock screw is all the way to the
end of REMOVE DIES position.
5. Lay head down with numbers up.
6. Remove worn dies from die head.
7. Insert new dies to mark on side of dies. Die numbers
1 through 4 on the dies must agree with those on die
head.
8. Rotate cam plate lever back to lock dies in head.
940-600.015.10_REV. D
13
Removing Pipe from the Power Drive
1. Flip directional switch to OFF.
2. Use repeated and forceful clockwise spins of the
speed chuck handwheel at the front of the Power
Drive to release the workpiece from the speed
chuck jaws.
3. If necessary, loosen the rear centering device using
a clockwise rotation of the handwheel at the rear of
the Power Drive.
4. Slide the workpiece out of the Power Drive, keeping a
firm grip on the workpiece as it clears the Power Drive.
To avoid injury from falling parts or equip-
ment tip-overs when handling long workpieces, make
sure that the end farthest from the Power Drive is sup-
ported prior to removal.
5. Clean up any spills or splatter on the ground sur-
rounding the Power Drive.
Installing Dies in No. 811A Quick-
Opening Die Head (Right and Left Hand)
NOTE! The No. 811A Universal Die Head (Figure 12) for
right hand threads requires four sets of dies to
thread pipe ranging from
1
/
8
" through 2". One
set of dies is required for each of the following
pipe size ranges: (
1
/
8
"), (
1
/
4
" –
3
/
8
"), (
1
/
2
" –
3
/
4
") and
(1" – 2"). The
1
/
8
" pipe dies are not available for
left hand die head. Bolt threading requires a
separate set of dies for each bolt size. No bolt
dies are available for left hand universal die
heads.
1. With machine unplugged, remove die head. Lay die
head on bench with numbers face up.
2. Flip throwout lever to OPEN position.
3. Loosen clamp lever approximately three turns.
4. Lift tongue of clamp lever washer up and out of
slot under size bar. Slide throwout lever all the way
to end of slot in the OVER direction indicated on size
bar (in direction of CHANGE DIES arrow on rear of
cam plate).
5. Remove dies from die head.
6. Insert new dies to mark on side of dies. Die numbers
1 through 4 on the dies must agree with those on die
head.
7. Slide throwout lever back so that tongue of clamp
lever washer will drop in slot under size bar.
8. Adust die head size bar until the index line on lock
screw or link is aligned with proper size mark on
300 Power Drive
WARNING
Index Line
Link
Throwout
Lever
Washer
Head
Clamp Lever
Size Bar
9.With head in vertical position, rotate cam plate until roll
pin on lock screw can be positioned in slot under
size bar. In this position, dies will lock in die head.
Make sure roll pin points toward end of size bar
marked REMOVE DIES.
10. Adjust die head size bar until index line on lock screw
or links is aligned with proper size mark on size bar.
For bolt threads, align index line with BOLT line on
size bar.
11. Tighten clamp lever.
12. If oversize or undersize threads are required , set the
index line in direction of OVER or UNDER size mark
on size bar.
13. Replace die head in machine.
Figure 13 – No. 815 Self-Opening Die Head
Checking Thread Length
1. Thread is cut to proper length when end of pipe is
flush with edge of dies (Figure 14A).
2. Die Head is adjustable to obtain proper thread diam-
eter. If possible, threads should be checked with a
thread ring gage (Figure 14B). A proper thread is cut
when end of pipe is plus or minus one turn of being
flush with face of ring gage.
940-600.015.10_REV. D
14
300 Power Drive
Figure 14 – Checking Thread Length
NOTE! If a ring gauge is not available, a fitting can be
used. This fitting should be representative of
those being used on the job. The pipe thread
should be cut to obtain 2 to 3 turns hand tight
engagement with fitting. If pipe thread is not prop-
er diameter the index line should be moved in the
direction of the OVER or UNDER size mark on
size bar. (Refer to Installing Dies in Die Heads).
Accessories
WARNING
Only the following RIDGID products have been
designed to function with the 300 Power Drive.
Other accessories designed for use with other
tools may become hazardous when used on this
Power Drive. To prevent serious injury, use only
the accessories listed below.
Accessories for Power Drive
Hand Tools Recommended for Use with
Power Drive
Threaders:
12-R Pipe Threader
OO-R Pipe Threader
11-R Pipe Threader
OO-RB Bolt Threader
Roll Pin
Index Line
Size Bar
Lock Screw
Throwout
Lever
Clamp
Lever
Trigger
Assembly
WW
D
D
D
Die
Pipe
Die
Pipe
A - Full Width Die Thread
Starting to Cut Thread
Flush
(Basic Size)
One Turn Large
(Maximum Size)
One Turn Small
(Minimum Size)
Thin Ring
Gage
Completed Thread
Die Flush
With End
of Pipe
B - Checking Threads Within Pipe Gage
Model
No. Description
1206 Stand for 300 Power Drive
32 Transporter (for Power Drives and Tri-Stand Vises)
819 Nipple Chuck Complete, 1/2 – 2 (12mm – 50 mm)
1452 Clip-On Tool Tray
Jaw Inserts for Coated Pipe
E-863 LH/RH Reamer Cone
Gearhead Motor Grease
940-600.015.10_REV. D
15
300 Power Drive
Cutters:
No. 1-A and 2-A Cutter
No. 202 Cutter
Reamers:
No. 2 and 3 Ratchet Reamers
Contact a RIDGID distributor or consult the Ridge cat-
alog for specifications and catalog numbers.
311A Carriage and Tools as Accessories
Geared Threaders:
No. 141 2
1
/
2
" – 4" Pipe (NPT or BSPT)
No. 161 4" – 6" Pipe (NPT or BSPT)
Accessories for Threading by
Close-Coupled Method
Accessories for Threading with Drive Shaft
NOTE! See Ridge Tool catalog for listing of pipe sup-
port, thread cutting oil, die heads and dies.
Maintenance Instructions
WARNING
Make sure machine is unplugged from power
source before performing maintenance or mak-
ing any adjustment.
Jaw Inserts
1. Clean teeth of jaw inserts daily with wire brush.
2. Replace jaw inserts when teeth become worn and
fail to hold pipe or rod.
NOTE! Replace entire set of jaw inserts to insure proper
gripping of the pipe or rod.
Jaw Insert Replacement
Figure 15 – Replacing Jaw Inserts
1. Place screwdriver in insert slot and turn 90 degrees
in either direction.
2. Place insert sideways on locking pin and press down
as far as possible.
3. Hold insert down firmly with screwdriver, turn until
teeth face up.
Lubrication
Proper lubrication is essential to trouble-free operation
and long life of Power Drive.
Grease main shaft bearings every 2 to 6 months depend-
ing upon amount of Power Drive use. Grease fittings are
provided on side base, one at each end of shaft. Use a
good grade of cup grease.
Motor Brush Replacement
1. Check motor brushes every six (6) months and re -
place when worn to less than
1
/
2
inch.
2. If communicator is worn, the outer dimension of the
communicator should be turned and the mica should
be undercut before replacing brushes. This should
only be done by qualified repair personnel.
Motor Replacement
1. Unplug motor receptacle from switch box.
2. Remove two (2) screws (E-891) holding motor.
3. Loosen back screw (E-4548) in body at neck of
motor and lift motor out.
Machine Storage
Motor-driven equipment must be kept
indoors or well covered in rainy weather. Store the
machine in a locked area that is out of reach of children
Model
No. Description
311 Carriage with No. 312 Lever
341 Reamer for No. 311 Carriage
360 Cutter for No. 311 Carriage
811A Universal Quick Opening Die Head Only, Right Hand Only
815A Self-Opening Die Head Only, Right Hand Only
Model Geared Threaders
No. Description
141 161
Pipe Supports
758 Loop X
844 Drive Bar XX
346 Support Arm (2) X
NOTE! If gear case does not have loop hole, use No. 3675
Adapter Bracket instead of No. 758 Loop.
Catalog Model
No. No. Description
61122 840-A Universal Drive Shaft
72037 460 Tristand
42510 92 Adjustable Pipe Support
Screw
Driver
Insert
PRESS
DOWN
Locking
Pin
Teeth
To Remove To Replace
WARNING
940-600.015.10_REV. D
16
300 Power Drive
and people unfamiliar with power drives. This machine
can cause serious injury in the hands of untrained users.
Service and Repair
WARNING
Service and repair work on this Power Drive must be
performed by qualified repair personnel. Power Drive
should be taken to a RIDGID Independent Authorized
Service Center or returned to the factory. All repairs
made by Ridge service facilities are warranted against
defects in material and workmanship.
When servicing the Power Drive, only identical replace-
ment parts should be used. Failure to follow these instruc-
tions may create a risk of electrical shock or other serious
injury.
If you have any questions regarding the service or repair
of this machine, call or write to:
Ridge Tool Company
Technical Service Department
400 Clark Street
Elyria, Ohio 44035-6001
Tel: (800) 519-3456
E-Mail: rtctechservices@emerson.com
For name and address of your nearest Independent
Authorized Service Center, contact the Ridge Tool Com -
pany at (800) 519-3456 or http://www.RIDGID.com
940-600.015.10_REV. D
17
300 Power Drive
Wiring Diagram (115/230V)
Red
Yellow
Blue
Outlet
Yellow
Red
Blue
Switch
White
Suppressor
(230V Only)
Neutral White
(Blue)
3 Prong Plug
Ground (Earth)
Green (Green/Yellow)
Black (Brown)
Green (Green & Yellow)
White
Black
Black (Brown)
White (Blue)
White
White
FOR
REV
Green
Foot Switch
1. Brush and Armature Leads may be solid colors
or white with a colored stripe.
2. Wire Colors in parenthesis represent Euro pean
color code. European cord is the same except
for plug.
Wiring Schematic (115/230V)
FOR/REV
Switch
Red
Blue
Yellow
White
Motor
Green/Yellow
Suppressor
(230V Only)
Black
Black
Black
Green
Foot Switch
White
Green (Green/Yellow)
Ground (Earth)
Neutral
White (Blue)
Black (Brown)
NOTE! Colors in parenthesis represent
European color code.
940-600.015.10_REV. D
18
300 Power Drive
Wiring Schematic (230V) with Line Filter
Red
Blue
Yellow
White
Motor
FOR/REV
Switch
(Green/Yellow)
Red
Black
C3
C4
L
Filter
Blue
C1
Brown
Foot Switch
Brown
Blue
Green/Yellow Ground (Earth)
Neutral
230V AC
Green
White
Black
C2
NOTE! Colors in parenthesis represent
European color code.
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RIDGID 37835 Manuel utilisateur

Catégorie
Outils électroportatifs
Taper
Manuel utilisateur

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