Craftsman 919.724591 Manuel utilisateur

Owner’s Manual

Permanently Lubricated

Single Stage

Portable

AIR COMPRESSOR

• Safety Guidelines

• Assembly

• Operation

• Maintenance

• Service and Adjustments

• Troubleshooting

• Repair Parts

Model No.

919.724591

CAUTION: Read the Safety Guidelines and

All Instructions Carefully Before Operating.

Sold by Sears Canada, Inc. Toronto, Ont. M5B 2B8

A14841 Rev. 0 10/14/05

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A14841

TABLE OF CONTENTS

WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY GUIDELINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

DUTY CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15

MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

SERVICE AND ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-23

REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-27

HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

FULL ONE YEAR WARRANTY

If this CRAFTSMAN Inflator fails due to a defect in material or workmanship

within one year from the date of purchase, Sears will at its option repair or

replace it free of charge. Contact your nearest Sears Service Center (1-800-

4-MY-HOME®) to arrange for product repair, or return the CRAFTSMAN

product to the place of purchase for replacement.

If this Air Compressor is used for commercial or rental purposes, this warranty

applies for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may also have other

rights which vary from province to province.

Sears Canada, Inc. Toronto, Ont. M5B 2B8

WARRANTY

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A14841

SPECIFICATION CHART

Model No. 919-724591

Running Horsepower 1.6

Bore 2.375"

Stroke 1.35"

Voltage-Single Phase 120

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity 33

Approx. Cut-In 120

Approx. Cut-out 150

SCFM @ 40 psig 7.8

SCFM @ 90 psig 5.5

SAFETY GUIDELINES - DEFINITIONS

Indicates an

imminently hazardous

situation which, if not avoided, will result

in death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, may result in minor

or moderate injury.

Used without the

safety alert symbol

indicates a potentially hazardous situation

which, if not avoided, may result in

property damage.

This manual contains information that is important for you to know and

understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this

information, we use the symbols below. Please read the manual and pay

attention to these symbols.

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains

chemicals known (to the State of California) to cause cancer, birth defects

or other reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do

this type of work. To reduce your exposure to these chemicals: work in

a well ventilated area, and work with approved safety equipment, al ways

wear MSHA/NIOSH approved, properly fit ting face mask or res pi ra tor when

us ing such tools.

When using air tools, basic safety precautions should always be followed

to reduce the risk of of personal injury.

Refer to Glossary for abbreviations.

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A14841

IMPORTANT SAFETY INSTRUCTIONS

Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

HAZARD

WARNING: Risk of explosion or fire

How To Prevent It

What Could Happen

It is normal for electrical contacts within

the motor and pressure switch to spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire or

explosion.

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk

of fire, do not allow the compressor to

operate unattended.

Always operate the compressor in a

well ventilated area free of combustible

materials, gasoline, or solvent vapors.

If spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable materials in a secure

location away from compressor.

Never place objects against or on top

of compressor. Operate compressor in

an open area at least 12 inches away

from any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

product when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each use.

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A14841

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

How To Prevent It

What Could Happen

WARNING: Risk from Flying Objects

The compressed air stream can cause

soft tissue damage to exposed skin and

can propel dirt, chips, loose particles,

and small objects at high speed,

resulting in property damage or personal

injury.

Always wear ANSI Z87.1 approved

safety glasses with side shields when

using the compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

HAZARD

Drain tank daily or after each use. If tank

develops a leak, replace it immediately

with a new tank or replace the entire

compressor.

Failure to properly drain condensed

water from tank, causing rust and

thinning of the steel tank.

Modifications or attempted repairs to

the tank.

Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control tank

pressure.

Never drill into, weld, or make any

modifications to the tank or its

attachments.

Excessive vibration can weaken the

air tank and cause rupture or

explosion

The tank is designed to withstand specific

operating pressures. Never make

adjustments or parts substitutions to

alter the factory set operating

pressures.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers recommendation

and never exceed the maximum allowable

pressure rating of attachments. Never use

compressor to inflate small low

pressure objects such as children’s

toys, footballs, basketballs, etc.

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

How To Prevent It

What Could Happen

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A14841

WARNING: Risk to Breathing

WARNING: Risk of Electrical Shock

HAZARD

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

Repairs attempted by unqualified

personnel can result in serious injury

or death by electrocution.

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions.

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

protective covers removed or damaged.

Any electrical wiring or repairs required

on this product should be performed by

authorized service center personnel in

accordance with national and local

electrical codes.

Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials

you are spraying. Use a NIOSH/MSHA

approved respirator designed for use

with your specific application.

How To Prevent It

What Could Happen

How To Prevent It

What Could Happen

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid

particles from the tank. Breathing these

contaminants can cause serious injury

or death.

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for

breathing, suitable filters and in-line

safety equipment must be properly

installed. In-line filters and safety

equipment used in conjunction with the

compressor must be capable of treating

air to all applicable local and federal

codes prior to human consumption.

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A14841

WARNING: Risk of Burns

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns.

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

WARNING: Risk from Moving Parts

Never operate the compressor with

guards or covers which are damaged or

removed.

Moving parts such as the pulley,

flywheel, and belt can cause serious

injury if they come into contact with you

or your clothing.

WARNING: Risk of Falling

A portable compressor can fall from

a table, workbench, or roof causing

damage to the compressor and could

result in serious injury or death to the

operator.

Always operate compressor in a stable

secure position to prevent accidental

movement of the unit. Never operate

compressor on a roof or other elevated

position. Use additional air hose to

reach high locations.

HAZARD

Any repairs required on this product

should be performed by authorized

service center personnel.

Attempting to operate compressor with

damaged or missing parts or

attempting to repair compressor with

protective shrouds removed can expose

you to moving parts and can result in

serious injury.

How To Prevent It

What Could Happen

How To Prevent It

What Could Happen

How To Prevent ItWhat Could Happen

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A14841

Review and understand all instructions

and warnings in this manual.

Be come fa mil iar with the op er a tion and

con trols of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep chil dren away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all times.

Never defeat the safety fea tures of this

prod uct.

Equip area of operation with a fire

extinguisher.

Do not op er ate machine with missing,

broken, or un au tho rized parts.

WARNING: Risk of Unsafe Operation

Unsafe op er a tion of your air compressor

could lead to se ri ous in ju ry or death to

you or others.

HAZARD

WARNING: Risk of Serious Injury or Property Damage

When Transporting Compressor

Oil can leak or spill and could result in

fire or breathing hazard; serious injury or

death can result. oil leaks will damage

carpet, paint or other surfaces in vehicles

or trailers.

Always place COMPRESSOR on a

protective mat when transporting to

protect against damage to vehicle from

leaks. Remove COMPRESSOR from

vehicle immediately upon arrival at your

destination.

(Fire, Inhalation, Damage to Vehicle Surfaces)

HAZARD

SAVE THESE INSTRUCTIONS

How To Prevent It

What Could Happen

How To Prevent It

What Could Happen

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A14841

ACCESSORIES

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector Sets (various

sizes)

GLOSSARY

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air

delivery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor

is off, air tank pressure drops as

you continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure

at which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor

automatically shuts off - protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts off is called

"cut-out" pressure.

Branch Circuit: Circuit carrying

electricity from electrical panel to

outlet.

Refer to the selection chart located on the unit to select the tools this unit is

capable of powering.

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose:1/4", 3/8" or 1/2" I.D. in

various lengths

DUTY CYCLE

Air compressors should be operated

on not more than a 50% duty cycle.

This means an air compressor that

pumps air more than 50% of one

hour is considered misuse, because

the air compressor is undersized for

the required air demand. Maximum

compressor pumping time per hour is

30 minutes.

Assemble Handle

1. To make installation easier,

submerge handle grip into warm

soapy water. Remove handle

grip from soapy water and slide

onto handle.

2. Insert the handle inside the

compressor saddle and line up

the two bolt holes on each side.

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A14841

ASSEMBLY

Tools Required for Assembly

1 - 9/16" socket or open end wrench

1 - 1/2" socket or open end wrench

Contents of Carton

1 - Air Compressor

1 - Handle

1 - Grip Handle

4 - Self Tapping Screw

2 - Wheels

2 - Shoulder Bolts, 3/8-16

2 - Hex Nuts, 3/8-16

1 - Rubber Strip

Assemble Wheels

It will be necessary

to brace or

support one side of the unit when

installing the wheels because the

compressor will have a tendency

to tip.

1. Attach wheels with shoulder

bolts and nuts as shown. NOTE:

Place the bolts in the bottom

hole of the wheel bracket on

units 20-29 gallons and in the

top hole on units 30 gallons and

up.

2. Tighten securely. NOTE: The

unit will sit level if the wheels are

properly installed.

The wheels and

handle do not

provide adequate clearance,

stability or support for pulling the

unit up and down stairs or steps.

The unit must be lifted, or pushed

up a ramp.

Assemble Rubber Strip

1. Clean and dry underside of air

tank leg opposite wheels.

2. Remove the protective paper

strip from the adhesive backed

rubber foot strip.

3. Attach the rubber foot strip to

the bottom of leg. Press firmly

into place.

Rubber Strip

Screw

Nut

Wheel

Shoulder

Bolt

Handle

Grip

3. Install the four screws, two on

each side.

4. Tighten securely.

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A14841

INSTALLATION

HOW TO SET UP YOUR

UNIT

Location of the Air Compressor

Locate the air compressor in a

clean, dry and well ventilated area.

The air compressor should be

located at least 12" away from the

wall or other obstructions that will

interfere with the flow of air. The

air compressor pump and shroud

are designed to allow for proper

cooling. The ventilation openings

on the compressor are necessary

to maintain proper operating

temperature. Do not place rags or

other containers on or near these

openings.The air filter must be kept

clear of obstructions which could

reduce air flow to the air compressor.

GROUNDING INSTRUCTIONS

RISK OF

ELECTRICAL

SHOCK. In the event of a short

circuit, grounding reduces the risk

of shock by providing an escape

wire for the electric current. This

air compressor must be properly

grounded.

The portable air compressor is

equipped with a cord having a

grounding wire with an appropriate

grounding plug (see following

illustrations). The plug must be used

with an outlet that has been installed

and grounded in accordance with all

local codes and ordinances.

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

IMPORTANT: The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

2. Make sure the outlet being used

has the same configuration

as the grounded plug. DO

NOT USE AN ADAPTER. See

illustration.

3. Inspect the plug and cord before

each use. Do not use if there are

signs of damage.

4. If these grounding instructions

are not completely understood,

or if in doubt as to whether

the compressor is properly

grounded, have the installation

checked by a qualified

electrician.

IMPROPER

GROUNDING CAN

RESULT IN ELECTRICAL SHOCK.

Do not modify the plug provided. If

it does not fit the available outlet,

a correct outlet should be installed

by a qualified electrician.

Repairs to the cord set or plug

MUST be made by a qualified

electrician.

Grounding Pin

Grounded

Outlets

Plug

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A14841

Extension Cords

Use extra air hose instead of an

extension cord to avoid voltage drop

and power loss to the motor, and to

prevent overheating.

If an extension cord must be used,

be sure it is:

• a 3-wire extension cord that has

a 3-blade grounding plug, and a

3-slot receptacle that will accept

the plug on the product

• in good condition

• no longer than 50 feet

• 12 gauge (AWG) or larger. (Wire

size increases as gauge number

decreases. 10 AWG and 8 AWG

may also be used. DO NOT USE

14 OR 16 AWG.)

Voltage and Circuit Protection

Refer to the Parts Manual for the

voltage and minimum branch circuit

requirements.

Certain air compressors can be

operated on a 15 amp circuit if the

following conditions are met.

1. Voltage supply through branch

circuit is 15 amps.

2. Circuit is not used to supply any

other electrical needs (lights,

appliances, etc.).

3. Extension cords comply with

specifications.

4. Circuit is equipped with a

15 amp circuit breaker or 15

amp time delay fuse. NOTE: If

compressor is connected to a

circuit protected by fuses, use

only time delay fuses. Time delay

fuses should be marked "D" in

Canada and "T" in the US.

If any of the above conditions

cannot be met, or if operation of

the compressor repeatedly causes

interruption of the power, it may be

necessary to operate it from a 20

amp circuit. It is not necessary to

change the cord set.

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A14841

OPERATION

Know Your Air Compressor

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with

the location of various controls and adjustments. Save this manual for future

reference.

Description of Operation

Become familiar with these controls

before operating the unit.

On/Auto/Off Switch: Turn this

switch "ON/AUTO" to provide

automatic power to the pressure

switch and "OFF" to remove power

at the end of each use.

Pressure Switch: The pressure

switch automatically starts the

motor when the air tank pressure

drops below the factory set "cut-in"

pressure. It stops the motor when

the air tank pressure reaches the

factory set "cut-out" pressure.

Safety Valve: If the pressure switch

does not shut off the air compressor

at its "cut-out" pressure setting, the

safety valve will protect against high

pressure by "popping out" at its

factory set pressure (slightly higher

than the pressure switch "cut-out"

setting).

Outlet Pressure Gauge: The outlet

pressure gauge indicates the air

pressure available at the outlet side

of the regulator. This pressure is

controlled by the regulator and is

always less than or equal to the tank

pressure.

Tank Pressure Gauge: The tank

pressure gauge indicates the reserve

air pressure in the tank.

Regulator: Controls the air pressure

shown on the outlet pressure

gauge. Pull the knob out and turn

clockwise to increase pressure

and counterclockwise to decrease

pressure. When the desired pressure

is reached push knob in to lock in

place.

Drain Valve:

The drain valve

is located at

the base of the

air tank and is

used to drain

condensation

at the end of each use.

Drain

Valve

Safety Valve

Outlet

Pressure Gauge

Tank

Pressure Gauge

"On/Auto/

Off" Switch

Pressure

Switch

Regulator

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A14841

Cooling System (not shown): This

compressor contains an advanced

design cooling system. At the

heart of this cooling system is an

engineered fan. It is perfectly normal

for this fan to blow air through the

vent holes in large amounts. You

know that the cooling system is

working when air is being expelled.

Air Compressor Pump (not

shown): Compresses air into the

air tank. Working air is not available

until the compressor has raised

the air tank pressure above that

required at the air outlet.

Check

Valve:

When the air

compressor

is operating,

the check

valve is

"open",

allowing

compressed

air to enter the air tank. When the

air compressor reaches "cut-out"

pressure, the check valve "closes",

allowing air pressure to remain inside

the air tank.

Air Intake Filter (not shown): This

filter is designed to clean air coming

into the pump. This filter must

always be clean and ventilation

openings free from obstructions. See

"Maintenance".

Check Valve

Before Starting

Break-in Procedure

Serious damage

may result if the

following break-in instructions are

not closely followed.

This procedure is required before the

air compressor is put into service and

when the check valve or a complete

compressor pump has been replaced.

1. Make sure the "On/Auto/Off"

lever is in the "OFF" position.

NOTE: If quick connect is installed,

pull coupler back until it clicks to

prevent air from escaping through the

quick connect.

How to Use Your Unit

How to Stop:

1. Set the "On/Auto/Off" lever to

"OFF".

Safety

Valve

Outlet

Pressure

Gauge

Tank

Pressure

Gauge

"On/Auto/

Off" Switch

Pressure

Switch

Regulator

Quick

Connect

Pressure

Release

Valve: The

pressure

release

valve,

located on

the side of

the pressure switch, is designed to

automatically release compressed air

from the compressor head and the

outlet tube when the air compressor

reaches "cut-out" pressure or is shut

off. The pressure release valve allows

the motor to restart freely. When the

motor stops running, air will be heard

escaping from this valve for a few

seconds. No air should be heard

leaking when the motor is running, or

continuous leaking after unit reaches

"cut-out" pressure.

Pressure

Release

Valve

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A14841

Before Each Start-Up:

1. Place "On/Auto/Off" lever to

"OFF".

2. Pull regulator knob out, turn

counter-clockwise until it stops.

Push knob in to lock in place.

2.

Plug the power cord into the

correct branch circuit receptacle.

(Refer to Voltage and Circuit

Protection paragraph in the

Installation section of this

manual.)

3. Open the drain valve fully

(counter-clockwise) to permit

air to escape and prevent air

pressure build up in the air tank

during the break-in period.

4. Move the "On/Auto/Off" lever

to "ON/AUTO" position. The

compressor will start.

5. Run the compressor for 15

minutes. Make sure the drain

valve is open and there is

minimal air pressure build-up in

tank.

6. After 15 minutes, close the drain

valve (clockwise). The air receiver

will fill to "cut-out" pressure and

the motor will stop.

The compressor is now ready for use.

3. Attach hose and accessories.

NOTE: The hose or accessory

will require a quick connect plug

if the air outlet is equipped with a

quick connect.

Too much

air pressure

causes a hazardous risk

of bursting. Check the

manufacturer’s maximum

pressure rating for air tools

and accessories. The regulator

outlet pressure must never

exceed the maximum pressure

rating.

How to Start:

1. Turn the "On/Auto/Off" lever

to "ON/AUTO" and allow tank

pressure to build. Motor will stop

when tank pressure reaches "cut-

out" pressure.

2. Pull the regulator knob out

and turn clockwise to increase

pressure. When the desired

pressure is reached push knob in

to lock in place. The compressor

is ready for use.

NOTE: Always operate the air

compressor in well-ventilated areas

free of gasoline or other combustible

vapors. If the compressor is being

used to operate a sprayer DO NOT

place near the spray area.

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A14841

MAINTENANCE

Customer Responsibilities

Daily

or after

each

use

Before

each

use

●

Every

40

hours

Every

100

hours

Yearly

●(1)

1- more frequent in dusty or humid conditions

Check Safety Valve

Drain Tank

Air Filter

NOTE: See "Operation" section for

the location of controls.

To ensure efficient operation and

longer life of the air compressor unit,

a routine maintenance schedule

should be prepared and followed.

The above routine maintenance

schedule is geared to an unit in

a normal working environment

operating on a daily basis. If

necessary, the schedule should be

modified to suit the conditions under

which your compressor is used. The

modifications will depend upon the

hours of operation and the working

environment. Compressor units in

an extremely dirty and/or hostile

environment will require a greater

frequency of all maintenance checks.

Unit cycles

automatically when

power is on. When performing

maintenance, you may be exposed

to voltage sources, compressed air,

or moving parts. Personal injuries

can occur. Before performing any

maintenance or repair, disconnect

power source from the compressor

and bleed off all air pressure.

To Check Safety Valve

If the safety valve

does not work

properly, over-pressurization may

occur, causing air tank rupture or

an explosion.

1. Before starting compressor, pull

the ring on the safety valve to

make sure that the safety valve

operates freely. If the valve

is stuck or does not operate

smoothly, it must be replaced

with the same type of valve.

Air compressor pump intake

and exhaust valves

●

To Drain Tank

1. Set the "On/Auto/Off" lever to

"OFF".

2. Pull the regulator knob out and

turn counterclockwise to set the

outlet pressure to zero.

3. Remove the air tool or accessory.

4. Pull ring on safety valve allowing

air to bleed from the tank until

tank pressure is approximately

20 psi. Release safety valve ring.

5. Drain water from air tank by

opening drain valve (counter-

clockwise) on bottom of tank.

17 - ENG

A14841

Water will

condense in the

air tank. If not drained, water will

corrode and weaken the air tank

Water will condense in the air tank.

If not drained, water will corrode

and weaken the air tank causing a

risk of air tank rupture.

6. After the water has been drained,

close the drain valve (clockwise).

The air compressor can now be

stored.

NOTE: If drain valve is plugged,

release all air pressure. The valve

can then be removed, cleaned, the

reinstalled.

Air Filter - Inspection and

Replacement

Hot surfaces.

Risk of burn.

Compressor heads are exposed

when filter cover is removed.

Allow compressor to cool prior to

servicing.

A dirty air filter will not allow the

compressor to operate at full

capacity. Keep the air filter clean at

all times.

1. Remove the air filter and make

sure it is clean.

IMPORTANT: Do not operate

the compressor with the air filter

removed.

Motor

The motor has an automatic reset

thermal overload protector. If the

motor overheats for any reason, the

overload protector will shut off the

motor. The motor must be allowed

to cool down before restarting. The

compressor will automatically restart

after the motor cools.

If the overload protector shuts the

motor off frequently, check for a

possible voltage problem. Low

voltage can also be suspected when:

1. The motor does not get up to full

power or speed.

2. Fuses blow out when starting

the motor; lights dim and remain

dim when motor is started and is

running.

Air Compressor Pump Intake

and Exhaust Valves

Once a year have a Trained Service

Technician check the air compressor

pump intake and exhaust valves.

2. If dirty, rinse air filter with warm

water and squeeze dry.

3. Replace air filter.

NOTE: If the air filter is extremely

dirty it will need to be replaced. Refer

to the Repair Parts for the correct

part number.

Air Filter

18- ENG

A14841

SERVICE AND ADJUSTMENTS

6. Using an adjustable wrench

loosen pressure relief tube nut

at air tank and pressure switch.

Carefully move pressure relief

tube away from check valve.

7. Unscrew the check valve (turn

counterclockwise) using a 7/8"

open end wrench. Note the

orientation for reassembly.

8. Using a screwdriver, carefully

push the valve disc up and

down. NOTE: The valve disc

should move freely up and down

on a spring which holds the valve

disc in the closed position, if

not the check valve needs to be

cleaned or replaced.

9. Clean or replace the check

valve. A solvent, such as paint or

varnish remover can be used to

clean the check valve.

10. Apply sealant to the check valve

threads. Reinstall the check valve

(turn clockwise).

11. Replace the pressure release

tube. Tighten nuts.

Unit cycles

automatically

when power is on. When doing

Maintenance, you may be exposed

to voltage sources, compressed air

or moving parts. Personal injuries

can occur. Before performing any

Maintenance or repair, unplug the

compressor and bleed off all air

pressure.

ALL MAINTENANCE AND REPAIR

OPERATIONS NOT LISTED MUST

BE PERFORMED BY TRAINED

SERVICE TECHNICIAN.

To Replace or Clean Check

Valve

1. Release all air pressure from air

tank. See "To Drain Tank" in the

Maintenance section.

2. Unplug unit.

3. Remove the regulator ring and

remove the console cover.

4. Remove shrouds.

5. Using an adjustable wrench

loosen outlet tube nut at air tank

and pump. Carefully move outlet

tube up away from check valve.

Outlet Tube

Check

Valve

Nut

Pressure

Relief

Tube

In closed position

disc is visible.

In open

position

nothing is

visible.

Screwdriver

Before servicing:

• Unplug or disconnect electrica

supply to the air compressor.

• Bleed tank of pressure.

• Allow the air compressor to

cool.

Regulator

Ring

Cover

19 - ENG

A14841

6. Remove the outlet pressure

gauge, tank pressure gauge, and

quick connect (if equipped) from

the regulator.

7. Remove the regulator.

8. Apply pipe sealant tape to the

nipple.

9. Assemble the regulator and

orient as shown.

NOTE: Arrow indicates flow of

air. Make sure it is pointing in the

direction of air flow.

10. Reapply pipe sealant to outlet

pressure gauge, tank pressure

gauge, and quick connect.

11. Reassemble outlet pressure

gauge,tank pressure gauge, and

quick connect. Orient outlet

pressure gauge and tank

pressure gauge to read correctly

Tighten quick connect with

wrench.

12. Rotate pressure switch assemble

into correct position.

13. Replace console cover and

regulator ring.

To Replace Regulator

1. Release all air pressure from air

tank. See "To Drain Tank" in the

Maintenance section.

2. Unplug unit.

3. Remove the regulator ring and

remove the console cover,

gauge and quick connect. Orient

outlet pressure gauge to read

correctly. Tighten quick connect

with wrench.

4. Using an adjustable wrench

loosen pressure relief tube nut at

air tank and pressure switch.

5. Using an adjustable wrench,

rotate the pressure switch

assembly as shown.

Regulator

Quick

Connect

Tank

Pressure

Gauge

Outlet

Pressure

Gauge

Regulator

Ring

Cover

Regulator

12. Replace the outlet tube and

tighten nuts.

13. Replace shrouds and console.

14. Perform the Break-in Procedure.

See "Break-in Procedure" in the

Operation section.

Arrow

20- ENG

A14841

STORAGE

Before you store the air compressor,

make sure you do the following:

1. Review the Maintenance section

on the preceding pages and

perform scheduled maintenance

as necessary.

2. Set the "On/Auto/Off" lever to

"OFF".

3. Turn the regulator

counterclockwise and set the

outlet pressure to zero.

4. Remove the air tool or accessory.

5. Pull ring on safety valve allowing

air to bleed from the tank until

tank pressure is approximately

20 psi. Release safety valve ring.

6. Drain water from air tank by

opening drain valve on bottom of

tank.

Water will

condense in the

air tank. If not drained, water will

corrode and weaken the air tank

causing a risk of air tank rupture.

7. After the water has been drained,

close the drain or drain valve.

NOTE: If drain valve is plugged,

release all air pressure. The valve

can then be removed, cleaned, then

reinstalled.

8. Protect the electrical cord and

air hose from damage (such as

being stepped on or run over).

Wind them loosely around the

compressor handle.

Store the air compressor in a clean

and dry location.

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