Teledyne API T200U/NOy Manuel utilisateur

Marque: Teledyne API

Modèle: T200U/NOy

Taper: Manuel utilisateur

T200U NOy ANALYZER

with External Thermal Converter

ADDENDUM

(for use with T200 User Manual, PN 06858

and with T200U Addendum, PN 06861)

9970 CARROLL CANYON ROAD

SAN DIEGO, CA 92131-1106

USA

Toll-free Phone:

+1 800-324-5190

Phone:

+1 858-657-9800

Fax:

+1 858-657-9816

Email:

api-sales@teledyne.com

Website:

http://www.teledyne-api.com/

07303F DCN8132

Teledyne API

03 July 2019

07303F DCN8132 i

Safety Messages

Important safety messages are provided throughout this manual for the purpose of

avoiding personal injury or instrument damage. Please read these messages carefully.

Each safety message is associated with a safety alert symbol, and placed throughout

this manual and inside the instrument. The symbols with messages are defined as

follows:

WARNING: Electrical Shock Hazard

HAZARD: Strong oxidizer

GENERAL WARNING/CAUTION: Read the accompanying message for specific information.

CAUTION: Hot Surface Warning

Do Not Touch: Touching some parts of the instrument without protection or proper tools

could result in damage to the part(s) and/or the instrument.

Technician Symbol: All operations marked with this symbol are to be performed by qualified

maintenance personnel only.

Electrical Ground: This symbol inside the instrument marks the central safety grounding

point for the instrument.

CAUTION

This instrument should only be used for the purpose and in the manner described in this

manual. If you use this instrument in a manner other than that for which it was intended,

unpredictable behavior could ensue with possible hazardous consequences

NEVER use any gas analyzer to sample combustible gas(es)!

Note

For Technical Assistance regarding the use and maintenance of this instrument or any other Teledyne

API product, contact Teledyne API’s Technical Support Department:

Telephone: 800-324-5190

Email: api-techs[email protected]

or access any of the service options on our website at http://www.teledyne-api.com/

ii 07303F DCN8132

Consignes de Sécurité

Des consignes de sécurité importantes sont fournies tout au long du présent manuel

dans le but d’éviter des blessures corporelles ou d’endommager les instruments.

Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est représentée

par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent dans ce

manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes

suivantes:

AVERTISSEMENT : Risque de choc électrique

DANGER : Oxydant puissant

AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne

complémentaire pour des renseignements spécifiques

MISE EN GARDE : Surface chaude

Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou

sans les outils appropriés pourrait entraîner des dommages aux pièces ou à

l’instrument.

Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent

être effectuées uniquement par du personnel de maintenance qualifié.

Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central

de la mise à la terre sécuritaire de l’instrument.

MISE EN GARDE

Cet instrument doit être utilisé aux fins décrites et de la manière décrite dans ce

manuel. Si vous utilisez cet instrument d’une autre manière que celle pour

laquelle il a été prévu, l’instrument pourrait se comporter de façon imprévisible

et entraîner des conséquences dangereuses.

NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz

combustibles!

Model T200U NOy Option Manual Addendum

07303F DCN8132 iii

Warranty

WARRANTY POLICY (02024J)

Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., provides that:

Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment

failure occur, TAPI assures its customers that prompt service and support will be available.

(For the instrument-specific warranty period, please refer to the “Limited Warranty” section

in the Terms and Conditions of Sale on our website at the following link:

http://www.teledyne-api.com/terms_and_conditions.asp).

COVERAGE

After the warranty period and throughout the equipment lifetime, TAPI stands ready to

provide on-site or in-plant service at reasonable rates similar to those of other manufacturers

in the industry. All maintenance and the first level of field troubleshooting are to be performed

by the customer.

NON-TAPI MANUFACTURED EQUIPMENT

Equipment provided but not manufactured by TAPI is warranted and will be repaired to the

extent and according to the current terms and conditions of the respective equipment

manufacturer’s warranty.

PRODUCT RETURN

All units or components returned to Teledyne API should be properly packed for handling

and returned freight prepaid to the nearest designated Service Center. After the repair, the

equipment will be returned, freight prepaid.

The complete Terms and Conditions of Sale can be reviewed at

http://www.teledyne-

api.com/terms_and_conditions.asp

CAUTION – Avoid Warranty Invalidation

Failure to comply with proper anti-Electro-

Static Discharge (ESD) handling and packing

instructions and Return Merchandise Authorization (RMA) procedures when returning parts

for repair or calibration may void your warranty. For anti-ESD handling and packing

instructions please refer to the manual, Fundamentals of ESD, PN 04786, in its “Packing

Components for Return to Teledyne API’s Customer Service” section. The manual can be

downloaded from our website at http://www.teledyne-api.com. RMA procedures can also be

found on our website.

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Model T200U NOy Option Manual Addendum

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Table of Contents

1 INTRODUCTION ......................................................................................................... 7

2 SPECIFICATIONS ...................................................................................................... 9

2.1 Specifications ................................................................................................................................ 9

3 GETTING STARTED ................................................................................................. 11

3.1 Unpacking and Inspection ........................................................................................................... 11

3.2 Electrical and Pneumatic Connections........................................................................................ 12

3.3 Initial Operation .......................................................................................................................... 16

4 PRINCIPLE OF OPERATION ................................................................................... 17

5 CALIBRATION AND CAL CHECKS ......................................................................... 19

5.1 Calibration or Cal Check Procedure ............................................................................................. 20

6 MAINTENANCE ........................................................................................................ 23

6.1 Maintenance Schedule ............................................................................................................... 23

6.2 Replacing the Sample Particulate Filters .................................................................................... 24

6.3 Checking Analyzer Flow Rate ...................................................................................................... 25

6.4 Replacing the Converter ............................................................................................................. 26

6.5 Inspecting Pneumatic Lines ........................................................................................................ 27

6.6 Checking for Leaks ...................................................................................................................... 30

7 TROUBLESHOOTING AND ADJUSTMENTS .......................................................... 33

7.1 Operation Verification – Diagnostic Techniques ........................................................................ 33

7.1.1 Pneumatic System............................................................................................................ 33

7.1.2 Leak Check ....................................................................................................................... 33

7.1.3 501 NOy Bypass Pump Diagnostic Procedures ............................................................... 33

7.1.4 Electrical Fault Isolation ................................................................................................... 34

7.2 Setting the Converter Temperature ........................................................................................... 34

Model T200U NOy Option Manual Addendum

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List of Figures

Figure 1. Rear Panels: T200U NOy Analyzer (top) and 501 NOy Pump Pack (center); NOy Molybdenum Converter

Assembly (bottom) .................................................................................................................................... 14

Figure 2. Rear Panel Pneumatic Connections ............................................................................................................. 15

Figure 3. Replacing the Particulate Filter ................................................................................................................... 25

Figure 4. NOy Converter Interior Assembly Location ............................................................................................... 26

Figure 5. Pneumatics without Dual Sample Conditioner ............................................................................................ 28

Figure 6. Pneumatics with Dual Sample Conditioner ................................................................................................. 29

Figure 7. Location of O

Generator Air Inlet .............................................................................................................. 30

Figure 8. Converter Controller Panel .......................................................................................................................... 34

Figure 9. 501 NOy Electrical Diagram ....................................................................................................................... 35

List of Tables

Table 1 Specifications for the External Converter and the 501 NOy Bypass Pump .................................................... 9

Table 2 Manual Zero Calibration Procedure .............................................................................................................. 20

Table 3 Enter Expected Span Gas Concentrations Procedure For NO & NOy .......................................................... 20

Table 4 Span Calibration Procedure ........................................................................................................................... 21

Table 5 Preventative Maintenance Calendar .............................................................................................................. 23

Model T200U NOy Option Manual Addendum

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1 INTRODUCTION

The T200U NOy analyzer includes a 501 NOy Pump Pack and an external thermal

converter, which are designed to support a NOx analyzer by converting multiple,

unstable compounds grouped under the name NOy. The converter is mounted

externally at the sample inlet to minimize flow time between sample in and

converter, thereby optimizing measurement accuracy. The sample is pulled through

the converter box by the 501 NOy pump pack and then routed into the analyzer.

The 501 NOy pump pack contains a temperature control unit for the converter and

an internal pump. The pump pack pulls ambient air into the converter box via the

sample port; the sample port’s cross-fitting splits the sample between two paths:

one bypasses the heated converter and flows directly into the pump pack via the

tubing for NO, while the other path flows through the heated converter assembly

first, and then flows into the pump pack via the tubing for the converted NOy. From

the pump pack the separate samples flow to the analyzer.

This manual addendum is to be used in conjunction with two additional documents

with operation instructions:

• T200 operation manual (part number 06858)

• T200U addendum (part number 06861).

It is recommended that you read/familiarize yourself with all sets of instructions in

order to use the analyzer and converter correctly.

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Model T200U NOy Option Manual Addendum

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2 SPECIFICATIONS

2.1 Specifications

Table 1 Specifications for the External Converter and the 501 NOy Bypass Pump

Converter

Remotely mounted molybdenum external Converter with

temperature controller in a NEMA – 4 enclosure.

Converter Temperature

315

C ± 7

C with read-out on front panel of bypass pump chassis.

Tube/Electrical Cable

Assembly

Up to 50 feet (15 m) maximum length

Power, 501 NOy Bypass Pump

Assembly

120V~ 50/60 Hz, 230V~ 50/60 Hz 360 watts

Power, Converter Assembly

120V~ 50/60 Hz, 230V~ 50/60 Hz, 60 watts

Converter Efficiency

>96% for NO

Weight, 501 NOy Bypass

Pump Assembly

35 lbs (16 kg)

Weight, Remote Converter with

umbilical

42 lbs (19 kg)

501 NOy Bypass Pump

Chassis Dimensions HxWxD

9" x 17" x 23.6" (23cm x 43cm x 61cm)

Remote Converter Assy

Dimensions HxWxD

12" x 19" x 7" (31cm x 48cm x 18cm)

Environmental

Installation Category (Over-voltage Category) II

Pollution Degree 2

Bypass Flow rate

Cal gas Flow rate

800 cc/min ± 10%, each channel

4000 cc/min (approx.)

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Model T200U NOy Option Manual Addendum

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3 GETTING STARTED

The NOy converter has been designed to operate with the T200U low level NOx

analyzer, with some additional modifications. The combination is referred to as the

T200U NOy analyzer.

3.1 Unpacking and Inspection

The T200U NOy, comprised of four components, comes in three boxes:

• The analyzer with AC power cord

• The 501 NOy Bypass Pump Chassis 501 with AC power cord

• External Converter housed in a stainless steel NEMA 4 enclosure, and an

umbilical cable assembly (herein referred to as “Converter” or “external

Converter”)

• External Pump (herein referred to as “external Pump” not to be confused with

the 501 NOy Bypass Pump or Pump Pack)

1. Verify that there is no apparent shipping damage. If damage has occurred

please advise shipper first, then TAPI. (Keep original container and packaging

for shipper’s inspection).

2. Follow the unpacking instructions in the T200 Manual.

3. Please check the voltage and frequency label on the rear panel of the

instrument for compatibility with the local power before connecting the

instruments to a power source.

CAUTION!

Avoid personal injury: use two persons each to lift and carry the analyzer and the

Model 501 NOy Pump Pack chassis.

Model T200U NOy Option Manual Addendum

12 07303 DCN8132

3.2 Electrical and Pneumatic Connections

NOTE

To maintain compliance with EMC standards, it is required that the cable length (at the

rear of the analyzer) be no greater than 3 meters for all I/O connections, which include

Analog In, Analog Out, Status Out, Control In, Ethernet/LAN, USB, RS-232, and RS-485.

1. Ensure that the location allows sufficient space to disconnect the AC power

cable from the rear of the unit.

2. Mount the Converter (

Figure 1, bottom) on a suitable mast that is grounded.

IMPORTANT

The metal NEMA box must be secured by its four mounting holes

to a grounded structure, using a grade of metal fasteners,

including locking washers and/or nuts, that are resistant to both

corrosion and vibration.

ADHERE TO NATIONAL ELECTRIC CODE (NEC)

The umbilical cable assembly installation must follow local and

national electrical code standards.

3. Uncoil and arrange the TAPI-provided umbilical cable assembly to avoid

twisting or kinks, while protecting both ends of the exposed tubing and

electrical fittings to prevent scuffing or any dirt and debris from entering.

4. Route the umbilical cable assembly into the instruments’ shelter.

5. Locate the analyzer and the 501 NOy Bypass Pump Chassis in close proximity

to each other, preferably mounting one over the other in a 19” rack.

6. Connect the T200U NOy analyzer rear panel electrical connectors per the

T200 operation manual.

7. Connect the pneumatic cable fittings from the analyzer rear panel (

Figure 1,

top) to the 501 NOy rear panel (

Figure 1, center) and from Converter

(

Figure 1, bottom) to the 501 NOy rear panel.

Refer to Figure 2 for an illustration of the pneumatic connections; refer to the tags

on each tube to match up the correct tube with the appropriate rear panel fitting.

Model T200U NOy Option Manual Addendum

07303F DCN8132 13

8. Connect the pneumatic cable fitting from the calibrator to the 501 NOy rear

panel (

Figure 2).

9. Also, connect the EXHAUST port of the analyzer rear panel to the external

Pump.

10. Connect the circular power and signal cable from the external Converter’s

umbilical cable assembly to the CONVERTER POWER connection on the rear

of the 501 NOy.

11. Connect the three-prong thermocouple connector from the umbilical cable

assembly to the THERMOCOUPLE connection on the rear of the 501 NOy.

12. Connect the analyzer and 501 NOy AC power cords from their AC power

receptacles to the correct line voltage (refer to power specs on the respective

rear panel label).

WARNING!

• Lethal voltages are present inside the chassis.

• Do not operate with cover off during normal operation.

• Before operation, check for correct input voltage and frequency.

• Do not operate without proper chassis grounding.

• Do not defeat the ground wire on power plug.

• Turn off power before disconnecting electrical subassemblies.

Model T200U NOy Option Manual Addendum

14 07303 DCN8132

Figure 1. Rear Panels: T200U NOy Analyzer (top) and 501 NOy Pump Pack (center); NOy

Molybdenum Converter Assembly (bottom)

Model T200U NOy Option Manual Addendum

07303F DCN8132 15

Figure 2. Rear Panel Pneumatic Connections

Pneumatic tubes and rear panel labels include numbers to facilitate matching connections between

instruments.

CONNECTIONS: Analyzer to Pump to Converter and Calibrator to Pump

Calibrator

Analyzer

Pump Chassis

Converter

NO IN (1)

NO OUT (1)

NOY IN (2)

NOY OUT (2)

[cal gas out port]

CAL IN (3)

NOY IN (4)

NO OUT (4)

NO IN (5)

NOY OUT (5)

CAL OUT (6)

CAL IN (6)

Model T200U NOy Option Manual Addendum

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3.3 Initial Operation

If you are unfamiliar with the T200U NOy analyzer, we recommend that you read

the principles of operation in Section 4 of this operation manual before proceeding.

1. After confirming proper supply voltage, turn on the power to the analyzer and

to the 501 NOy pump pack, and plug in the external Pump.

• The front panel displays should immediately light as the instruments start

up.

• The 501 NOy requires about 30 minutes for the external Converter to come

up to operating temperature.

Caution

The internal Converter components will become

extremely hot and must be allowed to cool after

power-off before being touched.

• The T200U NOy requires about 30 minutes for the ozone generator to start

up. During that time the instrument will not respond to span gas.

• After 30 min, the display on the 501 NOy front panel should read 315

indicating that the external Converter is at operating temperature.

• Follow the instructions in the T200 Manual and the T200U Addendum to

confirm proper operation of the analyzer.

2. Proceed to Section 5 of this T200U NOy manual to perform a Zero/Span

check.

Model T200U NOy Option Manual Addendum

07303F DCN8132 17

4 PRINCIPLE OF OPERATION

The TAPI Model T200U NOy is designed to measure the concentration of NO,

, and other compounds that are too unstable to be measured when taken in

through the normal ambient air sample inlet system. Please refer to the T200U

manual supplied with this system for a general discussion of the operation of a NOx

analyzer. The suite of compounds known collectively as NOy is composed of

roughly 30 compounds. The NOy measurement is generally done in conjunction

with a standard NOx measurement, with the difference between the two being the

concentration of the unstable compounds, sometimes referred to as NOz.

The analyzer measures two independent gas streams. One bypasses the external

Converter and measures NO in the sample. The other pulls the sample through the

external Converter and is displayed as NOy

Under normal calibration conditions

the NOy measurement

is equivalent to the delivered NOx calibration gases.

The system is composed of four modules:

• The T200U NOy analyzer, without a molybdenum converter

• A 501 NOy Bypass Pump containing:

• bypass pump

• flow control

• sample filtration

• moly temperature control

• pneumatic provisions for calibration

• Externally mounted molybdenum converter (external Converter)

• External Pump

The T200U NOy system allows the point of sampling to be located in close

proximity to the Converter. This configuration provides minimal time delay

between the sample inlet and the remotely mounted (~10 meters above ground)

external Converter. Minimizing the transit time between the sample inlet and

Converter enables the conversion of labile components of NOy. The equation for

the conversion is:

315

3 NO

+ Mo ---> 3 NO + MoO

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Teledyne API T200U/NOy Manuel utilisateur

Marque: Teledyne API

Modèle: T200U/NOy

Taper: Manuel utilisateur

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