Teledyne API T200U NOX Manuel utilisateur

Manual Addendum

Ultra Sensitivity Model

T200U

NO/NO

2

/NOx

(Addendum to T200 Manual, PN 06858)

9970 Carroll Canyon Road

SAN DIEGO, CA 92131-1106

USA

Toll-free Phone: 800-324-5190

Phone: +1 858-657-9800

Fax: +1 858-657-9816

Email: api-sales@teledyne.com

Website: http://www.teledyne-api.com/

Teledyne API 19 February 2013

i

ABOUT THIS MANUAL

This manual is to be used in conjunction with the Model T200 operation manual, part number 06858. Where

operation of the Model T200U diverges from that of the Model T200, this manual takes precedence.

Note

A Repair Questionnaire is inserted at the end of this addendum; while

the questionnaire includes “Appendix C” in its title, there is no

Appendix A or Appendix B with this addendum.

A Repair Questionnaire is inserted at the end of this addendum; while the questionnaire includes “Appendix C”

in its title, there is no Appendix A or Appendix B with this addendum.

REVISION HISTORY

Date Rev DCN Change Summary

2013 Feb 19 C 6670 Administrative and other minor updates

2012 Feb 07 B 6275 Administrative updates

2010 Sep 21 A 5849 Initial release

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SAFETY MESSAGES

Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or

instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert

symbol, and are placed throughout this manual and inside the instrument. The symbols with messages are

defined as follows:

WARNING: Electrical Shock Hazard

HAZARD: Strong oxidizer

GENERAL WARNING/CAUTION: Read the accompanying message for

specific information.

CAUTION: Hot Surface Warning

Do Not Touch: Touching some parts of the instrument without

protection or proper tools could result in damage to the part(s) and/or the

instrument.

Technician Symbol: All operations marked with this symbol are to be

performed by qualified maintenance personnel only.

Electrical Ground: This symbol inside the instrument marks the central

safety grounding point for the instrument.

CAUTION

This instrument should only be used for the purpose

and in the manner

described in this manual. If you use this instrument in a manner other than

that for which it was intended, unpredictable behavior could ensue with

possible hazardous consequences

.

NEVER use any gas analyzer to sample combustible gas(es)!

Note

Technical Assistance regarding the use and maintenance of this

instrument or any other Teledyne API product can be obtained by

contacting Teledyne API’s Technical Support Department:

Phone: 800-324-5190

Email: sda_t[email protected]

or by accessing various service options on our website at

http://www.teledyne-api.com/

.

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CONSIGNES DE SÉCURITÉ

Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des

blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque

consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent

dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes suivantes:

AVERTISSEMENT : Risque de choc électrique

DANGER : Oxydant puissant

AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne

complémentaire pour des renseignements spécifiques

MISE EN GARDE : Surface chaude

Ne pas toucher : Toucher à certaines parties de l’instrument sans

protection ou sans les outils appropriés pourrait entraîner des dommages

aux pièces ou à l’instrument.

Pictogramme « technicien » : Toutes les opérations portant ce symbole

doivent être effectuées uniquement par du personnel de maintenance

qualifié.

Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le

point central de la mise à la terre sécuritaire de l’instrument.

MISE EN GARDE

Cet instrument doit être utilisé aux fins décrites et de la manière décrite

dans ce manuel. Si vous utilisez cet instrument d’une autre manière

que celle pour laquelle il a été prévu, l’instrument pourrait se comporter

de façon imprévisible et entraîner des conséquences dangereuses.

NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz

combustibles!

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TABLE OF CONTENTS

1. Overview .................................................................................................................... 7

2. Specifications and Agency Approvals ....................................................................... 9

2.1 EPA Equivalency Designation ................................................................................ 10

2.2 Approvals and Certifications .................................................................................. 11

2.2.1 SAFETY .......................................................................................................... 11

2.2.2. EMC ................................................................................................................ 11

2.2.3. OTHER TYPE CERTIFICATIONS ............................................................... 11

3. Instrument Layout .................................................................................................... 13

4. Pneumatics ............................................................................................................... 15

5. Test functions ........................................................................................................... 17

6. Spare Parts List ........................................................................................................ 19

06861C DCN6670

Teledyne API – Ultra Sensitivity Model T200U NO/NO

2

/NOx Analyzer Addendum to T200

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1. OVERVIEW

The Model T200U is a close derivative of the Model T200 NOx

Analyzer. The main differences are as follows.

• The T200U is more sensitive at low NOx

levels than a

standard T200. The instrument has a user selectable full

scale range of 0-5 PPB to 0-2000 PPB of NOx.

• The reaction cell is gold plated. In addition, there is a pre-

reactor, which allows the measurements of any hydrocarbon

interferents in the sample stream.

• The sample flow is 1000 cc/min.

• The T200U is equipped with a high performance pump,

capable of producing a reaction cell pressure of less than 5

Inch Hg absolute.

Because the T200U is a close derivative of the T200, the Model T200

instruction manual continues to be valid as the reference manual covering

the details of the instrument’s components and operation.

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Teledyne API – Ultra Sensitivity Model T200U NO/NO

2

/NOx Analyzer Addendum to T200

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2. SPECIFICATIONS AND AGENCY

APPROVALS

PARAMETER SPECIFICATION

Ranges

(Physical Analog Output)

Min: 0-5 ppb Full scale

Max 0-2000 ppb Full scale (selectable, independent NO, NO

2

, NO

X

ranges and auto

ranging supported)

Measurement Units ppb, ug/m

3

(user selectable Single, independent or auto ranges)

Noise at Zero

1

<25 ppt (RMS)

Noise at Span

1

<0.5% of reading (RMS ) above 5 ppb

Lower Detectable Limit

1

50 ppt (RMS)

Zero Drift

2

<0.1 ppb / 24 hours

Span Drift

2

<0.5% of reading or 50 ppt RMS whichever is greater / 24 hrs

Lag Time

1

20 seconds

Rise / Fall Time

1, 3

<50 sec to 95%

Linearity

1% of full scale or ± 0.1 ppb whichever is greater

Precision 0.5% of reading above 5 ppb

Sample Flow Rate 1100 cm

3

/min ±10%

Power, Analyzer 100V-120V, 60 Hz (62W); 220V-240V, 50 Hz (58W)

Power, Ext Pump 110V-120V, 60 Hz (240W), 220V-240V, 50 Hz (155W)

Analog Output Ranges

All outputs: 10V, 5V, 1V, 0.1V (selectable)

Three outputs convertible to 4-20 mA isolated current loop

All ranges with 5% under/over range

Recorder Offset ± 10%

Standard I/O

1 Ethernet: 10/100Base-T

2 RS-232 (300 – 115,200 baud)

2 USB device ports

8 opto-isolated digital status outputs (7 defined, 1 spare)

6 opto-isolated digital control inputs (4 defined, 2 spare)

4 analog outputs

06861C DCN6670

Teledyne API – Ultra Sensitivity Model T200U NO/NO

2

/NOx Analyzer Addendum to T200

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PARAMETER SPECIFICATION

Optional I/O

1 USB com port

1 RS485

8 analog inputs (0-10V, 12-bit)

4 digital alarm outputs

Multidrop RS232

3 4-20mA current outputs

Analog Output Resolution 1 part in 4096 of selected full-scale voltage

Temperature Range

5 - 40

o

C

(20-30

o

C within drift and noise specifications, and operating with EPA equivalency)

Humidity 0-95% RH non-condensing

Hydrocarbon Interference

Propylene rejection ratio > 20,000:1

Ethylene rejection ratio > 40,000:1

Voltage Coefficient < 0.1% per V

Dimensions H x W x D 7" x 17" x 23.5" (178mm x 432 mm x 597 mm)

Weight, Analyzer 40 lbs (18 kg)

Weight, Ext Pump Pack 21 lbs (9.5 kg)

Environmental

4

Installation Category (Over-voltage Category) II, Pollution Degree 2

(1)

As defined by the USEPA

(2)

At constant temperature and voltage

(3)

With adaptive filter, > 20 ppb change

2.1 EPA Equivalency Designation

Teledyne API’s T200U nitrogen oxides analyzer is designated as a

reference method, RFNA 1194-099, for NO

2

measurement, as defined in

40 CFR Part 53, when operated under the conditions defined for the T200

analyzer (manual PN 06858), except ambient temperature range and

vacuum pump pressure as follows:

• Ambient temperature range of 20 to 30°C.

• Gas flow supplied by External vacuum pump capable of 4 in-

Hg-A or less at 1 standard liters per minute (slpm).

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2.2 Approvals and Certifications

The Teledyne API Model T200U analyzer was tested and certified for

Safety and Electromagnetic Compatibility (EMC). This section presents

the compliance statements for those requirements and directives.

2.2.1 SAFETY

IEC 61010-1:2001, Safety requirements for electrical equipment for

measurement, control, and laboratory use.

CE: 2006/95/EC, Low-Voltage Directive

2.2.2. EMC

EN 61326-1 (IEC 61326-1), Class A Emissions/Industrial Immunity

EN 55011 (CISPR 11), Group 1, Class A Emissions

FCC 47 CFR Part 15B, Class A Emissions

CE: 2004/108/EC, Electromagnetic Compatibility Directive

2.2.3. OTHER TYPE CERTIFICATIONS

MCERTS: Sira MC 050068/05

For additional certifications, please contact Technical Support.

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Teledyne API – Ultra Sensitivity Model T200U NO/NO

2

/NOx Analyzer Addendum to T200

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3. INSTRUMENT LAYOUT

Figure 3-1 shows the internal chassis layout of the T200U.

06861C DCN6670

Teledyne API – Ultra Sensitivity Model T200U NO/NO

2

/NOx Analyzer Addendum to T200

14

Figure 3-1. T200U Internal Chassis Layout

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4. PNEUMATICS

Figure 4-1 shows the internal pneumatics of the T200U in its standard

configuration, along with the optional Zero/Span valves. The sample flow

is 1000 cc/min.

Also, during Auto Zero mode, the sample gas is routed through a pre-

reactor before the mixture goes through the reaction cell. Since the

reaction rate constant between NO and ozone is several times faster than

the reaction rate constant between hydrocarbons and ozone, this

mechanism helps to eliminate the interference effects of hydrocarbons in

NOx measurements.

In addition, the T200U is equipped with a high performance pump,

capable of producing a reaction cell pressure of less than 5 Inch Hg

absolute.

SAMPLE

PRESSURE

SENSOR

VACUUM

PRESSURE

SENSOR

O3 FLOW

SENSOR

FLOW PRESSURE

SENSOR PCA

INSTRUMENT CHASSIS

PERMAPURE

DRYER

Filter

PREREACTOR

Orifice Dia.

0.004"

PMT

GOLD

REACTION

CELL

EXHAUST MANIFOLD

PUMP

NO

X

Exhaust

Scrubber

Particulate

Filter

SAMPLE

GAS

INLET

NO/NO

X

VALVE

NO

2

Converter

O

3

Destruct

EXHAUST

GAS OUTLET

O

3

GENERATOR

O

3

Cleanser

PREREACTOR

VALVE

Orifice Dia.

0.004"

Orifice Dia.

0.014"

NC

COM

NO

NC

COM

NO

SPAN

ZERO

ZERO/SPAN

VALVE

SAMPLE/CAL

VALVE

OPTION, ZERO/SPAN

VALVES, P/N 042340100

NC

COM

NO

NC

NO

COM

Orifice Dia.

0.007"

Figure 4-1. T200U Pneumatic Diagram with Zero/Span Option

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Teledyne API – Ultra Sensitivity Model T200U NO/NO

2

/NOx Analyzer Addendum to T200

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5. TEST FUNCTIONS

Some test functions differ between the T200U and the T200. Please refer

to Appendix C, this addendum for the test functions in the T200U.

06861C DCN6670

Teledyne API – Ultra Sensitivity Model T200U NO/NO

2

/NOx Analyzer Addendum to T200

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