Wacker Neuson LTV8K Manuel utilisateur

Catégorie
Groupes électrogènes
Taper
Manuel utilisateur

Ce manuel convient également à

LTV4K, LTV6K
LTV6L, LTV8K
Type
Document
Date
Revision
Language
LTV4K, LTV6K, LTV6L, LTV8K
5100030418
0320
06
EN-FR
Operator’s Manual
Notice d'emploi
Light Tower
Tour d’éclairage
Copyright notice
© Copyright 2020 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the
machine. Any other type of reproduction is prohibited without express
written permission from Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker
Neuson Production Americas LLC represents an infringement of valid
copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their
respective owners.
Manufacturer
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original instructions
This Operator’s Manual presents the original instructions. The original
language of this Operator’s Manual is American English.
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CALIFORNIA Proposition 65 Warning
CALIFORNIA Proposition 65 Warning
WARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.
WARNING
Cancer and Reproductive Harm -
www.P65Warnings.ca.gov.
WARNING
Batteries, battery posts, terminals and related accessories contain lead and lead
compounds, and other chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
CALIFORNIA Proposition 65 Warning Proposition 65 Warning
4 wc_tx004643en.fm
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LTV
Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during installation,
operation, and maintenance of the machines.
Machine identification
A nameplate listing the model number, item number, revision number, and serial
number is attached to this machine. The location of the nameplate is shown above.
Serial number (S/N)
For future reference, record the serial number in the space provided below. You will
need the serial number when requesting parts or service for this machine.
Machine
documentation
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
For spare parts information, please see your Wacker Neuson Dealer, or visit the
Wacker Neuson website at http://www.wackerneuson.com/.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Serial Number:
wc_gr013759
215429215429
R
51000314545100031454
For electrical
equipment only.
Pour material
electrique seulement.
lbs
Item No.
Type/Model
Serial No.
Rev.
MAX AMB 40~C
RPMhz
MON/YR
MADE IN USA
kW
kg
V
n
A
P. F .
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LTV
Expectations for information in this manual
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury, carefully read, understand, and observe all instructions
described in this manual.
Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change any
portion of this information without notice.
The illustrations, parts, and procedures in this manual refer to Wacker Neuson
factory-installed components. Your machine may vary depending on the
requirements of your specific region.
Manufacturer’s approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
CALIFORNIA Proposition 65 Warning
Combustion exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
Laws pertaining to spark arresters
AVISO: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental
discharge of sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United States Forest Service for this purpose. In order to
comply with local laws regarding spark arresters, consult the engine distributor or
the local Health and Safety Administrator.
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LTV
Abbreviations
Acronym Definition Acronym Definition
CARB California air resource board LTV Light tower vertical
CDL Commercial driver’s license NATM National association of trailer manufacturers
CO Carbon monoxide NHTSA National highway traffic safety administration
EPA Environmental protection agency PPE Personal protective equipment
GFCI Ground fault current interrupter S/N Serial number
LED Light-emitting diode VIN Vehicle identification number
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LTV
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Table of Contents
LTV
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CALIFORNIA Proposition 65 Warning 3
Foreword 5
1 Safety Information 14
1.1 Signal Words Used in this Manual ................................................................14
1.2 Machine Description and Intended Use ........................................................15
1.3 Operating Safety ...........................................................................................16
1.4 Metal Halide Lamp Safety .............................................................................18
1.5 Service Safety ...............................................................................................18
1.6 Operator Safety while Using Internal Combustion Engines ..........................20
1.7 Safety Guidelines for Lifting the Machine .....................................................21
1.8 Safety Guidelines for Towing the Machine ...................................................21
1.9 Reporting Safety Defects ..............................................................................22
2 Labels 24
2.1 Label Locations .............................................................................................24
2.2 Label Meanings ............................................................................................26
3 Lifting and Transporting 34
3.1 Lifting the Machine ........................................................................................34
3.2 Preparing the Machine for Transport on a Truck or Trailer ...........................35
3.3 Before Towing Checklist ...............................................................................36
3.4 Towing the Machine ......................................................................................37
3.5 Trailer ............................................................................................................38
3.6 Flip-up Tongue ..............................................................................................39
4 Machine Setup 40
4.1 Preparing the Machine for First Use .............................................................40
4.2 Positioning the Machine ................................................................................41
4.3 Ground Connection .......................................................................................42
4.4 Leveling the Trailer—Vertical Mast Light Towers .........................................43
4.5 Refueling the Machine ..................................................................................44
4.6 Aiming the Lights—Vertical Mast Light Towers ............................................45
4.7 Manually Rotating the Light Bar ....................................................................47
4.8 Raising the Tower—Manual Winch System .................................................48
4.9 Lowering the Tower—Manual Winch System ...............................................50
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4.10 Raising the Tower—Power Winch System ...................................................52
4.11 Lowering the Tower—Power Winch System ................................................54
5Operation 56
5.1 Generator Derating .......................................................................................56
5.2 Control Panels and Receptacles—KUBOTA ................................................56
5.3 Control Panels and Receptacles—KOHLER ................................................57
5.4 Control Panel and Receptacles—DeepSea ..................................................58
5.5 Machine Monitoring—DeepSea ....................................................................59
5.6 Alarms and Shut-Down Conditions—DeepSea ............................................61
5.7 Resetting the Maintenance Timers—DeepSea ............................................62
5.8 Before Starting ..............................................................................................63
5.9 Starting, Operating, Stopping the Machine—KUBOTA ................................64
5.10 Starting, Operating, and Stopping the Machine—KOHLER .........................66
5.11 Starting, Operating, Stopping the Machine—DeepSea ................................68
5.12 Auto Mode (Auto Start/Stop) .........................................................................70
5.13 Engine—Jump-Starting .................................................................................75
5.14 Emergency Shutdown Procedure .................................................................77
5.15 Using the Convenience Receptacles—50 Hz and 60 Hz .............................78
6 Factory-Installed Options 80
6.1 Cold Weather Package .................................................................................80
6.2 Engine Block Heater .....................................................................................80
6.3 Battery Blanket .............................................................................................81
6.4 Oil Pan Heater ..............................................................................................81
6.5 Fuel and Water Separator ............................................................................82
6.6 Positive Air Shutoff .......................................................................................82
6.7 Shore Power .................................................................................................82
6.8 Containment System Float Switch ................................................................83
6.9 LED Lights ....................................................................................................83
7 General Maintenance 84
7.1 Preparing for Maintenance ...........................................................................84
7.2 Periodic Maintenance Schedule ...................................................................84
7.3 Cleaning the Machine ...................................................................................85
7.4 Inspecting the Machine .................................................................................85
7.5 Maintaining the Trailer ..................................................................................86
7.6 Maintaining the Battery .................................................................................86
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LTV
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7.7 Removing and Replacing Lamps ................................................................. 87
7.8 Checking and Draining the Containment System (if equipped) ................... 89
7.9 Long-Term Storage ...................................................................................... 90
7.10 Machine Disposal and Decommissioning .................................................... 91
8 Engine Maintenance: KUBOTA D1005 / D1105 92
9 Engine Maintenance: KUBOTA Z482 94
10 Engine Maintenance: KOHLER 1003 96
11 Troubleshooting 98
11.1 Kubota Error Codes ................................................................................... 100
12 Technical Data 101
12.1 Engine—KUBOTA ..................................................................................... 101
12.2 Engine—KOHLER ..................................................................................... 102
12.3 Generator ................................................................................................... 103
12.4 Machine ..................................................................................................... 104
12.5 Radiation Compliance ................................................................................ 105
12.6 Dimensions—LTV4K, LTV6K, LTV8K, LTV6L ........................................... 105
12.7 Dimensions—Skidded LTV6K, LTV8K, LTV6L .......................................... 105
13 Emissions Control Systems Information and Warranty: KUBOTA 106
13.1 Emission Control System Background Information .................................... 106
13.2 Limited Defect Warranty for Wacker Neuson Emission Control
Systems ..................................................................................................... 107
14 Emissions Control Systems Information and Warranty: KOHLER 110
14.1 Emission Control System Background Information .................................... 110
14.2 Limited Defect Warranty for Exhaust Emission Control System ................ 110
15 Schematics 111
15.1 LTV—Photo Sensor ................................................................................... 111
15.2 Components ............................................................................................... 111
15.3 LTV—Controller-Kubota Z482 ................................................................... 112
Table of Contents LTV
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15.4 Components ............................................................................................... 113
15.5 LTV—Base Schematic ............................................................................... 114
15.6 Components ............................................................................................... 115
15.7 LTV—Metal Halide Lights Module ............................................................. 116
15.8 Components ............................................................................................... 116
15.9 LTV—120V / 30A Receptacle Module ....................................................... 117
15.10 Components ............................................................................................... 117
15.11 LTV—8 kW GFCI Receptacle Module ....................................................... 118
15.12 Components ............................................................................................... 118
15.13 LTV—Trailer ............................................................................................... 119
15.14 Components ............................................................................................... 119
15.15 LTV—Kubota Engine ................................................................................. 120
15.16 Components ............................................................................................... 121
15.17 LTV—Power Winch .................................................................................... 122
15.18 Components ............................................................................................... 122
15.19 LTV—LED Lights Module .......................................................................... 123
15.20 Components .............................................................................................. 123
15.21 LTV—Auto Start Module ............................................................................ 124
15.22 Components ............................................................................................... 124
15.23 LTV—Shore Power Module ....................................................................... 125
15.24 Components ............................................................................................... 125
15.25 LTV—Controller-Kubota D2005 / D1105 ................................................... 126
15.26 Components ............................................................................................... 127
15.27 LTV—230V / 50 HZ Module ....................................................................... 128
15.28 Components ............................................................................................... 128
15.29 LTV—Containment Switch ......................................................................... 129
15.30 Components ............................................................................................... 129
15.31 LTV—URI Telematics ................................................................................ 130
15.32 Components ............................................................................................... 130
16 Appendix I 131
16.1 Standard Racked Assembly ....................................................................... 131
16.2 Installing the Axle ....................................................................................... 132
16.3 Installing the Fenders ................................................................................. 133
16.4 Installing the Wheels .................................................................................. 134
16.5 Installing the Outriggers and Swivel Jacks ................................................ 135
16.6 Installing the Tongue Assembly ................................................................. 137
16.7 Installing the Mast ...................................................................................... 139
16.8 Installing the Standard Winch .................................................................... 140
16.9 Installing the Power Winch ......................................................................... 142
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LTV
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16.10 Installing the Light Support Bracket and Light Bar 144
16.11 Installing the Lights—240W Metal Halide or 300W LED 145
16.12 Installing the Lights—240W LED 146
16.13 Connecting the Wiring at the Junction Box 147
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Safety Information LTV
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE
signal words which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
To avoid death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
To avoid possible death or serious injury from this type of hazard, obey all
safety messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
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LTV Safety Information
1.2 Machine Description and Intended Use
Machine
description
This machine is a mobile, trailer-mounted light tower. The Wacker Neuson Light
Tower consists of a trailer with a cabinet containing a diesel engine, a fuel tank, a
control panel, and an electric alternator. A telescoping tower with four metal halide
or LED lights is vertically mounted to the top of the cabinet. As the engine runs, the
generator converts mechanical energy into electric power. The metal halide or LED
lights run off this power. Receptacle(s) are also provided to power auxiliary loads.
The operator uses the control panel to operate and monitor the machine.
Intended use
This machine is intended for the illumination of outdoor areas. This machine is also
intended for the purpose of supplying electrical power to connected loads. Refer to
the machine specifications for the output voltage and frequency, and for the
maximum output power limit of this machine.
This machine has been designed and built strictly for the intended use described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons in the area. Machine
damage caused by misuse is not covered under warranty. The following are some
examples of misuse:
Connecting a load that has voltage and frequency requirements that are
incompatible with the machine output
Overloading the machine with a device that draws excessive power during
either continuous running or start-up
Operating the machine in a manner that is inconsistent with all federal, state,
and local codes and regulations
Using the machine as a ladder, support, or work surface
Using the machine to carry or transport passengers or equipment
Using the machine to tow other machines (unless factory equipped)
Using the machine as a hoist, or hanging items from the tower
Operating the machine outside of factory specifications
Operating the machine in a manner inconsistent with all warnings found on the
machine and in the Operator’s Manual
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable and to increase operator safety through protective guards and labeling.
However, some risks may remain even after protective measures have been taken.
They are called residual risks. On this machine, they may include exposure to:
Heat, noise, exhaust, and carbon monoxide from the engine
Heat from the lights
Ultraviolet radiation from the lights
Fire hazards from improper refueling techniques
Fuel and its fumes
Electric shock and arc flash
Personal injury from improper lifting the trailer tongue
Glare from lights (lights may blind drivers of nearby motor vehicles if the lights
are incorrectly positioned)
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Safety Information LTV
Typical hazards related to towing a trailer on roads and highways
To protect yourself and others, make sure you thoroughly read and understand the
safety information presented in this manual before operating the machine.
1.3 Operating Safety
Operator
training
Before operating the machine:
Read and understand the operating instructions contained in all manuals
delivered with the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Contact Wacker Neuson for additional training if necessary.
When operating this machine:
Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Operator
qualifications
Only trained personnel are permitted to start, operate, and shut down the machine.
They also must meet the following qualifications:
Have received instruction on how to properly use the machine
Are familiar with required safety devices
The machine must not be accessed or operated by:
Children
People impaired by alcohol, drugs, or prescription drugs
Application
area
Be aware of the application area.
Keep unauthorized personnel, children, and pets away from the machine.
Remain aware of changing positions and the movement of other equipment and
personnel in the application area/job site.
Identify whether special hazards exist in the application area, such as toxic
gases or unstable ground conditions, and take appropriate action to eliminate
the special hazards before using the machine.
Do not operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
Safety
devices,
controls, and
attachments
Only operate the machine when:
All safety devices and guards are in place and in working order.
All controls operate correctly.
The machine is set up correctly according to the instructions in the Operator’s
Manual.
The machine is clean.
The machine’s labels are legible.
To ensure safe operation of the machine:
Do not operate the machine if any safety devices or guards are missing or
inoperative.
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LTV Safety Information
Do not modify or defeat the safety devices.
Only use accessories or attachments that are approved by Wacker Neuson.
Safe
operating
practices
When operating this machine:
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
Do not operate a machine in need of repair.
Do not consume the operating fluids used in this machine. Depending on your
machine model, these operating fluids may include water, wetting agents, fuel
(gasoline, diesel, kerosene, propane, or natural gas), oil, coolant, hydraulic oil,
heat transfer fluid (propylene glycol with additives), battery acid, or grease.
Personal
protective
equipment
(PPE)
Wear the following personal protective equipment (PPE) while operating this
machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
Before
starting
Be sure the machine is on a firm, level surface and will not tip, roll, slide, or fall
while operating.
Never connect the machine to other power sources, such as supply mains of
power companies.
Never use the machine if the insulation on the electrical cord is cut or worn
through.
Never raise the tower or operate the machine in high winds.
The tower extends up to 7 m (23 ft). Make sure the area above the trailer is
open and clear of overhead wires and obstructions.
Operation
Keep the area under and around the lights clear of people while raising and
lowering the tower.
Do not move the machine while it is operating or while the tower is raised.
After use
Stop the engine when the machine is not being operated.
Close the fuel valve on engines equipped with one when the machine is not
being operated.
Ensure that the machine will not tip over, roll, slide, or fall when not being
operated.
Store the machine properly when it is not being used. The machine should be
stored in a clean location out of the reach of children.
Lower the tower when not in use, or if high winds or electrical storms are
expected in the area.
The lamps become extremely hot during use! Allow the lamp and fixture to cool
10–15 minutes before handling.
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Safety Information LTV
1.4 Metal Halide Lamp Safety
Description
The lamps provided with the machine are electric discharge lamps. They are
designed for use with metal halide ballasts only, and require time to reach full
brightness on initial startup and after a power interruption. These lamps comply
with FDA regulation performance standards 21 CFR 1040-30.
Operating
safety
Replace damaged lamps according to the instructions in section Removing and
Replacing Lamps.
1.5 Service Safety
Service
training
Before servicing or maintaining the machine:
Read and understand the instructions contained in all manuals delivered with
the machine.
Familiarize yourself with the location and proper use of all controls and
protective devices.
Only trained personnel shall troubleshoot or repair problems occurring with the
machine.
Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
Do not allow untrained or improperly trained people to service or maintain the
machine. Personnel servicing or maintaining the machine must be familiar with
the associated potential risks and hazards.
Precautions
When servicing or maintaining the machine:
Read and understand the service procedures before performing any service to
the machine.
All adjustments and repairs must be completed before operating the machine.
Do not operate the machine with a known problem or deficiency.
All repairs and adjustments shall be completed by a qualified technician.
Turn off the machine before performing maintenance or making repairs.
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
Reinstall the safety devices and guards after repair and maintenance
procedures are complete.
Before servicing the machine, make sure the engine start switch is turned to the
OFF position, the circuit breakers are open (off), and the negative terminal on
battery is disconnected. Do not perform even routine service (oil/filter changes,
cleaning, etc.) unless all electrical components are shut down.
WARNING
Personal injury hazard. Broken or punctured lamps can cause serious skin burns
and eye inflammation from shortwave ultraviolet radiation.
Do not operate the machine if a lamp is damaged.
Replace damaged lamps immediately.
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LTV Safety Information
Always turn off light circuit breakers and shut down engine before disconnecting
light fixtures or changing light bulbs.
Machine
modifications
When servicing or maintaining the machine:
Use only accessories/attachments that are approved by Wacker Neuson.
Do not defeat safety devices.
Do not modify the machine without the express written approval of Wacker
Neuson.
Replacing
parts and
labels
Replace worn or damaged components.
Replace all missing and hard-to-read labels.
When replacing electrical components, use components that are identical in
rating and performance to the original components.
When replacement parts are required for this machine, use only Wacker
Neuson replacement parts or those parts equivalent to the original in all types of
specifications, such as physical dimensions, type, strength, and material.
Cleaning
When cleaning and servicing the machine:
Keep machine clean and free of debris such as leaves, paper, cartons, etc.
Keep labels legible.
Do not clean the machine while it is running.
Never use gasoline or other types of fuels or flammable solvents to clean the
machine. Fumes from fuels and solvents can become explosive.
Personal
protective
equipment
(PPE)
Wear the following personal protective equipment (PPE) while servicing or
maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
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Safety Information LTV
1.6 Operator Safety while Using Internal Combustion Engines
Operating
safety
When running the engine:
Keep the area around the exhaust pipe free of flammable materials.
Check the fuel lines and the fuel tank for leaks and cracks before starting the
engine. Do not run the machine if fuel leaks are present or the fuel lines are
loose.
Do not smoke while operating the machine.
Do not run the engine near sparks or open flames.
Do not touch the engine or muffler while the engine is running or immediately
after it has been turned off.
Do not operate a machine when its fuel cap is loose or missing.
Do not start the engine if fuel has spilled or a fuel odor is present. Move the
machine away from the spill and wipe the machine dry before starting.
Do not use the machine in areas with risk of explosion or fire.
Refueling
safety
When refueling the engine:
Clean up any spilled fuel immediately.
Refill the fuel tank in a well-ventilated area.
Reinstall the fuel tank cap after refueling.
Use tools specifically meant for refueling (for example, a fuel hose or funnel).
Do not smoke.
Do not refuel a hot or running engine.
Do not refuel the engine near sparks or open flames.
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety standards could result in severe injury or
death.
Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison.
Exposure to carbon monoxide can kill you in minutes.
NEVER operate the machine inside an enclosed area, such as a tunnel, unless
adequate ventilation is provided through items such as exhaust fans or hoses.
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